UENR2474-01

Component Location January 2012

Part Machine Schematic
FLUID POWER SYMBOLS
Description
Number Location Location
BASIC COMPONENT SYMBOLS
Accumulator Gp - Hydraulic (Charged) 164-6981 1 B-5
Control Gp - Joystick (LH) 297-0533 2 C-8 MAIN AUX

22
Control Gp - Joystick (RH) 297-0532 3 C-7
PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
Cylinder Gp - Boom Note A 4 F-7 (FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)
Cylinder Gp - Bucket Note A 5 F-8
Cylinder Gp - Stick Note A 6 F-8
Filter and Valve Gp - Pilot (Hydraulic Oil)
Filter Gp - Oil (Hydraulic Return)
158-8987
188-4140
7
8
A-4
A-6
FF 15 DD 14 BB 9 8 VARIABILITY SPRING
(ADJUSTABLE)
LINE RESTRICTION
(VARIABLE)
PRESSURE
COMPENSATION
HYDRAULIC PNEUMATIC
ENERGY TRIANGLES
LINE RESTRICTION
(VARIABLE & PRESSURE
COMPENSATED)
ATTACHMENT

Filter Gp - Oil (Hydraulic, Case Drain) 289-8194 9 A-4

VALVE ENVELOPES VALVES VALVE PORTS
Manifold Gp - Control (Pilot Oil Supply) 215-5037 10 B-5
Motor Gp - Swing 334-9968 11 F-6
Motor Gp - Travel (Left)
Motor Gp - Travel (Right)
209-5992
209-5992
12
13
F-5
F-4
23 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

Pump Gp - Main Hydraulic 376-8862 14 B-2

CONTROL VALVES CHECK VALVES
Sensor Gp - Pressure Drive Pump 336-9312 15 A-3 AB A B
Sensor Gp - Pressure Driven Pump 336-9312 16 B-3
Switch As - Pressure (Implement)
Switch As - Pressure (Left Travel)
309-5769
309-5769
17
18
A-8
E-8 1 10 P T
NORMAL POSITION
P T
SHIFTED POSITION INFINITE POSITION
BASIC
SYMBOL
SPRING
LOADED
SHUTTLE PILOT
CONTROLLED
Switch As - Pressure (Right Travel) 309-5769 19 E-7
FLUID STORAGE RESERVOIRS
Swivel Gp 234-4440 20 E-4
Valve Gp - Check (Return) 369-0420 21 A-6
Valve Gp - Load Control (Boom Drift Reduction) 255-5683 22 D-1

28
Valve Gp - Load Control (Stick Drift Reduction) 255-5680 23 D-5 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

320D and 323D Excavator

Valve Gp - Main Control 259-7464 24 D-3
MEASUREMENT ROTATING SHAFTS
Valve Gp - Pilot (Travel) 310-0414 25 F-7

323D MHPU
Valve Gp - Pressure Reducing (Boom, Swing Priority) 310-0210 26 B-4
Valve Gp - Shuttle
Valve Gp - Shuttle
185-0462
164-6979
27
28
B-7
B-4
FRONT VIEW PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Hydraulic System
Valve Gp - Swing Cushion 322-8716 29 E-6
COMBINATION CONTROLS
Valve Gp - Travel Counterbalance (Left) 322-8714 30 E-5
Valve Gp - Travel Counterbalance (Right) 322-8714 31 E-4

Note A: Refer to parts manual for specific cylinder information.

320D: 323D: 323D MHPU: SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT

JZA1-UP NZF1-UP L5Z1-UP

OR MANUAL & PILOT PILOT OR MANUAL

MANUAL CONTROL SYMBOLS

MZD1-UP
HYD. KZF1-UP
TANK
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

Tap Location
Pressure and Sampling SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

Tap Schematic
Description HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Number
AA Pilot Pump Delivery Pressure
Location
A-4 CC 16 EE SOS 7 AA 21 26 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
BB Driven Pump Delivery Pressure B-3 DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

CC Case Drain Pressure A-3

DD Drive Pump Delivery Pressure A-3 UNIDIRECTIONAL UNIDIRECTIONAL
EE Driven Pump Powershift Pressure B-2
FF Drive Pump Powershift Pressure A-2 FLOW IN ONE PARALLEL CROSS FLOW IN
SOS Hydraulic Oil Sampling Port A-4
REAR VIEW BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

PUMP GP - MAIN HYDRAULIC MAIN CONTROL VALVE © 2012 Caterpillar, All Rights Reserved Printed in U.S.A.

ELECTRICAL SYMBOLS TABLE

HYDRAULIC SYMBOLS (ELECTRICAL)

24 4 6
29 G
M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)

(Dimensions: 39 inches x 28 inches)

UENR2474-01
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
11 2
(ADJUSTABLE) SWITCH

ELECTRICAL SYMBOLS (ELECTRICAL)

PRESSURE TEMPERATURE LEVEL FLOW

SWITCH SWITCH SWITCH SWITCH

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD CURRENT STANDARD
3 HARNESS IDENTIFICATION CODE THIS EXAMPLE
INDICATES WIRE 135 IN HARNESS “AG”
WIRE

30 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE WIRE GAUGE

IDENTIFICATION COLOR 325-PK

PREVIOUS STANDARD

WIRE WIRE COLOR

20 325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)

IDENTIFICATION

5
12

30 13 31

18 25 19 17 27

OPERATOR CONTROL (CAB REMOVED) MACHINE COMPONENT LOCATIONS

 8 7 6 5 4 3 2 1
(11) MOTOR GP (12) MOTOR GP (13) MOTOR GP
SWING TRAVEL (LEFT) TRAVEL (RIGHT)
(5) BUCKET CYLINDER (6) STICK CYLINDER (4) BOOM CYLINDER
334-9968 209-5992 209-5992
TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)
SWING MOTOR

PG

DR

F MU F

AG BG Pp3 Pp3
AR3 BR3 AL3 BL3 AR4 BR4

T1 T1
A1 DR B1
T2 T2

FINE
SWING (29) VALVE GP
SWING CUSHION
(25) VALVE GP AG BG BG AG
322-8716
PILOT
(TRAVEL)
TP
310-0414
TT

TRAVEL(L) TRAVEL(R)
A B B A
(R) A B (L) (30) VALVE GP (31) VALVE GP
BL2 AL2 TRAVEL COUNTERBALANCE TRAVEL COUNTERBALANCE
E (LEFT) (BKWD) (FWD) (BKWD) (FWD) (RIGHT)
E
322-8714 AL1 BL1 AR1 BR1 322-8714

(FWD) (BKWD) (BKWD) (FWD) (20) SWIVEL GP

T3 234-4440
T2 T5 T1 T6 T4

bL1 aL1 aR1 bR1

(22) VALVE GP
LOAD CONTROL
(23) VALVE GP
(BOOM DRIFT REDUCTION)
LOAD CONTROL
(18) SWITCH AS (19) SWITCH AS BPi 255-5683
(STICK DRIFT REDUCTION)
PRESSURE PRESSURE SPi
(RIGHT TRAVEL) 255-5680
(LEFT TRAVEL) BR5 (24) VALVE GP AL4 BR4 BR5 AR5
309-5769 BL3
309-5769 aL4 MAIN CONTROL
SP3 SP2 AL3 BP3 BP2
aL2 259-7464

BL1 BR1 AR1 AR4

AR5
AL4 AL2 AL1 aR3 Pi1
D R3
D
aL3 BL2 aL1 aR1 BR3 AR3 aR4

T SP1 ST aR2 BR2 AR2 BP1 BT

5 6 3 2 BL3 R2 (IN) (L) (BACK) BR4 R1 (IN)
(UP) (BACK) (CLOSE) (DOWN)
1
4

4 1
5 6 3 2

(3) CONTROL GP
JOYSTICK (RH)
(Dimensions: 39 inches x 28 inches)

297-0532
(2) CONTROL GP
JOYSTICK (LH)

BOOM(2)

TRAVEL(R)

STICK(2)
TRAVEL(L)

BOOM(1)
STICK(1)

ATCH

BUCKET
SWING
297-0533
UENR2474-01

JLP JRP
JLT JRT
C STICK SWING BOOM
C
BUCKET (OUT) (R) (FWD) (FWD) (OPEN) (UP) (OUT)
bR2
bL1
bR1
bR3 bR4 bR5 HR
bL2
(OUT) (IN) (R) (L) (OPEN)(CLOSE) (DOWN) (UP) HL bL4 Pi2 bL3 PL PR
JL1 JL3 JL2 JL4 JR2 JR4 JR1 JR3

(28) VALVE GP
SHUTTLE
164-6979

RR FR

U
30 Page,

(16) SENSOR GP
(26) VALVE GP PRESSURE (14) PUMP GP
(10) MANIFOLD GP PRESSURE REDUCING DRIVEN PUMP MAIN HYDRAULIC
P2 Pi1 P-IN PSA2 DR1 PSA1 T-OUT2 DR2 (BOOM, SWING PRIORITY) 376-8862
CONTROL 336-9312
(PILOT OIL SUPPLY) 310-0210
B1 A1 B2 A2
B 215-5037 HL
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
B
G2
Pn2 PILOT PUMP OUTPUT
BB M2 DRIVEN PUMP OUTPUT
STEERING CIRCUIT
Ps2 SUPPLY LINE
(1) ACCUMULATOR GP
HYDRAULIC
Dr PL EE STICK CYLINDER CONTROL CIRCUIT
LEFT TRAVEL MOTOR CONTROL CIRCUIT
A2 PsM2 SWING MOTOR CONTROL CIRCUIT
(CHARGED)
P1 P1 P2 DRAIN / RETURN LINE

PAC 164-6981 SWING BRAKE CONTROL CIRCUIT

G4 DRIVE PUMP OUTPUT

A1 A2 A3 A4 A5 A6 A7 A8 (27) VALVE GP TRAVEL SPEED CONTROL

BUCKET CYLINDER CONTROL CIRCUIT
SHUTTLE DR3 DR4 Pi2 DR5 T-OUT1 DR6 RIGHT TRAVEL MOTOR CONTROL CIRCUIT
185-0462 S1 Pm BOOM CYLINDER CONTROL CIRCUIT

S3
A3
G3
Dr LINE PATTERNS
B1 B2 B3 B4 B5 B6 B7 B8
aR3 bR3 bL2 aL2 (9) FILTER GP - OIL CC DrM PsM1 Pressure Line
(HYDRAULIC, CASE DRAIN) Pilot / Load Sensing Pressure
aL4 Pi1 Pi2 289-8194
PR Ps1
FF Drain / Return Lines
bL4 aL3 SPi (21) VALVE GP A1
CHECK OUT IN Component Group
BPi Pn1
A bR5 369-8420
DD M1 CALLOUTS A
bR4 aR4 R3 T HR
G1 YY Taps (Pressure, Sampling, Sensor - by letter)
bL3 B D Pi
PG PC Callout Number Component
(52) VALVE GP - CONTROL Name
A G
(Machine Location from
Component LocationsTable)
138-1234 Part Number
(7) FILTER AND VALVE GP (15) SENSOR GP
C E F (8) FILTER GP
PILOT AA SOS PRESSURE THIS SCHEMATIC IS FOR THE 320D AND 323D EXCAVATOR AND
(17) SWITCH AS (HYDRAULIC OIL) DRIVE PUMP 323D MHPU HYDRAULIC SYSTEM
OIL (HYDRAULIC RETURN)
PRESSURE 158-8987 336-9312 MEDIA NUMBER: UENR2474-01
(IMPLEMENT) 188-4140
SCHEMATIC PART NUMBER: 369-8400, CHANGE: 00, VERSION: HE
309-5769 Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.

8 7 6 5 4 3 2 1