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Marine Alternators Page 1

Siemens A&D- List 2002 descript.doc


Date: 14.08.2003
Basic Technical Description

Type: See type and price list

Selfregulating, brushless, threephase Siemens synchronous alternator with built-in exciter machine
and electronic voltage regulator.

Basic data
Poweroutput, kVA See type and price list
Remark: The maximum power output is 7MVA. Data for
power outputs not mentioned in this documentation at request.
Power factor, cos ϕ 0,8
Voltage, V See type and price list
Frequency, Hz See type and price list
Speed, 1/min See type and price list

Rules, standards:
Alternator is designed and built acc. to VDE 0530, IEC 34 (EN 60034), ISO 8528-3
Marine classification: Construction and acceptance test acc. to classification, without
certificate, acc. to BV, DNV, LRS, GL, RINA, ABS, CCS or others
R.I.S. degree N acc. VDE 0875
Insulation class See type and price list
Temp. rise acc. to class F
(If temp. rise limitation according class „B“ should be requested, the
listed ratings have to be reduced to 85 %)
Ambient air temperature Max. 45 °C according to classification rules (at air cooled machines IC01)
Max. 55 °C according to classification rules (at IC81W and cooling water
inlet temperature as stated below)

Construction:
• The alternators is self excitated brushless machine consisting of main stator, main field and internaly
implemented exciter.
For power supply to the automatic voltage regulator the alternators are equipped with an auxiliary winding.
• Stator:
A welded design is used for the stator housing. The stator core pack consists of hydraulically pressed, low-loss
dynamo laminations. It is pressed together with the housing via pressure plates to form a compact unit. This
ensures a stiff construction appropriate for the special operating conditions for Diesel generating sets.
The stator winding is insulated in accordance with insulation class F or H (see type and price list) acc. to VDE
0530 / IEC 34.
The winding heads and wirings are supported by suitable fastening elements and firmly linked together by
mechanical means to guard against electrodynamic loads caused by current forces.
• Rotor:
The rotor consists of the shaft the main revolving field, exciter rotor and rotating rectifier with rectifier protection
elements.
The main revolving field in salient pole design consists of hydraulically pressed lamination sheets or of steel
plates. A damper cage is installed as standard, with the bars electrically connected within the pole shoes as
well as from pole to pole.
The main rotor windings are made of flat copper and are protected against centrifugal forces by suitable
components.
As standard the rotor is dynamically balanced with half key acc. to VDE 0530 / IEC 34, part 14. Other shaft
designs are available on request.
• Bearing plates:
Bearing plates are welded. The alternator feet are integrated in the bearing plates or located as near as
possible to the bearing plates in order to grant optimum vibration stiffness.
Marine Alternators Page 2
Siemens A&D- List 2002 descript.doc
Date: 14.08.2003
Basic Technical Description

Design details:
Prime mover Diesel engine
Direction of rotation To be advised in case of order
Permissible runaway speed 1,2 x rated speed, for 2 min.

Design See type and price list


Alternator-weight See above type and price list
Main dimensions (l x w x h) See attached outline drawings.

Bearings Flanged (bracket mounted) sleeve bearings, with oil-ring lubrication and
permanent filling or roller bearings (see type and price list). At some
machines (bigger sizes), a water cooling can be used. At machines frame
size 630 mm and higher or medium voltage machines the bearing at non-
drive end is insulated, for smaller machines could be optionally modified
(see price list). At smaller machines under request.
The driven end could be equipped with earthing brush

Terminal box With 4 terminals (L1-L2-L3-N), starpoint built in terminal box. 6 terminals
at request.
Gland plates: Main- and auxiliary terminal boxes including coverplate, drilling to be
performed by customer.
Please request in case of need of cable glands or MCT frames
Current transformers: Terminal box suitable for 3 pcs. current transformers
..... / 5 A, class 10P10, 15 VA for differential protection purpose.
Transformators are not included
Other transformer data and/or double- resp. triple core transformers are
suitable on request.
Auxiliary connections: 1Fx3 and 1Fx4 include a separate terminal box for low voltage
connections (temperature monitoring, heater, excitation resp. de-
excitation terminals, regulator).

Enclosure (machine) see type and price list


(terminal box) IP 54, acc. to IEC 34 Part 5
Int. cooling type IC 8 A1 W7
Closed cooling air circuit by means of top-mounted double-tube water
cooler designed for fresh water, with leakage indication.
Material of water cooler elements:
• Cooling rips AL
• Inner water tubes CuNi
• Outer water tubes Cu
• Tube bottoms air side Steel, zinc-coatet
• Water chambers Steel, Rilsan-coatet
• Housing, air channels Steel
Water-inlet temperature Max. 36 deg C
Temp. rise of cooling water: Approx. 6 K

Remarks:
• Other cooler materials, e.g. for sea water cooling, are suitable. Please see price list.
• At higher water inlet temperature the output is to be reduced by app.1 % per each degree higher temperature.
Marine Alternators Page 3
Siemens A&D- List 2002 descript.doc
Date: 14.08.2003
Basic Technical Description

Electrical data and characteristics:


Rated voltage operation range: Between 95 ... 105 % of rated voltage.
Voltage adjustment range +/-5 % of rated voltage for continuous operation
+/- 10 % of rated voltage for short time, e.g. for
synchronization.
Steady state voltage +/- 0,5 ... 1 %
performance: at: no-load - rated load
cos phi 0,8 - 1
speed variation +/- 3%
cold - hot
Sinus wave: Voltage wave form deviation between phases at no load is less than
5 %, according VDE 0530 / IEC 34.
Unbalanced load capability: Alternator is suitable for unbalanced load up to 20 % of rated current
between line-neutral; without exceeding the rated current.

Altitude and ambient temperature reduction

Ambient Temp.

Altitude 25 C 40 C 45 C 50 55 C
degree degree degree C degree degree
<=1000 m a.s.l. 1,13 1,05 1 0,97 0,95
1000 - 1500 m a.s.l. 1,05 1 0,96 0,93 0,9
1500 - 2000 m a.s.l. 1 0,95 0,91 0,87 0,87
2000 - 3000 m a.s.l. 0,93 0,88 0,84 0,81 0,8

Parallel operation: Alternator suitable for parallel operation with other alternators.
Damper cage: Damper cage and droop transformer are built-in.
Sustained short circuit current: 3 x rated current for 3 s. at 3-pole terminal short-circuit
Overload: 10 % for 1 h, within 6 hours.
or: Acc. to IEC 34/VDE 0530, i.e. 50 % for 30 sec.
“THF” The requirement laid down by the EN 60034-1 (IEC 34) standard is easily
maintained.
Harmonic content: The harmonic content is ≤ 2 % measured between phases at no load up
to nominal load and power factor of cos phi 0.1 … 1 under symmetrical
and linear loads.
The winding is optimised in order to keep the 5th and 7th harmonics
measured between the phases as low as possible.
Non-linear loads: The alternators are thermically suitable for a high content of non-linear
loads:
6-pulse converters: Up to 85 % of rated load,
12-/18-/24-pulse converters: Up to 90 % of rated load.
The actual values of waveform deviation have to be calculated after
information by the customer about the current deviation (amount of
harmonics) of his consumers.
Efficiency at rated load,
cos ϕ = 0,8 and 1: See electrical datas.
Marine Alternators Page 4
Siemens A&D- List 2002 descript.doc
Date: 14.08.2003
Basic Technical Description

Electronic voltage regulator


Basic module: • highly constant voltage regulation
• PID regulation characteristic
• reactive current depending static droop for parallel operation
• underspeed protection (U/F-function)
• option for connection of special AVR-function modules
Additional regulator modules: Further functioning modules such as Exciter Current Limiter, Stator
Current Limiter, Apparent Power Mudules or Automatic- or Manual
operated Stand By-Regulator are possible on request against additional
costs. Please request in case of need.
Voltage setting rheostat: Potentiometer for manual voltage setting is delivered loose for mounting
into the control board resp. switchboard.

Instrumentation, additional equipment:


Temperature monitoring 2 x 3 in the stator windings,
by PT100 1 per each bearing
1 each in cooling air inlet and outlet
Standstill heating: To avoid condensation at standstill of machine an
anticondensation heater - supply voltage 230 V - is built-in.
Switching and power supply of the heater from switchboard.
Cooler leakage detection: Water coolers are equipped with leakage detectors. A signal will be given
in case of cooler leakage.
Type of contact: Niveau relais

Factory routine and type tests:


Below listed tests will be performed and documented at every machine.

Routine tests: • Measurement of cold resistances


• Measurement of insulation resistance
• Turn insulation test
• Dielectric strength test
• No load test
• Check sequence of phases
• Vibration measuring
• Overspeed test at 120% rated speed
• Voltage regulator test
• Measurement of resistance sensors

Type tests: • Temperature rise test according to IEC 34


• Measurement of no load chracteristic
• Measurement of short circuit chracteristic
Final check: General check and test of assembled parts, wiring, labels, connection
diagram, rating, heater, temperature elements etc.
Special tests: On special request, further tests may be executed, also in presence of
the customer and/or his substitute. Please request in case of need.
Marine classification: If marine classification requested see separate price list.

Painting / surface conservation Standard surface preparation and primer. Final RAL type colour at
additional price – see separate price list
Marine Alternators Page 5
Siemens A&D- List 2002 descript.doc
Date: 14.08.2003
Basic Technical Description

Documentation: Included is the standard order documentation 1-fold in English language,


consisting of:
• General alternator description including
* General outline and shaft drawing
* Connection diagram with legend
* Monitoring description etc.
• Description of regulation system
• Maintenance instructions
• Bearings documentation
• Cooling data and cooler dimension (if IC81W)
• Factory test reports
• Certificates of classification societies (delayed app. 21 days due to
classificatuion society administration)
Extended documentation and/or other languages are possible at price
addition.

Quality assurance: Offer, order handling, manufacturing and testing are done
according to ISO 9001. Approval of DNV for welder for EN 729-
2:1994 is available.
Technical Options:
• See water coolers:
The price addition for sea water coolers is confirmed at the Type and Price List
• Emergency air flaps at coolers:
At both sides of the cooling element, emergency air flaps are performed. In case of cooler failures resp. at
failing cooling water supply, after opening of emergency air-outlets, 85 % of rated power can be supplied. The
enclosure type at emergency operation is IP 21. Price addition is mentioned in the Type and Price List
• Self-lubricated sleeve bearings:
As above list covers a wide range of speeds and frame sizes (different rotor weights etc.), we request you to
ask on a case to case basis what kind of bearing should be performed.
Smaller machines will probably be operated with roller bearings, bigger types require sleeve bearings,
eventually water-cooled sleeve bearings.
• Flange type receptacle:
Shaft flanges for every kind of prime mover can be performed. Please give details in case of need. Price
addition is confirmed at the Type and Price List.
• Delivery FOB:
Basic prices include delivery DDU Germany. Seaworthy packing are confirmed at the Type and Price List.
• Enclosure, cooling method:
Please see attached Type and Price List for price differences for different enclosure and cooling method.

Contacts Karel Babak,


Tel +420 549 426 406
Mobile: +420 603 871 271
Fax +420 549 426 226
Mail karel.babak@semd.cz
Petr Kadlec,
Tel +420 549 426 405
Mobile: +420 604 217 457
Fax +420 549 426 226
Mail petr.kadlec@semd.cz
Marine Alternators Page 6
Siemens A&D- List 2002 descript.doc
Date: 14.08.2003
Basic Technical Description

Delivery 1FC2 28x – 1FC2 35x: 3 months


1FC2 45x – 1FC2 56x: 4 months
1FC3(4) – 5 months
Based on actual manufacturing capacities could be eventually reduced.
all deliveries counted from order and technical clarification.

Validity Prices are valid for orders until 30.09.2004

Conditions ZRG 2002

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