Page 1 of 3

VULCAN CORE INDUSTRIES

CONTROL PLAN
Key contact/Phone No.
Prototype Pre-launch Production CP No. : VCI/CP/ C.R.S-63783754(350) Origin Date : 05.02.2014
S.D SHARMA

Part Name. / Description: CHECK RAIL SUPPORT (60SCR 350) Core team:- SDS,SJ,PKU,UG,AJEET,VIKAS. Customer Engineering Approval/date (if required) :
Rev. No. : 00
Supplier/Plant Approval/Date :
Part No./Latest change level: - 63783754 Drg. Rev.No. - 06 Customer Quality Approval/Date (if required) :
Other Approval/Date (if required) :
Date (Rev.) :
Customer Name . - VOSSLOH COGIFER Supplier Code : Other Approval/Date (if required) :

Characteristics Methods
Part / Process
Machine device, jig,tools for Special Evaluation Sample Recording
process Name/Operation Product Process / Spec. / Responsibility Reaction Plan
mfg. No Product Process Characteris Measurement Control Method
No. Description Tolerance
tic Class Technique Size Freq. Yes/No Size/Freq.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Casting received from Free from foundry Return to fettling

10 Manually Visually
casting stage defects & sharp corner shop

M/C No. : VMC-02 Feed

Face Milling ,Drilling &
20 Holding Fixture RPM
Chamfering.
Milling Cutter TCF
Insert:- 1 Thickness 22.0 mm (± 1.0) Vernier Caliper 5 Pc Setup Yes 1Pc/2hr. Set Up Approval I/O

2 Flatness 1.0mm Height Gauge 5 Pc Setup Yes 1Pc/2hr. Set Up Approval I

3 4 Nos.Hole Dia 44.0mm Vernier Caliper 5 Pc Setup Yes 1Pc/2hr. Set Up Approval I/O

4 Surface Finish Ra 6.3 Surface Comparator 5 Pc Setup Yes 1Pc/2hr. Set Up Approval I/O

5 Perpendicularity 0.2 A Height Gauge 5 Pc Setup Yes 1Pc/2hr. Set Up Approval I

6 Perpendicularity 0.2 A Height Gauge 5 Pc Setup Yes 1Pc/2hr. Set Up Approval I

7 2 Hole C D 50.0mm (± 0.5) Height Gauge/CMM 5 Pc Setup Yes 1Pc/2hr. Set Up Approval I

8 Hole C D 100.0mm (± 1.0) Vernier Caliper 5 Pc Setup Yes 1Pc/2hr. Set Up Approval I
Vernier
9 2 Hole CD 180.0 mm (± 0.50) 5 Pc Setup Yes 1Pc/2hr. Set Up Approval I
Caliper/CMM
10 Chamfer 2.0x45˚ Vernier Caliper/BP 5 Pc Setup Yes 1Pc/2hr. Set Up Approval I/O

11 Dimension 45.0 mm Vernier Caliper 5 Pc Setup Yes 1Pc/2hr. Set Up Approval I/O

12 Dimension 50.0 mm Vernier Caliper 5 Pc Setup Yes 1Pc/2hr. Set Up Approval I

13 Dimension 50.0 mm Vernier Caliper 5 Pc Setup Yes 1Pc/2hr. Set Up Approval I

14 Dimension 45.0 mm Vernier Caliper 5 Pc Setup Yes 1Pc/2hr. Set Up Approval I

15 Height 50.0mm Height Gauge 5 Pc Setup Yes 1Pc/2hr. Set Up Approval I

16 Height 217.0mm (± 2.0) Height Gauge 5 Pc Setup Yes 1Pc/2hr. Set Up Approval I
IF ANY NON-
17 Dimension 25.0mm Vernier Caliper 5 Pc Setup Yes 1Pc/2hr. Set Up Approval I CONFORMOTY
FOUND HOLD THE
MATERIAL AND
M/C No. : VMC-02 18 Height 40.0mm (± 1.0) Height Gauge 5 Pc Setup Yes 1Pc/2hr. Set Up Approval I/O INFORM TO SHIFT
SUPERVISOR
Holding Fixture 19 Thickness 20.0mm Vernier Caliper 5 Pc Setup Yes 1Pc/2hr. Set Up Approval I/O
Face Milling ,Side
30 Milling Cutter 20 Dimension 260.0 mm (± 0.5) Vernier Caliper 5 Pc Setup Yes 1Pc/2hr. Set Up Approval I
Milling & Slot Cutting
Insert:- 21 Perpendicularity 0.5 A Height Gauge 5 Pc Setup Yes 1Pc/2hr. Set Up Approval I

Endmill cutter 22 Surface Finish Ra 12.5 Surface Comparator 5 Pc Setup Yes 1Pc/2hr. Set Up Approval I/O

23 Dimension 127.0mm (± 1.0) Height Gauge 5 Pc Setup Yes 1Pc/2hr. Set Up Approval I

24 Height 40.0mm (± 1.0) Height Gauge 5 Pc Setup Yes 1Pc/2hr. Set Up Approval I/O
 Page 2 of 3
VULCAN CORE INDUSTRIES
CONTROL PLAN
Key contact/Phone No.
Prototype Pre-launch Production CP No. : VCI/CP/ C.R.S-63783754(350) IF ANY NON-
Origin Date : 05.02.2014
S.D SHARMA CONFORMOTY
FOUND HOLD THE
Part Name. / Description: CHECK RAIL SUPPORT (60SCR 350) Core team:- SDS,SJ,PKU,UG,AJEET,VIKAS. Customer Engineering Approval/date (if required) : MATERIAL AND
Rev. No. : 00
INFORM TO SHIFT
Supplier/Plant Approval/Date :
Part No./Latest change level: - 63783754 Drg. Rev.No. - 06 Customer Quality Approval/Date (if required) : SUPERVISOR
Other Approval/Date (if required) :
Date (Rev.) :
Customer Name . - VOSSLOH COGIFER Supplier Code : Other Approval/Date (if required) :

Characteristics Methods
Part / Process
Machine device, jig,tools for Special Evaluation Sample Recording
process Name/Operation Product Process / Spec. / Responsibility Reaction Plan
mfg. No Product Process Characteris Measurement Control Method
No. Description Tolerance
tic Class Technique Size Freq. Yes/No Size/Freq.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
25 Parallelism 0.5 A Height Gauge 5 Pc Setup Yes 1Pc/2hr. Set Up Approval I

26 Thickness 20.0mm Vernier Caliper 5 Pc Setup Yes 1Pc/2hr. Set Up Approval I/O

27 Radius R4 Radius Gauge 5 Pc Setup Yes 1Pc/2hr. Set Up Approval I

28 Slot Length 30.0mm (+1.0) Vernier Caliper 5 Pc Setup Yes 1Pc/2hr. Set Up Approval I/O

29 Slot Radius R13.0 +0.5 Radius Gauge 5 Pc Setup Yes 1Pc/2hr. Set Up Approval I

30 Dimension 35.0 mm (± 0.5) Height Gauge 5 Pc Setup Yes 1Pc/2hr. Set Up Approval I

31 Slot Width 35.0mm (+1.0) Vernier Caliper 5 Pc Setup Yes 1Pc/2hr. Set Up Approval I/O

32 Surface Finish Ra 12.5 Surface Comparator 5 Pc Setup Yes 1Pc/2hr. Set Up Approval I/O

33 Dimension 2.5mm Vernier Caliper 5 Pc Setup Yes 1Pc/2hr. Set Up Approval I

34 Dimension 2.5mm Vernier Caliper 5 Pc Setup Yes 1Pc/2hr. Set Up Approval I

35 Depth 2.5mm Vernier Caliper 5 Pc Setup Yes 1Pc/2hr. Set Up Approval I/O

36 Total Height 315.0mm(± 2.0) Height Gauge 5 Pc Setup Yes 1Pc/2hr. Set Up Approval I

Sharp Burr & Edge & No Sharp Burr,Edge & Rust

40 Deburing & Cleaning Manually 37 Visually 100% 100% No I/O
Rust Allowed

38 Thickness 22.0 mm (± 1.0) Vernier Caliper 5Pc Lot Yes

50 Final Inspection 39 Flatness 1.0mm Height Gauge 5Pc Lot Yes

40 4 Nos.Hole Dia 44.0mm Vernier Caliper 5Pc Lot Yes

41 Surface Finish Ra 6.3 Surface Comparator 5Pc Lot Yes

42 Perpendicularity 0.2 A Height Gauge 5Pc Lot Yes

43 Perpendicularity 0.2 A Height Gauge 5Pc Lot Yes

44 2 Hole C D 50.0mm (± 0.5) Height Gauge/CMM 5Pc Lot Yes

45 Hole C D 100.0mm (± 1.0) Vernier Caliper 5Pc Lot Yes

Vernier
46 2 Hole CD 180.0 mm (± 0.50) 5Pc Lot Yes
Caliper/CMM
47 Chamfer 2.0x45˚ Vernier Caliper/BP 5Pc Lot Yes

48 Dimension 45.0 mm Vernier Caliper 5Pc Lot Yes

49 Dimension 50.0 mm Vernier Caliper 5Pc Lot Yes

50 Dimension 50.0 mm Vernier Caliper 5Pc Lot Yes

51 Dimension 45.0 mm Vernier Caliper 5Pc Lot Yes

52 Height 50.0mm Height Gauge 5Pc Lot Yes

5 Pc/ As per PDIR PDIR INSPECTOR

 Page 3 of 3

VULCAN CORE INDUSTRIES

CONTROL PLAN
Key contact/Phone No.
Prototype Pre-launch Production CP No. : VCI/CP/ C.R.S-63783754(350) Origin Date : 05.02.2014
S.D SHARMA

Part Name. / Description: CHECK RAIL SUPPORT (60SCR 350) Core team:- SDS,SJ,PKU,UG,AJEET,VIKAS. Customer Engineering Approval/date (if required) :
Rev. No. : 00
Supplier/Plant Approval/Date :
Part No./Latest change level: - 63783754 Drg. Rev.No. - 06 Customer Quality Approval/Date (if required) :
Other Approval/Date (if required) :
Date (Rev.) :
Customer Name . - VOSSLOH COGIFER Supplier Code : Other Approval/Date (if required) :
Characteristics Methods
Part / Process
Machine device, jig,tools for Special Evaluation Sample Recording
process Name/Operation Product Process / Spec. / Responsibility Reaction Plan
mfg. No Product Process Characteris Measurement Control Method
No. Description Tolerance
tic Class Technique Size Freq. Yes/No Size/Freq.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
53 Height 217.0mm (± 2.0) Height Gauge 5Pc Lot Yes

54 Dimension 25.0mm Vernier Caliper 5Pc Lot Yes

55 Height 40.0mm Height Gauge 5Pc Lot Yes 5 Pc/ As per PDIR PDIR INSPECTOR

56 Thickness 20.0mm Vernier Caliper 5Pc Lot Yes Despatch Procedure

57 Dimension 260.0 mm Vernier Caliper 5Pc Lot Yes
58 Perpendicularity 0.5 A Height Gauge 5Pc Lot Yes

59 Surface Finish Ra 12.5 Surface Comparator 5Pc Lot Yes

60 Dimension 127.0mm (± 1.0) Height Gauge 5Pc Lot Yes

61 Height 40.0mm (± 1.0) Height Gauge

62 Parallelism 0.5 A Height Gauge 5Pc Lot Yes

63 Thickness 20.0mm Vernier Caliper 5Pc Lot Yes

64 Radius R4 Radius Gauge 5Pc Lot Yes

65 Slot Length 30.0mm (+1.0) Vernier Caliper 5Pc Lot Yes

66 Slot Radius R13.0 +0.5 Radius Gauge 5Pc Lot Yes

67 Dimension 35.0 mm (± 0.5) Height Gauge 5Pc Lot Yes

68 Slot Width 35.0mm (+1.0) Vernier Caliper 5Pc Lot Yes

69 Surface Finish Ra 12.5 Surface Comparator 5Pc Lot Yes

70 Dimension 2.5mm Vernier Caliper 5Pc Lot Yes

71 Dimension 2.5mm Vernier Caliper 5Pc Lot Yes

72 Depth 2.5mm Vernier Caliper 5Pc Lot Yes

73 Total Height 315.0mm Height Gauge 5Pc Lot Yes

Component Free from

60 Anti Rust Oilling Manually 74 Apperance Rust ,Dent , Blow Holes, Visually 100% 100% No I/O
Sand inclus.

Component Packed as per

70 Packaging & Labeling Manually 75 As per W.I. Visually 100% 100% No I/O
Standard

Parts Transport to As Per Customer

Customer Requirment

Prepared By :- Pramod Kumar Upadhyay (Mgr. Q. A.) Approved By :