Iqwq-ce1092-Qpqac-00-0001 - 0 -Quality Control Procedure for Civil 土建质量控制程序

IQWQ-CE1092-QPQAC-00-0001 Quality Control Procedure For Civil 13-Nov-2016
TABLE OF CONTENTS
1.0 SCOPE .................................................................................................................................................... 3
2.0 QUALIFICATIONS .................................................................................................................................. 3
3.0 SOILS ...................................................................................................................................................... 3
3.1 RESPONSIBILITIES – Contracted / Subcontracted Work ....................................................... 3
3.2 GENERAL ................................................................................................................................ 4
3.2.1 Inspection .................................................................................................................. 4
3.2.2 Technical supervision of the test agency will include: .............................................. 4
3.3 FORMS .................................................................................................................................... 4
4.0 CONCRETE AND GROUT ...................................................................................................................... 5
4.1 RESPONSIBILITIES - Contracted Work .................................................................................. 5
4.2 GENERAL ................................................................................................................................ 5
4.2.1 Concrete Inspection: ................................................................................................. 5
4.2.2 Batch Plant Technical Supervision ........................................................................... 6
4.2.3 Coordination of the placement will include: .............................................................. 6
4.2.4 Technical supervision of the Test Agency will include:............................................. 6
4.3 FORMS .................................................................................................................................... 6
5.0 STRUCTURAL STEEL............................................................................................................................ 7
5.1 RESPONSIBILITIES - Contracted Work .................................................................................. 7
5.2 PROCEDURE .......................................................................................................................... 7
5.2.1 Verify Interface Structures: ....................................................................................... 7
5.2.2 Erection of Structural Steel: ...................................................................................... 7
5.2.3 In-Process Inspection of Structural Steel Erection: .................................................. 8
5.2.4 Perform Final Inspection: .......................................................................................... 8
5.3 FORMS .................................................................................................................................... 8
6.0 CIVIL INSPECTION BY COMPANY ....................................................................................................... 9
7.0 ATTACHMENTS ..................................................................................................................................... 9
CPECC Category Ⅱ, Rev. 0

Page (2 of 9 Pages)
1.0 SCOPE
This procedure applies for quality control for earthwork, concrete and gout, and structure steel. This
procedure shall be used with Civil Inspection and Test Plan IQWQ-CE1092-CPQAC-00-0001.
2.0 QUALIFICATIONS
All Civil Inspectors are to have at least five years’ experience in inspection of soils testing, concrete
installation and testing, foundations, and pavement.
Contractor shall, if applicable, obtain the services of a Soils and Concrete Testing Laboratory.
Prior to test work, the laboratory shall be approved by Company.
Inspector Type Type Certification
Soils
ICC Soils Inspector (or company approved equivalent)
IQWQ-FT-NSPDS-00-040901_1-earthwork
Concrete
ACI Concrete Inspector (or company approved equivalent)
IQWQ-FT-NSPDS-00-040101-0-concrete design and construction
IQWQ-FT-NSPDS-00-040801_0-tank foundation design and

construction
IQWQ-FT-NSPDS-00-040101-0-concrete design and construction
ACI-301 Specification for structural concrete
Structural Steel
ICC Structural Steel Inspector (or company approved equivalent)
IQWQ-FT-NSPDS-00-290306_0-structure welding and inspection
3.0 SOILS
3.1 RESPONSIBILITIES – Contracted / Subcontracted Work
FREQUENCY OF
ACTIVITY RESPONSIBILITY DOCUMENTATION
ACTIVITY
As required by
Perform soil work Contractor ………………
specification/dwg
Inspect in -process soils Daily during life of
Contractor From ITP format
work activity

Page (3 of 9 Pages)
Test Lab contracted to From ITP format and

Test soil work AS directed
contractor Test Lab report
Upon completion of
Log results Contractor From ITP format each soil compaction
test record
Technically supervise Field engineer to review Daily during life of
Contractor
test agency test reports activity
Surveillance QC inspector From ITP format From ITP format
3.2 GENERAL
3.2.1 Inspection
• Inspection will include the items on the Soil Inspection Checklist Inspection Reference(Form
F70102Q).
• As a minimum, there will be a Soils Inspection Checklist for each location represented bythe
Field Compaction Test Record (Form F70101Q).
• Monitor on-site testing for compliance to approved test procedures and schedule. The
soildensity test shall be given unique numbers starting with number 1 and runningconsecutively
until the last test.
• Compaction tests shall be recorded on the Soil Density Test Log F70105Q.
3.2.2 Technical supervision of the test agency will include:
• Establishing that the test agency is qualified to perform the testing required.
• Schedule soils testing with the testing laboratory as required by the specifications.
• Review of personnel qualifications, procedures, test equipment, and job performance.
• Keeping the Contracts Manager informed on the laboratory's performance.
• Verify that results and test frequency conform to specification requirements and aretraceable to
work. Failing tests are to be backed up by acceptable tests .
• Maintaining soils test and/or inspection records received from the test agency. This
includesretention of failed tests. Retests shall be the same test number as the failed test using
suffix R1,R2, etc.
3.3 FORMS
The below Quality Control Forms shall be developed in CIVIL INSPECTION AND TEST
PLAN(IQWQ-CE1092-CPQAC-00-0001).
F70101Q - Field Compaction Test Record
F70102Q - Soil Inspection Checklist
F70105Q - Soil Density Test Log

Page (4 of 9 Pages)
F02201Q - Surveillance Report
F02204Q - Civil Earthwork and Concrete Process
F02403Q- Mechanical Completion Civil Checklist
4.0 CONCRETE
4.1 RESPONSIBILITIES - Contracted Work
FREQUENCY OF
ACTIVITY RESPONSIBILITY DOCUMENTATION
ACTIVITY
Supply concrete supplier Batch ticket As required
Perform concrete
contractor Form F71003Q As required
placement
Batch plant technical Civil construction Forms F02004Q
Initially the random
supervision Engineer F71010Q
Forms F71001Q
concrete inspection contractor F71002Q F71007Q Each placement
F71008Q
coordination of Civil construction

Form F71003Q As required
placement Engineer, contracotr
Approved test agency
As required by
Test concrete Test Lab form in compliance with
specification
F71007Q
Technically supervise
Site quality manager Form, F02005Q Initialy the random
test Lab
Surveillance QC inspection(note2) Form F02204Q As required
NOTE 1: Approved Test Agency Reports on their letterhead is preferred over the use ofForm
F71007Q for documenting concrete tests, but it must containat least the information provided by
these forms.
NOTE 2: WQ1 QC Surveillance is required for construction activities not being documentation other
inspection forms by WQ1 Quality.
4.2 GENERAL
4.2.1 Concrete Inspection:
• Inspection will include the items on the applicable checklist (Forms F71001Q and F71002Q,)
depending on the type of concrete. Form F71001Q is completed before ordering concrete.
• Inspection is performed continuously during placement.
• Batch plant inspection is performed for individual placements in excess of 200 cubic yards and
periodically. These inspections are recorded on Form F71010Q.

Page (5 of 9 Pages)
• Monitoring of water addition to assure maximum allowable is not exceeded and verify that an
additional minimum of 30 revolutions at mixing speed has been applied to the load.
• Monitoring onsite inspection/testing for compliance to approved test procedures and schedule.
4.2.2 Batch Plant Technical Supervision
• Establishing that the concrete supplier is capable of performing the contracted scope.
• Review and acceptance of the concrete suppliers mix design and retain copy on site.
• Schedule the concrete testing, with the Testing Agency, as required by specifications.
• Keeping the Contracts Manager informed of the batch plants performance.
4.2.3 Coordination of the placement will include:
• Obtaining agreement among the disciplines and/or subcontractors that concrete placement is
ready to be performed. This agreement is documented on Form F71003Q. Concrete placement
shall not commence until all "sign offs" have been made.
4.2.4 Technical supervision of the Test Agency will include:
• Establishing that the Testing Agency is qualified to perform the work required.
• Schedule testing as required by specification. Schedule the Testing Agency to periodically

sample the concrete materials at the batch plant and verify compliance with specification.
• Review of personnel qualifications, procedures, test equipment and job performance.
• Keeping the Contracts Manager informed of the Test Agency's performance.
• Verify that results and test frequency conform to specification requirements and are traceable to
work. Failing tests are to be backed up by acceptable tests. Maintain compression test summary
on the "Concrete Placement Log" Form F71008Q.
• Maintain test and/or inspection records received from the Test Agency.
4.3 FORMS
The below Quality Control Forms shall be developed in CIVIL INSPECTION AND TEST PLAN
(IQWQ-CE1092-CPQAC-00-0001).
F71001Q - Pre-Concrete Inspection
F71002Q - Concrete Inspection Record
F71003Q - Concrete Pour Card
F71004Q - Cementitious Grout Inspection Record
F71005Q - Cementitious Grout Placing Record
F71006Q –Epoxy Resin Grout Inspection Record
F71007Q - Concrete Compression Strength Test Record

Page (6 of 9 Pages)
F71008Q - Concrete Placement Log
F71009Q –Concrete Batch Plant Inspection Record
F02004Q- Concrete Batch Plant Evaluation Record
F02005Q- Concrete Testing Laboratory Evaluation Record
F02204Q - Civil Earthwork and Concrete Process
F02403Q Mechanical Completion Civil Checklist
5.0 STRUCTURAL STEEL
5.1 RESPONSIBILITIES - Contracted Work
ACTIVITY RESPONSIBILITY DOCUMENTATION FREQUENCY OF ACTIVITY
Verify acceptability of Civil construction

F72002Q Once for each structure
interface structures engineer
Erect structural steel Contractor F72002Q& F02208Q Daily during life of activity
Inspect in-process
Contractor F72002Q Daily during life of activity
structural steel erection
Area structural steel After structural steel has been erected

Contractor F72002Q&S01A
inspection and completed for a designated area
Surveillance Site quality manager F02201Q&F02208Q ___________
5.2 PROCEDURE
5.2.1 Verify Interface Structures:
• Prior to structural steel being erected, verify that all interface work such as foundation elevations,
and size and location of anchor bolts conform to the applicable drawings. Verify that concrete
has attained adequate compressive strength before loading.
5.2.2 Erection of Structural Steel:
• Structural steel shall be erected in accordance with the applicable project specifications.
• Assure structures are not loaded prior to sufficient progression of erection and completed bolt-
up has been accepted.

Page (7 of 9 Pages)
• Welding shall be performed by AWS (or other approved recognized standards) qualified welders
in accordance with weld procedure specifications approved by Company Welding Technology or
his representative.
• Modifications to steel member shall only take place upon issuance of direction from
Construction Engineering.
5.2.3 In-Process Inspection of Structural Steel Erection:
• Inspect the in-process steel erection to verify that fabrication is correct and erection is in
accordance with the drawings. Inspection shall include checking for plumbness, rectangularity,
field welds, bolt tensioning and touch-up painting.
• Visual weld examination shall be performed in accordance with IQWQ-CE1092-KPWLD-00-

0002 WELDING CONTROL &INSPECTION PROCEDURE.
• Document inspections on Form F72002Q, Structural Steel Inspection Checklist. Highlighted

steel erection drawings may be used in conjunction with checklist to provide a clear picture of
sequence of events with dates of when areas, floors, and buildings have been accepted for
workmanship.
• When a calibrated impact wrench is used for erection, the calibration shall be verify by the Civil
Construction Engineer or QC Inspector and documented on Form F72003Q, Torque Wrench
Calibration Log.
• When bolting inspection by impact is required, it shall be performed with a separate calibrated
inspection wrench.
• When “twist-off” type tension control structural bolt/nut/washer assemblies are specified they
shall conform to ASTM F1852-98 and shall be, installed in accordance with the manufacturer'’
published specifications.
• Inspect bolts installed by turn-of-nut method in accordance with Specification or other approved
recognized standard for Structural Joints using ASTM A325 or A490 bolts.
• The number of checklists completed should be a sufficient number to clearly indicate full
coverage of all portions of the work on the project as work progresses.
• Each checklist generated should represent a well defined piece of work, i.e., etc.
5.2.4 Perform Final Inspection:
• Perform final inspection, in part, or on the total structure for area on MC FormS01A.
• Document deficiencies, for tracking purposes, on Form F02201Q, SurveillanceReport.
5.3 FORMS
The below Quality Control Forms shall be developed in CIVIL INSPECTION AND TEST PLAN
(IQWQ-CE1092-CPQAC-00-0001).
F72002Q - Structural Steel Inspection Checklist
MC Check sheet: S01A – Structural Steel Inspection Record (Area)

Page (8 of 9 Pages)
F02203Q - Structural welding – Erection Process
6.0 CIVIL INSPECTION BY COMPANY
The ITP stage surveillance and witness inspection points will be agreed with Company prior to work
commencing and recorded on the ITP. In order to control this inspection work process, CPECC will
initiate a Request for Inspection notification system. The format of this notification system will be
agreed with Company.
CPECC shall ensure that the Company Representative is given sufficient time to witness tests and
re-inspect Work performed by Contractor. Unless otherwise specified in the Contract Specifications.
The minimum notification periods are as follows:
Inspection Activity Notification
Concrete Placements 1 Days
Soil Test 4 Hours
7.0 ATTACHMENTS
Attachment A - Forms for Soil Works
Attachment B - Forms for Concrete and grout
Attachment C - Forms for Structure Steel

Page (9 of 9 Pages)
Attachment A - Forms for Soil Works

ATT- A (7 Pages)
West Qurna I Form No. F02201Q
Contract: AWQ0109 Rev. 0 For Surveillance report
Project Location: Basra, Iraq Serial No.
SURVEILLANCE REPORT ID A02201

Inspection Checklist, Specification, Or Drawing Used As Reference:
RESULTS: Follow-up Required  Satisfactory 

Description Of Item/Work Inspected/Observed:
Observations/Deficiency:
Surveillance Personnel/Date Site Quality Manger/Date
Person Notified Of Deficiency

Name Title
Recommended Corrective Action:
Corrective Actions Implemented/Accepted:
Surveillance Personnel/Date Site Quality Manager/Date
ATT - A (Page 1 of 7)
West Qurna I
Form No. F70101Q
Contract: AWQ0109
Rev. 0 For Field Compaction Test Record
ProjectLocation:Basra,Iraq
Serial No
.
FIELD COMPACTION TEST RECORD
Tag Description: ID C70101A

P. O. No.: Tag No.:
Subcontractor: Inspection Classification Turnover System:
Subcontractor Client Sub – System:
Other Location:
Drawing No. Specification No. Test Date
Type Fill Lift Thickness Min. Compaction Required: %
Laboratory Standard:
Type Date Max. Density Optimum Moisture
Field Test Equip:

Type S/N Correction Factor
Test Elevation/ Moisture Dry Compaction Acc/

Location Sketch No. Depth % Density % Rej
Comments:
Tested By Approved By
Contract: AWQ0109 Rev. 0 For Soil Inspection Checklist
SOIL INSPECTION CHECKLIST ID C70102A
Tag Description: Tag No.:
P. O. No.: Inspection Classification Turnover System:
Subcontractor: Subcontractor Client Sub – System:
Fluor Other Location:
Drawing No.:
Specification No.:
Inspection Reference Subcontractor CPECC

1. Excavation cleared of foreign and loose material.
2. Slopes shored or correctly stepped.
3. Fill Material cleans and conforms to requirements.

4. Lift thickness and compaction procedures in accordance with specifications.
5. Final elevation in accordance to drawings.
6. Moisture control acceptable.
7. Soil Density Test Reports filed.
Remarks:
Subcontractor CPECC Client
Name: Name: Name:
Signature: Signature: Signature:
Date: Date: Date:
Contract: AWQ0109 Rev. 0 For Civil Earthwork and Concrete Processes
Civil Earthwork and Concrete Processes

Contractor Document (s) Number Revision
Form NO.000 509 F02204
Compliance
Item Review Attribute C - Compliant Comments
N - Does not comply
N/A - Not Applicable
1 Check cleaning & grubbing have been

completed to project requirements
2 Verify draining preparation is adequate to
ensure full drainage until backfill is complete
3 Verify all the required surveys, inspections,
tests have been completed and recorded
satisfactorily i.e.
a. Topography
b. Soil Testing
c. Aggregate
Testing
d. Compaction
4 For Tank sub-grade, verify that the rocks have
been removed in accordance with the project
requirements.
5 Membranes for Storage Tank beams properly
installed, welded and tested
6 Berm dimensions and slope, and concrete
formulation are verified
7 Prior to backfill, processes verify site
preparation; earthworks, etc. including
underground piping, equipment installation etc
have been completed, tested and documented.
8 Bedding materials have been obtained from
acceptable and identified borrows sources.
9 Contractor records document appropriate
surveys, inspections and tests (e.g., chemistry,
compaction, etc).
10 Concrete form-work is being installed to
procedure
11 Re-bar material is being installed to procedure
and connections are appropriate
12 Embedments are installed, inspected and
recorded
13 Concrete volumes are established for the pour,

and placement tools are available and working.
14 Concrete type, class and design mix has been
approved.
15 Concrete testing laboratory has been properly
qualified and is periodically audited
16 Precautions are in place for special
applications (hot weather concreting,
structures, underground concreting etc.)
17 Proposed admixtures are approved.
18 Aggregate, sand and water are tested to verify

compliance to specifications
20 Concrete is effectively place with proper
agitation
21 Concrete testing and cylinder collection is
conducted in accordance with procedures
22 Preparations are appropriate for finishing and
curing
23 Repair methods for any surface defects
identified after curing are conducted in
compliance with procedures
Overall
Comments
Recommendations
Initial Assessment Completed By:

Signature: Name: Date:
Witnessed By:
(Contractor or Sub-Contractor Representative)
Contract: AWQ0109 Rev. 0 For Soil Density Test Log
SOIL DENSITY TEST LOG ID C70105A

DENSITY TEST TEST RESULTS
DATE R1 R2 PLACEMENT REPRESENTED
NO. ACC REJ R1 ACC REJ R2 ACC REC
Contract: AWQ0109 Rev. 0 For Mechanical Completion Civil Checklist
Attachment B - Forms for Concrete and grout
ATT-B (13 Pages)

Contract: AWQ0109 Rev. 0 For Surveillance Report

Location Subcontractor/Activity Date Completed Work
 Yes  No


Name Title
ATT-B (Page 1 of 13)

Civil Earthwork and Concrete Processes

Compliance
N - Does not comply
1 Check cleaning & grubbing have been

completed to project requirements
2 Verify draining preparation is adequate to
ensure full drainage until backfill is complete
3 Verify all the required surveys, inspections,
tests have been completed and recorded
satisfactorily i.e.
a. Topography
b. Soil Testing
c. Aggregate
Testing
d. Compaction
4 For Tank sub-grade, verify that the rocks have
been removed in accordance with the project
requirements.
5 Membranes for Storage Tank beams properly
installed, welded and tested
6 Berm dimensions and slope, and concrete
formulation are verified
7 Prior to backfill, processes verify site
preparation; earthworks, etc. including
underground piping, equipment installation etc
have been completed, tested and documented.
8 Bedding materials have been obtained from
acceptable and identified borrows sources.
9 Contractor records document appropriate
surveys, inspections and tests (e.g., chemistry,
compaction, etc).
10 Concrete form-work is being installed to
procedure
11 Re-bar material is being installed to procedure
and connections are appropriate
12 Embedments are installed, inspected and
recorded

13 Concrete volumes are established for the pour,

and placement tools are available and working.
14 Concrete type, class and design mix has been
approved.
15 Concrete testing laboratory has been properly
qualified and is periodically audited
16 Precautions are in place for special
applications (hot weather concreting,
structures, underground concreting etc.)
17 Proposed admixtures are approved.

20 Concrete is effectively place with proper
agitation
21 Concrete testing and cylinder collection is
conducted in accordance with procedures
22 Preparations are appropriate for finishing and
curing
23 Repair methods for any surface defects
identified after curing are conducted in
compliance with procedures
OverallComments
Recommendations
Initial Assessment Completed By:

Witnessed By:

Contract: AWQ0109 Rev.0 For Pre-Concrete Inspection Checklist
PRE-CONCRETE INSPECTION CHECKLIST ID C71001A
Concrete Structure/Location:
Referenced Drawings:
1.Forms 3.Sub-Foundation Conduits
Survey Checked Piles Ground Wire/Earthing
Orientation Compaction Water Stop
Location (Coord) Cleanliness 5.Misc.

Size Moisture
Elevation Blinding Layer Blockouts
Clean And Oiled Elevation Surface Roughened
Chamfer U/G Mech. & Elect Bonding Agent
Straight, Level, Plumb 4.Embedments Type Of Finish
Anchor Bolts (Diameter,
Adequate Bracing Length, Type) Sets/Test Specimen
Anchor Bolts (Location,
2.Re-Bar Projection) Per Survey Book Hot/Cold Weather Protection
Grade Anchor Bolt Sleeves Joints
Size Anchor Bolt Grounding Special Placing Equip. Required (Tremies, Pumps,
Splices Thread Projection Form Vibrators Screeds)
Spacing Weld Pads Leakage System In Place
Clearance Angle Iron Finished Slope
Cleanliness Inserts
Adequate Support
6. Order Concrete To The Following Specifications:
Mix Design Quantity Delivery Per Hour
Max.
Aggregate
Size No. Of Test Cylinders/Set
Slump No. Sets Required
Admixtures
Remarks
Name: Name: Name:
Date: Date: Date:

Contract: AWQ0109 Rev. 0 For Concrete Inspection Record
CONCRETE INSPECTION RECORD ID C71002A
Inspection Classification Turnover System:
Subcontractor:
Orientation:
Location
(coordinates):
Elevation:
*NOTE: Verify Delivery Ticket before unloading and attach to this form
Description Subcontractor CPECC
1. Verify form work, Construction and Control Joints
2. Verify rebar and covering, consolidation
3. Verify grounding/earthing
4. Verify embedments in place i.e. pipes, conduits
5. Verify anchor bolts fixed, measured and greased - taped off
Material certificates checked, if applicable
6. Verify template (vessels, columns)
7. Verify weather protection
8. Verify curing duration and finish
9. Verify design mix
10. Verify test cube taken. Amount:
11. Patching/Pointing
12. Saw cut joints, Install joint sealant
13. Application if hardeners or dust proofing
14. Pour date
15. Formwork remove date:
16. Pour accepted
Name Name Name
Signature Signature Signature
Date Date Date

Contract: AWQ0109 Rev. 0 For Concrete Pour Card
CONCRETE POUR CARD ID C71003A
1. Planning Information
Originator Date
Pour Number Quantity Cu. Yds.
Location Elevation
Design Mix Placing Temperature
Required Finish/Curing Air Content
Special Instructions Slump
2. Pre Pour Release
Civil Date
Mechanical Date
Electrical Date
Survey Date
Quality Control Date
3. Pour
Weather
Placement Started Date Time
Placement Completed Date Time
Cu. Yards Placed
Remarks

West Qurna I Form NO. F71004Q
Contract: AWQ0109 Rev. 0 For Cementitious Grout Inspection Checklist
CEMENTITIOUS GROUT INSPECTION CHECKLIST ID C71004A
GROUTING (Indicate Type): TYPE A - Cement Based Non-shrink

Subcontractor CPECC
1.0 PRE-GROUTING INSPECTION
1.1 Shimplates installed according to specification, not protruding baseplate.
1.2 Base concrete was cleaned, roughened and pre-saturated for __________ hours.
1.3 Baseplate Size:_____________ Vertical Clear: ____________
Horizontal Clear:___________
1.4 Vent holes in baseplates checked and are sufficient or additional holes were drilled.
1.5 Hold point for rotating equipment.
Name:__________________________________ Date:________________
Signature:____________________________________________
2.0 GROUTING INSPECTION

2.1 Specified materials did not exceed shelf life recommended by vendor.
Grout Brand:______________________________________
2.2 The mix procedure used was in accordance with the manufacturer’s recommendations.
Mixer Type:___________________________ Capacity:________________
Mix Time/Batch:_______________________
Parts of Water/Bag:_____________________ Bags/Batch:_____________
2.3 Curing according to manufacturer’s recommended _____________ hours.
2.4 Temperature measured, see manufacturer’s recommendations.
Outside ambient: ____________ oF Inside ambient:____________oF
o
Mixing water: ____________ F Mixed grout: ____________oF
3.0 POST-GROUTING INSPECTION
3.1 Grout formwork removed.
3.2 Grout fixed to concrete base.
3.3 Grout finishing according to specification.
3.4 Grout coating applied.
REMARKS:
Name: Name: Name:
Date: Date: Date:

Contract: AWQ0109 Rev. 0 For Cementitious Grout Placing Record
CEMENTITIOUS GROUT PLACING RECORD ID C71005A
Subcontractor:
Subcontractor CPECC
1. Grout consistency as measured by Corps of Engineers flow cone (CRD-79) was Grout
consistency is:
Fluid Flowable Plastic Stiff
2. Temperature was measured and is in accordance with manufacturer’s recommendation for

materials, mixing, placing and curing.
o o
Outside Ambient F Mixing Water F
o o
Inside Ambient F Grout Bags F
o o
Equipment Plates F Foundations F
o
Mixed Grout F In-Place (1 Hr.)
Remarks

Name: Name: Name:
Date: Date: Date:

Form No. F71006Q
West Qurna I Rev. 0 For Epoxy Resin Grout InspectionRecord
Contract: AWQ0109 Serial No.
Project Location: Basra, Iraq
EPOXY RESIN GROUT INSPECTION RECORD ID C71006A
Subcontractor CPECC
1. Specified materials did not exceed shelf life recommended by vendor.
2. The materials were temperature stabilized 24 hours prior to mixing, and the
aggregate was dry prior to mixing.
(Indicate: ) Resin brand_________________ Catalyst brand_________________
3. The mix procedure is in accordance with the manufacturer's recommendations.
4. The concrete is at least 14 days old prior to grouting.
5. The concrete bond surface is clean, roughened and dry.
6. Metal surfaces to be embedded in grout are clean.
7. Metal surfaces to be kept free of grout are caulked or covered with plastic tape.
8. Formwork sealed, watertight and coated to prevent bonding.
9. Anchor bolt holes sealed (if not to be grouted) or dried.
10. Foundation adequately protected against sunlight, rain or sudden temperature
changes during grout placement.
11. Final cleaning of metal surfaces completed just prior to grouting.
12. Formwork checked for leaks during placement.
13. Placement complete within manufacturer's recommended time.
14. Foundation adequately protected against sunlight, rain or sudden temperature
changes during grout curing.
15. Curing of grout was in accordance with manufacturer's recommendations.
16. The temperature was measured and is in accordance with manufacturer's
recommendations for mixing, placing and curing.
Outside Ambient: Aggregate:
Inside Ambient: Mixed Grout:
Resin: Equipment Plates:
Catalyst: Foundation:
Remarks:

Name: Name: Name:
Date: Date: Date:

Contract: AWQ0109 Rev.0 For Concrete Compression Strength Test Record
CONCRETE COMPRESSION STRENGTH TEST RECORD ID C71007A
Subcontractor:
Concrete Supplier:
Mix Design No.:
Contractor:
Mix Proportions Identity Batch Wt. Contract No.:

Cement, brand and
Date:
type
Fine agg., source Weather: Air Temp.:
Course agg., source Required Strength
Water, source Unit Weight Lbs/yd3
Admixture, brand Slump Range
Admixture, brand Air Content Range
Admixture, brand
Test Data
Specimen Truck Slump WT. Air Temp. Test Test Strength
Location and Volume Presented
Identity No. Inches lbs. % °F Days PSI

Name Name Name
Date Date Date

Contract: AWQ0109 Rev.0 For Concrete Placement Log
CONCRETE PLACEMENT LOG ID C71008

Date 1.0 Location of Pour Pour 7 Day 28 Day Other Cu. Yds. Cu. Yds. Placed
ACC. REJ.
Placed Represented Number Results Results Results Placed To Date

West Qurna I Form No F71009Q
Contract: AWQ0109 Rev.0 For Concrete Batch Plant Inspection Record
CONCRETE BATCH PLANT INSPECTION RECORD ID C71009
Subcontractor:
Concrete Supplier Batch Plant Operator Class Of Concrete
To: QC Department Contract No.:
From:
Report Date: Report No.
CC: Construction Contractor(s)
Construction Manager(s) Contracts:
QC Supervisor(s)
Civil Supervisor(s) Location:
Description Remarks
1. Cement silos are watertight and adequate to provide separate types of cement.
2. Aggregate stockpiles are free draining and adequate to provide separate types of aggregates.
3. Water supply is clean and adequate for all weather conditions.
4. Admixtures storage is prevented from freezing and suitable for separate types of admixtures.
5. On batching equipment the latest calibration is indicated and calibration documents are available.
Manual Control Semi-Automatic Control
6. Batching system:
Visual Control Automatic Control
7. Recording system: Manual Computer Print-Out
8. Quality control: Manual Computer Print-Out
9. Approved Material Used
10. Approved Mix Design Used
Conclusion /Recommendations:
Name Name Name
Date Date Date

West Qurna I Form No F02403Q
Contract: AWQ0109 Rev.0 For Mechanical Completion Civil Checklist

Attachment C–Structural Steel
ATT-C (5 pages)
Contract: AWQ0109 Rev.0 Surveillance Report

Location Subcontractor/Activity Date Completed Work Report No.
 Yes  No


Name Title
ATT-C (Page 1 of 5)
Contract: AWQ0109 Rev.0 Structural Welding and Erection Processes
Structural Welding and Erection Processes

Compliance
N - Does not comply
1 Work package contains the most recent approved

engineering issued drawing and structural details
2 Erection drawings/structural details reflect the signature
of individuals responsible for the development and
review/approval of the drawings/sketches.
3 Work packages are issued and controlled through site
Document Control
4 Structural material to be used is marked with material
type, grade and heat or heat code.
5 Filler material issue slip is traceable to the WPS/work
package and qualified welder
6 Applicable WPS is posted in the area, and the welder is
cognizant of the location and applicable WPS
7 Equipment is available to measure applicable WPS
parameters
8 Fit-up is verified in accordance with the ITP prior to tack
welding, and specified pre-heat is established
9 Only qualified welders are used to make tack welds,
tacks welds are of acceptable size and, tack welds are
either incorporated into the weld or removed
10 Welding equipment and any IM&TE associated with the
welding process reflects current calibration
11 Welding is executed using appropriate parameters, and
the welder is periodically audited for conformance
12 Welding sequence is specified on thicker members and is
progressed in a manner to minimize distortion
13 If bolted connections are employed, threaded fasteners
are of the proper material type and grade, and are coated
with the proper coating, if required
14 If temporary bolting is employed during erection, all
temporary bolting is clearly marked
15 If final bolting requires torquing, torque/impact wrenches
are calibrated and a method is employed to reflect that
fasteners have been torqued
ATT-C (Page 2 of 5)
Contract: AWQ0109 Rev.0 Structural Welding and Erection Processes
16 If Load Indicating Washers (LIW) are utilized, the proper
procedure is employed in obtaining appropriate thread
loading, and loaded connections are appropriately
marked
17 Craftsman/Craft Supervision/QCI visual is requested
and/or recorded
18 NDE is requested if appropriate
Overall Comments
Recommendations
Initial Assessment Completed

By:
Witnessed By:
ATT-C (Page 3 of 5)
Contract: AWQ0109 Rev.0 For Structural Steel Inspection Checklist
STRUCTURAL STEEL INSPECTION CHECKLIST IDS72002A
P. O. No.: Inspection Classification Area/Unit:
Subcontractor: Subcontractor Client Turnover System:
Work Package: Fluor Other Sub – System:
Drawing No.: Specification No.:

Item Description of Check Subcontractor Fluor
FOUNDATIONS
01 Foundation inspections and tests complete.
Piles Soils Concrete
02 Leveling plate or billet plate grouting complete and checked.
ANCHOR BOLTS
03 Grade and elevation
04 Anchor bolts condition
05 Base plate condition
06 Bearings surface cleaned and protected
07 Shimming of base plates
FIT-UP
08 Correct numbers location, and size
09 Survey Group checks alignment, plumbness, spacing, and elevation for conformance to erection
tolerances
10 Match of member
11 Members free of distortion
12 Mating surfaces free of paint
BOLTS
13 Correct grade
14 Correct length
15 Correct size
16 All bolts visually inspected to verify evidence of tightening
17 Connections marked indicating statues
18 Bolt tightening method used:
Calibrated Wrench Turn-of-Nut
Load Indicating Washers Snap-Off Fasteners
WELDING
19 Welds approved by welding inspector
20 Field coatings checked
21 Fireproofing inspections and tests complete
22 Final inspection complete
Name: Name: Name:
Date: Date: Date:
ATT-C (Page 4 of 5)
West Qurna I Form No. S01A
Contract: AWQ0109 Rev.0 MC Check Sheet-Structural steel Inspection
Project Location: Basra, Iraq Serial NO.
ATT-C (Page 5 of 5)

Iqwq-ce1092-Qpqac-00-0001 - 0 -Quality Control Procedure for Civil 土建质量控制程序

Transféré par

Informations du document

Description originale:

Titre original

Copyright

Formats disponibles

Partager ce document

Partager ou intégrer le document

Options de partage

Avez-vous trouvé ce document utile ?

Ce contenu est-il inapproprié ?

Droits d'auteur :

Formats disponibles

Iqwq-ce1092-Qpqac-00-0001 - 0 -Quality Control Procedure for Civil 土建质量控制程序

Transféré par

Droits d'auteur :

Formats disponibles

IQWQ-CE1092-QPQAC-00-0001 Quality Control Procedure For Civil 13-Nov-2016

CPECC Category Ⅱ, Rev. 0

Prior to test work, the laboratory shall be approved by Company.

Inspector Type Type Certification

IQWQ-FT-NSPDS-00-040101-0-concrete design and construction

IQWQ-FT-NSPDS-00-040801_0-tank foundation design and

IQWQ-FT-NSPDS-00-040101-0-concrete design and construction

ACI-301 Specification for structural concrete

IQWQ-FT-NSPDS-00-290306_0-structure welding and inspection

3.1 RESPONSIBILITIES – Contracted / Subcontracted Work

CPECC Category Ⅱ, Rev. 0

Test Lab contracted to From ITP format and

3.2.2 Technical supervision of the test agency will include:

• Review of personnel qualifications, procedures, test equipment, and job performance.

• Keeping the Contracts Manager informed on the laboratory's performance.

F70101Q - Field Compaction Test Record

F70102Q - Soil Inspection Checklist

F70105Q - Soil Density Test Log

CPECC Category Ⅱ, Rev. 0

F02201Q - Surveillance Report

F02204Q - Civil Earthwork and Concrete Process

F02403Q- Mechanical Completion Civil Checklist

4.1 RESPONSIBILITIES - Contracted Work

coordination of Civil construction

4.2.1 Concrete Inspection:

• Inspection is performed continuously during placement.

CPECC Category Ⅱ, Rev. 0

4.2.2 Batch Plant Technical Supervision

• Keeping the Contracts Manager informed of the batch plants performance.

4.2.3 Coordination of the placement will include:

4.2.4 Technical supervision of the Test Agency will include:

• Schedule testing as required by specification. Schedule the Testing Agency to periodically

• Review of personnel qualifications, procedures, test equipment and job performance.

• Keeping the Contracts Manager informed of the Test Agency's performance.

F71001Q - Pre-Concrete Inspection

F71002Q - Concrete Inspection Record

F71003Q - Concrete Pour Card

F71004Q - Cementitious Grout Inspection Record

F71005Q - Cementitious Grout Placing Record

F71006Q –Epoxy Resin Grout Inspection Record

F71007Q - Concrete Compression Strength Test Record

CPECC Category Ⅱ, Rev. 0

F71008Q - Concrete Placement Log

F71009Q –Concrete Batch Plant Inspection Record

F02004Q- Concrete Batch Plant Evaluation Record

F02005Q- Concrete Testing Laboratory Evaluation Record

F02201Q - Surveillance Report

F02204Q - Civil Earthwork and Concrete Process

F02403Q Mechanical Completion Civil Checklist

5.0 STRUCTURAL STEEL

5.1 RESPONSIBILITIES - Contracted Work

ACTIVITY RESPONSIBILITY DOCUMENTATION FREQUENCY OF ACTIVITY

Verify acceptability of Civil construction

Area structural steel After structural steel has been erected

Surveillance Site quality manager F02201Q&F02208Q ___________

5.2.1 Verify Interface Structures:

5.2.2 Erection of Structural Steel:

CPECC Category Ⅱ, Rev. 0

5.2.3 In-Process Inspection of Structural Steel Erection:

• Visual weld examination shall be performed in accordance with IQWQ-CE1092-KPWLD-00-

• Document inspections on Form F72002Q, Structural Steel Inspection Checklist. Highlighted

5.2.4 Perform Final Inspection: