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Super Nova/Acceleration Probe

Structural Analysis

Jeff Bolognese
16 November 2001

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Super Nova/Acceleration Probe

NASTRAN Finite Element Model


Secondary support spider

Metering structure (composite tube truss)

Primary mirror
(90% lightweighted fused silica with
Ti bipods)
Optical bench (composite face sheet/Al
Honeycomb core with stiffeners)

Aft Optics Assembly (Honeycomb with


Composite frame and Ti flexures)

S/C Mount Bipods (Composite tubes)

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Super Nova/Acceleration Probe

Modeling Details

• Truss and Secondary Support Spider


• M55J composite structure
• 2.5” diameter tubes (.25” thick)
• H-channel stiffening ring
• 3 tangent blade spider
• Trades done on 4 and 3 blade non-tan. Structure

• Primary Mirror and Mount


• 90% lightweighted Fused Silica for mirror
• 3 Titanium bipods

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Super Nova/Acceleration Probe

Modeling Details (Cont.)

• Optical Bench and S/C Mount Bipods


• Bench M55J composite facesheets with Al honeycomb
core and composite stiffeners (6” deep)
• Bench mounts metering structure, primary mirror and aft
optics module
• S/C mount bipods 5” diameter composite tubes (.25”
thick)

• Aft Optics Structure


• Composite/Al honeycomb face sheets
• Composite truss structure
• 3 Ti flexure blades
• Lumped mass representation of fold and tertiary mirrors
and detector assembly

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Super Nova/Acceleration Probe
FEM Summary
• Analyzed mass = 658 Kg
• Primary Mode = 32 Hz
• Materials
 M55J Composite: E= 1.4e+7 psi, CTE= -1.8e-7 mm/mm/C
 Titanium: E= 1.6e+7 psi, CTE= 8.8e-6 mm/mm/C
 Fused Silica: E= 9.85e+6 psi, CTE= 5.0e-7 mm/mm/C
• Major structures included:
 Metering structure
 Secondary spider and secondary
— 18 Kg mass for mechanism
 Optical bench
 Primary mirror and mount
 Aft optics structure
 Simplified mass representation for fold, tertiary and detector

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Super Nova/Acceleration Probe
FEM Summary (Cont.)

• FEM does not include:


 Baffles
 Thermal masses
 Solar arrays
 Chopper mechanism
 Full detector assembly mass
 Spacecraft interface deck
 Electronics boxes/harnessing

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Super Nova/Acceleration Probe
Analysis Summary
Normal Modes Analysis
Mass Participation %
Mode Freq X Y Z
1 32.4 49.2% 0.0% 0.0%
2 34.4 0.0% 50.8% 1.5%
3 41.3 0.1% 21.7% 14.0%
4 47.4 0.9% 0.4% 36.4%
5 48.4 0.8% 3.4% 0.0%
6 48.8 4.7% 2.2% 5.5%
Mode 1 = 32.4 Hz
Max Stresses Stress (psi)
Component 1g X 1g Y 1g Z
Metering Structure 948 527 412
Spider 121 182 208
Primary Mounts 799 728 131
Optical Bench 412 805 541
Aft Optics Structure 353 920 264
Aft Optics Flexures 2270 5300 1410
S/C Struts 360 365 199

Mode 2 = 34.4 Hz

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Super Nova/Acceleration Probe

Analysis Summary (thermal distortion)


1c X Grad Translation (mm) Rotation (rad) 1c Bulk Translation (mm) Rotation (rad)
Component X Y Z X Y Z Component X Y Z X Y Z
Primary 5.65E-05 6.31E-06 -9.52E-04 4.40E-11 -6.51E-07 4.91E-09 Primary 6.58E-06 1.76E-05 -1.91E-03 1.07E-09 1.68E-09 7.91E-09
Secondary -6.68E-04 2.08E-05 5.49E-04 1.50E-09 3.20E-07 3.00E-08 Secondary -1.21E-06 4.47E-05 1.10E-03 5.61E-09 7.15E-09 6.13E-08
Fold 1.02E-04 6.68E-05 5.62E-04 7.55E-08 3.53E-07 8.31E-09 Fold 2.52E-06 1.30E-04 1.12E-03 1.52E-07 2.79E-09 7.91E-10
Tertiary 8.69E-05 2.01E-04 5.96E-04 1.36E-07 3.61E-07 -3.44E-08 Tertiary -2.52E-07 3.99E-04 1.19E-03 2.73E-07 4.44E-09 2.46E-09
Detector 1.18E-04 4.29E-05 5.82E-04 -4.90E-08 3.75E-07 4.05E-08 Detector 3.93E-06 8.26E-05 1.16E-03 -9.61E-08 4.32E-09 2.06E-09

1c Y Grad Translation (mm) Rotation (rad) 1c X grad 1c Y grad 1c Z grad


Component X Y Z X Y Z
Primary 3.92E-06 6.36E-05 -9.52E-04 6.55E-07 1.43E-09 5.51E-09
Secondary -3.65E-06 -6.44E-04 5.48E-04 -3.11E-07 3.47E-09 2.85E-08
Fold 2.24E-06 1.63E-04 5.65E-04 -2.90E-07 2.25E-09 -1.52E-10
Tertiary 1.25E-06 2.13E-04 2.62E-04 -2.97E-07 3.20E-09 7.76E-10
Detector 2.59E-06 1.30E-04 8.92E-04 -4.42E-07 3.13E-09 5.63E-10

1c Z Grad Translation (mm) Rotation (rad)


Component X Y Z X Y Z
Primary 2.30E-06 5.89E-06 -8.47E-04 -4.07E-10 1.41E-10 2.76E-09
Secondary -1.10E-06 1.77E-05 5.21E-04 6.39E-10 4.96E-09 1.18E-08
Fold 4.49E-07 4.02E-05 3.39E-04 3.09E-08 1.16E-09 3.88E-10
Tertiary -2.82E-07 1.06E-04 3.55E-04 1.01E-07 1.47E-09 7.04E-10
Detector 9.27E-07 2.29E-05 3.51E-04 -2.35E-08 1.42E-09 6.28E-10

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Super Nova/Acceleration Probe

Future Analytical Work


• Update structural masses
 Rerun quasi-static stress and dynamics analyses
• Detailed model of detector assembly
 Initial optimization analyses done on detector mount plate show
lightweighting is feasible.
• Model S/C interface deck
• Additional updates for detailed structural/thermal/optical
analysis
 Detail optics and mounts
 Apply on-orbit thermal loads
• Further optimization of aft optics module and flexure blades
and other structures where practical.

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