PT.

Leighton Contractors Indonesia

RISK ASSESSMENT REPORT

Risk Assessment Team

Business Unit / Project : BU3/ID205/Wahana Coal Mine Project

Date : 26-Jul-12 Names Dept - Position Sign Off Names Dept. - Position Sign Off

Team Leader : Richard Douglas HSE General Supt Team Members : Yusron Arona Engineer
Reference Number :

Facilitator : :

Process/Activity : Team Members :

Using bench grinding

Approved By :

(PM/Delegated)
Note: Attach meeting attandance if more.

Hirarchy Control

Hirarchy Control
Risk Identified
People /
Process / Activity / Task Environment at Hazard / Cause of L1 C1 RFN ** Current Mitigating Controls L2 C2 RRN * Additional Controls Required By whom By When Status Legal and Other Requirements Reference
Incident / Adverse Effect
Risk Adverse Effect /
/ Environmental Impact
Environmental Aspect

Inspection of bench grinder Mechanic, Rotary wheel Permanent disability, Long 2 2 4 ENG/SE 1. Lock out & tag out 1 2 2
Supervisor. term absence due to G 1. Monthly inspection and register
ADM
treatment 2. Training

ADM 2. Remove 220V electrical plug

Using bench grinding Mechanic, Cracked / chipped Permanent disability, Long 2 2 4 EL/SUB 1. Inspect & replace cracked or 1 2 2 EL/SUB
Supervisor. grinding wheels term absence due to chipped grinding wheels
treatment
Unever grinding wheel on Permanent disability, Long ENG/SE 1. Drain wheel with tool grind on the ENG/SE
working area term absence due to G total face area of grinding wheel G
treatment
Grinding on side of wheel Permanent disability, Long ADM 1. Do not work on the side of the ADM
term absence due to wheel
treatment
BHV 2. Only use the front face of the BHV
wheel

Work rest gap to big Permanent disability, Long PPE 1. Adjust work rest gop to max of 3 PPE
term absence due to mm
treatment
2. Ensure that work rest is secure
and fighten
Falling work piece while Permanent disability, Long 1. Secure work piece firmly in hand
grinding term absence due to
treatment
2. Do not force work piece at wheel
Rotary wheel Permanent disability, Long 1. All rotary wheel must have guard
term absence due to
treatment
2. Test emergency stop prior to use

Flying object Eye injury 1. Use eye protection at all time

Hot parts Burn wound 2. Cool parts off

3. Use hand gloves

Blocking grinding wheel Crack wheel / damage 1. Do not grind copper, bad, plastic,
wood, aluminium or any other non
sparking materials on wheel
Unstable grinder bench Falling down 1. Secure grinder bench with fall to
table or floor
Rotary wheels Caught in wheel 1. Do not wear loose clothing, long
hair when grinding
Using incorrect wheel Permanent disability, Long 1. Ensure that replace wheel with
term absence due to OEM wheel only
treatment
2. Inspect RPM on wheel before
changing

Uncontrolled Document When Printed 1 of 7 LCI-HSE-FM-001A(02)

Feb 2010
Risk Evaluation
Legend

Likelihood Consequence Risk Factor Number (RFN)

1 : Rare 1 : Very Low 1-2: Negligible
2 : Unlikely 2 : Low 3-5: Minor
3 : Possible 3 : Moderate 6-9: Moderate
4 : Likely 4 : High 10-15: Major
5 : Almost certain 5 : Very High 16-25: Substantial

Hirarchy control
EL/SUB Elimination/Subtitution
ENG/SEG Engineering/Segregation
ADM Administration
BHV Behaviour
PPE Personal Protective Equipment
 Residual Risk Number (RRN)
1-2: Negligible
3-5: Minor L1 Likelihood as is
6-9: Moderate L2 Likelihood with mitigating controls in place
10-15: Major C1 Consequence as is
16-25: Substantial C2 Consequence with mitigating controls in place
ing controls in place

igating controls in place