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Form 1802
July 1995 Caged 249 Series
Maintenance .............................. 3
Cleaning the Cage . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Removing the Displacer and Stem . . . . . . . . . . . . . 4
Replacing the Displacer, Cotter Spring, Stem
End Piece, and Displacer Spud . . . . . . . . . . . . . . 5
Replacing the Displacer Rod/Driver Assembly . . . 6
Replacing the Torque Tube . . . . . . . . . . . . . . . . . . . . 6
Changing Cage Head Position . . . . . . . . . . . . . . . . . 7
Replacing the Torque Tube Arm and
Changing the Mounting . . . . . . . . . . . . . . . . . . . . . 8
Parts Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2
Caged 249 Series
Maintenance
WARNING
The displacer in this unit is a sealed Figure 3. Piezometer Ring Cage Mounted in Flow Line
container. If penetrated by process pres-
sure or liquid, the displacer may hold
pressure or hazardous liquid for an ex-
tended period. A displacer that has been
penetrated by process pressure or liq- Note
uid may contain:
Except for gaskets (keys 13 and 14),
pressure as a result of being in a trouble symptoms peculiar to specific
pressurized vessel parts are discussed in the following sec-
liquid that becomes pressurized tions. Each section is specific to these
due to a change in temperature parts. Regardless of location, gasket
failure is indicated by leakage in the
liquid that is flammable, toxic, cor- gasket area. Every time a gasket is re-
rosive, or reactive moved, replace it with a new one upon
Sudden release of pressure, contact reassembly.
with hazardous liquid, fire, or explosion,
The procedures below apply to all sensor types except
which might result in personal injury or
property damage, can occur if a displac- where indicated. Key numbers used are shown in the
er that is retaining pressure or process following illustrations:
liquid is punctured, subjected to heat, Type 249—Figure 7
or repaired.
Type 249B—Figure 8
Handle the displacer with care. Consider
Type 249C—Figure 9
the characteristics of the specific pro-
cess liquid in use. Type 249K—Figure 10
3
Caged 249 Series
Type 249L—Figure 11 head, remove the cotter spring (key 11).
Be careful not to let the displacer slip
Type 249N—Figure 12
and drop into the bottom of the cage, as
Sensor parts are subject to normal wear and must be displacer damage could result.
inspected and replaced as necessary. The frequency
3. Carefully remove the cage head and lift out the dis-
of inspection and replacement depends upon the se-
verity of service conditions. placer.
Because of the care Fisher Controls takes in meeting 4. A style 1 or 4 (screwed or flanged) cage must be
all manufacturing requirements (heat treating, dimen- disconnected at the lower connection and the liquid
sional tolerances, materials of construction, and other damper (key 29) removed. Remove the damper by
product characteristics specified by Fisher Controls), prying it out of a flanged connection or by unscrewing
use only replacement parts manufactured or furnished it from a screwed connection with a 1/2-inch hex (Al-
by Fisher Controls. len) wrench. If necessary, completely remove the style
4 cage from the vessel.
5. For complete drainage and cleaning of a cage with
Cleaning the Cage style 2 or 3 (screwed or flanged) connections (figure
Process residue buildup in the bottom of the cage (key 4), remove the pipe plug (keys 17 or 26) from the bot-
1) or at the connections may restrict flow in and out of tom of the cage. Remove the liquid damper (key 29). If
the cage or interfere with displacer motion. Remove necessary, completely remove the cage from the ves-
the cage to clean out process residue buildup. sel.
1. Before starting any maintenance procedure, be 6. Use appropriate cleaning techniques, tools, and
sure the following safety actions have been com- solutions. After cleaning the cage, install the liquid
pleted. damper and reconnect the cage to the vessel. Install
the cage head and controller/transmitter. Properly cali-
Relieve process pressure in the vessel where the brate the controller/transmitter following the proce-
Type 249 sensor is installed. dures given in the controller/transmitter instruction
manual.
Drain the process liquid from the vessel.
Shut off any electrical or pneumatic input to the Removing the Displacer and Stem
controller or transmitter attached to the Type 249 sensor The displacer (key 10) is a sealed container. If the dis-
and vent any pneumatic supply pressure. Remove the placer has been penetrated by process pressure or
controller or transmitter from the torque tube arm (key 3). liquid, it may hold pressure or hazardous liquid for an
Take care not to damage the torque tube assembly (key extended period.
9) inside the torque tube arm.
Process residue buildup on the displacer and stem
Be sure the cage is also free of process pressure (key 24) may change displacer weight or displace-
and/or liquid. Use caution when loosening flange bolting ment. A bent stem or a dented or corroded displacer
(key 22) or pipe plugs (keys 17, 26, or 27). can impair performance.
If the displacer rests against the travel stop, appears
Be sure process pressure or liquids have not to be overweight, or causes output drift or other output
penetrated the displacer (key 10). inaccuracies, it may have been penetrated by process
pressure or liquid. Such a displacer may contain pres-
2. Properly support the cage head (key 2) and the
sure because it was in a pressurized vessel, may con-
torque tube arm. Remove the cap screws or stud bolts
tain process liquid that becomes pressurized due to a
(key 21) and hex nuts (key 22) that hold the cage
change in temperature, and may contain process liq-
head to the cage.
uid that is flammable, toxic, corrosive, or reactive.
Sudden release of pressure, contact with hazardous
liquid, fire, or explosion, which may result in personal
CAUTION injury or property damage, can occur if a displacer that
is retaining pressure or process liquid is punctured,
When removing a sensor from a cage, subjected to heat, or repaired.
the displacer may remain attached to Handle the displacer with care:
the displacer rod and be lifted out with
the cage head when the cage head is 1. Before starting any maintenance procedure, be
removed. If separating the displacer and sure the following safety actions have been com-
displacer rod before removing the cage pleted.
4
Caged 249 Series
Relieve process pressure in the vessel where the
Type 249 sensor is installed.
CAUTION
with the cage head (key 2) when the Figure 4. Cage Connection Styles
cage head is removed. If separating the
displacer and displacer rod/drive
assembly (key 9) before removing the
cage head, remove the cotter spring
(key 11). Be careful not to let the
displacer slip and drop into the bottom Replacing the Displacer, Cotter Spring,
of the cage, as displacer damage could
result.
Stem End Piece, and Displacer Spud
The cotter spring (key 11), the ball on the displacer
3. When removing the sensor from the cage, the dis- rod/driver assembly (key 7), and the stem end piece
placer may remain attached to the displacer rod and (key 23) or displacer spud socket may be either too
be lifted out with the cage head (key 2) when the cage worn for a secure connection or so clogged or cor-
head is removed. If separating the displacer and dis- roded that the displacer does not pivot properly. Re-
placer rod/driver assembly (key 9) before removing the place these parts, as necessary.
cage head, remove the cotter spring (key 11) accord-
ing to the Replacing the Displacer, Cotter Spring,
Stem End Piece, and Displacer Spud section. Be CAUTION
careful not to let the displacer slip and drop into the
bottom of the cage, as displacer damage could result.
If the displacer is to be disconnected
4. Carefully remove the cage head and lift out the dis- from the displacer rod before being
placer (key 10). If the displacer comes out with the removed from the cage, provide a
cage head, be careful not to damage the displacer or suitable means of supporting the
bend the stem when setting the cage head down. displacer to prevent it from dropping
into the cage and being damaged.
5. Follow the procedure for replacing the displacer,
displacer rod assembly, cotter spring, stem end piece, 1. After following the proper procedure to remove the
and displacer spud as necessary. cage head and the displacer from the cage, move the
5
Caged 249 Series
sensor assembly to a suitable maintenance area. displacer, displacer stem, displacer rod assembly, and
Properly support the assembly to avoid damage to the associated parts.
displacer, displacer stem, displacer rod/driver assem-
2. Remove the controller/transmitter and displacer
bly, and associated parts.
(key 10). Then, remove the hex nuts (key 20) that hold
2. Reach the cotter spring, displacer spud, ball end of the torque tube arm (key 3) to the cage head (key 2).
the displacer rod/driver assembly, stem end piece, or Separate the torque tube arm from the cage head.
displacer stem connector as follows: 3. Using the proper tool, loosen and then remove the
upper bearing driver bolt (key 5). Lift the displacer rod/
All sensors with style 1 or 2 (screwed or
driver assembly from the knife edge of the driver bear-
flanged) connections—through the top connection.
ing (key 4). Separate the displacer rod/driver assembly
from the end of the torque tube assembly (key 9).
Type 249L sensors with style 3 or 4 (screwed or
flanged) connections—by removing the hex nuts (key 4. If necessary, remove the bearing driver by remov-
33), flange (key 30), and ring (key 31). ing the lower bearing driver bolt. Install a fresh bearing
driver and bolts.
All other sensors with style 3 or 4 (screwed or 5. If necessary, replace the displacer rod/driver as-
flanged) connections—by removing the top pipe plug sembly and install it on the knife edge of the bearing
(key 26). driver. Carefully fit the keyed shaft on the bearing end
of the displacer rod into a socket on the outside of the
3. Remove the cotter spring to free the displacer or welded end of the torque tube assembly.
stem end piece from the ball end of the displacer rod/ 6. If necessary, clean the cage following the proce-
driver assembly. Lift the displacer or stem end piece dure in this manual. Install the cage head and control-
from the ball. ler/transmitter. Properly calibrate the controller/trans-
4. Replace worn or damaged parts as necessary. Re- mitter following the procedures given in the
turn the displacer or stem end piece to the displacer controller/transmitter instruction manual.
rod/driver assembly. Install the cotter spring.
5. If necessary, clean the cage following the proce- Replacing the Torque Tube
dure in this manual. Install the cage head and control-
ler/transmitter. Properly calibrate the controller/trans- Corrosion or leakage through the outer end of the
mitter following the procedures given in the torque tube is evidence of deterioration in the torque
controller/transmitter instruction manual. tube assembly (key 9) or torque tube end gasket (key
14). Erratic or nonexistent rotary shaft output may oc-
cur if the socket on the inner end of the torque tube
assembly does not engage the bearing end of the dis-
Replacing the Displacer Rod/Driver placer rod assembly (key 7).
Assembly 1. After following the proper procedure to remove the
The ball on the displacer rod/driver assembly (key 7) cage head and the displacer from the cage, move the
may be either too worn for a secure connection or so sensor assembly to a suitable maintenance area.
corroded that the displacer does not pivot properly. Properly support the assembly to avoid damage to the
Replace the displacer rod/driver assembly, if neces- displacer, displacer stem, displacer rod assembly, and
sary. associated parts.
2. Remove the controller/transmitter and displacer
(key 10). Then, remove the hex nuts (key 20) that hold
CAUTION the torque tube arm (key 3) to the cage head (key 2).
Separate the torque tube arm from the cage head.
If the displacer is to be disconnected 3. Remove the nuts (key 18) and retaining flange (key
from the displacer rod/driver assembly 6) holding the positioning plate (key 8) at the end of
before being removed from the cage, the torque tube arm.
provide a suitable means of supporting
the displacer to prevent it from dropping
into the cage and being damaged. CAUTION
1. After following the proper procedure to remove the
cage head and the displacer from the cage, move the If the displacer is still attached to the
sensor assembly to a suitable maintenance area. displacer rod at this point, be careful
Properly support the assembly to avoid damage to the not to let the torque tube assembly slip
6
Caged 249 Series
DISPLACER ROD
ASSEMBLY
ROTARY SHAFT
TORQUE TUBE
POSITIONING PLATE
W0654-1/IL
when using the screwdriver leverage 7. Install the retaining flange and secure it with four
procedure in steps 4 and 6. Sudden nuts (key 18), being sure to tighten all nuts evenly.
release of the displacer could cause 8. If necessary, clean the cage following the proce-
damage. dure in this manual. Install the cage head and control-
4. Remove the positioning plate (key 8) by freeing its ler/transmitter. Properly calibrate the controller/trans-
two lugs. mitter following the procedures given in the
controller/transmitter instruction manual.
The vertical lug fits into a hole in the flange of the
torque tube arm (top of figure 5, left). The horizontal
lug (hidden behind the screwdriver at the bottom of Changing Cage Head Position
figure 5, left) fits into a slot in the outer tube end of the The cage head (key 2) may be mounted so that the
torque tube assembly (the figure 5 exploded view torque tube arm (key 3) is in any one of eight alternate
shows this lug to the right of the outer tube end). positions around the cage as shown in figure 6. Nei-
ther the displacer nor the torque tube arm need be
The positioning plate may be pried away from the removed when head position is changed.
torque tube arm and outer tube end if the displacer
already has been disconnected from the displacer rod. 1. Before starting any maintenance procedure, be
However, if the displacer is still connected to the dis- sure the following safety actions have been com-
placer rod, place a screwdriver blade in the slots of the pleted.
positioning plate and outer tube end as shown in figure Relieve process pressure in the vessel where the
5. Slowly turn the positioning plate to release its lug Type 249 sensor is installed.
from the torque tube arm. Then carefully turn the plate
back to allow the displacer to come to rest, and slip Drain the process liquid from the vessel.
the other lug of the plate from its slot in the outer tube
end. Shut off any electrical or pneumatic input to the
controller or transmitter attached to the Type 249 sensor
5. Pull the torque tube assembly and tube end gasket and vent any pneumatic supply pressure. Remove the
out of the torque tube arm. controller or transmitter from the torque tube arm.
6. Install a new tube end gasket and insert the torque
tube assembly into the torque tube arm as shown in Be sure the cage is also free of process pressure
figure 5. Rotate the torque tube assembly until its and/or liquid. Use caution when loosening flange bolting
socket mates with the driver member on the displacer or pipe plugs.
rod assembly and so that the outer tube flange rests Be sure process pressure or liquids have not
against the gasket. With a thumb on the upper portion penetrated the displacer.
of the positioning plate and a screwdriver in the slots
as shown in figure 5, rotate the plate and press the lug 2. Remove the hex nuts (keys 20 or 22) from the bolt-
on the plate into the hole in the torque tube arm. ing (key 21) and reposition the head as desired.
7
Caged 249 Series
5. Remove the bearing bolts (key 5), displacer rod
assembly, and driver bearing.
Note
AH9150–A
9. If necessary, clean the cage following the proce-
A2613–2/IL
dure in this manual. Install the cage head and control-
ler/transmitter. Properly calibrate the controller/trans-
Figure 6. Cage Head Mounting Positions mitter following the procedures given in the
controller/transmitter instruction manual.
8
Caged 249 Series
Key Description Part Number
Parts Kits 10 Displacer(1) (continued)
Type 249K
Key Description Part Number 1-3/4 X 32 Inches (4200 PSI), S30400 15A4666 X032
SENSOR PARTS KIT 2-3/4 X 14 Inches (6000 PSI), S30400 1L7548 000A2
Kit contains keys 9, 11, 12, 13, 14 Type 249L
For Type 249 2-3/4 X 14 Inches (6000 PSI), S30400 1L7548 000A2
Kit includes 1 cage gasket (key 12) for Type Type 249N
249 class 125 and 1 cage gasket (key 12) for 1-29/32 X 32 Inches (3400 PSI), S30400 15A4581 X042
Type 249 Class 250 R249X000022 2-7/8 X 14 Inches (4000 PSI), S30400 1L9152 000A2
For Type 249B R249BX00012 11* Cotter Spring(1), N04400 (Monel) (2 req’d) 1A5179 42022
12* Gage Gasket(1)
Type 249, Graphite-stainless steel
(Unless otherwise noted)
Class 125 0Y0944 X0032
Parts List Class 250 0Y0945 X0032
Type 249B 0Y0873 X0082
Key Description Part Number Type 249C 1F8305 X0062
Type 249K, composition-stainless steel 1N9242 99152
Type 249N 0U0365 X0032
Sensor Common Parts 12* Ring (Iron gasket)
1 Cage Type 249L only 1N9461 21992
(If a part number is required, contact your Fisher Controls sales 13* Arm Gasket(1)
office or representative.) Type 249, 249B, and 248C
2 Cage Head Graphite-stainless steel 1E5629 X0072
(If a part number is required, contact your Fisher Controls sales Type 249K, composition-stainless steel 1N9243 99152
office or representative.) Type 249N Graphite-stainless steel 1A1297 X0022
3 Torque Tube Arm 13* Ring (Iron gasket)
(If a part number is required, contact your Fisher Controls sales Type 249L only 1A4455 21992
office or representative.) 14* Tube End Gasket(1)
4 Driver Bearing(1), S31600 1K5395 36042 Type 249, 249B, 249C, 249K, 249L, and 249N
5 Driver Bearing Bolt(1), S31600 (2 req’d) 1K5394 35072 Graphite-stainless steel 0Y0876 X0052
6 Retaining Flange 14* Outer End Gasket(1)
(If a part number is required, contact your Fisher controls sales Type 249L
office or representative.) Graphite-stainless steel 0Y0876 X0052
7 Rod/Driver Assy(1), S31600 stainless steel (SST) 15 Stud Bolt(1) (4 req’d)
Type 249 and 249B 1B5461 000A2 Type 249, Steel B7 12A8835 X132
Type 249C Type 249B and 249C, Steel B7 12A8835 X132
Standard wall torque tube 1F9579 000A2 Type 249K, 249L, and 249N, Steel B7 1K6235 X0022
Heavy wall torque tube 1J8281 X0012 16 Groove Pin, S31600 1A3618 28992
Type 249K 1C6151 000A2
Type 249L 1B5698 000A2
Type 249N 1C6151 000A2 Note
8 Positioning Plate, Steel 1B8123 25082
For Key 17 see Figure 4: Two styles of vessel/cage
9* Torque Tube Assy(1)
connections are available: screwed (S) and flanged (F).
Type 249 and 249B Four connection configurations are available:
N05500 (Nickel Alloy, K-Monel)
Standard wall 1K4493 X0012 1, top and bottom of cage
Thin wall 1K4495 X0012 2, top and lower side of cage
Heavywall 1K4497 X0012
Type 249C 3, side of cage only
S31600 4, upper side and bottom of cage
Standard wall 1K4505 000A2
Styles 1, 2, 3, 4 refer to either screwed or flanged.
Heavy wall 1K4503 000A2
Styles S1, S2, S3, S4 refer to screwed connections.
Type 249K, 249L, and 249N Styles F1, F2, F3, F4 refer to flanged connections.
N05500 (Nickel Alloy, K-Monel)
Standard wall 1K4499 X0012
Thin wall 1K4501 X0012 17 Pipe Plug(1)
10 Displacer(1) For 249B, styles 2, 3, steel 1A7715 28992
TYPE 249 and 249B For 249C, styles 2, 3, S31600 1A3692 35072
3 X 14 Inches (1600 PSI), S30400 15A3848 X012 For 249K, 249L, 249N, styles 2, 3, steel 1A3692 24492
2 X 32 Inches (1500 PSI), S31600 15A4586 X022 18 Hex Nut(1) (4 req’d)
1-5/8 X 48 Inches (1800 PSI), S30400 15A5007 X022 For 249, 249B, and 249C, steel-B7 1A3773 24072
1-1/2 X 60 Inches (1800 PSI), S30400 15A5017 X042 For 249K, 249L, 249N, steel B7 1A3772 24072
1-3/8 X 72 Inches (1400 PSI), S30400 1C1685 000A2 19 Cap Screw(1), steel B7 (4 req’d)
Type 249C For 249
1-1/2 X 32 Inches (1300 PSI), S31600 15A4556 X022 Class 125 1A5147 X0022
2-3/8 X 14 Inches (1400 PSI), S31600 15A4547 X052 Class 250 1A9362 X0042
30A1913-B/DOC
30A7422-B/DOC
10
Caged 249 Series
30A1915-C/DOC
SECTION AĆA
30A1914-D/DOC
30A7425-B/DOC
30A7428-B/DOC
30A7429-B/DOC
50A7430-C/DOC
30A7429-B/DOC
15
Caged 249 Series
Fisher, Fisher-Rosemount, and Managing The Process Better are marks owned by Fisher Controls International, Inc. or Fisher-Rosemount Systems, Inc.
All other marks are the property of their respective owners.
EFisher Controls International, Inc. 1976, 1995; All Rights Reserved