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Microelectromechanical !
Systems!
(BioMEMS)"
INME 5015/6065
Dr. Pedro J. Resto
Saliterman S. (2005) Fundamentals of BioMEMS and Medical Microdevices
Washington US, SPIE
Outline"
1. Introduction to what BioMEMS are and what advantages they bring
versus current methods. "
2. Fabrication techniques, including silicon and "soft" techniques. The course
will also discuss some of the most popular polymer materials used. "
3. Microfluidic principles to be considered in the design of BioMEMS"
4. Applications as microsensors and microactuators"
5. Clinical laboratory use of BioMEMS"
6. Lab-on-a-chip devices"
7. Detection"
8. Genomics"
9. Proteomics"
10. FDA and ISO regulations"
11. Emerging technologies and the future of BioMEMS"
"
Introduction to BioMEMS "
"
• Fabrication"
o BioMEMS are descendents of integrated circuit manufacturing
technologies."
"
• Size"
o Typically have at least one feature between ~100 nm to ~200um. "
"
• Can be used in vivo and in vitro"
o In vivo - experiment using whole living organism (e.g implant)"
o In vitro - experimentation in Petri dish or test tube (e.g cells in
dish)"
Advantages over current methods"
• Advantages:"
o Lower manufacturing costs"
o Reproducibility"
o Small sample size"
o Small reagent use"
"
• Challenges:"
o Reliability"
o Biocompatibility"
"
Biomedical Systems"
• Diagnostics"
• Medical R&D"
• Research on improving current systems and therapies"
• Personalized medicine"
• Drug delivery"
• Minimally invasive procedures"
Microfab" "
MEMS materials"
• Lithography"
• Etching"
• Thin-film Deposition"
• Ion Implantation"
• Isotropic and Anisotropic
etching"
• Deep reactive ion etching
(DRIE)"
• Electroplating"
• Bonding"
"
Image reference: An Introduction to MEMs Engineering - Nadim Maluf and Kirt Williams
Lithography"
• Dry etching"
§ bombarding substrate
surface with ions to
erode surface"
o Plasma"
o Reactive ion"
o Physical sputtering"
o Ion beam milling"
"
• Wet etching"
§ chemical bath to
controllably etch
substrate surface"
Thin-film Deposition"
• Isotropic etching"
o Orientation independent"
"
• Anisotropic etching"
o Orientation dependent"
o Anisotropic etching
follows Miller indices"
Image reference: An Introduction to MEMs Engineering - Nadim Maluf and Kirt Williams
Anisotropic etching"
Image reference: An Introduction to MEMs Engineering - Nadim Maluf and Kirt Williams
Electroplating"
} Similar
to thin film
deposition but with thicker
coatings"
o Cathode: Substrate to be
coated"
o Anode:Desired metal to
be deposited "
} Laser welding"
} Avoids
adhesive residues, low bonding strength of some
polymers, heating and distortion of entire part"
Microfabrication: "soft" techniques"
} Biomaterials"
} Soft lithography"
} Micromolding"
} 3D photopolymerization"
} Hydrogels"
} Corneal transplants"
} Hip replacements"
} Skin grafts"
} Heart valve replacements"
} Nucleic
acids and peptide chains used to modify surface of
biomaterials for enhanced biocompatibility"
Soft lithography"
} Making a mold"
} Deposit photoresist on substrate"
} Make
mold by selectively polymerizing
photoresist using mask"
} Pouring molding material into mold
(PDMS)"
} Peel PDMS device"
} Microcontact printing "
} Use PDMS device as stamp"
} Pour
desired patterning material
(“ink”)"
} Allow ink to evaporate, leaving thin
film"
} Use mold as stamp"
Image ref: Soft lithography: G.M. Whitesides, Angewandte Chemie 37, 550-575 (1998)
Micromolding: Hot embossing"
} Thermoplastic
pellets poured in hopper, melted, transported by a
screw mechanism and injected into mold"
Image reference: Rock Star of the ninetenth century, University of Alberta Industrial Design via www.wikipedia.org
3D photopolymerization"
} Stereolithography"
"
} Computer driven laser
scans photocurable resin
layer by layer creating a
3D structure from the
ground up"
Hydrogels"
} Smart
polymer that changes in characteristic with
environmental stimuli"
} pH"
} Solvent"
} Temperature "
} Magnetic field"
} Electrical potential, voltage"
} UV light"
Self assembled monolayers (SAM's)"
} Spontaneousorganization of
molecules on substrate via non-
covalent weak bonds into well
defined hierarchical structure"
} Hydrogen bonds"
} Ionic bonds"
} Van der Waal’s bonds"
Microfluidics"
"
Microfluidics"
• Microfluidic devices"
• Fabrication"
• Laminar flow"
• Diffusion"
• Electrokinetics"
• Microvalves"
• Micropumps"
Microfluidic devices"
} Microfluidic
is the study of
transport phenomena in
microchannels"
} Most
miniaturized systems
have a microfluidic component"
} Microfluidics
is the backbone
of Lab on a Chip (LoC) and
uTAS (micro Total Analysis
Systems) devices"
Image reference: G.M. Whitesides, The origins and the future of microfluidics, Nature 442, 368-373(27 July 2006) ;
Balagaddé, F. K., You, L., Hansen, C. L., Arnold, F. H. & Quake, S. R. Long-term monitoring of bacteria undergoing programmed
population control in a microchemostat. Science 309, 137–140 (2005)
Dominant forces"
ρVD
Re =
" µ
¨ ρ is fluid density"
¨ V is average fluid velocity"
( Δp )
Circular tube
Q= Vmax = 2V
Rw
Rectangular channel
V=
Q
A
( )
Vmax = 3 2 V
Poiseuille flow"
V is average velocity in channel
Q
V= Q is flow rate
A is cross-sectional area
A Vmax is the maximum (center) velocity
du
Shear = −µ
dr
Circular tube
4 µQ
Vmax = 2V Shear =
πr 3
Rectangular channel
Vmax ( )
= 32 V Shear =
6µQ
wh 2
Fluid Resistances for various shapes"
Poiseuille flow in circular channel"
Q=
( Δp ) 8η L
Rw = 4
Rw πr
Δpπ r 4
Q=
8η L
Δpπ r 4 Q
Q= V=
8η L A
Δpπ r 4 Δpr 2 ΔpD 2
V= = =
8η Lπ r 2
8η L 32η L
1 ⎛ dp ⎞ 2 ⎛ ΔpD ⎞ ⎡
2
⎛ 2r ⎞ ⎤
2
vr = ⎜⎝ ⎟⎠ r − R
4 µ dz
2
( ) =⎜ ⎟ ⎢1 − ⎜⎝ ⎟⎠ ⎥
⎝ 16 µ L ⎠ ⎣ D ⎦
• Vr is the velocity as a function of radial
position in channel.
• dp/dz is the pressure gradient along length of
channel from inlet to outlet. Assuming flow occurs
in the z-direction
• r is distance to center of tube
• R is tube radius
Poiseuille flow in circular channel"
⎡ ⎛ 2r ⎞ ⎤ 2
ur = VC ⎢1 − ⎜ ⎟ ⎥
⎣ ⎝ D ⎠ ⎦
Q=
( Δp )
Rw =
12η L 1
* 3
Rw ⎛ h⎞ h w
1 − 0.63 ⎜ ⎟
⎝ w⎠
Δph w ⎛
3
⎛ h ⎞⎞ Q
Q= * ⎜ 1 − 0.63 ⎜ ⎟ ⎟ ;h < w V=
12η L ⎝ ⎝ w⎠⎠ A
Poiseuille flow in other shaped channel"
Diffusion"
• Two laminar streams flowing next to each other only mix by diffusion"
"
Limited planar source " " Constant planar source "
" " ""
⎛ −x 2 ⎞
"
n0 ⎜ ⎟
⎝ 4 Dt i ⎠
⎛ x ⎞
c(x,t) = e c(x,t) = n 0 * erf ⎜⎜ ⎟⎟
πDt i ⎝ 4Dt i ⎠
Electrokinetics"
• Study of electrical effects on particles in flow"
• Important for LoC and μTAS"
• Electro-osmosis"
• Fluid moves relative to stationary charged surface by applying an
electric field. "
• Electrophoresis"
• Motion of electrostatically charged particle (particle with surface
charge) in bulk liquid by applying an electric field. Mainly used for
separation."
• Dielectrophoresis"
• Force exerted on dielectric particle (insulator that can be polarized) by
applying non-uniform electric field."
Microvalves"
Passive valve using hydrogel " Passive valve using hydrophobicity"
"
"
Image ref: Beebe et al., PNAS, (2000) vol 97, no 25, p13488 and Feng et al. Sensors and Actuators A: Physical (2003) vol 108, iss1-3, pp. 138-143
Microvalves"
"
• Active microvalves"
• Pneumatic"
• Piezoelectric"
• Electrostatic"
• Electromagnetic"
• Electrocapillary force valves"
Pneumatic microvalves"
• Thermocouple"
ΔV is electrical voltage
" ΔV = α sΔT αs is Seebeck coef. in [volts/K]
ΔT is temperature difference
• Thermodiode"
kb is Boltzman constant
kB T ⎛ I ⎞ T is temperature
V= ln⎜ + 1⎟ q is charge on an electron
q ⎝ Is ⎠ I is operating current
Is is saturation current
Mechanical sensors"
Measurand Device Type
Displacement Capacitor
Velocity, flow Thermal microbridge
Acceleration Microresonator
Force, torque Microcantilever
Stress, pressure Silicon diaphragm
Strain Piezoresistor
Stiffness, compliance Microstructure
Mass, density Piezoelectric crystal
Shape, roughness STM (Scanning Tunneling Microscopy)
Viscosity Microbridge
Acoustic, ultrasound Microphone
" Q = v1 A1 = v 2 A2
ρ 2
( )
"
p1 − p2 = v 2 − v1
2
"
2
• Thermal flow sensor"
"
Ph Qm is mass flow rate
Qm = (T2 − T1 ) Ph is heat transfer per time
cm cm is specific heat capacity of fluid
Piezoelectricity"
F = q[E + (v × B)]
F is the force on a point charge due to electromagnetic field [Newtons]
E is the electric field [volts/m]
B is the magnetic field [teslas]
q is the electric charge of the particle [coulombs]
v is the instantaneous velocity of the particle [m/s]
× is the vector cross product
Mechanical activation!
"
"
Actuating forces Actuating mechanisms
Ø Displacement Ø Gears
Ø Velocity Ø Links
Ø Acceleration Ø Joint
Ø Rotational motion
Microactuators for microfluidics"
Ø Used for microvalve and micropump applications
"
Ø Actuator performance a function of energy density
F * Δx E’ is energy density
E'= F is actuator force
V Δx is displacement
V is actuator volume
Thermomechanical
1 E is Young’s Modulus
E tm '= E(γΔT) 2
γ is thermal expansion coef
2 ΔT is temp difference
Piezoelectric
E is Young’s Modulus
1 E el Eel is Electric field strength
E pz '=
2 (d33 E) 2 d33 is piezoelectric coef
Microactuators for microfluidics"
" Electrostatic
Eel is Electric field strength
1 ε is dielectric constant of medium between
E es '= εE el
2
ε = εr × ε0 the two electrodes
2 εr is relative dielectric constant
ε0 is permittivity of vacuum
Electromagnetic
2 B is magnetic flux density
E pz '=
1B µ = µr × µ0 µ is permeability of medium
2 µ µr is relative permeability of material
µ0 is permeability of vacuum
Drug delivery"
"
Drug delivery"
} Current approaches"
} Microneedles"
} Micropumps"
} Microreservoirs"
} Biodegradable polymers"
Current approaches"
" Ø Topically"
Ø Orally"
Ø Nasally"
Ø Subcutaneously"
Ø Intramuscularly"
Ø Intravenously"
Ø Via catheters"
"
Factors to take into account:"
Ø Dose, frequency, duration, toxicity "
Microneedles!
"
"
"
} Chemistry"
} Hematology"
} Immunology"
} Microbiology"
Chemistry!
" ELISA
Used to detect presence of antibody in sample. Uses antigen-
antibody interaction that releases light upon binding.
(1)
" Capture antibody placed in
well
(2) Sample is added, antigen
binds to capture antibody
(3) Detection antibody added,
binds to antigen
(4) Enzyme-linked secondary
antibody is added, binds to
detecting antibody
(5) Substrate specific to
enzyme added, emitting
color
Chemistry!
"
Chemiluminescence
"
Release of visible, ultraviolet or infrared light from released
energy of chemical reaction.
Immunoelectrophoresis"
} Used
to identify a specific immunoglobulin in serum, urine or cerebro-spinal fluid by
using electrophoretic separation of proteins"
Immunofluorescence"
} Fluorescent labeled antibody to find specific antigen in specimens"
Microbiology"
Gram Stain"
} Infectious
agent placed on glass slide and stained followed by
morphological identification of stain, i.e. clusters, rods and color"
Bacterial culture"
} Biological
sample placed in Petri dish and incubated for further
species identification "
Detection"
"
Detection"
Detection schemes"
} Colourimetric"
} Electrochemical"
} Nano-Particle based"
} Chemi- and Bio-Luminescence"
} Electrochemiluminescence"
} Fluorescence"
Detection systems"
} Confocal laser microscopy"
} Interferometry"
} SPR spectroscopy"
} TEM and SEM"
} AFM"
Detection Schemes"
"
Electrochemical!
"
Measuring"
} Potential"
} Current"
} Charge"
Bacterial
Bioluminescence
Bioluminescence as function of
toxin concentrations
Cellular fluorescence
after fluorescent
labeling.
Fluorescence"
"
} DNA -
nucleic acid that contains the genetic instructions of an
organism. "
} Genomicsis involved in the understanding of DNA replication,
protein synthesis, gene expression, recombination of genetic material
and deals with advanced techniques as PCR and DNA sequencing."
} PCR"
http://www.affymetrix.com/
Proteomics"
"
Proteomics"
(a) Chips used for monitoring protein expression level, protein profiling and
clinical diagnostics. (b) used to analyse protein activities, binding properties and
post-translational modifications
Phizicky et al. Nature 422, 208-215(13 March 2003)
FDA and ISO"
"
FDA and ISO"
} FDA has “Good Guidance Practices” guidance reports for the
processing, content and evaluation of regulatory submission and the
design, production, manufacturing and testing of regulated products
and the inspection and enforcement of procedures. "
} The guidance report refers to ISO 10993 for the biological evaluation
of medical devices. Medical devices are categorized by the nature of
contact with the body and include surface contact devices (skin,
mucosal membrane, breached or compromised surface), external
communicating devices (blood path, tissue, bone, dentin, circulating
blood) and implanted devices (tissue, bone and blood)."
} This excludes Lab on a Chip and micro Total Analysis Systems used
in lab instrumentation, point-of-care systems or handheld devices
that DO NOT contact or penetrate skin and medical imaging devices."
FDA and ISO"
} Biological evaluation tests of materials inside and outside of
device, including materials encountered during
manufacturing. These include manufacturing materials,
additives, contaminants, leachable substances and
degradation products:"
} Cytotoxicity"
} Sensitization"
} Irritation/intracutaneous reactivity"
} Acute system toxicity"
} Genotoxicity"
} Implantation"
} Hemocompatibility"
} Chronic toxicity"
} Carcinogenecity"
} Reproduction/development"
} Biodegradation"
Emerging technologies"
"
Minimally invasive surgery"
To develop better and faster ways to detect and treat cancer. In vivo
systems allow for cancer screening. In vitro systems allow for
development of cancer treatments."
"
} High throughput cancer screening."
} Microfluidic
devices help in advancing tissue engineering by
providing the physical systems, such as scaffolds and nutrient delivery,
necessary to grow cells and study physiological responses to stimuli."
} Skin,
bone, cartilage, bladder, blood vessel and muscle tissue have
been engineered and grown in microfluidic devices."
Biosensors"
Sensing environment using electrochemical, electrical or other
approaches. Used for detecting, identifying and sorting of organisms or
particles in bulk samples."