Académique Documents
Professionnel Documents
Culture Documents
H177_0500AC
ADJUSTMENTS AND REPLACEMENTS
10DEC05
AR4825-1 PLEASE NOTE The information contained herein is based on the experience and knowledge relating to the
Page subject matter gained by Eastman Kodak Company prior to publication.
2 of 160
No patent license is granted by this information.
Eastman Kodak Company reserves the right to change this information without notice, and
makes no warranty, express or implied, with respect to this information. Kodak shall not be
liable for any loss or damage, including consequential or special damages, resulting from any
use of this information, even if loss or damage is caused by Kodak’s negligence or other fault.
This equipment includes parts and assemblies sensitive to damage from electrostatic
discharge. Use caution to prevent damage during all service procedures.
Table of Contents
Description Page
Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
INTERLOCK SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
TOP COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
GALVO BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
GALVO ROTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
FOLD MIRROR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
COLLECTOR AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
INTERMEDIATE PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
CAM SENSOR BOARD A8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
CAM MOTOR AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
SLED CAM FOLLOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
CLAMP BAR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
CASSETTE END STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
REAR CASSETTE SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
EXTRACTION BAR HOME POSITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
PLATE POSITIONING AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
RIGHT and LEFT PLUSH AY - Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
LEFT PLUSH AY - Vertical Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
INTERNAL BAR CODE READER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
CASSETTE LOAD CRADLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Replacements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
GALVO and BLOCK AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
OPTICS MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
PMT/DAS BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
PMTs and COLLECTOR AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
ADJUSTMENTS AND REPLACEMENTS
10DEC05
AR4825-1 FOLD MIRROR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Page CASSETTE HANDLING AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
3 of 160 CAM MOTOR AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
HOOK YOKE AY and HOOK YOKE BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
IDLER ROLLER AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
CASSETTE DRIVE AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
CASSETTE DRIVE ROLLERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
CASSETTE DRIVE MOTOR AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
LEFT PLUSH AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
RIGHT PLUSH AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
EXTRACTION BAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
SLOW SCAN AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
EXTRACTION BAR REFERENCE SENSOR S9 . . . . . . . . . . . . . . . . . . . . . . . . . . 119
PLATE PRESENT SENSOR S5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
COIL BOARD A7, ENCODER and SLOW SCAN ROTOR . . . . . . . . . . . . . . . . . . 122
PLATE POSITIONING AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
ERASE LAMP AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
CPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
HARD DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Additional Service Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Opening and Removing COVERS and PANELS . . . . . . . . . . . . . . . . . . . . . . . . . 139
Restoring the Purchased Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Restoring the Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Setting the Laser Calibration Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Calibration for the CR 825/850 SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1
Page
Section 1: Adjustments
4 of 160
INTERLOCK SWITCH
Adjustment Specification
Purpose: To place the INTERLOCK ACTUATOR in the correct position.
Specification: The INTERLOCK ACTUATOR enters the center of the INTERLOCK
SWITCH when you close the FRONT DOOR.
Special Tools: None
Prerequisites:
None
To Check:
Caution
Dangerous Voltage
INTERLOCK
ACTUATOR
2 SCREWS
H194_0043ACB
FRONT DOOR H194_0043AC
Postrequisites:
None
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1 TOP COVER
Page
6 of 160
Adjustment Specification
Purpose: To place the TOP COVER in the correct position.
Specification: When the TOP COVER is closed, the 2 PINS seat into the center of the
holes in the CROSSBRACE.
Special Tools: None
Prerequisites:
1 Adjust the INTERLOCK SWITCH.
To Check:
1 Open the FRONT DOOR.
TOP COVER
2 Open the TOP COVER.
3 Close the TOP COVER slowly and
observe the 2 PINS entering the holes
2 PINS in the CROSSBRACE.
4 Check that the 2 PINS seat into the
CROSSBRACE center of the holes in the
CROSSBRACE.
H194_0044ACA
H194_0044AC holes
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1 To Adjust:
Page
7 of 160 1 Open the TOP COVER.
TOP COVER
2 Loosen the 5 LOWER SCREWS until
the TOP COVER can be moved with a
small force.
2 PINS 3 Close the TOP COVER.
4 Move the TOP COVER left or right until
CROSSBRACE the 2 PINS seat into the center of the
holes of the CROSSBRACE.
5 Can you make the adjustment?
No Yes
Continue with Advance to
5 LOWER SCREWS Step 6. Step 10.
H194_0044ACB
H194_0044AC holes 6 Remove the REAR PANEL.
7 Loosen the 3 SCREWS.
8 Move the TOP COVER left or right until
the 2 PINS seat into the center of the
holes of the CROSSBRACE.
9 Tighten the 3 SCREWS.
Important
Do not move the TOP COVER left or right
Postrequisites:
None
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1 GALVO BOARD
Page
8 of 160
Adjustment Specification
Purpose: To set the AUTOMATIC GAIN CONTROL (AGC), and the “Velocity Profile”.
Specification: • The AGC voltage on the “Galvo Plot” screen is 8.2 V DC - 11.9 V DC
with the correct “Velocity Profile”.
• No “Ringing” in the “Wave Form”.
Special Tools: • TOOL TL-5726
• DIGITAL VOLTAGE METER (DVM) TL-3386
Prerequisites:
1 Do Setting the Laser Calibration Voltage.
To Check:
Caution
Dangerous Voltage
Important
You must have a “Session ID” for access to “Service Functions” and “Diagnostics”. See
SERVICE BULLETIN 843.
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1 2 At the main menu, touch:
Page
9 of 160 • [Service Functions]
• [Diagnostics]
• [Galvo Plot]
• [Start Galvo Plot]
• [35 x 43]
Correct
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1 Not Correct
Page
10 of 160
Important
The GALVO stops after 500 cycles. If necessary to start again, select “Start Galvo Plot”.
3 Check:
• no “Ringing” in the “Wave Form”
• “AGC” is at 8.2 V DC - 11.9 V DC
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1 To Adjust:
Page
11 of 160
Laser Warning
This equipment uses a visible red laser. Prevent direct exposure to the beam from the laser.
TP7
TP10
R112
R112
TP4
TP1
TP11
R2
GALVO
R1
BOARD
TP13
TP14
C55
TP9
TP17
TP15
TP12
TP6
TP5
1
TP3
6
TP2
TP16
H194_1408BCB
H194_1408BC 4 SCREWS
3 On the GALVO BOARD, use the DVM TL-3386 set to V DC and connect the (+) end of
the DVM to TP13 and the (-) end of the DVM to TP1.
4 Is the GALVO BOARD new?
Yes No
Adjust R2 until the voltage on the Check that the voltage on the DVM is
DVM is 10 ± 0.02 V DC. between 8.2 V DC and 11.9 V DC.
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1 5 Touch:
Page
12 of 160 • [Start Galvo Plot]
• [35 x 43]
6 Adjust R1 until the “hook” or “ringing” is just visible on the GALVO SWEEP PROFILE.
7 Adjust R1 until the “hook” or “ringing” just disappears on the GALVO SWEEP PROFILE.
8 Touch:
• [Back]
• [Galvo Test]
• [Start Galvo Plot]
• [35 x 43]
9 Is the “Wave Form” correct?
Yes No
Advance to Step 16. Continue with Step 10.
10 Touch:
• [Back]
• [Galvo Test]
• [Start Galvo]
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1 11 Set the “Amplitude” to “3000”.
Page
13 of 160
R112 R2 R1
12 Use the DVM TL-3386 set to V AC and
connect the (+) end of the DVM to
TP13 and the (-) end of the DVM to
TP7
TP10
TP1.
R112
R112
TP4
TP1
TP11
TP1
R2
R1
Important
TP13
TP13
TP17
TP15
TP12
TP6
• The lowest value is normally 10 - 25 mV
TP5
AC.
1
TP3
6
n
whe .
tion ated
r radia .
s defe
Lase lock to beam
s 3B intersure
Clas andexpo
open id
Avo
FOLD
laser beam MIRROR
GALVO COVER
SCREW
6 SCREWS
H194_1418HCA COVER
H194_1418HC
Postrequisites:
1 Adjust the FOLD MIRROR.
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1 GALVO ROTATION
Page
18 of 160
Adjustment Specification
Purpose: To set the GALVO home position.
Specification: The laser beam displays on the wide RING of the F-THETA LENS.
Special Tools: None
Prerequisites:
1 Do Setting the Laser Calibration Voltage.
2 Adjust the GALVO BOARD.
To Check:
Press the Escape key to dismiss the video after viewing.
Laser Warning
• This equipment uses a visible red laser. Prevent direct exposure to the beam from the
laser.
• Dangerous Voltage
n
7 Energize the system.
he
nw .
tio ted
dia efea . service
r ra
se ks ea
La rloc o b
d m
position 8 Install the INTERLOCK KEY.
3B te e t
ss d in sur
Cla n an expo
H194_1412GCA e
op void
H194_1412GC
A LASER FILTER
Important
You must have a “Session ID” for access to
“Service Functions” and “Diagnostics”. See
SERVICE BULLETIN 843.
C pen void
la
o A
ss an e
F-THETA LENS
3B d in xpo
La te sure
se rlo
r ra ck to
dia de ea
H196_2700GCA
tio fea m.
s b
n te
w d
he .
n
H196_2700GC
To Adjust:
Press the Escape key to dismiss the video after viewing.
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1
Page
wide RING laser Caution
21 of 160
beam
F-THETA LENS
• Do not cause damage to the OPTICAL
AY.
GALVO
OPTICAL AY • If the laser beam is adjusted below the
wide RING, the error code 1602 occurs
during the Calibration for the Scan
procedure.
n
whe .
CLAMP
2 Rotate the GALVO in the CLAMP until
the laser beam is on the wide RING of
H194_1415ACA
SETSCREW the F-THETA LENS and the reflected
H194_1415AC light just touches the upper RING of the
F-THETA LENS.
Note
It may be helpful to place a piece of PAPER
on top of the F-THETA LENS. Rotate the
GALVO until the laser creates a bright spot
on the right side, then rotate the GALVO in
the opposite direction until the bright spot
just disappears.
Note
It may take 3 cycles of the adjustments to correctly position the GALVO.
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1 7 Loosen the THUMBSCREW.
Page
23 of 160 8 Move the LASER FILTER into the
operation position.
6 SCREWS 9 Tighten the THUMBSCREW.
10 Install:
• COVER
when.
tion ated
r radiadefe .
Lase locksto beam
s 3B intersure
Clas andexpo
open d
Avoi
• 6 SCREWS
COVER
THUMBSCREW
n
he
nw .
tio ted
dia fea
operation
e r raks de am.
s
La rloc o b
3B te e t
e position
ss d in sur
Cla n an expo
H194_1413GCA e
op void
H194_1413GC
A LASER FILTER
Postrequisites:
1 Do the adjustments:
• FOLD MIRROR
• GALVO BOARD
2 Do:
• Calibration for the CR 825/850 SYSTEM
• Kodak DirectView TOTAL QUALITY TOOL for CR SYSTEMS
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1 FOLD MIRROR
Page
24 of 160
Adjustment Specification
Purpose: To align the laser beam.
Specification: The laser beam is in the center of each of the SLOTS on the
TOOL TL-5726.
Special Tools: TOOL TL-5726
Prerequisites:
None
To Check:
Press the Escape key to dismiss the video after viewing.
Laser Warning
• This equipment uses a visible red laser. Prevent direct exposure to the beam from the
laser.
• Dangerous Voltage
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1 1 De-energize the system.
Page 4 SCREWS
25 of 160 2 Open the TOP COVER.
PMT COVER
3 Remove:
• FRONT DOOR and RIGHT PANEL
• 4 SCREWS
• PMT COVER
H194_1406GCB
H194_1406GC
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1
OPTICAL AY
Page
26 of 160 Caution
Do not cause damage to the OPTICAL AY.
6 SCREWS
4 Remove:
when
tion ted.
r radiadefea .
• 6 SCREWS
Lase ocks beam
3B interl to
sure
Class andexpo
open
Avoid
• COVER
5 Loosen the THUMBSCREW.
6 Move the LASER FILTER into the
COVER
service position.
THUMBSCREW
7 Tighten the THUMBSCREW.
n
he
nw .
r a
tio ted
dia efea .
d m
service
r
se ks ea
La rloc o b
3B te e t
position
ss d in sur
Cla n an expo
H194_1412GCA e
op void
H194_1412GC
A LASER FILTER
Caution
Dangerous Voltage
H194_0049ACA
INTERLOCK KEY H194_0049AC
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1
Page
27 of 160
SCREW HEAD
FRAME
TOOL TL-5726
TOOL TL-5726
H194_1406BCA
FRAME H194_1406BC
Important
The small SLOTS of the TOOL TL-5726 are toward the laser beam. TOOL TL-5726 must be
positioned correctly under the SCREW HEAD.
laser beam
not correct
H194_1407GCA
H194_1407GC
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1
Page
30 of 160
ADJUSTING SCREW B
SCREW C
ADJUSTING SCREW C
H194_0047ACA
H194_0047AC
2 To adjust the laser beam to the center of the SLOTS in the TOOL TL-5726:
• COVER
• 6 SCREWS
COVER
THUMBSCREW
n
he
nw .
a
tio ted
dia efea .
operation
r r d m
se ks ea
La rloc o b
3B nte e t
position
ss d i sur
Cla n an expo
H194_1413GCA e
op void
H194_1413GC
A LASER FILTER
Postrequisite:
1 Do:
• Calibration for the Scan
• Kodak DirectView TOTAL QUALITY TOOL for CR SYSTEMS
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1 COLLECTOR AY
Page
33 of 160
Adjustment Specification
Purpose: To check that the space between the COLLECTOR AY and the
EXTRACTION BAR is correct.
Specification: The COLLECTOR touches the TOOL TL-5727.
Special Tools: TOOL TL-5727
Prerequisites:
None
To Check:
CR850 Serial No. below 8500 CR850 Serial No. above 8500
CR825 Serial No. below 100 CR825 Serial No. above 100
You cannot check this adjustment. COLLECTOR AY is against the
STOP BLOCKS
To Adjust:
Press the Escape key to dismiss the video after viewing.
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1
Page 4 SCREWS
34 of 160 Caution
PMT COVER • Dangerous Voltage
• The PMT/DAS BOARD may be damaged
if POWER CONNECTOR J1 is not
removed before energizing.
CASSETTE
LOAD CRADLE 1 De-energize the system.
2 Open the TOP COVER.
3 Remove:
• 4 SCREWS
• PMT COVER
• 2 SCREWS
• CASSETTE LOAD CRADLE
• POWER CONNECTOR J1 from the
2 SCREWS
PMT/DAS BOARD
H194_1416GCA
H194_1416GC
Caution
Dangerous Voltage
Important
For systems with Software Version ≥ 4.1, you must have a “Session ID” for access to
“Service Functions” and “Diagnostics”. See SERVICE BULLETIN 843.
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1 5 At the main menu, touch:
Page
35 of 160 • [Service Functions]
• [Diagnostics]
• [Extraction Bar Position]
• [Locate Extraction Bar Home]
6 Loosen the 2 SCREWS on the
EXTRACTION
BAR
COLLECTOR AY.
7 Move the COLLECTOR AY away from
TOOL
the EXTRACTION BAR.
TL-5727
CLAMP 8 Touch [Collector adjustment position].
SPRING TENSIONER
long end 9 Place the TOOL TL-5727 on the
EXTRACTION
EXTRACTION BAR with the long end
TOOL
BAR TL-5727
toward the COLLECTOR AY.
10 Move the COLLECTOR AY toward the
TOOL TL-5727.
11 Tighten the 2 SCREWS.
12 Remove the TOOL TL-5727.
13 Touch [Return To Home].
14 De-energize the system.
COLLECTOR AY
2 SCREWS H194_0048GCA
H194_0048GC
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1 15 Install:
Page 4 SCREWS
36 of 160 • POWER CONNECTOR J1 from the
PMT COVER PMT/DAS Board
• 4 SCREWS
• PMT COVER
• 2 SCREWS
CASSETTE • CASSETTE LOAD CRADLE
LOAD CRADLE
2 SCREWS H194_1416GCA
H194_1416GC
Postrequisites:
1 Adjust the CASSETTE LOAD CRADLE.
2 Do:
• Calibration for the Scan
• Kodak DirectView TOTAL QUALITY TOOL for CR SYSTEMS
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1 INTERMEDIATE PLATE
Page
37 of 160
Adjustment Specification
Purpose: To check that the position of the CASSETTE is aligned with the
EXTRACTION BAR.
Specification: The clearance is correct between the EXTRACTION BAR and the SLED.
Special Tools: TOOL TL-5728
Prerequisites:
None
To Check:
You cannot check this adjustment.
To Adjust:
Press the Escape key to dismiss the video after viewing.
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1 1 Open the TOP COVER.
Page LEFT CASSETTE GUIDE
38 of 160 2 Remove:
RIGHT CASSETTE GUIDE
• 2 COVERS
• 4 SCREWS
• LEFT CASSETTE GUIDE
2 COVERS
4 SCREWS • RIGHT CASSETTE GUIDE
• 2 SCREWS
• CASSETTE LOAD CRADLE
Important
For systems with Software Version ≥ 4.1,
you must have a “Session ID” for access to
2 SCREWS “Service Functions” and “Diagnostics”. See
SERVICE BULLETIN 843.
7 SCREWS
H194_1046ACA
H194_1046AC
Postrequisites:
1 Adjust the CASSETTE LOAD CRADLE.
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1 CAM SENSOR BOARD A8
Page
41 of 160
Adjustment Specification
Purpose: To check that the DUPLEX CAM home position is correct.
Specification: The height at “A” and “B” from the SLED to the TOOL TL-5724, on the
DUPLEX CAM, is within 1.5 mm (0.060 in.) of each other.
Special Tools: • TOOL TL-5724
• 6-in. SCALE TL-2762
Prerequisites:
None
To Check:
Press the Escape key to dismiss the video after viewing.
Caution
Dangerous Voltage
A B
DUPLEX CAM
H194_1037ACA
SLED H194_1037AC
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1
Page To Adjust:
43 of 160
Caution
TOOL You must remove the TOOL to prevent
damage to the DUPLEX CAM and the
TOOL.
Postrequisites:
None
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1 CAM MOTOR AY
Page
44 of 160
Adjustment Specification
Purpose: To adjust the height of the CAM MOTOR AY to enable the correct timing of
the CAM.
Specification: When the CAM is in the home position, TOOL TL-5722 makes contact with
the SLED CAM FOLLOWER.
Special Tools: TOOL TL-5722
Prerequisites:
1 Adjust the CAM SENSOR BOARD A8.
To Check:
You cannot check this adjustment.
To Adjust:
Press the Escape key to dismiss the video after viewing.
Caution
Dangerous Voltage
Important
For systems with Software Version ≥ 4.1,
you must have a “Session ID” for access to
“Service Functions” and “Diagnostics”. See
SERVICE BULLETIN 843.
Postrequisites:
1 Adjust:
• SLED CAM FOLLOWER
• CASSETTE END STOP
• REAR CASSETTE SENSOR
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1 SLED CAM FOLLOWER
Page
47 of 160
Adjustment Specification
Purpose: To adjust the front to back position of the SLED to the EXTRACTION BAR.
Specification: The LEFT IDLER ROLLER BRACKET is parallel to the DUPLEX CAM when
the SLED is in the home position.
Special Tools: None
Prerequisites:
1 Adjust:
• CAM SENSOR BOARD A8
• CAM MOTOR AY
To Check:
Press the Escape key to dismiss the video after viewing.
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1 1 Open the TOP COVER.
Page
LEFT CASSETTE GUIDE
48 of 160 2 Remove:
RIGHT CASSETTE GUIDE • 2 COVERS
• 4 SCREWS
• LEFT CASSETTE GUIDE
2 COVERS
4 SCREWS • RIGHT CASSETTE GUIDE
• 2 SCREWS
• CASSETTE LOAD CRADLE
2 SCREWS
H194_1062GCA
CASSETTE
H194_1062GC LOAD CRADLE
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1
Page correct not correct
49 of 160 Important
IDLER IDLER
ROLLER ROLLER For systems with Software Version ≥ 4.1,
BRACKET BRACKET you must have a “Session ID” for access to
“Service Functions” and “Diagnostics”. See
SERVICE BULLETIN 843.
To Adjust:
Press the Escape key to dismiss the video after viewing.
SLED CAM
FOLLOWER
H194_1066ACA
H194_1066AC
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1 4 Move the SLED backward and forward
Page correct not correct
51 of 160 until the LEFT IDLER ROLLER
BRACKET is parallel to the DUPLEX
CAM.
5 Hold the SLED.
6 Tighten the 2 SCREWS on the SLED
CAM FOLLOWER.
7 Close the CLAMP SPRING
TENSIONER.
8 Check that the adjustment is correct.
H194_1064GC
Postrequisites:
1 Adjust:
• CLAMP BAR
• CASSETTE END STOP
• REAR CASSETTE SENSOR
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1 CLAMP BAR
Page
52 of 160
Adjustment Specification
Purpose: To set the front and back space of the CLAMP BAR.
Specification: • The front space is a minimum of 17.25 mm (0.680 in.).
• The back space is a minimum of 16.25 mm (0.640 in.).
• The difference between the back and front measurement is 0.508 - 1.5
mm (0.020 - 0.060 in.) when the SLED is in the home position.
Special Tools: CALIPER TL-1727 or 15 cm (6 in.) SCALE TL-2762 or equivalent
Prerequisites:
1 Adjust the SLED CAM FOLLOWER.
To Check:
Press the Escape key to dismiss the video after viewing.
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1
Page LEFT CASSETTE GUIDE
53 of 160 Caution
RIGHT CASSETTE GUIDE Dangerous Voltage
Important
For systems with Software Version ≥ 4.1,
you must have a “Session ID” for access to
CASSETTE “Service Functions” and “Diagnostics”. See
H194_1062GCA
H194_1062GC LOAD CRADLE SERVICE BULLETIN 843.
To Adjust:
Press the Escape key to dismiss the video after viewing.
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1
Page
55 of 160
Important
Excessive wear or loose parts will cause the front and back space measurement to be wrong.
H194_1040GCA
SCREW H194_1040GC
Postrequisites:
1 Adjust the RIGHT and LEFT PLUSH AY - Alignment.
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1 CASSETTE END STOP
Page
56 of 160
Adjustment Specification
Purpose: To adjust the position of the CASSETTE END STOP.
Specification: The TOOL TL-5729 touches the EXTRACTION BAR HOOK and CASSETTE
END STOP at the same time.
Special Tools: • TOOL TL-5729
• TOOL TL-5582
Prerequisites:
1 Adjust the SLED CAM FOLLOWER.
To Check:
You cannot check this adjustment.
To Adjust:
Press the Escape key to dismiss the video after viewing.
Caution
Dangerous Voltage
Postrequisites:
1 Adjust the REAR CASSETTE SENSOR.
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1 REAR CASSETTE SENSOR
Page
58 of 160
Adjustment Specification
Purpose: To adjust the position of the REAR CASSETTE SENSOR.
Specification: The SENSOR BRACKET is at the front limit position of the CASSETTE.
Special Tools: • FEELER GAUGE TL-2372
• 35 x 43 cm CASSETTE
Prerequisites:
1 Adjust:
• SLED CAM FOLLOWER
• CASSETTE END STOP
To Check:
1 See the table in Step 17 of the adjustment procedure.
To Adjust:
Press the Escape key to dismiss the video after viewing.
Caution
Dangerous Voltage
Postrequisites:
None
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1 EXTRACTION BAR HOME POSITION
Page
61 of 160
Adjustment Specification
Purpose: To adjust the home position of the EXTRACTION BAR.
Specification: The TOOL TL-5723 is under the EXTRACTION BAR HOOKS with no end
vertical play.
Special Tools: TOOL TL-5723
Prerequisites:
None
To Check:
Press the Escape key to dismiss the video after viewing.
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1
Page LEFT CASSETTE GUIDE
62 of 160 Caution
RIGHT CASSETTE GUIDE Dangerous Voltage
2 COVERS
2 Remove:
4 SCREWS
• 2 COVERS
• 4 SCREWS
• LEFT CASSETTE GUIDE
• RIGHT CASSETTE GUIDE
Important
For systems with Software Version ≥ 4.1,
you must have a “Session ID” for access to
“Service Functions” and “Diagnostics”. See
SERVICE BULLETIN 843.
H194_1063GCA
H194_1063GC
3 At the main menu, touch:
• [Service Functions]
• [Diagnostics]
• [Set Extraction Bar Home]
• [Verify Position]
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1 4 Wait until the EXTRACTION BAR has
Page
63 of 160 TOOL stopped moving.
TL-5723
5 Touch [Hooks Up].
6 Place the TOOL TL-5723 under the
EXTRACTION
HOOK
EXTRACTION BAR HOOKS on the
EXTRACTION BAR until the end of
both EXTRACTION BAR HOOKS are in
line with the mark on the
TOOL TL-5723.
EXTRACTION BAR
7 Is the TOOL TL-5723 is under the
EXTRACTION BAR HOOKS with no
vertical play?
EXTRACTION BAR
Yes No
Checkout Advance to Step 1
procedure is of the adjustment
complete. procedure.
H194_1044GCA
H194_1044GC
To Adjust:
Press the Escape key to dismiss the video after viewing.
2 Touch:
• [Hooks Down]
• [Set Position]
Note
The minimal “up position” is with the top of the EXTRACTION BAR even with the CASSETTE
HANDLING AY.
Important
Do not touch [Save] until the HOOKS are in the correct position.
Postrequisites:
1 Do Calibration for the Scan.
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1 PLATE POSITIONING AY
Page
66 of 160
Adjustment Specification
Purpose: To adjust the position of the LOWER ARM and the position of the UPPER
ARM.
Specification: • The LOWER ARM touches the TOOL TL-5595.
• The UPPER ARM touches the TOOL TL-5725.
Special Tools: • 2 TOOL TL-5595
• TOOL TL-5725
• LOWER TOOL 9F6387A
Prerequisites:
None
To Check:
Press the Escape key to dismiss the video after viewing.
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1
Page LEFT CASSETTE GUIDE
67 of 160 Caution
RIGHT CASSETTE GUIDE
Dangerous Voltage
Important
For systems with Software Version ≥ 4.1,
you must have a “Session ID” for access to
“Service Functions” and “Diagnostics”. See
SERVICE BULLETIN 843.
H194_1045GCA
LEVER H194_1045GC
2 SCREWS
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1
Page TOOL TL-5725
70 of 160 TOOL
CLAMP SPRING TL-5725
TENSIONER
UPPER ARM
ADJUSTMENT
BRACKET
UPPER ARM
BRACKET
H194_1075HCA
LEVER H194_1075HC
2 SCREWS
Important
• The CLAMP SPRING TENSIONER must be closed.
• Damage to the PLATE POSITIONING AY might cause the UPPER ARM BRACKET to
touch the ADJUSTMENT BRACKET.
14 Check that the TOOL TL-5725 touches both of the UPPER ARMS.
Yes No
The checkout Advance to Step 9
procedure is of the adjustment
complete and procedure.
adjustment is not
necessary.
15 Open the CLAMP SPRING TENSIONER.
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1 16 Remove the TOOL TL-5725.
Page
71 of 160
To Adjust:
Press the Escape key to dismiss the video after viewing.
Postrequisites:
None
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1 RIGHT and LEFT PLUSH AY - Alignment
Page
73 of 160
Adjustment Specification
Purpose: To align the RIGHT and LEFT PLUSH AY.
Specification: With the RIGHT PLUSH AY adjusted to 7 - 8 mm (0.25 - 0.30 in.) from the
end of the 18 x 24 cm CASSETTE, the LEFT PLUSH AY SHUTTERS must
not touch the RIGHT PLUSH AY.
Special Tools: 6-in. SCALE TL-2762
Prerequisites:
1 Adjust:
• SLED CAM FOLLOWER
• CLAMP BAR
To Check:
Press the Escape key to dismiss the video after viewing.
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1 1 Open the TOP COVER.
Page LEFT CASSETTE GUIDE
74 of 160 2 Remove:
RIGHT CASSETTE GUIDE
• 2 COVERS
• 4 SCREWS
2 COVERS • LEFT CASSETTE GUIDE
4 SCREWS
• RIGHT CASSETTE GUIDE
Caution
Dangerous Voltage
Important
For systems with Software Version ≥ 4.1,
you must have a “Session ID” for access to
“Service Functions” and “Diagnostics”. See
SERVICE BULLETIN 843.
H194_1063GCA
H194_1063GC
PLUSH BRACKET
H194_1048ACA PLUSH
H194_1048AC
BRACKET
.76 mm
(0.030 in.) H194_1067ACA
H194_1067AC
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1 To Adjust:
Page
76 of 160
Press the Escape key to dismiss the video after viewing.
2 SCREWS
H194_1051ACA
RIGHT PLUSH AY H194_1051AC
LEFT
5 Align the left PLUSH AY SHUTTERS to
PLUSH AY be 0.76 mm (0.030 in) from the RIGHT
SHUTTER
PLUSH AY.
6 Tighten the 2 SCREWS.
RIGHT 7 Eject the CASSETTE.
PLUSH AY
.76 mm
(0.030 in.) H194_1067ACA
H194_1067AC
Postrequisites:
None
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1 LEFT PLUSH AY - Vertical Position
Page
77 of 160
Adjustment Specification
Purpose: To adjust the vertical position of the LEFT PLUSH AY.
Specification: The LEFT PLUSH ARM is vertical to the LEFT PLUSH AY BRACKET.
Special Tools: None
Prerequisites:
1 Adjust:
• SLED CAM FOLLOWER
• CLAMP BAR
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1 To Check:
Page
78 of 160 1 Open the TOP COVER.
LEFT CASSETTE GUIDE
2 Remove:
RIGHT CASSETTE GUIDE
• 2 COVERS
• 4 SCREWS
2 COVERS • LEFT CASSETTE GUIDE
4 SCREWS
• RIGHT CASSETTE GUIDE
• 2 SCREWS
• CASSETTE LOAD CRADLE
Caution
Dangerous Voltage
2 SCREWS
3 Energize the system.
Important
CASSETTE
For systems with Software Version ≥ 4.1,
H194_1062GCA
H194_1062GC LOAD CRADLE you must have a “Session ID” for access to
“Service Functions” and “Diagnostics”. See
SERVICE BULLETIN 843.
PLUSH AY
BRACKET
SPRING
BRACKET
H194_1069GCA
2 SCREWS H194_1069GC
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1 To Adjust:
Page
80 of 160 1 Loosen the 2 SCREWS.
PLUSH
2 Move the SPRING BRACKET until the
ARM AY left PLUSH ARM AY is vertical to the
left PLUSH AY BRACKET.
PLUSH AY 3 Tighten the 2 SCREWS.
BRACKET
SPRING
BRACKET
H194_1069GCA
2 SCREWS H194_1069GC
Postrequisites:
1 Adjust:
• SLED CAM FOLLOWER
• CLAMP BAR
• CASSETTE END STOP
• REAR CASSETTE SENSOR
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1 INTERNAL BAR CODE READER
Page
81 of 160
Adjustment Specification
Purpose: To check the alignment of the INTERNAL BAR CODE READER.
Specification: When you install the BAR CODE ALIGNMENT TOOL TL-5600 and touch
[READ CASSETTE ID] the MONITOR displays “x222222222”.
Special Tools: BAR CODE ALIGNMENT TOOL TL-5600
Prerequisites:
None
To Check:
Caution
Dangerous Voltage
WINDOW
H194_1024ACA
H194_1024AC
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1
Page
82 of 160
Important
For systems with Software Version ≥ 4.1, you must have a “Session ID” for access to
“Service Functions” and “Diagnostics”. See SERVICE BULLETIN 843.
Important
The “Status” might read “The bar code is backwards”, this is normal.
To Adjust:
1 Remove the LEFT PANEL.
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1 2 Loosen the 2 SCREWS.
Page
83 of 160
2 SCREWS
BRACKET
H194_1025ACA
H194_1025AC
2 SCREWS
d Make another mark on the
BRACKET for the new position of
the SCREW.
e Move the BRACKET until the
SCREW is in the center of the 2
marks.
f Tighten the 2 SCREWS.
g Check that “x222222222” displays
on the MONITOR.
BRACKET
H194_1026ACA
H194_1026AC
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1
Page
85 of 160 Important
The BRACKET must be at a 31-degree
angle.
BRACKET
H177_2481ACA
H177_2481AC
Postrequisites:
None
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1 CASSETTE LOAD CRADLE
Page
86 of 160
Adjustment Specification
Purpose: To make the CASSETTE LOAD CRADLE align with the CASSETTE.
Specification: The CASSETTE LOAD CRADLE is aligned with the CASSETTE, the
CASSETTE GUIDES and the EXTRACTION BAR.
Special Tools: 18 x 24 cm CASSETTE
Prerequisites:
None
To Check:
You cannot check this adjustment.
To Adjust:
1 Open the TOP COVER.
2 Energize the system.
Important
For systems with Software Version ≥ 4.1, you must have a “Session ID” for access to
“Service Functions” and “Diagnostics”. See SERVICE BULLETIN 843.
3 Touch:
• [Service Functions]
• [Diagnostics]
• [Extraction Bar Position]
• [Home Position]
• [Back]
• [Cam Position Actuation]
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1 • [Home Cam]
Page
87 of 160 4 Loosen the 2 SCREWS.
CASSETTE CASSETTE
LOAD CRADLE
5 Position a 18 x 24 cm CASSETTE.
6 Move:
CASSETTE
GUIDES • CASSETTE LOAD CRADLE until the
EXTRACTION
BAR vertical clearance between the
CASSETTE CASSETTE and the TONGUE is
LOAD 1 - 2 mm (0.04 - 0.08 in.)
CRADLE
• CASSETTE LOAD CRADLE in the
CASSETTE
1 - 2 mm center from side to side with the
(0.04 - 0.08 in.)
TONGUE
CASSETTE GUIDES
Note
If you touch the CASSETTE at the front, it
should move down and up.
Postrequisites:
None
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1
Page
Section 2: Replacements
88 of 160
GALVO and BLOCK AY
Prerequisites:
None
To Remove:
Caution
Dangerous Voltage
Caution
Do not cause damage to the OPTICAL AY.
SHOCK WATCH
3 Remove:
• 6 SCREWS
• COVER
H194_1400ACA
H194_1400AC
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1 4 Disconnect the CONNECTOR.
Page
89 of 160 5 Loosen the SCREW.
6 Remove the GALVO.
en
wh .
ion
iat feated
r rad de am.
se ks
La erloc to be
3B
ss d int sure
Cla an expo
en
op oid
Av
CONNECTOR
SCREW
H194_1417ACA
H194_1417AC GALVO
To Install:
1 Reverse the steps in the removal procedure.
Postrequisites:
1 Adjust:
• GALVO BOARD
• GALVO ROTATION
• FOLD MIRROR
2 Do the Calibration for the CR 825/850 SYSTEM.
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1 OPTICS MODULE
Page
90 of 160 Prerequisites:
None
To Remove:
Press the Escape key to dismiss the video after viewing.
Caution
Dangerous Voltage
ESD
Possible damage from electrostatic discharge.
ion
en
wh .
iat feated
3 Disconnect:
r rad de am.
se ks
La erloc to be
3B
ss d int sure
Cla an expo
en
op oid
Av
• CONNECTOR J2
• GROUND wire
• 3 SCREWS
3 SCREWS
• OPTICS MODULE
CONNECTOR J2
Postrequisites:
1 Do Setting the Laser Calibration Voltage.
2 Adjust:
• GALVO ROTATION
• GALVO BOARD
• FOLD MIRROR
3 Do the Calibration for the Scan.
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1 PMT/DAS BOARD
Page
92 of 160 Prerequisites:
None
To Remove:
4 SCREWS
Caution
PMT COVER
Dangerous Voltage
2 SCREWS
ESD
Possible damage from electrostatic discharge.
3 Remove:
• 5 SCREWS
CONNECTOR • PMT COVER
J2
CONNECTOR J1
• CONNECTOR J1
PMT/DAS BOARD • CONNECTOR J2
SCREW
H194_0021GCA
H194_0021GC GROUND STRAP
• SCREW
• ground STRAP
• 2 SCREWS
• PMT/DAS BOARD
To Install:
1 Reverse the steps in the removal procedure.
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1 Postrequisites:
Page
93 of 160 1 Do the Calibration for the CR 825/850 SYSTEM.
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1 PMTs and COLLECTOR AY
Page
94 of 160 Prerequisites:
None
To Remove:
2 SCREWS
Caution
COVER Dangerous Voltage
4 Remove:
• 2 SCREWS
• COLLECTOR AY
• 2 SCREWS
• COVER
• FOAM
H194_0022GCA • 2 PMTs
H194_0022GC
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1 To Install:
Page
95 of 160
Caution
Do not damage the PMT.
Postrequisites:
1 Adjust the COLLECTOR AY.
2 Do the “Calibration for the CR 825/850 SYSTEM.
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1 FOLD MIRROR
Page
96 of 160 Prerequisites:
None
To Remove:
5 SCREWS
PMT COVER
Caution
Dangerous Voltage
FOLD MIRROR
COVER
1 De-energize the system.
2 Remove the FRONT DOOR and RIGHT
PANEL.
3 Remove:
• 5 SCREWS
• PMT COVER
• FOLD MIRROR COVER
• 2 PLUGS
• 3 SCREWS
FOLD
MIRROR • FOLD MIRROR
3 SCREWS
H194_0050GCA
H194_0050GC 2 PLUGS
To Install:
1 Reverse the steps in the removal procedure.
Postrequisites:
1 Adjust the FOLD MIRROR.
2 Do the Calibration for the Scan.
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1 CASSETTE HANDLING AY
Page
97 of 160 Prerequisites:
None
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1 To Remove:
Page
98 of 160
CONNECTOR P2
Caution
2 SCREWS SHOULDER
SCREW Dangerous Voltage
SLED CAM
FOLLOWER
1 De-energize the system.
2 Open the TOP COVER.
WASHER 3 Disconnect the CONNECTOR P2.
ACTUATOR
ARM
4 Open the CLAMP SPRING
TENSIONER.
BEARING
BRACKET 5 Remove:
• 2 SCREWS
2 SCREWS • CASSETTE LOAD CRADLE
• 4 SCREWS
• 2 BEARING BRACKETS
• 2 SCREWS
• SLED CAM FOLLOWER
CASSETTE
HANDLING • 2 SCREWS
AY
• BEARING BRACKET
4 SCREWS
4 SCREWS
• SHOULDER SCREW
2 BEARING CASSETTE
BRACKETS 4 ground LOAD • WASHER
straps CRADLE
• 4 GROUND STRAPS
2 SCREWS
H194_1001CCA
H194_1001CC 6 Disengage the ACTUATOR ARM.
7 Remove the CASSETTE
HANDLING AY.
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1 To Install:
Page
99 of 160 1 Open the CLAMP SPRING
CONNECTOR P2
TENSIONER.
2 SCREWS SHOULDER
SCREW
2 Install the CASSETTE HANDLING AY
SLED CAM
into the BEARING GROOVE on the
FOLLOWER INTERMEDIATE PLATE.
3 Install:
• 2 BEARING BRACKETS
WASHER
• 4 SCREWS
CLAMP SPRING
TENSIONER • BEARING BRACKET
BEARING • 2 SCREWS
BRACKET
• SLED CAM FOLLOWER
• 2 SCREWS
2 SCREWS
• SHOULDER SCREW
• WASHER
• 2 SCREWS
• CASSETTE LOAD CRADLE
• CONNECTOR P2
4 SCREWS • 4 GROUND STRAPS
4 Close the CLAMP SPRING
TENSIONER.
2 BEARING
BRACKETS
4 SCREWS
CASSETTE
4 ground LOAD
straps CRADLE
H194_1001CCB
H194_1001CC 2 SCREWS
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1 Postrequisites:
Page
100 of 160 1 Did you install a new CASSETTE HANDLING AY?
Yes No
Adjust: Adjust the SLED CAM FOLLOWER.
• CAM MOTOR AY
• SLED CAM FOLLOWER
• CASSETTE END STOP
• REAR CASSETTE SENSOR
• EXTRACTION BAR HOME POSITION
• CLAMP BAR
• RIGHT and LEFT PLUSH AY -
Alignment
• LEFT PLUSH AY - Vertical Position
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1 CAM MOTOR AY
Page
101 of 160 Prerequisites:
None
To Remove:
6 SCREWS
CAM MOTOR
CONNECTOR
H194_1003GCA
H194_1003GC
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1 To Install:
Page
102 of 160 1 Are you installing:
same CAM MOTOR AY? new CAM MOTOR AY?
Continue with Step 2. a. Loosen the 2 SCREWS for the
ADJUSTMENT HOLD BRACKET.
b. Continue with Step 2.
Important
Do not tighten the 6 SCREWS.
Postrequisites:
1 Do the procedure:
same CAM MOTOR AY new CAM MOTOR AY
Adjust the SLED CAM FOLLOWER. Adjust:
• CAM MOTOR AY
• SLED CAM FOLLOWER
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1 HOOK YOKE AY and HOOK YOKE BEARING
Page
103 of 160 Prerequisites:
1 Remove the CAM MOTOR AY.
To Remove:
1 Remove the 4 SCREWS.
2 Move the HOOK YOKE BEARING up.
3 Remove the HOOK YOKE AY with the
HOOK YOKE BEARING.
HOOK YOKE
HOOK YOKE AY BEARING
4 SCREWS
H177_3018ACB
H177_3018AC
To Install:
1 Reverse the steps in the removal procedure.
2 Install the CAM MOTOR AY.
Postrequisites:
1 Adjust the EXTRACTION BAR HOME POSITION.
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1 IDLER ROLLER AY
Page
104 of 160 Prerequisites:
None
To Remove:
Caution
Dangerous Voltage
COVER
H194_1052ACA
H194_1052AC
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1 4 Remove:
Page
105 of 160 • E-RING
• WASHER
• SHOULDER SCREW
E-RING • WASHER
• BUSHING
WASHER • IDLER ROLLER AY
SHOULDER
SCREW
IDLER WASHER
ROLLER AY
BUSHING
H194_1004GCA
H194_1004GC
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1 5 From the IDLER ROLLER AY, remove:
Page
106 of 160 • SHOULDER SCREW
2 E-RINGS 2 WASHERS
NUT
• BUSHING
IDLER
ROLLER AY • ACTUATOR ARM
SHAFT
• 2 E-RINGS
• 2 WASHERS
2 IDLER
ROLLERS
• SHAFT
• 2 IDLER ROLLERS
ACTUATOR
• NUT
BUSHING
• ACTUATOR
SHOULDER
SCREW
H194_1005ACA
H194_1005AC
ACTUATOR ARM
To Install:
1 Reverse the steps in the removal procedure.
Postrequisites:
None
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1 CASSETTE DRIVE AY
Page
107 of 160 Prerequisites:
None
To Remove:
Caution
Dangerous Voltage
2 SCREWS
COVER
H194_1053ACA
H194_1053AC
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1
WASHER E-RING
4 Remove:
Page
108 of 160
CASSETTE • 2 SCREWS
DRIVE AY
• SENSOR BRACKET
2 COMPRESSION • E-RING
SPRINGS
SENSOR
• WASHER
BRACKET 5 Disconnect the CONNECTOR.
CONNECTOR
POST Important
Do not let the 2 COMPRESSION SPRINGS
fall into the system when you remove the
POST.
6 Remove:
2 SCREWS
• POST
• CASSETTE DRIVE AY
• 2 COMPRESSION SPRINGS
H194_1006GCA
H194_1006GC
To Install:
1 Reverse the steps in the removal procedure.
Postrequisites:
None
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1 CASSETTE DRIVE ROLLERS
Page
109 of 160 Prerequisites:
None
To Remove:
Caution
Dangerous Voltage
CASSETTE
• E-RING
SHAFT
DRIVE AY
• WASHER
PIN
• PULLEY
MOTOR • PIN
• BELT
BUSHING
• 2 BUSHINGS
2 PINS 2 E-RINGS
• 2 E-RINGS
2 CASSETTE
DRIVE ROLLERS • 2 CASSETTE DRIVE ROLLERS
H194_1007GCA
H194_1007GC
• 2 PINS
• SHAFT
To Install:
1 Reverse the steps in the removal procedure.
Postrequisites:
None
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1 CASSETTE DRIVE MOTOR AY
Page
111 of 160 Prerequisites:
None
To Remove:
Caution
Dangerous Voltage
To Install:
1 Reverse the steps in the removal procedure.
Postrequisites:
None
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1 LEFT PLUSH AY
Page
112 of 160 Prerequisites:
None
To Remove:
H194_1052ACA
H194_1052AC
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1 4 Remove:
Page
113 of 160
2 SCREWS • 2 SCREWS
• LEFT PLUSH AY
LEFT PLUSH AY
• BLOCK
BLOCK
H194_1054ACA
H194_1054AC
To Install:
1 Reverse the steps in the removal procedure.
Postrequisites:
1 Adjust:
• SLED CAM FOLLOWER
• CLAMP BAR
• RIGHT and LEFT PLUSH AY - Alignment
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1 RIGHT PLUSH AY
Page
114 of 160 Prerequisites:
None
To Remove:
Caution
Dangerous Voltage
2 SCREWS
COVER
H194_1053ACA
H194_1053AC
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1 4 Remove:
Page
115 of 160 • E-RING
SPRING E-RING
• BUSHING
BUSHING
• SPRING
BUSHING
LIGHT SEAL • LIGHT SEAL
SHAFT
• BUSHING
RIGHT PLUSH AY WASHER
• SHAFT
• WASHER
• SCREW
SCREW • RIGHT PLUSH AY
H194_1055ACA
H194_1055AC
To Install:
1 Reverse the steps in the removal procedure.
Postrequisites:
1 Adjust:
• SLED CAM FOLLOWER
• CLAMP BAR
• RIGHT and LEFT PLUSH AY - Alignment
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1 EXTRACTION BAR
Page
116 of 160 Prerequisites:
1 Remove the ERASE LAMP AY.
To Remove:
1 Remove:
EXTRACTION
BAR • 2 SCREWS
• EXTRACTION BAR
2 SCREWS
H194_1060GCA
H194_1060GC
To Install:
1 Reverse the steps in the removal procedure.
2 Install the ERASE LAMP AY.
Postrequisites:
1 Adjust the EXTRACTION BAR HOME POSITION.
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1 SLOW SCAN AY
Page
117 of 160 Prerequisites:
None
To Remove:
Caution
Dangerous Voltage
EXTRACTION BAR
1 De-energize the system.
2 Remove:
SHAFT • LEFT PANEL
300 mm • ERASE LAMP AY
(12 in.)
• front PLATE POSITIONING AY
3 Manually lower the EXTRACTION BAR
until it is 300 mm (12 in.) from the lower
end of the SHAFT.
A6P3 ESD
Possible damage from electrostatic discharge.
4 Disconnect:
• A6P3
GROUND
STRAP • A7J1
A7J1 • GROUND STRAP
H194_1059GCA
H194_1059GC
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1
Page
118 of 160 Caution
SLOW Do not remove the TOP SCREW first.
SCAN
ASSEMBLY
5 Remove 2 SCREWS from the SLOW
SCAN AY.
6 Hold the SLOW SCAN AY.
7 Remove the TOP SCREW.
Caution
TOP Do not cause damage to the LEVER ARM.
SCREW
8 Remove the SLOW SCAN AY from the
system.
2 SCREWS
H194_1056GCA
H194_1056GC
To Install:
1 Reverse the steps in the removal procedure.
Postrequisites:
1 Adjust:
• PLATE POSITIONING AY
• EXTRACTION BAR HOME POSITION
2 Do the “Slow Scan Current and Velocity Test”.
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1 EXTRACTION BAR REFERENCE SENSOR S9
Page
119 of 160 Prerequisites:
1 Remove the CASSETTE HANDLING AY.
To Remove:
CONNECTOR 2 SCREWS
EXTRACTION BAR BRACKET Caution
REFERENCE SENSOR S9 Dangerous Voltage
H194_1011GCA
H194_1011GC
To Install:
1 Reverse the steps in the removal procedure.
Postrequisites:
1 Install the CASSETTE HANDLING AY.
2 Adjust the EXTRACTION BAR HOME POSITION.
3 Do the “Slow Scan Current and Velocity Test”.
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1 PLATE PRESENT SENSOR S5
Page
120 of 160 Prerequisites:
1 Remove the CASSETTE HANDLING AY.
To Remove:
1 Manually move the EXTRACTION BAR
2 SCREWS
CONNECTOR down.
2 Remove:
CONNECTOR • 2 SCREWS
• BRACKET
PLATE
BRACKET
PRESENT
LED Caution
2 SCREWS The parts must be installed in the correct
PLATE positions.
2 SCREWS PRESENT
SENSOR
S5 3 Observe the positions of the PLATE
PRESENT LED and the PLATE
PRESENT SENSOR S5 and the
CONNECTORS.
4 Disconnect the CONNECTOR from the
PLATE PRESENT LED.
5 Remove:
• 2 SCREWS
H194_1011GCB
H194_1011GC • PLATE PRESENT LED
6 Disconnect the CONNECTOR from the
PLATE PRESENT SENSOR S5.
7 Remove:
• 2 SCREWS
• PLATE PRESENT SENSOR S5
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1
Page To Install:
121 of 160
1 Reverse the steps in the removal procedure.
2 Install the CASSETTE HANDLING AY.
Postrequisites:
1 Adjust the EXTRACTION BAR HOME POSITION.
2 Do the “Slow Scan Current and Velocity Test”.
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1 COIL BOARD A7, ENCODER and SLOW SCAN ROTOR
Page
122 of 160 Prerequisites:
None
To Remove:
Caution
Dangerous Voltage
ESD
Possible damage from electrostatic discharge.
2 Disconnect:
• A6P3
• A7J1
GROUND
H177_3022ACA
STRAP A7J1 A6P3 H177_3022AC • GROUND STRAP
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1 3 Remove the 4 SCREWS.
Page
123 of 160
SHAFT 4 Loosen the 2 SCREWS in the
ENCODER.
THERMAL
GASKET Caution
Prevent damage to the ENCODER.
COIL
BOARD 5 Remove:
A7
• ENCODER
4 SCREWS
• CRASH GUARD
6 Hold the ROTOR.
ROTOR
7 Loosen the COUPLING 1 to 1 1/2.
rotations.
COUPLING Important
The ROTOR is a magnetic component.
CRASH GUARD
8 Pull the ROTOR down and remove it
ENCODER H177_3003GCA
from the SHAFT.
H177_3003GC
2 SCREWS
ESD
Possible damage from electrostatic discharge.
9 Remove:
• 4 SCREWS
• COIL BOARD A7
10 Place the THERMAL GASKET on the new COIL BOARD.
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1 To Install:
Page
124 of 160 1 Install the new COIL BOARD.
2 Place the ROTOR and COUPLING at
the bottom of the SHAFT.
3 Insert 2 parts of the plastic FEELER
GAUGE, 981409 between the ROTOR
THERMAL and the COIL BOARD.
GASKET
4 Place the ROTOR against the FEELER
COIL
BOARD GAUGE.
A7
5 Check that the COUPLING is inserted
into the ROTOR.
6 Hold the ROTOR and tighten the
COUPLING.
FEELER
ROTOR GAUGE 7 Remove the FEELER GAUGE.
COUPLING
CRASH Important
GUARD
The ROTOR should not touch the COIL
BOARD A7.
ENCODER
8 Manually rotate the ROTOR to check
that the ROTOR rotates freely.
Note
The space between the ROTOR and the
H177_3005GCA
COIL BOARD A7 might not be uniform. This
H177_3005GC
is a normal condition.
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1 9 Install the CRASH GUARD and the ENCODER on the SHAFT.
Page
125 of 160
Caution
Dangerous Voltage
Important
For systems with Software Version ≥ 4.1, you must have a “Session ID” for access to
“Service Functions” and “Diagnostics”. See SERVICE BULLETIN 843.
Postrequisites:
None
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1 PLATE POSITIONING AY
Page
126 of 160 Prerequisites:
None
To Remove:
PLATE
POSITIONING Caution
AY
Dangerous Voltage
2 SCREWS
PLATE POSITIONING AY
H194_1057GCA
H194_1057GC
To Install:
1 Reverse the steps in the removal procedure.
Postrequisites:
1 Adjust the PLATE POSITIONING AY.
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1 ERASE LAMP AY
Page
127 of 160 Prerequisites:
None
To Remove:
LATCH Caution
Dangerous Voltage
bottom SLIDE
RELEASE
H194_0030CCA
H194_0030CC
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1
Page To Install:
128 of 160
1 Reverse the steps in the removal procedure.
Postrequisites:
None
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1 CPU
Page
129 of 160 Prerequisites:
1 Indicate to the customer that all images will be erased.
2 Record:
• “Local Internet Protocol (IP) Address”
• “Machine Station Name”
• “Subnet Mask”
• “Default Gateway” Name
• “Remote Access Service (RAS) IP Address Range”
• “Network Speed/Duplex”
3 If necessary, for access to the Hospital Information System (HIS) Remote Information
System (RIS) information, touch:
• [Key Operator Functions]
• [System Configuration]
• [HIS/RIS - Broker Configuration]
• [Polling Configuration]
4 Record the HIS/RIS information:
• “PACS Broker AE Title”
• “PACS Broker IP Address”
• “PACS Broker Port”
• “PACS Broker Modality”
• “Station Name/AE Title(s)”
5 Record the selected parameters check box.
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1 To Remove:
Page
130 of 160
Caution
Dangerous Voltage
2.4 GHz
CUSTOMER NETWORK
COM 3
SPEAKER
INTERNAL
NETWORK
MONITOR
COM 2 COM 1
MOUSE KEYBOARD
POWER
H194_0029HCA
H194_0029HC
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1 3 Label and then disconnect the following CABLES:
Page
131 of 160 CABLE From
UPS COMM COM 3 COM 3
HOSPITAL NETWORK - RJ45 CUSTOMER NETWORK
INTERNAL NETWORK - RJ45 INTERNAL NETWORK
MONITOR MONITOR
CPU SPEAKER SPEAKER
MOUSE MOUSE
KEYBOARD KEYBOARD
MONITOR - serial COM 1
POWER POWER
MODEM - optional COM 2
BRACKET
SCREW
CPU
H177_0702HCA
H177_0702HC
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1 4 Remove:
Page
132 of 160 • SCREW
• BRACKET
• CPU
To Install:
1 Reverse the steps in the removal procedure.
Postrequisites:
None
HARD DRIVE
Prerequisites:
1 Indicate to the customer that all images will be erased.
2 Record the following if possible:
• “Local IP Address”
• “Machine Station” Name
• “Subnet Mask”
• “Default Gateway” Name
• “RAS IP Address Range”
• “Network Speed/Duplex”
3 If necessary, for access to the HIS/RIS information, touch:
• [Key Operator Functions]
• [System Configuration]
• [HIS/RIS - Broker Configuration]
• [Polling Configuration]
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1 4 Record the HIS/RIS information:
Page
133 of 160 • “PACS Broker AE Title”
• “PACS Broker IP Address”
• “PACS Broker Port”
• “PACS Broker Modality”
• “Station Name/AE Title(s)”
5 Record the selected check box.
6 Touch:
• [Key Operator Functions]
• [System Configuration]
• [Restore Configuration]
7 Locate the USER PREFERENCES DISKETTE at the customers site.
8 Insert the USER PREFERENCES DISKETTE.
9 Touch:
• “Select All”
• “Load Configuration”
10 Remove the DISKETTE.
To Remove:
Caution
Dangerous Voltage
2 Remove:
• REAR PANEL
• CPU
ESD
CPU COVER 3 THUMBSCREWS Possible damage from electrostatic discharge.
H177_0703ACA
CPU H177_0703AC
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1
Page
135 of 160 4 SCREWS
HARD DRIVE
2 SCREWS POWER
HARD DRIVE CABLE
BRACKET
RIBBON
CABLE
CPU
H177_0704HCA
H177_0704HC
CONNECTOR J26
H177_0708HCA
H177_0708HC
Note
If the CONNECTOR J26 is not seated correctly, you might receive the following message:
“1962 No operating system found.” “Press F1 to start boot sequence.”
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1 To Install:
Page
137 of 160
SCREWS
HARD DRIVE
SCREWS POWER
HARD DRIVE CABLE
BRACKET
RIBBON
CABLE
CPU
H177_0704HCA
H177_0704HC
H177_0703ACA
CPU H177_0703AC
Caution
Dangerous Voltage
Postrequisites:
None
ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures
10DEC05
AR4825-1
Page
Section 3: Additional Service Procedures
139 of 160
Opening and Removing COVERS and PANELS
TOP COVER
1 Open the FRONT DOOR.
2 Loosen the 2 SCREWS.
TOP COVER
3 Open the TOP COVER.
2 SCREWS
FRONT
DOOR
H194_0112GCA
H194_0112GC
ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures
10DEC05
AR4825-1 CROSSBRACE
Page
140 of 160 1 Loosen the SCREWS.
5 SCREWS
2 Remove:
CROSSBRACE
• 5 SCREWS
• CROSSBRACE
2 SCREWS
H194_0019ACA
H194_0019AC
ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures
10DEC05
AR4825-1 LEFT PANEL
Page
141 of 160 1 Remove:
• 2 SCREWS
SCREW
• LEFT PANEL
LEFT PANEL
H194_0100GCA
H194_0100GC SCREW
ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures
10DEC05
AR4825-1 FRONT DOOR and RIGHT PANEL
Page
142 of 160 1 Remove:
• 2 SCREWS
SCREW • FRONT DOOR and RIGHT PANEL
H194_0133GCA
H194_0133GC SCREW
ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures
10DEC05
AR4825-1 REAR PANEL
Page
143 of 160 1 Remove:
22 SCREWS
• 8 SCREWS
REAR
ACCESS
• REAR ACCESS PANEL
PANEL • 22 SCREWS
• REAR PANEL
8 SCREWS
REAR PANEL
H194_0020GCA
H194_0020GC
Important
• Do this procedure when installing a new OPTICAL AY.
• For systems with Software Version ≥ 4.1, you must have a “Session ID” for access to
“Service Functions” and “Diagnostics”. See SERVICE BULLETIN 843.
3 Touch:
• [CALIBRATE NEW LASER]
• [SAVE NEW BACK UP]
4 Do the Calibration for the Scan for all CASSETTE sizes.
Yes No
The test is complete. Advance to the diagnostics
to correct the problem.
7 Touch [Eject Cassette].
8 Remove the CASSETTE.
ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures
10DEC05
AR4825-1 Preparing the CASSETTES
Page
147 of 160
PHOSPHOR CASSETTE
SCREEN Important
You must start with the 35 x 43 CASSETTE.
T
ub
e
S
id
e
the PHOSPHOR SCREEN.
2 Remove the PHOSPHOR SCREEN
from the CASSETTE.
3 Check that the PHOSPHOR SCREEN:
• is correctly fastened to the
CASSETTE.
hole
LATCH • edges are not lifted.
• does not have changes in color.
4 Clean the PHOSPHOR SCREENS.
Snap 5 Install the PHOSPHOR SCREEN into
Close the CASSETTE.
To
Open
6 Insert a tool into the hole to snap and
close the CASSETTE.
H177_2443GCA
H177_2443GC
7 Close the LATCH on the CASSETTE.
8 Check that the LATCH on the
CASSETTE is operating correctly.
9 From the Main Menu, touch [Erase
Cassette].
10 Insert the CASSETTE into the CR 825/
850 SYSTEM.
11 Do Step 1 - Step 10 for all of the
CASSETTES.
ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures
10DEC05
AR4825-1 Preparing the Room
Page
148 of 160
X-RAY Caution
TUBE
• Dangerous Voltage
COLLIMATOR • Do not use a BUCKY or a GRID during
LIGHT this procedure.
Important
A LEAD SHEET and the help of a
180 cm LICENSED RADIOLOGICAL
(72.0 in.)
CASSETTE
TECHNOLOGIST (RT) is necessary for this
procedure.
tape
2 Ask the Radiological Technologist (RT)
to energize the X-ray equipment and
the COLLIMATOR LIGHT on the X-RAY
TUBE.
5.0 cm
3 Place the CASSETTE on the floor
H177_0004GCC
H177_0004GC (2.0 in.) under the beam of light.
4 Align the beam of light with a 5.0 cm
(2.0 in.) area of light on the floor around
the CASSETTE.
Important
You must place the tape correctly.
Important
The COPPER FILTER must be directly next
to the X-RAY TUBE.
COPPER FILTER
7 Insert both of the FILTERS into the
tape
bottom of the X-RAY TUBE. If
necessary, use tape to adhere the
FILTERS to the bottom of the X-RAY
TUBE.
H149_0013ACC
ALUMINUM FILTER H149_0013AC
Important
DOSIMETER A LEAD SHEET and the help of a
RADIOLOGICAL TECHNOLOGIST (RT) is
necessary for this procedure.
Note
The specification above for the mAs might
LEAD SHEET H149_0014ACA have a difference.
H149_0014AC
3 Place a LEAD SHEET or a LEAD APRON and the DOSIMETER TL-4818 in the center of
the area.
LCD DISPLAY
READ/RESET
SWITCH
F
OF
ON
POWER RESET
SWITCH
READ
H149_0015BCA
H149_0015BC
4 Move:
• POWER SWITCH on the DOSIMETER to the “ON” position.
• READ/RESET SWITCH to the “RESET” position and then to the “READ” position.
5 Check that “0.00” displays on the LCD DISPLAY.
6 Ask the RT to expose the DOSIMETER.
7 Check that the DOSIMETER displays a value of 20.0 mR ± 2.0 mR on the LCD DISPLAY.
8 Is the value correct?
ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures
10DEC05
AR4825-1
Page Yes No
151 of 160
Advance to Step 14. Do Step 9 - Step 13.
9 Move the READ/RESET SWITCH to the “RESET” position and then to the “READ”
position.
10 If necessary, if you have adjusted the mAs setting more than once and the value is not
within the specification, move the X-RAY TUBE up a minimum distance.
11 Is the mR value:
Yes No
Continue with Step 14. Do Step 9 - Step 13 again.
14 Record the number on the LCD DISPLAY.
Note
You will use the recorded number when you do the calibration procedure.
15 Ask the RT to expose the DOSIMETER 3 times to check that the values remain within
± 0.2 mR of the value that you recorded in Step 14.
Note
If the values are not within the specification, use another X-ray source.
ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures
10DEC05
AR4825-1 Exposing the CASSETTE
Page
152 of 160
X-RAY
TUBE Important
• The ARROW on the CASSETTE must be
parallel to the X-RAY TUBE.
• Do not use a LEAD SHEET during this
procedure.
ARROW
1 Remove the LEAD SHEET and the
DOSIMETER from the floor.
180 cm
(72.0 in.) 2 Place the CASSETTE in the center of
CASSETTE the tape.
tape 3 Ask the RT to expose the CASSETTES
every 2 minutes.
Important
• After exposing the CASSETTE, you must
5.0 cm
H177_0004GCA
H177_0004GC (2.0 in.) wait 15 minutes before starting this
procedure.
• Every minute that you wait beyond 15
causes the exposure index value to
decrease by 5.
1 Touch:
• [Service Functions]
• [Diagnostics]
• [Scan Calibration]
2 Enter the number from the display on the DOSIMETER. See Step 14 on Page 151.
3 Insert the first CASSETTE into the system.
4 Touch [Start Calibration Scan].
5 Insert the exposed CASSETTES every 2 minutes.
Important
If the calibration is not successful, an error code occurs.
9 If you made adjustments to the GALVO for LLI CASSETTES, do a calibration of the
STANDARD CASSETTES again.
ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures
10DEC05
AR4825-1 “View” and “Plot COLLECTOR PROFILES” for all CASSETTES
Page
155 of 160
Important
For systems with Software Version ≥ 4.1, you must have a “Session ID” for access to
“Service Functions” and “Diagnostics”. See SERVICE BULLETIN 843.
start scan : 55
offset : 1773 Collector Profile 35 x 43 Calibration Date: Sat Apr 12 09:12:31 2003
100
95
amplitude : 3678 90
85
print1 : 749 80
75
70
print2 : 880 65 CORRECT
60
high voltage: 2400 55
50
45
40
35
30
25
20
15
10
GET COLLECTOR PROFILES
5
0
Zoom In Zoom Out 2048
Tube 1 (back) Tube 2 (front)
Cassette Size: 18 x 24 24 x 30 35 x 35 35 x 43
35 x 43 LLI 15 x 30
H194_9003DC
start scan : 57
offset : 1517 Collector Profile 35 x 43 Calibration Date: Thu Jan 30 16:25:10 2003
100
95
amplitude : 2970 90
85
large difference in pixel value
print1 : 699 80
75
70
print2 : 805 65
60 NOT CORRECT
high voltage: 2400 55
50
45
40
35
"Spike"
30
25
20
15
10
GET COLLECTOR PROFILES
5
0
Zoom In Zoom Out 2048
Tube 1 (back) Tube 2 (front)
Cassette Size: 18 x 24 24 x 30 35 x 35 35 x 43
35 x 43 LLI 15 x 30
H194_9004DC
6 If large differences appear in the pixel values or “Spikes”, use a LINT-FREE CLOTH to
clean dust that might be blocking the beam of light to the COLLECTOR.
7 Do:
• Exposing the CASSETTE
• Kodak DirectView TOTAL QUALITY TOOL on all sizes of CASSETTE
• view “Logs” and check that the “Linearity” is less than 0.5 on the 35 x 43 cm
CASSETTE
ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures
10DEC05
AR4825-1 Restoring Hospital Information System (HIS) and Remote Information
Page
159 of 160 System (RIS) Information
1 At the Main Menu, touch:
• [Key Operator Functions]
• [System Configuration]
• [Patient Worklist Configuration]
2 Restore the HIS/RIS information:
• “PACS Broker AE Title”
• “PACS Broker IP Address”
• “PACS Broker Port”
• “PACS Broker Modality”
• “Station Name/AE Title(s)”
3 Touch [Save].
ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures
10DEC05
AR4825-1 Publication History
Page
160 of 160
Publication Publication Changed
ECO No. File Name Notes
Date No. Pages
02MAY03 AR4825-1 - - - --- ar4825_1.fm New Publication
09JAN04 AR4825-1 - - - All ar4825_1.fm Revised
21JUL04 AR4825-1 - - - All ar4825_1.fm Revised
10DEC05 AR4825-1 - - - All ar4825_1.fm Revised