Diagnostic Code Conversion Wire Description

Component Location
¹Code Flashed CID-FMI Description Schematic Machine Schematic Machine
Wire
Number
Wire
Color
Description
Wire
Number
Wire
Color
Description
SENR6735-02 Harness And Wire Electrical Schematic Symbols
11 Faults Not Applicable
Component
Location Location
Component
Location Location June 2013
12 Faults Not Applicable Alarm - Action (EMS) D-3 C Sensor - Lift Cyl Head End Press G-1 23
Power Circuits Accessory Circuits (Continued) Symbols
101 RD Battery + 503 BR Wiper - Rear (Park)
21 368-02 Auto/Manual Switch Signal Not Correct Alarm - Backup D-14, E-15 1 Solenoid - A/C Clutch D-15 23
102 RD Marker Lamps 504 YL Wiper - Rear (Low)
22 621-02 Downshift Switch Signal Not Correct Alternator F-14 2 Solenoid - Bucket Float B-5 24
105 RD Key Switch 505 BU Wiper - Rear (High)
24 190-08 Engine Speed Sensor Signal Not Correct Batteries B-15, F-14 3 Solenoid - Bucket Positioner B-6 24 108 RD Converter Output 506 PU Washer - Front T
25 191-08 Transmission Speed Sensor Signal Not Valid Breaker - Blower Motor C-9 A Solenoid - Engine Shutdown C-14 25
31 641-05 Solenoid 1 Open Circuit
109 RD Alt B+ 507 WH Washer - Rear Pressure Temperature Level Flow Circuit Breaker
Breaker - Main A-14 B Solenoid - Lift Positioner B-6 24 110 GN Flasher 508 PU Radio Speaker - Left
32 642-05 Solenoid 2 Open Circuit Symbol Symbol Symbol Symbol Symbol
Breaker - Running Lamp A-13 B Solenoid - Ride Control B-2, D-1 26 112 PU Main Breaker Output 509 WH Radio Speaker - Left (Common)
33 643-05 Solenoid 3 Open Circuit Control - CST Autoshift (Transmission) D-10, E-9 4 Solenoid - Start Aid C-14 27 113 OR Operator Monitor Panel 511 BR Radio Speaker - Right
34 644-05 Solenoid 4 Open Circuit Control - Transmission (Shifter) F-5 A Solenoid - CST Valves (Transmission) F-9 28 114 RD Fwd Horn 512 GN Radio Speaker - Right (Common)
Symbols and Definitions
35 645-05 Solenoid 5 Open Circuit Converter - Voltage F-6 5 Suppressor - Arc D-14 29 116 BR Rear Flood Lamps 513 OR A/C Compressor/Refrigerant Pressure Sw
36 646-05 Solenoid 6 Open Circuit Flasher E-4 C Switch - AIH E-9 A
Fuse: A component in an electrical circuit that will open the circuit if too much current flows
118 GY Wipers 515 GY Blower Motor (HI) through it.
41 641-06 Solenoid 1 Short to Ground Fuses C-9 A Switch - Beacon E-7 A 120 YL Sw'd Converter 516 GN Blower Motor (MED)
42 642-06 Solenoid 2 Short to Ground Fuses - Alarm, Horn, Stoplamp And Key A-13 B Switch - Blower D-4 C 121 YL Backup Alarm To Lamp 517 BU Blower Motor (LOW) Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
43 643-06 Solenoid 3 Short to Ground Gauge - Engine Coolant Temp F-3 C Switch - Brake Oil Pressure (EMS) F-8 30 124 GN Blower Motors 518 OR COSA Flasher Signal circle indicates that the component has screw terminals and a wire can be disconnected from it.
44 644-06 Solenoid 4 Short to Ground Gauge - Fuel Level E-13 C Switch - Bucket Positioner C-2, F-1 31 126 PK XMSN Control 521 YL A/C High/Low Press Sw To Compressor
45 645-06 Solenoid 5 Short to Ground Gauge - Hydraulic Oil Temp E-3 C Switch - Dimmer (COSA ATTCH) A-3 33
127 OR Aux Flood Lights 522 WH A/C Thermostat Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
46 646-06 Solenoid 6 Short to Ground Gauge - Torque Converter Temp F-3 C Switch - Disconnect B-15 3 128 PK Kickout & Ride Control 537 GN Flasher Output No circle indicates that the wire cannot be disconnected from the component.
51 641-03 Solenoid 1 Short to + Battery Ground - Platform C-5 6 Switch - Engine Coolant Temp (EMS) F-12 2 129 BU Cigar Lighter 538 BR Flasher Output
52 642-03 Solenoid 2 Short to + Battery Ground - Engine End Frame A-6, B-6 7 Switch - Engine Coolant Temp (Start Aid) F-12 2 130 GN Stop Lamps Lighting Circuits Ground (Wired): This indicates that the component is connected to a grounded wire. The
53 643-03 Solenoid 3 Short to + Battery Ground - Roof E-6 5 Switch - Engine Oil Press (EMS) B-14 29 135 BU Sw'd Converter Output 603 PK Beacon grounded wire is fastened to the machine.
54 644-03 Solenoid 4 Short to + Battery Heater - Air Intake D-11 8 Switch - Flood Lamp D-7 A 144 GN Beacon & Heated Seat 604 OR Stop Lamp
55 645-03 Solenoid 5 Short to + Battery Horn - Forward C-2, E-1 9 Switch - Forward Horn D-5 22 160 PU Start Aid Rly - AIH Lamp 605 YL Left Turn Ground (Case): This indicates that the component does not have a wire connected to ground.
56 646-03 Solenoid 6 Short to + Battery Lamp - Action (EMS) D-3 C Switch - Front Intermittant Wiper/Washer E-6 A It is grounded by being fastened to the machine.
164 WH XMSN Cont To Data Link 606 GY Right Turn
61 660-02 Invalid Shift Lever Input Line 12 Lamp - Air Intake Heater F-3 C Switch - Front Wiper/Washer D-8 A 193 PU Ride Control/Dvtr 608 GN Rear Flood Lamps
62 661-02 Invalid Shift Lever Input Line 13 Lamp - Diagnostic (Transmission) E-10 10 Switch - Fuel Press (EMS) B-14 25 Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
Ground Circuits 610 OR Dimmer Switch
63 662-02 Invalid Shift Lever Input Line 14 Lamp - Neutralizer Override F-3 C Switch - Hydraulic Lock/Detent Override B-7 36 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
200 BK Main Chassis 611 PU High Beam Headlights
64 663-02 Invalid Shift Lever Input Line 15 Lamp - Ride Control F-3 C Switch - Key Start D-6 A 201 BK Operator Monitor Panel 614 PU Park/Tail/Dash Lamps
65
66
664-02
665-02
Invalid Shift Lever Input Line 16
Invalid Shift Lever Input Line 17
Meter - Service
Meter - Speedometer
E-7
F-7
A
C
Switch - Lift Positioner
Switch - Neutralizer
C-2, F-1
A-3
32
33
202
206
BK
BK
Controller
Battery Side Of Disconnect
615
617
YL
BR
Cab Flood Lights
LH Head/Position/Turn - Tail Lamps
924F Wheel Loader T
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
67 666-02 Invalid Shift Lever Input Line 18 Monitor - Operator (EMS) E-3 C Switch - Parking Brake (EMS) D-10 34 the gauge of the temperature or pressure.
68
69
667-02
668-02
Invalid Shift Lever Input Line 19
Invalid Shift Lever Input
Motor - Blower
Motor - Front Washer
C-3
F-8
11
12
Switch - Primary Steering Press (EMS)
Switch - Rear Wiper/Washer
A-15
D-8
35
A
276
277
278
BK
BK
BK
XMSN Ident Code 0
XMSN Ident Code 1
XMSN Ident Code 2
619

710
GN

GN
Low Beam Headlights
Control Circuits
XMSN Speed
Electrical System Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
71 168-00 System Voltage Above Normal Motor - Front Wiper B-4 13 Switch - Refridgerant High/Low Press (A/C) D-15 23 It has a coil that makes an electromagnet when current flows through it. The
279 BK XMSN Ident Code 3 720 PU Neutralizer Sw
electromagnet can open or close the switch part of the relay.
72
74
168-01
650-02
System Voltage Below Normal
Invalide Harness Code
Motor - Rear Washer F-8 12 Switch - Ride Control E-7 A 280 BK XMSN Ident Code 4 751 GN XMSN Solenoid 1 4YN1-UP
Motor - Rear Wiper E-9 14 Switch - Running Lamp D-7 A 281 BK XMSN Ident Code 5 752 YL XMSN Solenoid 2
¹Codes given using the Diagnostic Indicator for a specific CID-FMI. Motor - Starter F-13 15 Switch - Start Aid E-9 A Basic Machine Circuits 754 BU XMSN Solenoid 3
5NN1-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
Relay - Main A-13 B Switch - Stop Lamp A-3 33 coil that makes an electromagnet when current flows through it. The electromagnet
Relay - Start A-14 B Switch - Secondary Steer (EMS) A-15 35
301 BU Shutdown Sol 755 OR XMSN Solenoid 4 6MN1-UP can open or close a valve or move a piece of metal that can do work.
304 WH Start Relay Output 761 GY Lift Positioner Sol
Relay - Start Aid D-11 15 Switch - Test (EMS) E-8 A 306 GN Start Relay 762 YL Bucket Positioner Sol 7PN1-UP Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
Resistor - Alternator A-13 B Switch - Thermostat C-3 11 307 OR Key Switch Start 900 PU XMSN Solenoid 5 activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
Resistor - Blower Motor Speed C-3 11 Switch - Torque Converter Oil Temp (EMS) B-13 19 308 YL Main Relay 901 WH XMSN Solenoid 6 that make electromagnet when current flows through them. It also has an internal switch that places
Sender - Engine Coolant Temp (Gauge) F-12 2 Switch - Transmission Auto/Manual E-8 A 310 PU Start Aid Signal 910 YL XMSN Neutralizer Override Indicator the latch coil circuit open at the time the coil latches.
Sender - Fuel Level (Gauge) E-12 17 Switch - Transmission Downshift B-6 36 321 BR Backup Alarm 921 WH XMSN Solenoid 1 Return
Sender - Hydraulic Oil Temp (Gauge) B-13 18 Switch - Transmission Neutralizer Override E-8 A
Sender - Torque Converter Temp (Gauge) B-14 20 Switch - Turn Signal F-5 22
322 GY Fwd Horn 922 BR XMSN Solenoid 2 Return Harness and Wire Symbols
326 PU Key Switch Off - "C" Terminal 923 GY XMSN Solenoid 3 Return
Sensor - Engine Speed (Transmission) B-10 20 Timer - Air Intake Heater D-9 A 373 GN AIH Timer 924 GN XMSN Solenoid 4 Return Wire, Cable, or Harness Harness Identification Letter(s):
Sensor - Transmission Speed (Speedometer) F-10 21 Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Monitoring Circuits 925 YL XMSN Solenoid 5 Return Harness Identification Letters and
Harness Connector Serialization Code:
Machine locations are repeated for components located close together. B Located in the console. 403 GN Alternator (R) Terminal 926 BU XMSN Solenoid 6 Return Harness Connector Serialization
The "C" stands for "Connector" and the
A Located in the cab. C Located in the relay panel. 404 YL XMSN Oil Temperature Indicator 944 OR CAT DATA LINK+ Codes (see sample).
number indicates which connector in the
405 GY Engine Oil Pressure 945 BR CAT DATA LINK- AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
406 PU Coolant Temperature Indicator 963 GN Bucket Positioner Sol 111-7898 3E-5179 3E-5179
417 GY Steering Pressure 964 BU Fork Position Select Part Number: for Connector Plug 1
409 OR Operator Monitor Neutral 965 WH Trans Sol 1 Sw To Ground Part Number: for Connector Receptacle
410 WH Operator Monitor Action Alarm 966 GY Trans Sol 3/Fwd Sw To Gnd 2
411 PK Operator Monitor Action Lamp 967 BU Fwd Park Sw To B+
Plug Receptacle
413 BR Operator Monitor Fuel Pressure 968 BR Trans Sol 2/Rev Sw To Gnd
Pin or Socket Number
415 GN Operator Monitor Test Sw 969 YL Trans Sol 2/Rev Park Sw 5A
416 OR Secondary Steering Sw 970 GN Trans Sol 4/Speed 1 Sw To Gnd 1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
417 GY Primary Steering Sw 971 YL Trans Sol 5/Speed 2 Sw To Gnd 2 sockets and the receptacle contains all pins.
419 YL Operator Monitor Test Sw 972 BU Trans Sol 6/Speed 3 Sw To Gnd
325-AG135 PK-14
428 OR Operator Monitor Test Sw 973 BR XMSN Cont - Auto/Manual Sw 2 Sure-Seal connector: Typical representation
1 Harness identification code:
432 PK Operator Monitor Test Sw 974 PU XMSN Cont - Slow Mode Sw 2 of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
441 OR Engine Coolant Temp Gauge 975 WH XMSN Cont - Solenoid Return
442 GY Hydraulic System Temp Gauge 976 OR Ride Control Output
443 YL Converter Oil Temp Gauge 977 YL XMSN Cont - Auto/Manual Sw 1
447 PK Fuel Level Gauge 978 GN Downshift Signal
449 BU Speedometer Signal 987 WH Diverter Sol © 2013 Caterpillar. All Rights Reserved Printed in U.S.A.
450 YL Tachometer Signal B757 WH Unused A/S Sw
Accessory Circuits B758 GN Unused A/S Sw
500 BR Wiper - Front (Park) B766 WH Kickouts/Detent Disable Sw To Kickouts
501 GN Wiper - Front (Low) C920 GY XMSN Control - Diagnostic Indicator
502 OR Wiper - Front (High)

Resistor, Sender and Solenoid Specifications

Part No. Component Description Resistance (Ohms)¹
3E-1906 Solenoid: A/C Compressor 17.6 ± 0.6
3E-6332 Solenoid: Valve - Start Aid 6.0
3E-6269 Solenoid: Valve - CST 41.9 ± 2.1
12
4W-9972 Sender: Hydraulic Gauge
30
560 to 716 @ 54.4°C
34 Converter Oil Temperature Gauge
7 72.1 to 81.8 @ 110°C
44 Coolant Gauge
3
38 18 33
Connector Location1 6T-7864 Resistor: Alternator 39 ± 1.95
15 21
17 8
35 5 41 26 Schematic Machine 8C-3663 Solenoid: Engine Shutdown 1.55 ± 0.15
1 2 Connector Number

(Dimensions: 39 inches x 24 inches)

22 Location Location 10.3 ± 1.03
39
20 14
4 37 C 13
31 CONN 1 A-14 1 9G-1950 Resistor: Blower Motor Speed Overall 2.0 ± .1; Tap 1.0 ± .05
28 11
23 25 27 42 CONN 2 A-13 B Activation Of Diagnostic Indicator Operations 9X-3267 Solenoid: Valve - Ride Control 13.8 ± .4
19
29
B 40
36 6 36 CONN 3 A-13 B (Quick Reference) 109-1739 Solenoid: Bucket Float
A 32 CONN 4 B-13 4 Bucket Positioner 85.3 ± 5.0
10 16 Operation Contact 1¹ Contact 3¹ Contact 5¹
9
24 43 CONN 5 D-13, D-15 38 Lift Positioner

SENR6735-02
To Scroll ACTIVE Faults Ground² Open Open
CONN 6 C-12 6 134-9878 Solenoid: Valve - Ride Control 13.8 ± .4
To Scroll INACTIVE Faults Open Open Ground²
CONN 7 C-11, C-12 39 141-2633 Sender: Fuel Level Empty: 240 to 260
CONN 8 C-11 39 To Clear ³ Faults Open Ground Open Full: 27.5 to 39.5
CONN 9 E-10 40 ¹These contacts are located in the harness code connector. ¹ At room temperature.
CONN 10 Data Link Plug E-10 10 ²Remove the connection to ground in order to place the desired information shown
CONN 11 C-10 36
during scrolling on-hold.
CONN 12 B-10 12
CONN 13 B-9 42 ³A fault is cleared only while it is on-hold. A fault that is active cannot be cleared.
CONN 14 B-9 36
CONN 15 D-9 36
CONN 16 D-9 16
CONN 17 D-9 A
5 41 CONN 18 E-8 A
16
CONN 19 A-7 36
CONN 20 B-7 36
CONN 21 B-7 36
CONN 22 B-7, B-8 36
CONN 23 E-6 21 Related Electrical Service Manuals
14 CONN 24 C-6 36
22 Title Form Number
36 CONN 25 C-6 36
Alternator: 9W-3043 SENR3685
1 44 C 13 32 CONN 26 C-6 36 Off Machine Switch Specification
34 Electronic Transmission Control SENR5751
4 A CONN 27 A-6 36
Part No. Function Actuate Deactuate Contact Position
27 31
40 10 24 CONN 28 B-5 36 (CST Autoshift)
18 11 4 grams 1.5 grams
2 25 8 36 6 CONN 29 E-5, F-5 C Electric Starting Motor: 3E-5381 SENR3828 3E-6429 Supplemental Steering Oil Pressure Normally Open
23 39 9 (.14 oz) (.05 oz)
29 12 33 CONN 30 E-5 22 Operator Monitor (EMS) 8C-3508 SENR2945
30 7 38 ± 3° C 27° C Min.
20 42 26 3E-6449 Start Aid Coolant Temperature Normally Closed

20 Page,
37 CONN 31 C-4 A (100 ± 5.4° F) (80.6° F)
3 B 19 28
43 CONN 32 A-3 37 1200 kPa MAX 700 ± 100 kPa A-C, Normally Closed
17 38 35 3E-6450 Primary Steering Oil Pressure
15 CONN 33 B-3 37 (175 psi MAX) (101.5 ± 15 psi) A-B, Normally Open
21
CONN 34 B-3 37 107.0 ± 3.0° C 93° C Min.
3E-6451 Engine Coolant Temperature (EMS) Normally Closed
CONN 35 B-2 26 (224.6 ± 5.4° F) (199.4° F MIN)
CONN 36 E-1 26 129.0 ± 3.0° C 118° C Min.
1 3E-6453 Torque Converter Oil Temperature (EMS) Normally Closed
The connectors shown in this chart are for harness to harness connectors. (264.2 ± 5.4° F) (244.4° F MIN)
Connectors that join a harness to a component are generally located at or near 70 kPa MAX 40 ± 20 kPa A-C, Normally Closed
the component. See the Component Location Chart. 3E-6454 Fuel Pressure (EMS)
(10 psi MAX) (5.8 ± 3.0 psi) A-B, Normally Open
90 ± 21 kPa 70 ± 21 kPa A-C, Normally Closed
3E-6455 Engine Oil Pressure (EMS)
(13 ± 3.0 psi) (10 ± 3.0 psi) A-B, Normally Open
10700 kPa MAX 8960 ± 537 kPa A-B, Normally Open
3E-7693 Service Brake Oil Pressure
(1501.9 psi MAX) (1300 ± 77.8 psi) A-C, Normally Closed
275 kpa¹ 170 ± 55 kPa
Machine Harness Connector and Component Locations 114-5333 Refrigerant Pressure (AC)
Low
(40 psi) (25 ± 8 psi) 1-3 Normally Open
2800 ± 140 kPa 1750 ± 200 kPa 2-3 Normally Closed
High
(406 ± 20.3 psi) (254 ± 29 psi)

¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the
closed condition can be maintained down to 170 kpa (25 psi).
² Contact position at the contacts of the harness connector.
 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L20 L5 L5
RD-0 200-BK
L20 506-PU
DD CC ZZ E E

(LOC F-2)
507-WH

CAB FLOOD
(LOC D-5)
NEG POS 301-BU-10 BK 1 406-PU-18 432-PK-18 DIAL SHIFTER

GND-ROOF
12V BATTERY COOLANT SW OPERATION

200-BK
BK 2 201-BK-18 201-BK-18

506-PU
3T-5760 STD G S E 3E-6451 FRONT WASHER SPEEDOMETER

615-YL
BK-0

9X-3404 ATT E E 7T-8890 24V OUTPUT 119-6703 STD XMSN 113-OR-18

GND ALSO N B F L38 F
301-BU-10 MTR BAT CC T E 202-BK-18 D 105-BR WH-18 DOME LAMP 119-6704 CREEPER XMSN 113-OR-18 605-YL

200-BK
L22 L22 2 M M L5 SOLENOID / U
ALTERNATOR ZZ 101-RD-4 BK 1 311-WH 710-GN-18 1 923-GY-18 2 GN-18 SOL 3 MOTOR 200-BK 200-BK 200-BK BK-18 6T-4864 F +24 200-BK-18 LEFT TURN B
GEAR

CAB FLOOD
(LOC D-2)
STARTER KK COOLANT SW FWD LOW N 12 3 4 5 6 S F LAMP BUCKET
9W-3043

(LOC E-2)
BK 2 200-BK 754-BU-18 1 GN-18 L37 L37 969-YL-18 REV PAR SW TO B+ 200-BK-18 G 614-PU B766-WH B766-WH A OR-18 + BATTERY
3E-5381 MOTOR 3E-6449 4F 7N-5876 POSITIONER SW
109-OR-6 TRANS/SPEEDO 200-BK 968-BR-18 REV SW TO GND 3F 200-BK-18 762-YL B BU-18 SOLENOID

200-BK
EEE F

507-WH

BEACON

(LOC D-10)
(START AID) SPEED D 967-BU-18 FWD PAR SW TO B+ 2F LAMP SIG 160-PU 200-BK 200-BK-18 BK-18 3E-7843

603-PK
615-YL
200-BK
N

200-BK
C GROUND

200-BK
ROT. BEACON
E E T SOL 2 ANTENNA AS. 1F 7X-2058 AIR INTAKE HEATER
SENSOR 922-BR-18 2 GN-18 GND-PLATE 120-YL 1 RD-18 +24V (SWITCHED) 966-GY-18 FWD SW TO GND 200-BK-18 200-BK-18

(LOC D-2)
E 6V-2455 REV 9W-3072 N LAMP
200-BK F

200-BK
W 752-YL-18 1 GN-18 (LOC D-9) PARK 2 BK-18 GROUND 965-WH-18 4TH GEAR SW TO GND 1R B

BRAKE
E E M M LIFT
7N-5876

PARK
615-YL
2R 200-BK-18

(LOC D-9)
D+ B+ 200-BK 102-BU +24V (UNSWITCHED) 972-BU-18 3RD GEAR SW TO GND BK-18

GND-PLATE
200-BK-10 MOTOR BRAKE BBB F A GROUND POSITIONER SW
EE D 3R
B- E EEE (LOC D-10) 206-BK-18 2 BK-18 GROUND 971-YL-18 2ND GEAR SW TO GND 910-YL-18 B766-WH B OR-18 + BATTERY
F 3E-7844
F

449-BU-18
GN-18 SOL 1 OR-18 970-GN-18 1ST GEAR SW TO GND NEUTRALIZER

603-YL
921-WH-18 2 REAR WASHER 135-BU-18 1 +12V (SWITCHED) 200-BK-18 761-GY C BU-18 SOLENOID
E START FWD HIGH OVERRIDE LAMP
751-GN-18 1 GN-18 A513-PK-18 3 PK-18 +12V (UNSWITCHED) 720-PU-18 NEUTRALIZER 200-BK-18

BK-0
COOLANT GAUGE E

200-BK
7T-8890

200-BK
L21

200-BK
RECEPTACLE 441-OR-18 L21 4 202-BK-18 GROUND 200-BK-18 7N-5876

200-BK-18
309-GY

ANTENNA

419-YL-18
SENDER N
403-GN

1
2

1
2
5 YL VOLTAGE CONVERTER 321-BR-18 BACKUP ALARM 200-BK-18 976-OR

120-YL
E BK-00 4W-9972 MEMORY
200-BK-6 T CST SOLENOID N N 3 114-7143 306-GN-18 START RELAY 200-BK-18 200-BK-18 RIDE CONTROL B
C 200-BK-6 RD-00 BK GROUND

419-YL
200-BK-14
200-BK 110-2706 STRAP VALVES A 6 307-OR-18 START SW P F 200-BK-18 LAMP 5

200-BK
EEE RD + BATTERY

200-BK
608-GN EE 3E-6269 432-PK-18 A BK 1 WH/BK LEFT SPKR + 409-OR-18 NEUTRAL (EMS) 11 449-BU-18 605-YL 7N-5876 611-PU 4 BU-18 LH HEAD/POSITION/
TO 201-BK-18 RD 164-WH-18 B+ (24V) 605-YL-14 605-YL 619-GN TURN LAMP
B 2 WH LEFT SPKR - 120-YL 31 976-OR 6 RD-18
ENGINE BLOCK D NOTE S
FLOOD LAMP C BU 8 GY RIGHT SPKR + N 33 976-OR 910-YL-18 617-BR 3 WH-18
9X-1439 ENGINE END FRAME 101-RD-4 755-OR-18 1 GN-18 SOL 4 7 GY/BK RIGHT SPKR - 120-YL 1 RD-18 +24V (SWITCHED) CONTROL - GP 32 910-YL-18 160-PU 605-YL 1 YL-18

120-YL
419-YL-18
SPD 1 BRAKE OIL SW 200-BK TRANSMISSION L38 L38 COOLANT TEMP CONV TEMP
C 403-GN 924-GN-18 2 GN-18 CCC 2 BK-18 GROUND 6 160-PU 200-BK 2 BK-18
S 604-OR 3E-7693 RADIO 102-BU (SHIFTER) 442-GY-18

120-YL
512-GN-18 +24V (UNSWITCHED) 39

419-YL

615-YL
603-PK
120-YL

508-PU-18
509-WH-18
TA 617-BR D 511-BR-18 NOTE C BK-18 136-7822 443-YL-18 CLUSTER GAUGE
2 GROUND 8
TU 605-YL 900-PU-18 1 GN-18 SOL 5 1 OR-18 +12V (SWITCHED) 9 441-OR-18 GROUP

441-OR-18
406-PU-18
925-YL-18 2 GN-18 SPD 2 SPEAKER AS. PK-18 +12V (UNSWITCHED) TURN SIGNAL SW 447-PK-18 9X6752
200-BK 3 24 GND GND
N N 6T-7695 9G-5589 416-OR-18
37

403-GN

9
1
2
7
5
4
3
8
6
10

9
1
2
7
5
4
3
8
6
10
STOP/TAIL D VOLTAGE CONVERTER F SEND SEND
40 406-PU-18 B
TURN LAMP SOL 6 CCC SPEAKER AS. CCC 114-7143 FORWARD
901-WH-18 1 GN-18 16 415-GN-18 8 RD-18 IGN IGN 322-GY-18

200-BK-10
301-BU-10
304-WH-10
5C-9931 926-BU-18 2 GN-18 SPD 3 OPEN ROPS RADIO OPEN ROPS LIGHTING 6T-7695 38 413-BR-18 614-PU GN-18 114-GN-18 HORN
3

101-RD-6
109-OR-6
V3 7T-0969
25 409-OR-18 614-PU 4 PU-18 B

309-GY

200-BK

102-BU-14
2 113-OR-18
26 1 WH-18

L31
27 432-PK-18 441-OR-18 6 OR-18

120-YL
105-BR
603-PK
615-YL
L37 L37

200-BK-18
28 405-GY-18 443-YL-18 9 GY-18
BACKUP ALARM N CCC 6
29 417-GY-18 442-GY-18 5 YL-18 IGN IGN

611-PU
123-6449 L19

619-GN
C 202-BK-18 L19 102-BU-14 1 102-BU 5 403-GN-18 447-PK-18
22 7 PK-18 SEND SEND

L27
121-YL-18 200-BK-18

L29
BK-18

L33
1 202-BK-18 SWITCH PANEL L11 2 L2 23 2 BK-18
GND B
BK-18 2 321-BR-18 202-BK-18 DATA
REAR WIPER
308-YL
L11
CONN 23 15 428-OR-18 GND

FRONT DASH ASSEMBLY

608-GN

LINK 308-YL 977-YL-18 3 419-YL-18

L19
L19 4 1 5
202-BK-18 PLUG CONN 10 9X-3392 973-BR-18 L10
L37 V 12 113-OR-18 611-PU 4 BU-18 RH HEAD/POSITION/
C 19 201-BK-18 113-OR-18 619-GN 6 RD-18 TURN LAMP
LICENSE C FUEL LVL SENDER NOTE M GG XMSN NEUTRALIZER L38 NOTE S
200-BK 606-GY 113-OR-18 614-PU

OPERATOR STATION
2 606-GY-14 14 FUEL LEVEL 3 WH-18
141-2633 CONN 9 L HYDRAULIC TEMP

J
F
8
7
6
5
4
3
1
2

B
XMSN AUTO/ RIDE CONTROL SW

H
C
D
PLATE OVERRIDE SW NOTE G L38

G
1 614-PU 121-YL-18 9 AIH OR 18 615-YL 113-OR-18 6 B766-WH 606-GY 1 YL-18
LAMP FF FF EMS TEST SW MANUAL SW 7X-6396 6T-3990 NOTE D L10 L37
H START AID SW 611-PU
200-BK

200-BK

321-BR-18 2 611-PU-14 13 5 762-YL 200-BK 2 BK-18

604-OR

619-GN
N MOTOR 6T-6066 6T-3991 L
608-GN 3 201-BK-18 200-BK 6T-6066 L 193-PU 36 4 761-GY

276-BK-18
277-BK-18
278-BK-18
279-BK-18
280-BK-18
281-BK-18
202-BK-18
- + 6 L

605-YL-14

537-GN-14
L25
E E

606-GY-14
202-BK-18
164-WH-18

944-OR-18
945-BR-18
2 L L L L

611-PU
T BEACON SW F

BK-14
617-BR 5 447-PK-18 34 538-BR 3 200-BK
L L L L 2 1 L L

200-BK
STOP/TAIL/TURN LAMP L L 5 3 L 6T-3990 NOTE F
605-YL 7 A A 118-GY 3 5 113-OR-18 1 + BATTERY 8 322-GY-18

200-BK
200-BK
200-BK

200-BK
200-BK
5C-9930 1 2 1 2 3 2 3
606-GY 8 503-BR 4 L 35 413-BR-18 13 FUEL PRESS. 10 114-GN-18
C TT L
S 604-OR 604-OR 604-OR 4 505-BU 2 L 10 537-GN-14 409-OR-18 9 NEUTRAL 7 619-GN
CST AUTOSHIFT 2 3 L
TA 614-PU 614-PU 614-PU 6 504-YL 1 17 102-BU-14 419-YL-18 19 PARK BK 1 605-YL

373-GN
FRONT V

3
2
1
415-GN-18

201-BK-18

910-YL-18
720-PU-18
L

126-PK-18

126-PK-18
TU 606-GY CONTROL 614-PU-14 614-PU 606-GY B U RIDE

B757-WH-18
B758-GN-18
200-BK-14 1 INTERMITTENT 7 403-GN-18 3 ALTERNATOR 2 U
N CONN 30

1
2
3
202-BK-18
CONN 18
200-BK 10 130-1469 STD XMSN 4 417-GY-18 PRIM STEER 9 976-OR-18 976-OR-18 1 976-OR 1 GN-18 CONTROL

603-PK

976-OR

987-WH
17

310-PU

144-GN
WIPER SW F

193-PU
L33 130-1468 CREEPER XMSN ACTION P VALVE GP-SOL
11 2 538-BR 415-GN-18 TEST SW IN 11 200-BK-18 2 200-BK 2 GN-18

964-BU
762-YL
3E-0155 15

963-GN
L27 L27 FF LED OPERATOR 9X-3267
C 12 L31 L1 200-BK-14 30 200-BK F C2 HAZARD 416-OR-18 14 SUPP STEER 12
L29 CONN 36

605-YL-14

537-GN-14
L29

606-GY-14
608-GN 276-BK-18 3E-8679 21 200-BK MONITOR B

HIGH SPEED
HARNESS CODE 0 24 31 GROUND 406-PU-18 6 COOL TEMP

LOW SPEED
L31
200-BK 25 277-BK-18 SERVICE METER GND 20 537-GN-14 BK OIL PRESS (EMS)
HARNESS CODE 1 49A HEAD LAMP 432-PK-18 12 6
L19 6T-7337 ROOF 2 8C-3508
26 278-BK-18 1 F 49 + BATTERY ENG OIL PRESS 617-BR

200-BK
HARNESS CODE 2 405-GY-18 5 2

GROUND

WASHER
L
FLOOD LAMP HARNESS CODE 3 27 279-BK-18 + 200-BK-18 200-BK-18 - + C 428-OR-18 7 TC OIL TEMP 1 611-PU
CONN 29

PARK
9X-1439 HARNESS CODE 4 28 280-BK-18 200-BK L L8 30B 201-BK-18 4 GROUND 3 614-PU

B+
B+
202-BK-18
202-BK-18
COSA ROADING ATTACH HARNESS CODE 5 29 281-BK-18 200-BK-18 CIGAR LIGHTER F F 201-BK-18 2 GROUND 4
GERMAN

517-BU-14
516-GN-14

521-YL-14
124-GN-14
403-GN-18
1

515-GY-14
308-YL
200-BK
373-GN
310-PU
C ACTION LAMP 30 C920-GY-18 9W-0335 129-BU 102-BU-14 201-BK-18 18 GROUND 7 200-BK

200-BK
200-BK
FLOOD L L3 FLASHER ROADING
200-BK DATA LINK HIGH 8 944-OR-18 NOTE N 201-BK-18 8 GROUND

200-BK

614-PU
5

RD-14
RD-18
BK-18

YL-14
BU-14
BR-18
WH-14
LAMP L L41 8D-6946 FLASHER
608-GN DATA LINK LOW 9 945-BR-18 20 8

201-BK-18
L

L41
8V-2514

200-BK-18
9X-1439 UNUSED 10 164-WH-18 16 B
L 2 3 L 608-GN

200-BK-18

FRONT WIPER SW ATTACHMENT

L REAR WIPER SW

1
2
3
4
UNUSED 40 164-WH-18 CONN 17 116-BR 410-WH-18 10 ALARM COSA ROADING FRONT HARNESS

200-BK

200-BK
SWITCH PANEL

1
2
3
4
3T-6655

614-PU
C UNUSED 11 202-BK-18 LAMPS 411-PK-18 11 LAMP
UU L 5 6 L
S RD-18 A 604-OR UNUSED 37 7N-5876 127-OR 615-YL 200-BK-18

971-YL-18

972-BU-18
202-BK-18
720-PU-18
321-BR-18
307-OR-18
306-GN-18
409-OR-18
965-WH-18
969-YL-18
968-BR-18
967-BU-18

164-WH-18
970-GN-18
1
2
3
4
5
6
7
8

966-GY-18
L

YL-18
AIR INTAKE

BK-18
RD-18

GN-18
BK-18 HHH T WH-18 C 617-BR + BATTERY 1 164-WH-18 202-BK-18 TO L H 200-BK 200-BK-18
L 8 9 L LL

BK-18
3 2 513-OR-14 BK-18 B 200-BK-18 HEATER UNUSED 38 202-BK-18 PLATFORM NOTE R 505-BU B B 614-PU-14 200-BK 200-BK-18 F
2 BK-18 6I-4753 4 B758-GN-18 200-BK-18 410-WH-18 RD
1 521-YL UNUSED A/S SW L 11 12 L
1
1 STOP/TAIL/PARK LAMP

200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
AUTO/MAN SW 2 21 973-BR-18 200-BK-18 105-BR 200-BK-18 201-BK-18 2 BK

118-GY
118-GY
JJ

614-PU-14
3E-6467
WIRE GROUP COLOR DESCRIPTIONS

200-BK
502-OR
501-GN
500-BR
506-PU
118-GY
118-GY

200-BK-18
110-2706 STRAP AUTO/MAN SW 1 20 977-YL-18 200-BK

615-YL
538-BR
606-GY
AIH

611-PU
HI/LOW ALARM

200-BK-18
LEFT TURN C FWD HI SW 12 965-WH-18 TIMER L L FLOOD 200-BK-18 L5

1
4
2
3
7
6
8
5
9
L42 9G-9813

7
8
2
1
5
4
3
6
200-BK-18

10
N N

102-BU-14
PRESSURE SW RD-18 605-YL-14 REV PAR SW 19 969-YL-18 NOTE H 504-YL

200-BK
1 PANEL LAMPS

614-PU
160-PU-4
LAMP 4Y-7948 L P W LAMP SW P P
114-5333 BK-18 200-BK-18 E REV SW 14 968-BR-18 419-YL-18 CAB FLOOD GROUND CIRCUIT

BK
2

617-BR
200-BK
3E-6466 L 9X-1423 7N-5876

614-PU
614-PU
L L L1

615-YL
LAMP
604-OR

NOTE A

200-BK
200-BK
200-BK
603-PK
C 311-WH 1 BK-18 FWD PAR SW 18 967-BU-18 L19 503-BR F

925/971-YL-18

901-WH-18
926/972-BU-18
F

921/965-WH-18
752/969-YL-18
922/968-BR-18
754/967-BU-18

924/970-GN-18
900-PU-18
923/966-GY-18
751-GN-18

755-OR-18
HHH E BK-18 966-GY-18 PARKING RR L2 F 200-BK-18 HIGH BEAM 9X-1439 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
HHH BK-18 1 121-YL-18 310-PU 2 FWD LOW SW 13

614-PU
614-PU
CONN 16 F

1
2
GN-14 1 521-YL 1 513-OR-14 BK-18 2 321-BR-18 C A SPD 1 SW 15 970-GN-18 BRAKE SW 118-GY 611-PU LAMP X

105-BR
L L11 N X

507-WH
L30 3T-3132 LL FORWARD WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
GN-14 2 522-WH 2 522-WH 121-YL-18 9 121-YL JJ SPD 2 SW 16 971-YL-18 118-GY 614-PU 7N-5876 615-YL
BACKUP ALARM KK HORN SW
D 321-BR-18 160-PU SPD 3 SW 17 972-BU-18 118-GY 614-PU 614-PU 200-BK
D
200-BK-18
200-BK-18

2 101-RD-4 L F

128-PK
STARTING CIRCUIT

102-BU-14
A/C COMPRESSOR 123-6449 A L 2T-3360 614-PU 200-BK-18 N X X

B766-WH
3 608-GN UNUSED A/S SW 3 B757-WH-18 614-PU RIGHT TURN
2 3

615-YL
200-BK

3E-1906 START AID RELAY N L

L41
617-BR GROUND 2 202-BK-18 614-PU-14 102-BU-14 105-BR 606-GY

308-YL
308-YL
5 P LAMP

120-YL
105-BR
615-YL
603-PK
3E-0075 L KEY START SW BEACON START AID CIRCUIT
7 605-YL-14 SPEEDO DRIVER 7 449-BU-18 10 419-YL-18 614-PU-14 105-BR BK/YL-18 7N-5876
521-YL
522-WH

L24 L24 L25 12

CONN 5 C 8 606-GY-14 ENG SPD INPUT 6 450-YL-18 6 503-BR 614-PU L L 11 614-PU-14 9G-7641
L6
200-BK F
128-6983
TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT

L42
RD-18 1 606-GY-14 604-OR 4 604-OR XMSN SPD INPUT 5 710-GN-18 8 118-GY 200-BK 102-BU-14 614-PU 200-BK-18 MASTER ACTION H
L42 L F N H

322-GY-18
BK-14 11 513-OR-14 BK-18 2 200-BK-18 614-PU 6 614-PU-14 FWD HI SOL 31 751-GN-18 3 505-BU 124-GN-14 411-PK-18 LAMP 7N-5876 603-PK 1 RD MONITOR CIRCUIT
HHH
200-BK-14 FWD LOW SOL 754-BU-18 504-YL
LH B B 9 L L R 521-YL-14 F 1
12 521-YL-14 1 33 4 L 8 610-OR-14 308-YL 200-BK 2 BR
1
2

RIGHT TURN LAMP REV SOL 752-YL-18 102-BU-14 102-BU-14 515-GY-14 F 2 N H CHASSIS / AWD CIRCUIT
TTT C A 200-BK-14 10 32 5 F
3E-6466 SPD SOL 1 326-PU L C OFF F 5 200-BK-18
LOC D-13 11 513-OR-14 34 755-OR-18 603-PK 7 603-PK 516-GN-14 HAZARD FLASHER
6 L S ON F 4 INTEGRATED BRAKING CONTROL / ACCUGRAGE / CAES CIRCUIT
12 521-YL-14 SPD SOL 2 35 900-PU-18 2 615-YL 307-OR-18 517-BU-14 538-BR LAMP
C SPD SOL 3 5 L B ST 3
36 901-WH-18 1 105-BR 105-BR 7N-5876 N X X
L L
ARC SUPPRESSOR S RD-18 A 604-OR 604-OR CONN 5 SOL RETURN 39 975-WH-18 9 120-YL
P W L10
BLOWER SW
F 615-YL HEATER AND AIR CONDITIONER CIRCUIT
T WH-18 C 614-PU SLOW MODE SW 1 22 978-GN-18 6P-3236 200-BK-18 200-BK
106-8704 L22 CONN 15 L8 FLOOD TURN SIGNAL / WIPER WASHER CIRCUIT

126-PK-18

910-YL-18
415-GN-18
126-PK-18
720-PU-18
201-BK-18
202-BK-18

614-PU-14

610-OR-14

403-GN-18

307-OR-18
L L

102-BU-14
102-BU-14
BK-18 B 200-BK-18 SLOW MODE SW 2 23 974-PU-18 FRONT RUNNING 615-YL N X X
L1 L1 LAMP

B766-WH
MUR440 202-BK-18 WIPER LAMP SW

614-PU
603-PK
193-PU
963-GN
964-BU
762-YL
976-OR
987-WH
310-PU

144-GN

200-BK

615-YL
615-YL

617-BR
608-GN

308-YL
326-PU

105-BR
128-PK
CAB FLOOD

502-OR
501-GN

500-BR
506-PU

507-WH
129-BU

127-OR
118-GY
118-GY

116-BR

105-BR
105-BR
STOP/TAIL/PARK LAMP 6T-3989 7N-5876
SW
200-BK

R134A REFRIGERANT CIRCUITS

3E-6467 3T-6655 L2 L2
FRONT DASH ASSEMBLY
LAMP
9X-1439
OTHER COLOR DESCRIPTIONS

L3
L3
L7 L P HIGHWAYS
C
FLOOD J L4 L4

L9
608-GN 501-GN

L12
1
LAMP 200-BK H J 2 118-GY 516-GN-14 RESISTOR
310-PU
311-WH

311-WH

H N L7 L4
202-BK-18

710-GN-18
9X-1439 RD 1 603-PK 603-PK 200-BK-14 2 TO PLATFORM 3 500-BR 537-GN-14 9G-1950
L33 L33 SS
BK 2 200-BK 200-BK A576-GN-14 1 GROUND 102-BU-14 4 502-OR 409-OR-18 517-BU-14 515-GY-14
N 5 403-GN-18 403-GN-18 P SS
L9

975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18
BEACON 615-YL 615-YL 522-WH-14

L9
A576-GN-14 6 3 522-WH-14 200-BK-14
CONN 11

751-GN-18
752-YL-18
754-BU-18
755-OR-18
900-PU-18
901-WH-18
710-GN-18
450-YL-18
978-GN-18
974-PU-18
449-BU-18
202-BK-18
E 311-WH 128-6983 L7 102-BU-14 614-PU-14 516-GN-14 SS
START AID STRIP 8 4
J J L12 L12
WH-18 1 311-WH 310-PU 310-PU 967-BU-18 24 751-GN-18 15A 8V-0404 FUSE 614-PU 7 614-PU-14 102-BU-14 517-BU-14 5

L1
VALVE AS. L1
3E-6332
PU-18 2 310-PU 965-WH-18 22 921/965-WH-18 8R-2814 HOLDER 403-GN-18 9 B757-WH-18
L40
976-OR 515-GY-14 1 THERMOSTAT SW
969-YL-18 752/969-YL-18 CIRCUIT BREAKER 4K-5122 L8 10 B758-GN-18 910-YL-18 200-BK-14 BUCKET POSITIONER
23 2 IDENT PART NO. CHG LOC NOTE
968-BR-18 415-GN-18 3E-5464 3E-7843
202-BK-18 922/968-BR-18 SPARE 614-PU 200-BK-14
L30 L30 450-YL-18 967-BU-18
9
3 754/967-BU-18
3T-2662
112-PU-14
J 10A L
10A L CONVERTER 120-YL
CONN 24 113-OR-18 200-BK-18
6
7 200-BK-14 200-BK-14 B766-WH B766-WH A OR-18
HARNESS AS.
+ BATTERY A 124-4727 00 A-3
966-GY-18 923/966-GY-18 10A L WIPER MOTORS 118-GY 124-GN-14 200-BK-14 762-YL B BU-18
L32 L32
164-WH-18
12
755-OR-18 112-PU-10 XMSN SHIFTER 126-PK-18 419-YL-18
CONN 31 200-BK-18 C BK-18
SOLENOID B 110-7560 01 B-3 STD
C 19 10A GROUND B 116-0968 00 D-2 ATCH
C

L2
L6 L6 L 10A L RIDE CONT/DVTR L P
970-GN-18 14 924/970-GN-18 193-PU 144-GN 201-BK-18 515-GY-14 B C 130-0118 00 D-13 STD
CIRCUIT BREAKER L
18 900-PU-18 10A BEACON/LOAD CHK 144-GN 144-GN 144-GN 10 419-YL-18 449-BU-18 515-GY-14 515-GY-14 C 140-1711 00 E-14 ATCH
E START L33 971-YL-18 13 925/971-YL-18 6N-8589 1 910-YL-18 521-YL-14 LIFT POSITIONER
L D 102-9298 01 B-9

200-BK-18
L28 L L9 3E-7844
301-BU-10 10 901-WH-18 112-PU-10 BLOWER MOTORS 124-GN-14 2 415-GN-18 406-PU-18

200-BK-14
E 108-1123 03 A-12

200-BK-14

515-GY-14
L31

15A
L30

200-BK-10 972-BU-18 15 926/972-BU-18 3 124-GN-14 413-BR-18 200-BK-18 A BK-18 GROUND

202-BK-18
307-OR-18
720-PU-18
306-GN-18
321-BR-18
L32 L28 L F 102-5888 03 E-5
16 GN-18 FUSE 10A L EMS/GAUGES 113-OR-18 4 113-OR-18 428-OR-18 B766-WH B OR-18 + BATTERY
GND G 8Y-7607 00 A-13
201-BK-18

3K-8782
201-BK-18

2 10A L AUX FLOOD LAMPS 127-OR 5 307-OR-18 416-OR-18 761-GY C BU-18 SOLENOID H 4E-1188 02 D-2/C-11 ATCH
SHUTDOWN E B757-WH-18 5 112-PU-10 10A L REAR FLOOD LAMPS 116-BR 6 720-PU-18 160-PU B J 128-4952 00 C-9 ATCH
SOLENOID 326-PU 11 112-PU-10 10A L CIGAR LIGHTER 129-BU 7 977-YL-18 442-GY-18 B
MOTOR AS L 4E-0598 07 B-7
513-OR-14
121-YL-18

406-PU-18
441-OR-18
102-BU-14

SS
114-GN-18

201-BK-18
428-OR-18
443-YL-18

413-BR-18

202-BK-18
450-YL-18
710-GN-18

SS
405-GY-18

8C-3663 L10 L39 200-BK-14 FORWARD

STOP 17 112-PU-6 10A L KICKOUTS 128-PK 8 973-BR-18 201-BK-18 443-YL-18 9G-8697 114-GN-18 M 4E-0602 03 F-8

1
2

1
2
L 10A HORN
306-GN

403-GN
308-YL

522-WH
130-GN
105-BR

405-GY-18 7 AUTOSHIFT 164-WH-18 9 164-WH-18 441-OR-18 322-GY-18

326-PU

310-PU

202-BK-18 N 102-5891 01 D-9 STD

202-BK-18
L32 7T-0969
413-BR-18 202-BK-18 8
L6 SWITCH PANEL SWITCH PANEL CONN 25 447-PK-18 L3 N 4E-4186 03 F-7 ATCH
201-BK-18 201-BK-18 4 TO PLATFORM BK-14
CONN 7

201-BK-18 ENGINE MOTOR N 4E-8854 01 F-8 ATCH

200-BK-14
201-BK-18 201-BK-18 164-WH-18 20 B757-WH-18 L40 FRONT WH/RD-14 B FLOOD
E E P 102-5889 01 B-5
E 977-YL-18 6 B758-GN-18 L40 405-GY-18 WIPER LAMP
CONN 8 619-GN-14

605-YL-14
606-GY-14
U 136-7462 01 B-2 ATCH
1
2
3
4
5
6
7
8
9
3
4

9
2
1

L39
5
8

6
1

10

12
10

12

11
11

973-BR-18 21 307-OR-18 9X-3392 200-BK 9X-1439

A A A V 4E-0597 02 E-5 ATCH
B758-GN-18 1 720-PU-18 432-PK-18 WH/RD-14 MOTOR MOTOR AS X 4E-0630 01 D-2

322-GY-18
201-BK-18

201-BK-18
413-BR-18

CONN 6
405-GY-18

200-BK-18
FRAME BK-14 9G-8693
CONV OIL GAUGE FF P L Y 8Y-7770 01 A-14 ATCH K
326-PU-18
522-WH-14

Z 4E-2379 03 A-14 ATCH L

200-BK
TEMP LEFT
4W-9972 E P H B FF 122-6078 00 D-10
MOTOR TURN
443-YL-18 605-YL-14 1 RD-18
(Dimensions: 39 inches x 24 inches)

LL 101-5308 01 D-6 ATCH

121-YL T 200-BK-18 2 BK-18 LAMP
MM 101-4629 00 B-6

605-YL-14
611-PU-14
417-GY-18

606-GY-14
E E T L12 HEATER GP - 100-3965 3E-6466
RRR P 118-GY 3 SS 7X-6015 03 C-3
2
1

CONDITIONER GP - AC 106-7281
B
C

L4
A

513-OR-14 1 164-WH-18 500-BR 4 CCC 8R-9190 01 F-7 ATCH

521-YL-14 NOTE P 200-BK-18 502-OR
2 2 E

751-GN-18
975-WH-18
752-YL-18
975-WH-18
754-BU-18
975-WH-18
755-OR-18
975-WH-18
900-PU-18
975-WH-18
901-WH-18
975-WH-18

710-GN-18
450-YL-18
978-GN-18
974-PU-18
449-BU-18
202-BK-18
FFF 8Y-7929 01 A-2 ATCH

720-PU-18
306-GN-18
321-BR-18

710-GN-18
614-PU-14

403-GN-18
RIDE

13 126-PK-18

8 102-BU-14

2 610-OR-14
3 449-BU-18 501-GN 1 B U U
BK-18
BK-18

GGG 4E-8960 04 A-3

BU-18
BK-18
RD-18

B766-WH
E CONTROL

506-PU
507-WH

310-PU
GN-18

21 308-YL
326-PU
105-BR
GN-18 710-GN-18 976-OR

9 144-GN
4 1 976-OR 1

963-GN
12 964-BU
19 762-YL
14 976-OR
18 987-WH

7 617-BR

6 608-GN

976-OR
P VALVE GP-SOL HHH 144-0664 00 D-14 ATCH
BK 201-BK-18 200-BK-18 2 200-BK GN-18
TORQUE
2
1 428-OR-18
CONN 26 2 134-9878 UUU 124-4725 00 B-7
CONVERTER BK L
FF
L P CONN 35 WIRE AS.
3E-6453 B RIGHT
BK-0

OPERATOR STATION J

20
HH 8Y-7526 00 B-13

21

4
2
7

1
6
9

5
9
3

1
8
4

24
22
23

19
12
14
18
13
10
15

16

17

21
CONN 34

24
22
23

12
19
14
18
13
10
15

16

17

20

24
22
23

10
15

16

17

20

11
CONN 12

11

11
T HH A CONN 14 KEYED "B" CONN 22 KEYED "C"
XMSN DOWNSHIFT SW
KEYED "A" 606-GY-14 1 RD-18 TURN
JJ 104-5467 01 D-11 ATCH
SENR6735-02

619-GN-14
201-BK-18 D A HYDRAULIC LOCK/ A 2 BK-18 LAMP
ENGINE OIL FUEL NOTE J
BK-18 A
417-GY-18
L23 L23
E
A
DETENT OVERRIDE SW A MM
9X-4959 MM
202-BK-18
CONN 28 B766-WH
762-YL
6 200-BK-18
3E-6466
KK 104-5466 01 D-11 ATCH
BK-18 B

617-BR

432-PK-18

605-YL-14
ENGINE 5

306-GN

405-GY-18
417-GY-18

606-GY-14

322-GY-18
NN 8Y-8744 00 A-13

A519-GN-18

720-PU-18

321-BR-18

449-BU-18
521-YL-14
406-PU-18
413-BR-18

443-YL-18
441-OR-18
447-PK-18
B B

442-GY-18
403-GN

428-OR-18
416-OR-18
112-PU-6

901-WH-18
1 2

751-GN-18
921-WH-18

922 BR-18
754-BU-18

755-OR-18
924-GN-18
900-PU-18
925-YL-18

926-BU-18

710-GN-18
450-YL-18
978-GN-18
974-PU-18
449-BU-18
202-BK-18
752 YL-18

923-GY-18

522-WH-14
326-PU-18
PRESSURE SW

H766-GN
PRESSURE SW BK-18 C 416-OR-18 450-YL-18 2 SPEED 7N-8001 NOTE U 974-PU-18 A 974-PU-18 202-BK-18 BUCKET LIFT BUCKET 761-GY 4
3E-6455 L35 POSITIONER POSITIONER FLOAT PP 8Y-8745 00 A-13
3E-6454

611-PU
976-OR

160-PU
202-BK-18

L36
978-GN-18 978-GN-18 200-BK-14

614-PU-14
1 SENSOR B 3 WW 8Y-8746 00 A-13
CONN 4 6V-2455 UUU 202-BK-18 C
3 4 SOLENOID SOLENOID SOLENOID 322-GY-18 8 B FLOOD
RR 4E-2898 00 D-9 H
UUU LAMP
DISCONNECT SW 976-OR 9 619-GN-14
CONN 21 TT 4E-2899 01 E-8

8R-6359 GND STRAP

HYDRAULIC GAUGE L20 L20 9X-1439
7N-0718 SENDER 619-GN-14 7 619-GN-14 200-BK UU 101-9161 01 D-9 R
L21 L21 L16
4W-9972 605-YL-14 1 ZZ 8R-6892 00 F-13
L35

RD-18
RD-18

RD-18

RD-18
RD-18
RD-18
BB AA A 963-GN 606-GY-14 2 DDD 8Y-7833 00 A-7 T
BK-0 442-GY-18 D 144-GN L17 114-GN-18 10 JJJ 8Y-7606 00 A-13
L36 L36
DD BB CONN 13 11 RRR 110-0553 00 B-6 P

4
1
3
5

2
6

605-YL-14
T

606-GY-14
POS NEG 201-BK-18 L21 614-PU-14 A UUU 12

605-YL-14
606-GY-14
TTT 110-8223 01 D-15
BK-0

TRANSMISSION FRAME
L21

BREAKER BOX 405-GY-18 710-GN-18 A 310-PU 1 B766-WH FRAME FRONT

A B
413-BR-18 450-YL-18 102-BU-14 2 H766-GN CABLE AS.
12V BATTERY AA L21
3T-5760 STD
443-YL-18
326-PU-18
201-BK-18
201-BK-18
974-PU-18
978-GN-18
L35
403-GN
617-BR 617-BR
CONN 20 964-BU
617-BR
6 AA 4E-3187 01 B-15
L18 VALVE GP 2 NOTE BB 4E-3186 00 B-15
9X-3404 ATT 428-OR-18 201-BK-18 202-BK-18 202-BK-18 608-GN B766-WH A 6E-2748 (TYP) 611-PU-14
TO ENGINE 1 LOC CC 4E-3185 01 F-14

3
4
5
2
1
6
END FRAME 202-BK-18 200-BK-14 308-YL 144-GN 144-GN 144-GN A 614-PU-14 3 DD 4E-3184 00 F-15
CONN 3 450-YL-18 202-BK-18 326-PU-18 B766-WH B766-WH 200-BK-18 B NOTE B A L15 144-GN 4 CONN 33 E-8 NOTE G: USED ONLY WITH 924F (IT24F BUCKET/FORK EE 128-8817 00 F-13
FUSE 15A 9W-1441 G E 710-GN-18 403-GN 105-BR 610-OR-14 TO ENGINE
109-OR-6

976-OR 200-BK-14
101-RD-6

C 7 POSITIONER SELECT SW LOCATION)

200-BK
L29 BBB 9W-3073 02 F-7 ATCH

200-BK

761-GY
963-GN

200-BK
614-PU-14

B766-WH
FUSE 10A 9W-1442 109-OR-6 19 109-OR-6 310-PU 614-PU-14 617-BR END FRAME 322-GY-18 987-WH 5
L13 D-9 NOTE H: USED ONLY WITH 924F (IT24F KICKOUT NEUTRALIZER EEE 4E-0773 00 F-13 ATCH
NOTE K PP 101-RD-6 20 101-RD-6 521-YL-14 617-BR 964-BU 605-YL-14 8 SW LOCATION)
Y Y A G BACKUP ALARM 121-YL 121-YL-18 522-WH-14 310-PU 762-YL 606-GY-14
101-RD-10 10A 2 A B B-13 NOTE J: TO ATTACH SECONDARY STEERING CIRCUIT REMOVE PLUG AS. - CODE
PRIMARY G FORWARD HORN 114-GN 114-GN-18 160-PU 102-BU-14 126-PK-18 611-PU
BK A 201-BK-18 201-BK-18 A FUSE BLOCK 10A 3 WIRE AS. HH AND ATTACH HARNESS AS. Y OR Z GG 116-4236 00 E-10 ATCH M
STEERING G G G STOPLAMPS 130-GN 130-GN 403-GN 608-GN 987-WH 720-PU-18
RD B 417-GY-18 417-GY-18 B 9W-2035 PP 10A 4 A-14 NOTE K: FOR USE WITH SECONDARY STEERING
PRESSURE PP G
BU C 201-BK-18 C 101-RD-10 101-RD-10 15A KEY 105-BR 5 105-BR 406-PU-18 308-YL A519-GN-18 976-OR ATTACHMENT TO INDICATE PRIMARY STEERING
SW 3E-6450 60A PP G WH
L25

101-RD-10 10A SPARE 6 441-OR-18 326-PU-18 614-PU-14 200-BK-14 FAILURE

NN WW G L18
COSA ROADING ATTACH 101-RD-10 RUNNING LAMP 10A
G
SPARE WH 15
L25
447-PK-18 105-BR CONN 27 M A 200-BK-14 A-14 NOTE L: FOR USE WITH SECONDARY STEERING
MAIN BREAKER BREAKER 15A SPARE WH 16 201-BK-18 449-BU-18 506-PU B 506-PU 761-GY CONN 32 NOTE
109-OR-6

ATTACHMENT TO INDICATE PRIMARY STEERING

L28

9S-0174 3T-2662 1 608-GN 507-WH C 507-WH L36 E NEUTRALIZER SW

WW G L28 L20 L20 FAILURE AND/OR REDUCED SECONDARY
101-RD-10 102-BU-14 102-BU-14 9 102-BU-14 617-BR 522-WH-14 200-BK A 200-BK 976-OR 619-GN-14 1 610-OR-14 105-6118 STEERING OIL FLOW
15A
7 605-YL-14 521-YL-14 432-PK-18 976-OR 610-OR-14 2 E-10 NOTE M: USED WITH 924F AUTOSHIFT (MACHINE CODE PLUG) THE DATA LINK WIRES (944-OR & 945-BR) MUST BE TWISTED
L24 L24
NOTE L BK-18 BK-18 10 306-GN 321-BR-18 406-PU-18 L16 201-BK-18 976-OR 611-PU 611-PU-14 3 E-8 NOTE N: 9U-7204 FLUORESCENT SERVICE LAMP IS NOTE TOGETHER AT LEAST 1 TURN PER 25 mm
BK BK 308-YL 606-GY-14 413-BR-18 L16 144-GN
14 L17 4 GGG AVAILABLE AND IS POWERED FROM THE LOC
BK-18 308-YL 308-YL 604-OR 428-OR-18 L17
21 762-YL 126-PK-18 5 126-PK-18 GGG CIGAR LIGHTER SOCKET UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE
Z L15 L15 LH VALVE AS
L27

BK G G 11 L27 614-PU-14 416-OR-18 B766-WH 720-PU-18 6 720-PU-18 B-6 NOTE P: TO ATTACH TUV GOVERNOR CONTROL REMOVE D-15 NOTE A: NORMALLY CLOSED AT PROPER REFRIGERANT CHARGE
PRIMARY L13
A STEERING
PRESSURE
BK
RD
A
B
201-BK-18
417-GY-18 START RELAY
309-GY 17
13
309-GY 200-BK-14
308-YL
442-GY-18
443-YL-18
DDD
1
A
A519-GN-18
L13 987-WH
610-OR-14
130-GN
604-OR
7
8
130-GN-18
604-OR-18
8R-8529
D-9
WIRE AS. RRR
NOTE R: TO ATTACH AIH TIMER REMOVE WIRE AS. UU
B-6 NOTE B: CONNECTION FOR IT24F LOAD CHECK RELEASE SW
F-7 NOTE C: RADIO TO BE INSTALLED BY DEALER
A
BU C 3E-7640 G NN RESISTOR 18 306-GN 441-OR-18 BK-18 2 976-OR 964-BU
SW 3E-6450 NN JJJ A GGG GGG E-1 NOTE S: FOR COSA LH TRAFFIC ROADING USE: 3E-7587 E-7 NOTE D: LOCATION FOR IT24F 4TH FUNCTION DIVERTER VALVE
Z A 109-OR-10 6T-7864 105-BR 447-PK-18 126-PK-18
201-BK-18 A
112-PU-6
304-WH-10
8
24 304-WH-10 130-GN 405-GY-18
NOTE T CONN 19 617-BR
GGG FOR COSA RH TRAFFIC ROADING USE: 3E-7586 SW
FOR ITALY ROADING USE: LEFT MOUNT - 105-4849 A-3 NOTE E: TO ATTACH DIMMER SWITCH REMOVE 610-OR-14 JUMPER
Z B MAIN RELAY BK-18 12 202-BK-18 114-GN-18 417-GY-18 614-PU-14 RIGHT MOUNT - 105-4850 INSERT PINS FROM HARNESS FFF
BK-18 1 416-OR-18 C 109-OR-6 3E-9171 BK 23 200-BK 102-BU-14 160-PU 604-OR STOP LAMP SW
L16 L14 L14 A-8 NOTE T: USED ONLY WITH 924F(IT24F RIDE CONTROL TILT E-7 NOTE F: UNUSED SWITCH LOCATION (FUTURE DEVELOPMENT
BK-18 2 201-BK-18 304-WH-10 22 442-GY-18 321-BR-18 130-GN 105-6117 INTERRUPT CIRCUIT CONNECTOR)
CONN 1 25 416-OR-18 306-GN 200-BK 114-GN-18 B-7 NOTE U: SWITCH OPENS THE CIRCUIT TO THE IMPLEMENT LEVER
L23 L23 L15
417-GY-18 606-GY-14 201-BK-18 200-BK-18 DETENTS WHEN THE IMPLEMENT HYDRAULIC LOCKOUT
SECONDARY JJJ A 201-BK-18 605-YL-14 201-BK-18 200-BK LEVER IS IN THE ROADING POSITION
L18 L18 FFF FFF
STEERING 112-PU-6 112-PU-6 130-GN 201-BK-18 200-BK DIMMER SW
L14
SW 3E-6429 604-OR 201-BK-18 200-BK 1 619-GR-14
CONN 2 114-GN-18 200-BK-14 200-BK-14 2
2H-1855
COSA ROADING ATTACH BREAKER GP 8Y-7609 200-BK-14 3 611-PU-14
610-OR-14
ENGINE END FRAME GND COSA ROADING ATTACH E96829
20 Page,

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

ABBREV COLOR SYMBOL DESCRIPTION THIS SCHEMATIC IS FOR THE 924F WHEEL LOADER ELECTRICAL SYSTEM
RD RED CIRCUIT CONNECTED
MEDIA NUMBER: SENR6735-02
WH WHITE
OR ORANGE
CIRCUIT NOT CONNECTED
SCHEMATIC PART NUMBER: 111-9858, CHANGE: 06
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
YL YELLOW in neutral and with parking brake set.
INTERNAL ELECTRICAL CONNECTION
PK PINK TO SURFACE OF COMPONENT Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
BK BLACK CONNECTOR

GY GRAY H# CIRCUIT GROUPING DESIGNATION

PU PURPLE
ATCH WIRE, CABLE, COMPONENT
BR BROWN
SPLICE
GN GREEN
BLADE, SPADE, RING OR SCREW
BU BLUE TERMINAL