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Polymer Testing 28 (2009) 875–885

Contents lists available at ScienceDirect

Polymer Testing
journal homepage: www.elsevier.com/locate/polytest

Material Characterisation

Compatibility and characteristics of poly(butylene succinate)


and propylene-co-ethylene copolymer blend
Hung-Yi Tsi a, Wen-Chin Tsen a, Yao-Chi Shu a, Fu-Sheng Chuang a, *, Chien-Chung Chen b
a
Department of Polymer Materials, Vanung University, Chung-Li, Tao-Yuan 320, Taiwan, ROC
b
Graduate Institute of Biomedical Materials and Engineering, Taipei Medical University, Taipai 250, Taiwan, ROC

a r t i c l e i n f o a b s t r a c t

Article history: Propylene-co-ethylene elastomer resin (PER) has been blended into biodegradable
Received 23 June 2009 poly(butylene succinate) copolymer (PBS) by a melt-blending process to develop a novel
Accepted 6 August 2009 semi-biodegradable thermoplastic elastomer. The PBS/PER blends displayed good
compatibility in the range 70/30 > PBS/PER > 30/70 according to analyses by DSC, DMA
Keywords: and the Couchman method. Although the PBS/PER blends displayed compatibility, SEM
Blends
analyses of most of the PBS/PER blends revealed two-phase structures including sea-island
Compatibility
and irregular fiber-shaped morphologies, except for PBS/PER (70/30). PBS/PER (60/40) and
Poly(butylene succinate) copolymer
Propylene-co-ethylene elastomer PBS/PER (50/50) display low tensile strength due to large sea-phase and irregular fiber-
shaped morphologies, even though they have good compatibility. PBS/PER (70/30)
apparently exhibited a single phase by SEM and showed the best compatibility by DSC and
DMA. Furthermore, the tan d, elongation and initial moduli of the PBS/PER blends were
seen to increase with increasing PER content, indicating that the toughness and shock
resistance of PBS are improved by incorporating PER into the composition.
Ó 2009 Elsevier Ltd. All rights reserved.

1. Introduction synthesis and/or modification have been too time-


consuming and/or uneconomical for the commercial
The rapid growth of plastics production is considered as production of novel biodegradable polymers.
a serious source of environmental pollution. Biodegradable BionolleÒ is available in many grades from Showa
polymers offer one way of reducing this source of envi- Highpolymer, Japan. Of these, BionolleÒ-1001 is a poly(-
ronmental pollution, and have been used in packaging and butylene succinate) copolymer (PBS) and is soft and strong,
plastic products. Although biodegradable polymers have closely resembling linear low-density polyethylene, but is
good biodegradability and biocompatibility, their biodegradable in compost or moist soil, in fresh water with
mechanical and thermal properties as thermoplastic elas- activated sludge, and in sea water. PBS has excellent
tomers (TPEs), such as shock absorbance, impact strength, biodegradability and tensile strength, but its impact, shock
tensile strength and thermal resistance, have hitherto been absorbance and toughness properties are lower than those
inadequate. Therefore, there has been much interest in of engineering TPEs because it is designed to have the
modifying their properties by the synthesis and/or characteristics of plastic materials [6]. Ethylene-co-
modification of biodegradable polymers such as poly propylene copolymer (EPR) and ethylene-propylene diene
(3-hydroxyalkanoate), poly(lactic acid), poly(butylene copolymer (EPDM) are often added to materials such as
succinate), and so on [1–6]. However, the methods of polypropylene (PP) and polyethylene (PE) in order to
improve their impact strength, shock resistance, and
toughness [7–9]. VersifyÒ, from Dow Chemical Company, is
* Corresponding author. Tel.: þ886 3 4515811x51652. a TPE that consists of propylene-co-ethylene copolymer
E-mail address: ymj0826@mail.vnu.edu.tw (F.-S. Chuang). resin (PER), which differs from EPR in its propylene content.

0142-9418/$ – see front matter Ó 2009 Elsevier Ltd. All rights reserved.
doi:10.1016/j.polymertesting.2009.08.004
876 H.-Y. Tsi et al. / Polymer Testing 28 (2009) 875–885

VersifyÒ-3401 has low density, high softness, as well as at a rate of 100  C/min, at which temperature they were
good impact strength, shock absorbance, and elasticity. maintained until thermal equilibrium was reached. There-
Thus, PER can be used to improve the shock absorbance, after, the thermograms of the samples were obtained at
impact strength, and toughness of plastics. a heating rate of 10  C/min. The DSC thermograms of the
Accordingly, in the work described herein, PER has been annealed samples were measured only above room
mixed with PBS by a simple and economical melt-blending temperature under various annealing conditions. Figs.3 and
method in order to improve the shock absorbance, tough- 4 show the various annealing conditions.
ness, and elongation of PBS. The PBS/PER blend has been
studied with a view to developing a novel, semi-biode- 2.2.2. DMA
gradable TPE for reducing the source of waste pollution. We The storage moduli (E0 ) and loss tangents (tan d) of the
have investigated the effects of the characteristics of PBS individual components and blends were measured by
and PER on the phase transition, compatibility, shock dynamic mechanical analysis (Perkin–Elmer DMA7e). Test
absorbance, and tensile strength of PBS/PER blends. data were acquired in tensile mode from 100 to 100  C at
Furthermore, the relationships between the morphology of a scan rate of 10  C/min and a frequency of 1 Hz.
blends, compatibility and tensile strength are discussed on
the basis of scanning electron microscopy (SEM) images. 2.2.3. SEM
Scanning electron microscopy (SEM) analysis was
2. Experimental applied in order to observe the morphologies of the blends.
SEM was performed with a TESLA-B340 scanning electron
2.1. Blending and sample preparation microscope. Test samples were sputter coated by exposing
them to a gold ion beam using a PELCO S.C. 6 at a current of
The poly(butylene succinate) (PBS) used was Bion- 25 mA for 40 s.
olleÒ-1001 from Showa Highpolymer Co. Ltd., a thermo-
plastic polyester with biodegradation properties. As 2.2.4. Tensile strength
a thermal plastic elastomer (TPE), we used VersifyÒ-3401 The tensile strengths of the blends were evaluated with
from Dow Chemical Co. Ltd., a propylene-co-ethylene a tensile machine (MTS Qtest-5) in conjunction with
copolymer resin (PER) with a 25% ethylene content. The material-testing software (TestWorkÒ4). The tensile
PBS and PER pellets were dried in a vacuum oven at 80  C strength tests were performed at 25  C with a relative
for 24 h prior to use. The PBS/PER blends were mixed at humidity of 60  5%. The crosshead speed was set at
190  C for 5 min in a Brabender plastograph, the twin- 50 mm/min using a 5 kN load cell.
rotary mixer of which was set to operate at a speed of
30 rpm. The compositions of the mixtures of PBS/PER 3. Results and discussion
ranged from 90/10 to 10/90 (wt/wt). For comparison
purposes, pure PBS and PER were also melt-blended 3.1. Phase transition and compatibility
under the same processing conditions in the Brabender
plastograph. After blending, the blends were injection- Semi-crystalline polymers possess amorphous and
moulded by means of an injection press at 190  C with crystalline phases, each of which has a phase transition
a mould temperature of 50  C. The injection mould was region, i.e. glass transition temperature (Tg) and melting
a standard dumbbell-shaped tensile bar (ASTM D 638 ISO temperature (Tm). The phase transition regions were
527-2) of dimensions 25  4  1 mm3. determined by DSC and DMA to reveal the miscibility and
compatibility of the polymer blends. It is generally accepted
2.2. Measurements that a miscible polymer blend is homogeneous and usually
displays a single Tg between those of the pure components,
2.2.1. DSC whereas a compatible blend still reveals both Tgs, although
DSC measurements were made using a Perkin–Elmer these eventually shift towards one another.
Pyris-1 DSC with an ice-water and liquid-nitrogen cooler. The thermograms of the PBS, PER, and PBS/PER blends
Indium was used to calibrate the temperature and heat of in the initial and melt-quenched scans feature several
fusion. The mass of all specimens used for the measure- endothermic regions, as shown in Figs. 1 and 2. The melt-
ments was roughly 5 mg. The initial scan of the specimens quenched scans of all samples were examined in order to
proceeded from 150 to 250  C at a rate of 10  C/min in eliminate their thermal histories and to determine their
a nitrogen atmosphere. The melt-quenched scans of the compatibilities. Table 1 lists the characteristic temperatures
specimens were similar to their initial scans. First, the of their glass transition regions. All glass transition
specimens were heated to 250  C and held at this temper- temperatures (Tgs) reported herein were determined by the
ature for 1 min to eliminate their thermal histories. They half heat capacity (1/2 Cp) of the glass transition region.
were then quenched to 150  C at a rate of 100  C/min.
Subsequently, the thermograms of the specimens were 3.1.1. DSC analyses of PBS and PER
obtained by heating at a rate of 10  C/min from 150 to The first endothermic regions for PBS and PER, as shown
250  C. The annealed samples were prepared in the same in Table 1, appear at 31 to 40  C and are associated with
way as for the quenched scans. They were firstly heated to the glass transition region resulting from the amorphous
250  C and held at this temperature for 1 min to eliminate phase. The initial scan Tg values (Tg-1) of PBS and PER are
their thermal histories; they were then quenched to 10  C about 36  C. The first endothermic regions for PBS and
H.-Y. Tsi et al. / Polymer Testing 28 (2009) 875–885 877

20 PER in the melt-quenched scan appear at 28 to 41  C


PBS
and 30 to 38  C, respectively, as shown in Table 1. The Tg
PER
values from the melt-quenched scan (Tg-2) for PBS and PER
PBS/PER(10/90)
are seen to be around 33 and 34  C, respectively, which
25
are slightly higher than their Tg-1 values due to phase
Heat Flow Down

PBS/PER(20/80)

PBS/PER(30/70) mixing between the crystalline and amorphous phases


PBS/PER(40/60) during the melt-quenching process. Examining the widths
30
of the Tg regions (Tgw) of PBS and PER, reveals an obvious
PBS/PER(50/50)
distinction between the initial and melt-quenched scans, as
PBS/PER(60/40)
shown in Table 1. The Tgw-1 (Tgw of the initial scan) and Tgw-2
35 PBS/PER(70/30)
(Tgw of the melt-quenched scan) of PBS are 6.85  C and
13.25  C, respectively, while the Tgw-1 and Tgw-2 values of
PBS/PER(80/20)

PBS/PER(90/10) PER are both at around 8  C. This result reflects the large
40
amount of amorphous PER, the molecular chains of which
-100 0 100 200 adopt a highly random coil structure. Therefore, the Tgw-2 of
Temperature(°C) PER does not increase when this material is subjected to the
melt-quenching process; on the contrary, the Tgw-2 of PBS is
Fig. 1. The initial scanning DSC thermograms of PBS, PES and PBS/PER blends. greatly increased because the molecular chains of PBS
possess a high degree of crystallinity, which is lost to an
amorphous phase during the melt-quenching process.
10 The endothermic characteristics of the crystal phase are
12 PBS
also seen in the DSC thermograms, as shown in Figs. 1 and
PER 2. The endothermic characteristics and enthalpies of the
14 PBS/PER(10/90)
crystal phases are listed in Tables 2 and 3. The initial and
Heat Flow Down

PBS/PER(20/80)

16 PBS/PER(30/70)
melt-quenched thermograms of PBS exhibit one large
PBS/PER(40/60) endothermic peak at around 120  C, i.e. its melting
18 temperature, in both the initial scan, TmB1–1, and in the
PBS/PER(50/50)
20 melt-quenched scan, TmB2–1. The initial scan thermogram
PBS/PER(60/40)
of PER features two small melting peaks at around 54  C
22 PBS/PER(70/30) (TmE1–1) and 103  C (TmE1–2). However, TmE1–1 disappears in
24 PBS/PER(80/20) the melt-quenched scan, while TmE1–2 still appears at about
100  C, as shown in Figs. 1 and 2. The endothermic
PBS/PER(90/10)
26 behavior of TmE1-1 is perhaps associated with destruction of
fragmentary crystals or enthalpy relaxation. In order to
-100 0 100 200 verify the endothermic behavior of TmE1–1, PER was further
Temperature (°C) subjected to various annealing treatments. The PER ther-
Fig. 2. The melt-quenched scanning DSC thermograms of PBS, PES and PBS/
mograms showed no obvious change after annealing at
PER blends. 50  C for a long period; however, after annealing at 70  C

Table 1
Temperature and capacity of glass transition region in the initial and melt-quenched scans of PBS, PER and PBS/PER blends.

Code Initial scan Melt-quenched scan


(the first scan) (the second scan)

Tgi-1a ( C) Tg-1c ( C) Tge-1a ( C) Cp-1d (J/g  C) Tgw-1e Tgi-2b ( C) Tg-2c ( C) Tge-2b ( C) Cp-2d (J/g  C) Tgw-2e DCpf
PBS 39.32 35.96 32.47 0.028 6.85 41.26 33.38 28.01 0.052 13.25 0.024
PBS/PER (90/10) 38.53 36.05 33.05 0.029 5.48 37.36 34.36 31.29 0.063 6.07 0.034
PBS/PER (80/20) 39.67 36.34 32.70 0.037 6.97 38.16 34.93 31.44 0.061 6.72 0.024
PBS/PER (70/30) 39.43 35.55 31.32 0.045 8.11 37.56 34.59 31.28 0.055 6.28 0.010
PBS/PER (60/40) 38.65 36.71 32.42 0.034 6.23 37.61 34.33 31.03 0.064 6.58 0.030
PBS/PER (50/50) 40.39 36.26 30.29 0.040 10.1 37.39 34.62 30.71 0.065 6.68 0.025
PBS/PER (40/60) 39.09 35.21 30.57 0.035 8.52 36.44 33.87 31.89 0.056 6.55 0.021
PBS/PER (30/70) 40.54 35.33 30.45 0.038 10.09 39.12 34.85 30.18 0.056 8.94 0.018
PBS/PER (20/80) 37.87 36.21 31.92 0.036 5.95 38.63 36.46 31.53 0.050 7.1 0.014
PBS/PER (10/90) 38.83 35.96 32.77 0.041 6.06 39.39 35.7 31.87 0.052 7.52 0.011
PER 39.67 35.24 31.49 0.055 8.18 38.04 34.64 30.72 0.058 8.32 0.003
a
Tgi-1 and Tge-1: initial and end temperature of glass transition region at the initial scan.
b
Tgi-2 and Tge-2: initial and end temperature of glass transition region at the melt-quenched scan.
c
Tg-1and Tg-2: the temperature of glass transition region at the initial scan and melt-quenched scan, which are determined by the half heat capacity
(1/2 Cp) of glass transition region.
d
Cp-1 and Cp-2: the half heat capacity of glass transition region at the initial scan and melt-quenched scan.
e
Tgw-1 and Tgw-2: the widths of Tg region at the initial scan and melt-quenched scan, which are respectively (T1ge  T1gi) and (T2ge  T2gi).
f
DCp ¼ Cp-2  Cp-1.
878 H.-Y. Tsi et al. / Polymer Testing 28 (2009) 875–885

Table 2
The endothermic characteristics and enthalpy of crystal phase in the initial scans of PBS, PER and PBS/PER blends.

Code Endothermic characteristics and enthalpy of crystal phase in the initial scans
TmB1–1 ( C) HmB1–1 (J/g) TmB1–2 ( C) HB1–2 (J/g)
PBS 121.54 16.6 – –
TmE1–1 ( C) HmE1–1 (J/g) TmE1–2 ( C) HmE1–2 (J/g)
PER 54.62 1.3619 103.43 1.1582
TmBE1–1 ( C) HmBE1–1 (J/g) TmBE1–2 ( C) HmBE1–2 (J/g) TmBE1–3 ( C) HmBE1–3 (J/g)
PBS/PER (10/90) 51 1.232 102.11 0.497 119.71 0.758
PBS/PER (20/80) 52.55 1.2883 101.72 0.277 118.31 1.3
PBS/PER (30/70) 54.25 1.3832 102.56 0.176 119.49 2.422
PBS/PER (40/60) 53.9 1.2576 101.32 0.127 119.31 4.776
PBS/PER (50/50) 52.2 0.8047 101.43 0.134 119.98 5.471
PBS/PER (60/40) 52.54 1.3378 100.21 0.097 120.48 6.039
PBS/PER (70/30) 53.06 0.5921 – – 120.5 5.672
PBS/PER (80/20) 52.32 0.6031 102.22 0.102 120.47 9.490
PBS/PER (90/10) 51.02 0.1263 101.48 0.087 121.32 9.943

for 2–24 h, the TmE1–1 disappeared and a new Tg-like 2,and TmE2–2 enthalpy values (HmE1–1, HmE1–2, and HmE2–2).
endothermic region appeared at about 75  C, as illustrated These results reveal that PBS has a higher degree of crys-
in Fig. 3. Notably, the temperature of this Tg-like endo- tallinity than PER. Moreover, the crystalline phases of PBS
thermic region did not increase as the annealing temper- and PER are diminished following the melt-quenching
ature was increased, whereas the enthalpy associated with process; on the contrary, their amorphous phases are
the melting peak at about 100  C increased with the increased. Accordingly, PBS and PER have a semi-crystalline
annealing time. After annealing at 100  C for a long period, structure comprising crystalline and amorphous phases.
the TmE1–1 and Tg-like endothermic regions disappeared, Moreover, the PBS and PER enthalpy values in the melt-
and a large endothermic peak appeared at about 109  C, quenched scan are lower than those in the initial scan, and
which is close to the TmE1–2 temperature, as shown in the degree of decrease for the PBS enthalpy values
Fig. 4. Moreover, the endothermic peak has larger enthalpy following the melt-quenching process is larger than that
than TmE1–2, and increases with increasing annealing time. for PER. This is because PBS is a thermoplastic with a high
Therefore, the large peak seen after annealing at 100  C for degree of crystallinity, whereas PER is a thermoplastic
a long period is considered as the PER crystal melting peak elastomer copolymer with low crystallinity.
resulting from TmE1–1 merging with TmE1–2. Accordingly, DSC analysis of PBS and PER revealed a two-phase
the Tg-like endotherm is a result of crystal melting. structure comprising crystalline and amorphous regions;
Furthermore, the position and magnitude of the Tg-like these phases are mixed by the melt-quenching process.
endotherm do not increase linearly with the logarithm of This phase mixing is readily apparent from the Tgw and
the annealing time, so the TmE1–1 peak is not due to heat capacity of Tg (Cp) values. Table 1 shows that the Tgw of
enthalpy relaxation [10,11]. Thus, the TmE1–1endotherm is PBS following the melt-quench was greatly increased, but
due to melting of fragmentary crystals which results in the that the Tgw of PER remained at about 8.3  C. Because PBS
temperature of TmE1–1 being lower than TmE1–2. The has a high degree of crystallinity whereas that of PER is
endothermic behavior of TmE1–2 is due to large and low, the former undergoes a lot of mixing between the
complete crystal melting. crystal and amorphous phases during the melt-quenching
Tables 2 and 3 display the crystal enthalpy (Hm) of the process. The values of Tgw-2 and heat capacity in the second
PBS and PER melting peaks in the initial and melt- scan (Cp-2) of PBS are, therefore, increased by the melt-
quenched scans. The TmB1–1 and TmB2–1 enthalpy values quenching process due to the increase in the amount of
(HmB1–1 and HmB2–1) are much higher than the TmE1–1, TmE1– amorphous phase, as shown in Table 1. Furthermore, the

Table 3
The endothermic characteristics and enthalpy of crystal phase in the melt-quenched scan of PBS, PER and PBS/PER blends.

Code Endothermic characteristics and enthalpy of crystal phase in the melt-quenched scans
TmB2–1  C HmB2–1 (J/g)
PBS 119.87 13.184
TmE2–1  C HmE2–1 (J/g) TmE2–2  C HmE2–2 (J/g) TmE2–3  C HmE2–3 (J/g)
PER – – 102.9 0.7012 – –
TmBE2–1  C HmBE2–1 (J/g) TmBE2–2  C HmBE2–2 (J/g) TmBE2–3  C HmBE2–3 (J/g)
PBS/PER (10/90) – – 102.05 0.803 119.91 0.803
PBS/PER (20/80) – – 101.55 0.394 119.31 1.356
PBS/PER (30/70) – – 101.38 0.203 119.83 2.684
PBS/PER (40/60) – – 98.82 0.303 119.98 4.298
PBS/PER (50/50) – – 98.20 0.312 120.46 4.949
PBS/PER (60/40) – – 100.01 1.215 120.99 5.981
PBS/PER (70/30) – – 100.02 1.124 120.50 7.244
PBS/PER (80/20) – – 97.62 1.581 120.98 9.906
PBS/PER (90/10) – – 100.81 0.807 121.32 10.410
H.-Y. Tsi et al. / Polymer Testing 28 (2009) 875–885 879

possible [12]. Furthermore, the PBS/PER blends display two


almost independent melting temperatures in DSC analysis
and a two-phase morphology in their SEM images, attrib-
utable to discrete PER and PBS, as illustrated in Figs. 1 and 2
Heat Flow Down

and Section 3.3.


2hr The thermograms of PBS/PER blends at above room
temperature feature several endothermic regions in the
4hr first scan, indicating that the blends have at least one
melting temperature, as shown in Fig. 1. For all of the PBS/
8hr PER blends, the first melting peak in the initial scan, TmBE1–1,
24hr is seen at about 52  C, as shown in Table 2. The TmBE1–1
enthalpies increase with increasing amount of PER, and the
maximum enthalpy value of TmBE1–1 is seen for PBS/PER (30/
70). However, the TmBE1–1 peaks disappear following the
40 60 80 100 120 140 melt-quenching process, as shown in Fig. 2. Therefore, the
Temperature(°C) TmBE1–1 is also considered as melting of fragmentary crys-
tals, because its endothermic temperature and behavior are
Fig. 3. PER DSC thermogram under 70  C annealing treatment for 2, 4, 8 and similar to PBS TmE1–1. The second endothermic peak of the
24 h.
PBS/PER blends in the first scan, TmBE1–2, appears at around
100  C, except in the case of the PBS/PER (70/30) blend, as
Tgw-2 and Cp-2 values of PER are close to Tgw-1 and Cp-1, shown in Fig. 1. The second endothermic peak of the PBS/
respectively. This is because PER is an elastomer with a low PER blends in the melt-quenched scan, TmBE2-2, appears in
degree of crystallinity and hence a large entropy value; the range 98–102  C, as shown in Fig. 2. The third endo-
therefore, during the melt-quenching process it retains thermic peaks of the PBS/PER blends in the first and second
a large amorphous phase content, and so its state is similar scans, TmBE1–3 and TmBE2–3, appear at about 120  C, as shown
to that during the initial scan. in Tables 2 and 3. Considering the melting temperatures for
PER and PBS, as illustrated in Section 3.1.1, the second and
3.1.2. DSC analyses of the PBS/PER blends third endothermic peaks for the PBS/PER blends at around
In Section 3.1.1, it was established that PBS and PER 100 and 120  C can be ascribed to the Tms of PER and PBS,
display Tg region from 41 to 28  C. The initial and melt- respectively. Notably, PBS/PER (70/30) does not give rise to
quenched scans of PBS/PER blends feature one Tg region a TmBE1–2 peak at 100  C, but a peak (TmBE2–2) at around
from 40 to 30  C, as shown in Table 1. On this basis, the 100  C is seen again in the melt-quenched scan. This result
PBS/PER blends might be considered as miscible because may possibly be ascribed to the blend undergoing spinodal
they display one Tg value at about 35  C in the DSC decomposition resulting in phase separation during the
analysis. However, this result is not unequivocal because melt-quenching process. Subsequently, both the PER and
PBS and PER exhibit Tg values in the same region. Actually, PBS phases exhibit, respectively, crystal nucleation and
a lower limit of the utility of glass transition temperature growth; thus, PBS/PER (70/30) displays TmBE2–2 and TmBE2–3
determination in ascertaining polymer–polymer misci- peaks attributable to PER and PBS crystals, respectively.
bility applies to blends composed of components having Actually, since PBS/PER (70/30) was a homogeneously
equal or similar Tgs (<20  C difference), whereby resolu- mixed phase before the melt-quenching process (with
tion of the two Tgs by the discussed techniques is not excellent compatibility), there must have been rapid cool-
ing in the spinodal region in order for the phase separation
to develop. As the cooling temperature in the melt-
quenching process was lower than the equilibrium melting
temperatures of PER and PBS, both the PER and PBS phases
2hr
could crystallize. Thus, while PBS/PER (70/30) displays
excellent compatibility following the melt-blending
Heat Flow Down

process based on the melting behavior of the blend, it partly


4hr
separates into PBS and PER crystals after the melt-quench-
ing process due to spinodal decomposition.
8hr
The enthalpy values of the PBS/PER blends reflect their
degree of compatibility. PBS/PER (70/30) has a low
24hr enthalpy (HmBE1–3) relative to PBS/PER (80/20) and PBS/
PER (60/40) in the third peak because the uniformly
dispersed phase of PBS/PER decreases the degree of crys-
tallinity of the PBS phase, indicating that the blend has
40 60 80 100 120 140 excellent compatibility, as shown in Table 1. The enthalpies
of the third peaks of the PBS/PER blends in the initial scan,
Temperature(°C)
HmBE1–3, and of the third peaks in the melt-quenched scan,
Fig. 4. PER DSC thermogram under 100  C annealing treatment for 2, 4, 8 HmBE2–3, are decreased with increasing PER content.
and 24 h. However, the enthalpies do not display a linear
880 H.-Y. Tsi et al. / Polymer Testing 28 (2009) 875–885

relationship because of interfacial action between PBS and reflected in the Tg heat capacity values. The Cp-2 values of
PER in the PBS/PER blends. Furthermore, the enthalpies of the PBS/PER blends are higher than their Cp-1 values due to
the second peaks of the PBS/PER blends, HmBE1–2, are lower the melt-quenching process, as shown in Table 1. The DCp
in the initial scan than the HmBE2–2 values (the enthalpies (Cp-2  Cp-1) value of PBS/PER (70/30) is the lowest, indi-
of the second peaks in the melt-quenched scan) and again cating that this blend has the best dispersive state. In other
do not display a linear relationship. The results indicate words, the PBS/PER (70/30) blend displays the highest
that the PBS/PER blends are compatible and that PBS/PER compatibility of all of the samples. The morphologies of
(70/30) has the best compatibility. Because the PBS/PER these blends will be presented in Section 3.3.
blends present a degree of compatibility and both PBS and
PER phases are dispersed in them, the PBS/PER blends 3.2. Dynamic mechanical analysis
display two crystallisation temperatures, that is, TmBE2–2
and TmBE2–3 which is respectively the crystallisation Dynamic mechanical analysis (DMA) not only provides
temperature of PBS and PER. information on mechanical characteristics and the
The compatibility of blends can also be determined from temperature of phase transition, but also on the miscibility
the heat capacity (Cp) of the Tg region. According to the or compatibility of blends. Fig. 6 reveals that the storage
classical thermodynamic theory of binary polymer modulus (E0 ) values of PBS and PER show a slight decrease
mixtures[13–15], the glass transition temperatures are below 35  C, indicating that this temperature region
largely unaffected by the excess mixing entropies. Hence, corresponds to a glassy state. Subsequently, the E0 values of
the model derived by Couchman [13,14] applies, which may PBS and PER decrease by about one and three orders of
be rewritten as follows: magnitude, respectively, in the region 35 to 0  C, corre-
sponding to the glass transition temperature (Tg) region (a
X Z Tg
leathery state). In the region 0–50  C, the E0 value shows
Mi DCpi dln T ¼ 0 (1)
Tgi little diminution (a plateau region), reflecting a rubbery
i ¼ 1;2
state. Fig. 6 shows that the E0 value of PBS is higher than
where Mi is the mass fraction of each component, and DCpi that of PER, which is especially so in the rubbery state
is the heat capacity increment of the glass transition region region. According to the DSC and DMA results, PBS is
of each component, J/g  C. Tgi ( C) is the glass transition a semi-stiff plastic material with a high degree of crystal-
temperature of each component, and Tg is the glass tran- linity, whereas PER is a soft rubber material with little
sition temperature of the blend. The Tgi must be converted crystallinity.
into Kelvin (K) for the calculation of the Tg of the blends, as Below 35  C, the E0 values of most of the PBS/PER
otherwise it may be negative (minus degrees Celsius). blends are located between those of PBS and PER, and
For binary polymer mixtures, integration of Eq. (1) differ only within one order of magnitude. This is because
yields: the blends below 35  C are in a glassy state displaying
    ideal elastic deformation. In the region of 35 to 0  C, the
M1 DCp1 ln Tg =Tg1 þ M2 Cp2 ln Tg =Tg2 ¼ 0 (2) E0 values of the PBS/PER blends decrease sharply by more
than one order of magnitude, reflecting a leathery state.
For convenience, Eq. (2) can be rearranged to:
The E0 values of the blends in the region 0–50  C, which
  display a rubbery state, are seen to decrease with
M1 DCp1 lnTg1 þ M2 DCp2 lnTg2
Tg ¼ exp (3) increasing PER content. A high E0 value in the rubbery state
M1 DCp1 þ M2 DCp2
implies that a polymer possesses high hardness and
Subscripts 1 and 2 denote PBS and PER, respectively. The crystalline character; on the contrary, a low E0 value reveals
values of DCp and Tg of each component were determined low hardness and amorphous character. The E0 value
by DSC analyses with a Perkin–Elmer Pyris 1 instrument. decreases by more than two orders of magnitude when the
The DCp and Tg values for the PBS/PER blends were deter- PER/PBS blends have PER contents above 50 wt%. Accord-
mined in the same way as for PBS and PER. The DCp and Tg ingly, the blends with PER contents above 50 wt%
values are designated as Cp-1 and Tg-1 in the initial scan and display elastic characteristics. Notably, the E0 value of PBS/
as Cp-2 and Tg-2 in the melt-quenched scan, and are listed in PER (70/30) is similar to that of PBS/PER (90/10), as shown
Table 1. Using Eq. (3) and the measured data, the Tg values in Fig. 6, indicating that it has good compatibility relative
of the polymer blends have been calculated and are pre- to the other blends. The DMA tests of all of the blends
sented in the same figure as the experimental values, as ended at around 90  C, implying that this temperature is
shown in Fig. 5. The theoretically calculated Tg values are in close to their melt-flow region. In fact, the Tms of the
good agreement with the experimental values, with the blends were seen at about 100  C by DSC. Furthermore, in
PER/PBS blends of the different compositions showing only the DMA tests, PBS, PER, and the PBS/PER blends displayed
deviations within 1  C between the experimental and similar temperature regions for their glass, leather, and
calculated values in their initial scans. For the melt- rubber states, indicating that they have similar phase
quenched scans, the blends in the composition range 70/ transition regions.
30 > PBS/PER > 30/70 again show deviations within 1  C, The loss tangent peak (tan d peak) indicates a loss of
but the other samples show deviations greater than 1  C. energy accompanying the motion of segments. Thus, the
Accordingly, the blends with compositions in the range 70/ temperature of tan d (Ta) corresponds to Tg and is located in
30 > PBS/PER > 30/70 are considered to have good the Tg region. Table 4 shows that the Ta values of PBS and
compatibility. Moreover, the degree of compatibility is PER appear at about 17 and 15  C, respectively. These Tgs
H.-Y. Tsi et al. / Polymer Testing 28 (2009) 875–885 881

-32 -32

-33 -33

-34 -34

-35 -35

-36 -36

Tg ( C)
T g ( C)
-37 -37

o
o

-38 -38

-39 Initial scan -39 melt-quenched scan

-40 experimental -40 experimental


calculated
calculated
-41 -41

-42 -42
0.0 0.2 0.4 0.6 0.8 1.0 0.0 0.2 0.4 0.6 0.8 1.0
PER (wt%) PER (wt%)

Fig. 5. Experimental (using Eq. (3)) and calculated Tgs of polyblends. PER% is the weight fraction PER in the binary mixtures of PBS/PER blends.

are clearly close to each other, which is consistent with the PER. Furthermore, a small peak appeared at about 50  C in
results of the above DSC analysis. Furthermore, the tan d the loss tangent of PER and the PBS/PER blends with 50 wt%
value (E00 /E0 ) of PER is higher than that of PBS, indicating PER content, which may be attributed to crystalline char-
that the loss modulus (E00 ) of the propylene-co-ethylene acter, as shown in Fig. 7. Therefore, the loss tangent peak at
(PER) segments exceeds that of the butylene succinate around 50  C is associated with fragmentary crystals in
(PBS) segments in the Tg region, that is, the motion of the accordance with the earlier DSC results. Accordingly, the
PER macromolecular chains incurs a larger loss of energy small endothermic peak at 50  C in the DSC thermograms
than that of PBS in the Tg region. This is because PER has of PER is due to melting of fragmentary crystals. The loss
rubber characteristics, whereas PBS is more plastic. tangent curves of PBS/PER blends with high PER contents
Furthermore, a high tan d value indicates that a material are similar to that of PER, as shown in Fig. 7, indicating that
has good shock or impact resistance, equating to charac- the blend characteristics are close to that of PER, especially
teristics of softness and toughness. The tan d values of our for PBS/PER (10/90). Notably, however, the tan d value of
PBS/PER blends were seen to increase with increasing PER PBS/PER (10/90) is higher than that of PER, indicating that
content, as shown in Table 4. This result indicates that the PBS/PER (10/90) has the highest shock or impact resistance
characteristics of PBS were gradually transformed from due to the effect of PBS reinforcement, as shown in Table 4.
plastic to rubber. Accordingly, the softness, toughness, and DMA is useful for the determination of polymer blend
shock absorbance of PBS are improved by the addition of miscibility because Ta corresponds to Tg. Two independent
Tgs generally indicate immiscibility of binary polymer
mixtures. Fig. 7 indicates that the PBS/PER blends only
108 exhibit one Ta value between 13 and 22  C. Accordingly,
the PBS/PER blends should be considered as miscible
polymer blends; however, this result is again not
unequivocal because for the determination of miscibility
107 the DMA technique is also limited by the Tgs of PBS and PER

Table 4
E'(Pa)

Loss tangent (tan d) peak.


106
Code tan d Ta ( C) DTa ( C)
PBS PBS 0.126 15.77 89.12
PBS/PER(90/10) PBS/PER (90/10) 0.178 20.89 85.33
105 PBS/PER(70/30) PBS/PER (80/20) 0.183 21.65 85.41
PBS/PER(50/50)
PBS/PER(30/70) PBS/PER (70/30) 0.260 20.99 65.55
PBS/PER(10/90) PBS/PER (60/40) 0.274 19.79 80.62
PER PBS/PER (50/50) 0.542 15.78 68.73
104 PBS/PER (40/60) 0.604 16.42 70.77
-100 -50 0 50 100 PBS/PER (30/70) 0.602 13.79 72.68
PBS/PER (20/80) 0.773 15.22 65.51
Temperature (°C)
PBS/PER (10/90) 0.891 19.39 68.22
PER 0.835 14.25 56.11
Fig. 6. Storage modulus (E0 ) of PBS, PER and PBS/PER blends.
882 H.-Y. Tsi et al. / Polymer Testing 28 (2009) 875–885

being too close to each other. Furthermore, the Ta values of blends. Therefore, PBS/PER (50/50) displays a mixed
the PBS/PER blends are lower than those of PBS and PER, morphology including both sea-island and fiber-shape
except for PBS/PER (30/70), which can be attributed to the regions. When the PBS/PER blends have PER contents
blends having a two-phase binary morphology, resulting in between 60 and 90 wt%, the PBS is in the form of a spherical
a large free volume. Therefore, the blends are compatible. dispersed phase of particle size in the region of 0.8–75 mm
Although the applicability of DMA for the determination and the PER forms a continuous phase, as shown in
of miscibility is limited, the degree of compatibility of Fig. 8(f)–(i). The relationships between the morphology and
blends can be determined by the width of the tan d peak tensile strength are further discussed in Section 3.4.
(DTa). In Table 4, it can be seen that the DTas of PBS and PER The sizes of spherical particles (island-phase size) in the
are 89 and 56  C, respectively, while those for the PBS/PER sea-island morphologies are increased as the concentration
blends are located in the region 85–65  C. The DTa values of the island-phase is increased, as shown in Fig. 8. For
for the PBS/PER blends decrease with increasing PER example, the island-phase size in the sea-island
content, indicating that they are compatible due to the morphology of PER-rich blends increases with increasing
effect of the even blending of PBS and PER. Notably, DTa of the PBS content (Fig. 8e–h). Examining the island-phase
the PBS/PER (70/30) blend has a relatively low value among size for the PBS and PER binary mixtures, it can be seen that
the blends, further indicating that this blend has excellent the PER island-phase in the PBS-rich blends consists of
compatibility, in agreement with the results in Section 3.1. larger spherical particles than the PBS island-phase in the
PER-rich blends at the same concentration of the island-
3.3. Morphologies of the blends phase. Thus, the particle sizes in PBS/PER (90/10) and PBS/
PER (10/90) are 3–4 mm and 0.8–3 mm, respectively, as
According to the DSC and DMA results, the blends with shown in Fig. 8(a) and (i). This may be due to the different
compositions in the range 70/30 > PBS/PER > 30/70 display diffusion rates of the chains in the process of nucleation
better compatibility than the other blends, with PBS/PER and growth. Because PER is a thermoplastic elastomer and
(70/30) showing the best compatibility. Fig. 8 shows that has high entropy, the PER macromolecular chains in the
most of the PBS/PER blends consist of two distinct phases (a PBS-rich blends assemble at a high diffusion rate, resulting
sea-island morphology) comprising a dispersed phase in the formation of large spherical particles.
(island-phase) and a continuous phase (sea-phase) (Fig. 8 On the basis of early DSC and DMA results, PBS/PER binary
(a), (b), and (e)–(i)). The PER island-phase in the PBS-rich blends have been considered as compatible; however, the
blends such as PBS/PER (90/10) (Fig. 8 (a)) is dispersed in SEM images of most of our PBS/PER blends reveal two-phase
the PBS sea-phase. Similarly, in PER-rich blends such as morphologies composed of sea-island and irregular fiber
PBS/PER (10/90), the PBS island-phase is dispersed in the shapes, except for PBS/PER (70/30). This is because all single-
PER sea-phase (Fig. 8 (i)). The PER component in the sea- phase polymer blends with compatibility would reveal areas
island morphology of PBS-rich blends such as PBS/PER (90/ rich in one component or another, a condition necessitated
10) and PBS/PER (80/20) is dispersed as spherical particles by the size of polymer molecules and the geometrical
of diameters 3–10 mm, as shown in Fig. 8 (a) and (b). PBS/ constraints imposed by covalent linking in the chain-like
PER (70/30) displays an apparently singular phase (close to macromolecules. The SEM images of most of our PBS/PER
a homogeneous morphology), as shown in Fig. 8 (c). PBS/ blends display areas rich in one component, such as the sea-
PER (60/40) displays an irregular fiber shape, as shown in island morphologies composed of areas rich in PER spherical
Fig. 8 (d). When the PER content in the blends exceeds particles dispersed in the PBS continuous phase. Therefore,
50 wt%, the sea-island morphology of the PBS-rich blends is the PBS/PER binary blends described herein are considered
reversed to form a sea-island morphology of PER-rich as compatible as opposed to miscible. In fact, most polymer
blends are compatible rather than miscible; indeed,
2.5
compatibility of a polymer blend is more useful than its
miscibility. Moreover, the SEM analysis also verified that the
PBS/PER (70/30) blend with an apparently singular phase
2.0 had the best compatibility, in accordance with the analyses
by the Couchman method, DSC, and DMA.

1.5 3.4. Tensile strength


Tan d

PBS Compatibility and morphology are associated with the


1.0 PBS/PER(90/10)
PBS/PER(70/30) components of polymer blends, and these in turn deter-
PBS/PER(50/50) mine the tensile strength. Accordingly, the compatibility,
PBS/PER(30/70)
PBS/PER(10/90) morphology, and composition affect the tensile strength
0.5 PER of PBS/PER blends. Table 5 lists the tensile strengths of all of
the samples.
0.0
The PER component in the PBS/PER blends is favorable for
-100 -50 0 50 100 elongation, but it diminishes the stiffness of the blends.
Temperature (°C) Furthermore, the initial moduli of the PBS/PER blends
decrease with increasing PER content, indicating that the PER
Fig. 7. Loss tangent (tan d) of PBS, PER and PBS/PER blends. component improves the softness of the PBS/PER blends. The
H.-Y. Tsi et al. / Polymer Testing 28 (2009) 875–885 883

Fig. 8. SEM patterns of PBS/PER blends.


884 H.-Y. Tsi et al. / Polymer Testing 28 (2009) 875–885

PBS-rich blends, which have PER contents below 20 wt% stress values do not decrease as the PBS content
such as PBS/PER (80/20) and PBS/PER (90/10), display a sea- is increased. Furthermore, the stress of PBS/PER (10/90) is
island morphology consisting of a PER island-phase in a PBS higher than that of pure PER. As mentioned above, this
sea-phase (Fig. 8(a) and (b)). These have ultimate stresses of is because the sea-island morphology of PBS/PER blends
around 26 MPa, which are close to that of pure PBS, but their consists of dispersed island-phase domains of PBS hard
strains are in excess of 450%, higher than that of pure PBS. segments, which reinforce the PER soft phase. Furthermore,
Accordingly, both of these PBS/PER blends retain stresses as shown in Fig. 8(f), PBS/PER (40/60) has the lowest ulti-
close to that of PBS, while allowing greater elongation than mate stress among the PER-rich blends due to the large size
PBS itself. This is because the sea-island morphology of the of its spherical hard phase, even though this blend has good
blends is similar to the morphology of elastomers reinforced compatibility. Accordingly, the effect of morphologies on
with fillers. PBS/PER (70/30), which displays an apparently the tensile strength is more important than the degree of
singular phase, has a high elongation above 600% and a ulti- compatibility in the PBS/PER blends.
mate stress lower than that of pure PBS of about 16 MPa.
Accordingly, the elongation of PBS/PER (70/30) corresponds 4. Conclusions
to elastic characteristics. Thus, a breakage cross-section of
the apparently singular phase under liquid nitrogen PBS/PER blends with compositions (wt/wt) ranging from
quenching presents several narrow strips with orientation 90/10 to 10/90 have been prepared in a twin-rotary mixer by
indicating tough break behavior, as can be seen in Fig. 8(c). the melt-blending process. The PBS, PER and PBS/PER blends
Thus, although PBS/PER (70/30) has a lower PER content than have two-phase structures, displaying glass and crystal
PBS/PER (60/40) or PBS/PER (50/50), it displays greater phase transition regions in their initial and melt-quenched
elongation and strength due to its single-phase morphology, DSC thermograms. The Tg values of all blends are at about
as shown in Table 5. PBS/PER (60/40) displays lower stress 35  C, which is close to those of PBS and PER in their DSC
and strain than the other PBS-rich blends and PBS itself, even thermograms. The PBS/PER blends display independent
though it has good compatibility, because it has an irregular crystal melting region at around 120 and 100  C, except for
fiber-shaped morphology, which results in a more extensive PBS/PER (70/30), the latter displaying the best compatibility.
interface and low adhesion between the PBS and PER. Miscibility and compatibility in the present study have been
Moreover, the morphology has no effect on the toughness of determined by DSC and DMA. Attempts have been made to
elastomers reinforced with the spherical particle fillers, as use both DSC and DMA to determine whether the PBS/PER
shown in Fig. 8(d). The PBS/PER (50/50) blend displays some blends displayed a single Tg, but the methods failed because
sea-phase of large size and irregular fiber-shaped morphol- the Tg of PBS is too close to that of PER. According to tests by
ogies, as shown in Fig. 8(e), which resulted in the lowest the Couchman method, DSC, and DMA, the PBS/PER blends
tensile strength because this morphology has the lowest are compatible, with compositions in the range 70/30 > PBS/
adhesion of the interface between the PBS and PER PER > 30/70 displaying good compatibility and PBS/PER (70/
components. 30) having the best compatibility. Furthermore, the tan d
The PER-rich blends, having PER contents in excess of values of PBS/PER blends in DMA have been found to
60 wt%, displayed high elongations above 600%, but low increase with increasing PER content, indicating that the
ultimate stresses below 7 MPa. The tensile strengths of shock or impact resistance of PBS is improved by adding PER.
PER-rich blends reveal typical characteristics of thermo- Most of the compatible PBS/PER blends SEM display two
plastic elastomers, because they have high PER contents phases in their SEM images, composed of sea-island and
and display a sea-island morphology that is similar to those irregular fiber-shaped morphologies, but PBS/PER (70/30)
of covalently cross-linked elastomers reinforced with displays an apparently singular phase. The compositions of
fillers, as can be seen in Fig. 8(e)–(i). Their SEM patterns the PBS/PER blends not only affect their tensile strengths, but
reveal that the dispersed PBS hard-phase (spherical hard- also their morphologies and compatibility. The PBS/PER
phase) is distributed throughout the continuous PER soft- blends having PER contents in excess of 60 wt% display
phase. The PER-rich blends having PER contents above typical characteristics of thermoplastic elastomers since
70 wt% display greater elongation than pure PER and their they exhibit sea-island morphologies similar to those of
covalently cross-linked elastomers reinforced with fillers.
Table 5 Furthermore, the PBS/PER (40/60) displays the lowest tensile
Tensile strength of PBS/PER blends. strength due to the large particle size of the PBS spherical
hard phase, even though this blend has good compatibility.
Code Initial Ultimate Ultimate
modulus (Mpa) stress (Mpa) elongation (%) Although PBS/PER (70/30) has a lower PER content than the
PBS 400.2 26.2 355
PER-rich blends, it displays elastic characteristics due to its
PBS/PER (90/10) 319.1 25.1 459 excellent compatibility and apparently singular phase.
PBS/PER (80/20) 263.8 26.1 488 Consequently, a cross-section of PBS/PER (70/30) under
PBS/PER (70/30) 183.7 16.5 675 liquid nitrogen quenching displays tough break behavior.
PBS/PER (60/40) 112.5 8.3 351
Furthermore, the initial moduli of the PBS/PER blends were
PBS/PER (50/50) 40.1 2.1 271
PBS/PER (40/60) 10.1 3.3 694 found to decrease with increasing PER content and the blend
PBS/PER (30/70) 10.2 4.3 1035 containing 60 wt% PER was found to display high elongation,
PBS/PER (20/80) 6.2 5.1 1085 indicating that the PER component is favorable for
PBS/PER (10/90) 6.7 7.2 1172
improving the softness and elongation of the PBS/PER
PER 5.1 6.6 979
blends.
H.-Y. Tsi et al. / Polymer Testing 28 (2009) 875–885 885

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