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Materials C Si Mn S P Cr Ni Mo Ti Nb
3 Fatigue specimen
ultimate cooling temperature is 140uC instead of have a significant orientation which results in possibility
ambient temperature; it still can get a forecast that the of brittle fracture.
compressive residual stress can be introduced around
weld metal because of the low temperature transforma- Residual stress analysis
tion. Compared with the conclusion with correlative For conventional welding wire, residual tensile stress is
literature, it can be concluded that the composition of often generated around weld metal after welding. It
weld bead of LTTW is appropriate. decreases the fatigue strength of welded joints. However,
as indicated in Fig. 7, both longitudinal and transversal
Analysis of microstructure residual stress around weld bead of A3 is compressive.
The mechanical property of weld bead is greatly affected Among the six test points, the transversal residual stress
by the microstructure. The results are shown in Fig. 5. It range from 2200 to 2400 MPa and the longitudinal
can be observed that the base metal and weld metal are residual stress is from 280 to 2360 MPa. Hence, it can
divided by fusion line, which is caused by the huge be concluded that using A3 under the above mentioned
composition difference (Fig. 5a). The microstructure of welding parameters can induce compressive residual
weld metal of LTTW was lath martensite with residual stress around weld metal. Although the residual stress
austenite, as shown in Fig. 5b). Furthermore, the XRD test is not conducted on fatigue test specimen, the type
pattern of weld metal of LTTW is shown in Fig. 6. It of residual stress is mainly affected by composition of
can be obtained that the microstructure of weld metal is weld metal under the same external restraints; it is still
a phase and c phase. Hence, it can be confirmed that the reasonable to speculate that the compressive residual
microstructure of weld metal is composed of lath carbon stress would be introduced to LTTW treated toes.
martensite with residual austenite among them. The lath
carbon martensite can make sure the high hardness and Fatigue data analysis
strength of weld metal, while the residual austenite can Test results obtained from three kinds of specimens are
bring more plasticity to weld metal. It can also be seen demonstrated in Table 6. It is worth to mention that
from the Fig. 5b that grains are relatively coarse and some specimens that fracture at base metal caused by the
Type C Si Mn S P Cr Ni Mo Ti Nb
A1 0?040 0?224 1?280 0?005 0?013 3?950 10?140 0?510 0?005 0?004
A2 0?037 0?112 0?750 0?005 0?015 1?960 9?690 0?462 0?001 0?004
A3 0?036 0?196 0?810 0?004 0?002 0?450 10?420 0?493 0?335 0?418
B1 0?037 0?376 1?300 0?005 0?015 8?900 8?740 0?235 0?210 0?184
Type C Si Mn S P Cr Ni Mo Ti Nb
A1 0?031 0?301 1?450 0?004 0?022 12?940 8?860 0?272 0?007 0?006
A2 0?034 0?265 1?210 0?004 0?024 12?360 8?650 0?249 0?007 0?009
A3 0?036 0?294 1?230 0?004 0?002 11?390 8?820 0?251 0?137 0?183
Chemical composition
Current I/A C Si Mn S P Cr Ni Mo
Specimen type No. Stress range Ds/MPa Fatigue life N/6106 cycles Position of fracture
2. Under variable amplitude loads and stress ratio 95% survival probability
equal to 0?1, the fatigue strengths of LTTW dressing
joints at 26106 cycles are improved by 8 and 8% Joints type m Ck Dsk
respectively compared to that of as welded and 308L
As welded mAW532?0 1?4261081 218?3
dressing joints. The fatigue life of LTTW dressing joints
m53?0 6?5861011 69?0
is improved compared to that of as welded and 308L 308L dressing m3D522?9 1?0161060 221?0
joints. The weld toe dressing method with newly m53?0 6?1461011 67?5
developed LTTW can improve the fatigue performance LTTW dessing mLD523?1 5?1161060 226?6
of 304L stainless steel joints significantly. m53?0 9?0461011 76?7
Specimen type m c Fatigue strength Ds/MPa (26106 cycle) 270 MPa 255 MPa
Type comparing Fatigue strength at 26106 cycle/% 270 MPa 255 MPa