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IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 37, NO.

4, JULY/AUGUST 2001 1037

Operations of the Dominant Harmonic Active Filter


(DHAF) Under Realistic Utility Conditions
Po-Tai Cheng, Member, IEEE, Subhashish Bhattacharya, Student Member, IEEE, and Deepak Divan, Fellow, IEEE

Abstract—This paper presents laboratory test results of the


Dominant Harmonic Active Filter (DHAF) prototype. The DHAF
system achieves harmonic isolation at the dominant harmonics
using square-wave active filter inverters. The key advantages of the
DHAF system are the low rating and low bandwidth requirements
of the active filter inverter. Such characteristics allow cost-ef-
fective and viable applications of the DHAF system to mitigate
harmonic problems for high-power nonlinear loads (10–100 MW
and above). Several practical situations, including source-sink
resonance, ambient harmonic interferences, and unbalanced
grid voltages are applied to the DHAF prototype to validate its
performance. The operation principles of the DHAF system and
the synchronous-reference-frame-based controller are discussed
to explain how harmonic isolation at the dominant harmonics
is accomplished. A design example of the DHAF system for a
20-MVA rectifier load at an industrial site is also given to illustrate
its application.
Index Terms—Active filter, dominant harmonic active filter, har-
monic filter, harmonic isolation, HVdc, square-wave inverter, syn-
chronous reference frame.
Fig. 1. Proposed DHAF system.

I. INTRODUCTION standards, such as the IEEE 519, are strongly recommended by


the utilities to alleviate such problems.
A S INDUSTRIES embrace modern power electronics
technologies with an unprecedented fervor and capi-
talize on the improved efficiency and productivity provided
Passive L-C filters have been the traditionally preferred har-
monic filtering solution mainly for their high efficiency, low cost
by the workhorses like adjustable-speed drives (ASDs) and and simplicity.However, L-C filters aresusceptible to source-sink
uninterruptible power supplies (UPSs), the utility grid that resonances [1]–[6]. L-C filters also attract harmonic current from
powers the industries is being disturbed by these equipments ambient harmonic-producing loads and background distortion
because of their rectifier front ends. Due to their nonlinear of grid voltages [2], [7]–[9]. Filter loading due to background
nature, use of rectifiers results in significant harmonic current distortion is a key design issue [10]. Their filtering characteristics
in the utility grid. With the increasing use of power factor are affected by component tolerances, and the varying utility
correction capacitors installed in the grid for var compensation system impedances in case of system configuration changes and
and the inductance of the lines and transformers, severe L-C contingencies. Further, a stiff utility grid poses great difficulties
resonances may be triggered by the harmonic current generated for L-C filter design because sharp and precise tuning will be
by nonlinear loads. The harmonic current also causes higher required to sink a significant percentage of the load harmonic
losses in the lines and transformers of the utility grid. Harmonic current.Withalltheseproblems,L-CfiltersmaynotmeettheIEEE
519 standard [11].
Several active filter systems have been proposed to mitigate
Paper IPCSD 01–004, presented at the 2000 Industry Applications Society harmonic current of industrial loads [12]–[14]. Pure series and
Annual Meeting, Rome, Italy, October 8–12, and approved for publication in
the IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS by the Industrial Power shunt active filters are suitable for small-rating nonlinear loads
Converter Committee of the IEEE Industry Applications Society. Manuscript [12], [15]–[17]. Hybrid series and hybrid shunt active filters,
submitted for review April 1, 2000 and released for publication March 23, 2001. which are characterized by a combination of passive L-C filters
This work was supported by the Wisconsin Electric Machines and Power Elec-
tronics Consortium (WEMPEC), University of Wisconsin, Madison. and active filters, are cost effective and practical for large-rated
P.-T. Cheng is with the Department of Electrical Engineering, Na- nonlinear loads. Implemented with high-bandwidth pulsewidth
tional Tsing Hua University, Hsin-Chu 30013, Taiwan, R.O.C. (e-mail: modulation (PWM) inverters, these active filters demonstrate
ptcheng@ee.nthu.edu.tw).
S. Bhattacharya is with the FACTS and Power Quality Division, Siemens superb filtering characteristics [3]–[5], [18], [6], [19], [20], [8],
Power Transmission and Distribution, Pittsburgh, PA 15235 USA (e-mail: sub- [12]–[14], [21], [22].
hashish.bhattacharya@swpc.siemens.com). On the other hand, due to their high bandwidth requirement,
D. Divan is with Soft Switching Technologies, Middleton, WI 53706 USA
(e-mail: deepakd@softswitch.com). their applications are limited to nonlinear loads below 10 MW
Publisher Item Identifier S 0093-9994(01)05911-4. [12], [13]. For nonlinear loads beyond 10 MW, hybrid active
0093–9994/01$10.00 © 2001 IEEE

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1038 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 37, NO. 4, JULY/AUGUST 2001

filter systems implemented with PWM inverters are not cost ef- controller generates square-wave switching commands at the
fective due to the high bandwidth and high rating requirement. fifth harmonic with slight fundamental frequency modulation to
Passive L-C filters are usually used for this level of loads. How- achieve harmonic isolation at the fifth harmonic frequency and
ever, as stated previously, using L-C filters may not meet the dc-bus power balancing of the active filter inverter [23], [26].
IEEE 519 standard. For the DHAF prototype, AD2S100 vector rotator of Analog
The authors have proposed the Dominant Harmonic Active Devices is used to implement the SRF transformation. The op-
Filter (DHAF) [23]–[27] intended for high-power nonlinear erating frequency of the transformation is phase-locked to the
loads beyond 10 MW. The proposed DHAF system (Fig. 1) utility grid by a simple phase-locked-loop circuitry.
achieves harmonic isolation at the dominant harmonic fre- In the laboratory, only the fifth harmonic SRF controller is
quencies, i.e., at the fifth and seventh harmonics (for six-pulse implemented to verify the operation of the DHAF prototype. In
rectifier front ends), using square-wave inverters. The DHAF real applications, a similar SRF-based controller will be imple-
system adopts the hybrid-shunt topology for the advantages mented for the seventh harmonic active filter inverter to achieve
of simple protection and retrofit possibility with the existing harmonic isolation at the seventh harmonic frequency [29].
passive filters. The DHAF system does not have any compen-
sation limit in terms of of the nonlinear load because III. DHAF PROTOTYPE TEST RESULTS
its operations focus only on the dominant fifth and seventh
harmonics. The fifth and seventh harmonics of the supply The following test conditions are set up in the laboratory to
current are extracted by the DHAF controller to achieve domi- emulate various practical utility interface situations. The key
nant harmonic isolation, therefore the DHAF system operates parameters are given as follows.
independent of the load current profile. The passive filters Supply: 244 V (rms, line-to-line), 60 Hz, with 1.0% fifth har-
reduce the disturbances of high to the DHAF system. monic distortion. mH. SCR 90 on 4.5-kVA basis.
The DHAF system can also be installed at the PCC for a group The IEEE 519 harmonic standard requires the total demand dis-
of nonlinear loads, including “double-pulse” type of front ends tortion (TDD) to be below 12%.
widely used at low voltage levels. Filtering performances of Load: Six-pulse diode rectifier. Details are given in Table I.
shunt active filters with “double-pulse” nonlinear loads can Note that and are the dc-side inductor and capacitor of
be maintained if sufficient impedances (such as step-down the rectifier load.
transformers) are provided in between [28]. Passive Filter: Component parameters for each test condi-
Experimental and simulation results have shown that the tion are given in Table II.
DHAF system meets the IEEE 519 harmonic current limits in Active Filter: A conventional three-phase voltage-source
the supply [23], [27], [26]. In this paper, the synchronous-ref- inverter implemented with Toshiba MG100Q2YS40 (1200
erence-frame (SRF)-based controller of the DHAF system is V, 100 A) insulated gate bipolar transistor (IGBT) modules,
explained in detail, and laboratory test results of the DHAF dc-bus electrolytic capacitors F, and ac-side
prototype are presented. The DHAF system prototype is tested reactor mH. Turns ratio of the coupling transformer
under several practical utility interface situations including is 20 : 1 (inverter side : L-C filter side).
source-sink resonances, ambient harmonic interferences, and The instrumentations for the DHAF prototype are shown
unbalanced grid voltages to validate its performance. The in Fig. 3. The control circuit is implemented with digital and
hardware implementation of major components of the DHAF analog circuit components to achieve the control functions
prototype will also be presented. described in Section II.

II. SRF-BASED DHAF CONTROLLER A. Source-Sink Resonance


Passive L-C filters are very susceptible to source-sink
Fig. 2 shows the block diagram of the SRF-based controller
resonance formed by the passive filter and the utility system
implemented for the fifth harmonic active filter inverter of the
impedance. If the resonant frequency is near the dominant fifth
DHAF system. The SRF controller achieves fifth harmonic iso-
or seventh harmonic frequency, highly distorted line currents
lation by using closed-loop control on the fifth harmonic com-
and voltages are likely to occur and cause line trip-offs and
ponent of the supply current. Three-phase supply currents ,
possible equipment damages.
, and are measured and transformed into the synchronous
The DHAF system test setup is shown in Fig. 4. The res-
reference frame ( – axes) rotating at the fifth harmonic.
onant frequency of the system inductance ( ) and the filter
The fifth harmonic component of the supply current is trans-
components ( and ) is very close to the fifth harmonic
formed into dc quantities in the and axes, and extracted
( , where rad s). Therefore, the supply current
by the subsequent low-pass filters. and are then compared
is severely distorted with 38.2% of fifth harmonic as shown
to the references and . Note that references and in Fig. 5(a), and so is the filter current as shown in
are zero in order to achieve harmonic isolation at the fifth Fig. 6(a).
harmonic. The errors are fed into the proportional plus integral After the active filter is started, the fifth harmonic component
(PI) regulators to generate the required voltage command for the of is reduced to 5.3%. THD of improves from 39.2% (be-
active filter inverter. A -to- transformation is applied fore the DHAF system is started) to 11.0% (after) as shown in
to convert the inverter voltage command back to three-phase Fig. 5(b). The distortion of the filter current is also reduced as
quantities. The modified sine/triangle modulation used in the shown in Fig. 6(b).

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CHENG et al.: OPERATIONS OF THE DHAF UNDER REALISTIC UTILITY CONDITIONS 1039

Fig. 2. Controller of the DHAF system for the fifth harmonic active filter inverter.

TABLE I
HARMONIC PRODUCING LOAD USED IN THE TEST BENCH

TABLE II
PASSIVE FILTER COMPONENTS FOR EACH TEST CONDITION

Note that the DHAF system achieves harmonic isolation in Fig. 7 shows the line-to-line output voltage of the fifth
presence of the background supply voltage distortion (approx- harmonic active filter inverter. The active filter inverter switches
imately 1.0% of the fifth harmonic). This experimental result in the square-wave mode to achieve harmonic isolation at the
indicates that the DHAF system allows the filter to be fifth harmonic frequency. As indicated by the spectrum, the fifth
tuned at the fifth harmonic to maximize its harmonic filtering harmonic component of is the major component, veri-
effectiveness without the risk of inducing the source-sink har- fying the square-wave switching of the DHAF inverter.
monic resonance. also contains a small fundamental component for dc-bus power

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1040 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 37, NO. 4, JULY/AUGUST 2001

(a) (b)
Fig. 6. Filter current i ; under system resonance. (a) i before DHAF is
started. (b) i after DHAF is started.

Fig. 3. DHAF prototype test bench instrumentations.

Fig. 7. Active filter inverter voltage v (line to line); under system


resonance.

Fig. 4. Hardware test bench for the DHAF system. L , L , and C form
resonance near the fifth harmonic frequency. Diode rectifier load.

Fig. 8. Hardware test bench for the DHAF system. L and C are tuned at the
(a) (b) fifth harmonic frequency. Ambient diode rectifier load.
Fig. 5. Supply current i ; under system resonance. (a) i before DHAF is
started. (b) i after DHAF is started. DHAF system demonstrates its capability of blocking ambient
harmonics by achieving harmonic isolation at dominant har-
balancing of the active filter inverter. The 11th and 13th side- monic frequencies.
band harmonic voltages present in are the result of the Fig. 8 shows the arrangement of the DHAF system and the
modulation strategy of the DHAF system. Detailed derivation ambient harmonic-producing load. The current of the ambient
and calculation of the sideband components are provided in [26] rectifier is given in Fig. 9. Note that the main load is discon-
and [29]. nected. Before the DHAF starts, supply current contains
22.6% of the fifth harmonic component as shown in Fig. 10(a).
B. Ambient Harmonics Interferences This high current distortion primarily results from the ambient
Passive L-C filters are susceptible to ambient harmonic-pro- rectifier and background distortion of the supply voltage. After
ducing loads because excessive harmonic current from ambient the DHAF is started, the fifth harmonic component of is
loads can cause passive filter overloading. In this test, the reduced to 2.6%, and the THD of is reduced to 4.2% as

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CHENG et al.: OPERATIONS OF THE DHAF UNDER REALISTIC UTILITY CONDITIONS 1041

Fig. 9. Ambient nonlinear load current.

Fig. 12. Hardware test bench of the DHAF system; unbalanced utility supply
voltage.

(a) (b)
Fig. 10. Supply current i ; ambient diode rectifier load. (a) i before DHAF
is started. (b) i after DHAF is started.

(a) (b)
Fig. 13. Supply voltage v ,v , and v ; unbalanced supply voltage.
(a) Time domain. (b) Frequency domain.

Fig. 11. Dynamic response of the DHAF system to the starting transient of the
ambient rectifier load. Top: ambient load current i ; middle: inverter dc-bus
voltage; bottom: inverter output voltage v .
(a) (b)

shown in Fig. 10(b). Fig. 11 shows the response of the DHAF Fig. 14. Load current i ,i , and i ; unbalanced supply voltage.
(a) Time domain. (b) Frequency domain.
system to the starting transient of the ambient rectifier. As the
ambient diode rectifier load is started, the feedback controller
and the dc-bus voltage controller of the DHAF system respond C. Unbalanced Grid Voltages
by charging up the inverter dc-bus voltage from 42.8 to 70.3 V
in the presence of increased disturbance from the utility side. In practice, the three-phase supply voltages can be unbal-
The envelope of the inverter output voltage follows the dc-bus anced for various reasons. The DHAF system is tested under
voltage because of square-wave switching. In actual appli- the unbalanced grid voltages and the resulting unbalanced diode
cations, the utility needs to maintain the voltage THD below rectifier load current. As shown in Fig. 12, approximately 10%
5.0% with no individual harmonic component exceeding 3.0% voltage drop in phase A is fabricated using an autotransformer.
(under 69 kV) according to the IEEE 519 standard, therefore Fig. 13 shows the unbalanced line–line voltages, and the re-
the ambient load disturbances is limited. The DHAF system sulting unbalanced rectifier current is shown in Fig. 14. Figs. 15
is able to prevent overloading of the passive filters, even with and 16 show the unbalanced three-phase supply currents before
background distortion of the supply voltage, and thus allows and after the DHAF is started. The fundamental and the fifth har-
the passive filters to be rated based only on the main load. monic components are both unbalanced as shown in Table III.

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1042 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 37, NO. 4, JULY/AUGUST 2001

TABLE III
HARMONIC CONTENTS AND THD OF SUPPLY CURRENT i , i , AND i . (a) FUNDAMENTAL. (b) THIRD. (c) FIFTH. (d) THD

(a) (b) (c) (d)

(a) (b)
Fig. 17. Active filter inverter output voltage v , v , and
Fig. 15. Supply current i , i , and i ; before the DHAF is started; v ; unbalanced supply voltage. (a) Time domain. (b) Frequency domain.
unbalanced supply voltage. (a) Time domain. (b) Frequency domain.

TABLE IV
POSITIVE-SEQUENCE AND NEGATIVE-SEQUENCE FIFTH HARMONIC
COMPONENTS OF i

(a) (b)
Fig. 16. Supply current i , i , and i after the DHAF is started;
unbalanced supply voltages. (a) Time domain. (b) Frequency domain.

The third harmonic component is also significant due to the un-


balance.
After the DHAF is started, the fifth harmonic currents are
reduced to 0.32, 0.28, and 0.31 A, respectively, as given in
Table III. Fig. 18. DHAF design example for a 20-MVA industrial site.
The DHAF system only suppresses the negative-sequence
component of the fifth harmonic current. The DHAF controller
uses SRF transformation rotating at the negative-sequence fifth TABLE V
HARMONIC CONTENTS OF THE 20-MVA INDUSTRIAL CUSTOMER
harmonic, thus, the positive-sequence fifth harmonic current is
converted into ac components and then filtered out by the sub-
sequent low-pass filters. Therefore, only the negative-sequence
fifth harmonic component of is driven toward zero by the
PI regulators. The output line–line voltages of the active filter
given in Fig. 17 show a set of balanced three-phase voltages
which achieve harmonic isolation at the negative-sequence fifth
harmonic frequency. Table IV shows that the negative fifth har-
monic component of the supply current is suppressed by the
the IEEE 519 harmonic standard as shown in Fig. 18. Similar
DHAF system, while the positive-sequence fifth harmonic com-
industrial installations have been presented [30]–[32]. The har-
ponent still exists. Compensation of the positive-sequence com-
monic content of the load current is given in Table V. The fifth
ponent of the fifth harmonic current can be added if desired.
and seventh passive filters given in Table VI provide a total of 10
Mvar for reactive power compensation and harmonic filtering.
IV. DESIGN EXAMPLE Assume that the grid voltage contains 2% each of fifth and
A DHAF system is designed for an industrial customer of seventh harmonic distortion, respectively. As the DHAF system
20-MVA nonlinear load connected to the 11-kV feeder to meet achieves harmonic isolation at the fifth harmonic frequency, the

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CHENG et al.: OPERATIONS OF THE DHAF UNDER REALISTIC UTILITY CONDITIONS 1043

TABLE VI
PASSIVE FILTERS OF THE 20-MVA INDUSTRIAL CUSTOMER

active filter inverter produces the active tuning and background


harmonic distortion tracking voltage components [23]

V (1)

Note that “ ” designates coupling transformer primary side


(L-C filter side) quantities. The current flowing into the fifth
harmonic filter is calculated based on the fundamental reactive
current, the fifth harmonic component of load current, the sev-
enth harmonic current due to the 2% tracking voltage generated
by the seventh active filter, and the L-C filtered 11th and 13th
harmonic current

Fig. 19. Photographs of the DHAF prototype.


A (2)

With a 1 : 4 (L-C filter side : inverter side) coupling trans- V. CONCLUSIONS


former, the secondary side quantities can be derived This paper has presented operational test results of the
V DHAF system under practical utility interface conditions, such
as source-sink resonance, ambient harmonics interference, and
A (3) unbalanced grid voltages. The experimental results validate the
With square-wave switching, the inverter dc-bus voltage capability of the DHAF system to achieve harmonic isolation
requirement is at the dominant harmonic frequencies under various utility
system conditions as well as background supply voltage distor-
V (4) tions. The operational principles of the DHAF system and the
SRF-based controller of the DHAF system were presented. The
The inverter dc-bus capacitor is designed for 5% ripple (as- DHAF system is a viable and cost-effective solution for har-
suming dc-bus voltage 1300 V) under full load monic mitigation of high-power nonlinear loads (10–100 MW
and above). The design example shows that the DHAF system
can be implemented with commercially available IGBTs for a
F (5) 20-MVA nonlinear load. Photographs of the DHAF laboratory
prototype are shown in Fig. 19.
Based on similar calculations, the voltage and current ratings
of the seventh harmonic active filter are
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265–272, Mar. 1999. and CEO of Soft Switching Technologies Corpora-
[26] , “Experimental verification of dominant harmonic active filter tion, Middleton, WI, a manufacturer of power conversion equipment. He is the
for high power applications,” IEEE Trans. Ind. Applicat., vol. 36, pp. holder of 20 issued and pending patents and has authored more than 90 technical
567–577, Mar./Apr. 2000. publications, including several prize papers.

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