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ASSEMBLY PRODUCTS

The Loctite® brand offers a complete line of


one-part and two-part epoxy and urethane
adhesives for structural bonding, potting, and
encapsulating.
The Loctite® brand Hysol® line contains a wide
range of application-specific products designed
to outperform the competition in all aspects:
• Better Adhesion • Improved Clarity
• Better Flow • Higher Strength
• Less Odor • Greater Durability
From fast setting to high temperature
properties, Hysol® Epoxy and Urethane adhesives
offer a variety of performance benefits to meet
your assembly requirements.

BONDING
BONDING • EPOXY & URETHANE ADHESIVES

EPOXY & URETHANE ADHESIVES

EPOXY ADHESIVES Loctite® E-20HP™ Hysol® Loctite® E-30CL™ Hysol®


Epoxy Adhesive Epoxy Adhesive
Loctite® E-00CL™ Hysol® Fast Setting Glass Bonder
Epoxy Adhesive A high strength epoxy with a An ultra clear, low viscosity, impact
Low Odor 20-minute worklife. Off white, resistant epoxy with a 30-minute
A clear, flowable, fast setting epoxy toughened, high peel, high shear. worklife.
with a 5-minute worklife.

Loctite® E-20NS™ Hysol® Loctite® E-40FL™ Hysol®


Loctite E-00NS Hysol
® ™ ®
Epoxy Adhesive Epoxy Adhesive
Epoxy Adhesive Metal Bonder Flexible
Non-Sag A light tan, non-sag, high peel, A grey, impact resistant, toughened
A translucent, controlled flow, low high shear epoxy with a 20-minute epoxy with a 40-minute worklife.
odor epoxy with a 5-minute worklife.
worklife.
Loctite® E-60HP™ Hysol®
For the name and number of Epoxy Adhesive
Loctite® E-05CL™ Hysol® your nearest distributor, call: Toughened
Epoxy Adhesive 1-800-LOCTITE (562-8483) A high strength epoxy with a
Toughened 60-minute worklife. Off white, high
An ultra clear, high peel, low odor or use the “Distributor peel, high shear.
epoxy with a 5-minute worklife. Locator” on our web site at
www.loctite.com/distributor

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ASSEMBLY PRODUCTS
Loctite® E-60NC™ Hysol® Loctite® 615™ Hysol® Loctite® 9432NA™ Hysol®
Epoxy Adhesive Epoxy Adhesive Epoxy Adhesive
Electrically Non-Corrosive Sandable Non-Sag
A potting compound with a A high strength, low odor epoxy A grey, single component paste,
60-minute worklife. Black, opaque, with a 10-minute worklife. Blue, fast heat cure epoxy. Excellent high
low viscosity. cure, gap filling. temperature performance, excellent
chemical resistance, surface
insensitive.
Loctite® E-90FL™ Hysol® Loctite® 0151™ Hysol®
Epoxy Adhesive Epoxy Adhesive
Flexible Ultra Clear
URETHANE ADHESIVES
A grey, impact resistant, toughened A general purpose thixotropic
epoxy with a 90-minute worklife paste epoxy with a 50-minute Loctite® U-05FL™ Hysol®
worklife. Allows for extended Urethane Adhesive
adjustment time. High Strength
Loctite® E-120HP™ Hysol® A two-part, high performance
Epoxy Adhesive urethane adhesive for metal
Ultra Strength Loctite® 9433™ Hysol® bonding with a 5-minute worklife.
An amber, non-sag, aerospace Epoxy Adhesive Off white, highly flexible, impact
grade epoxy with a 120-minute Self-Leveling resistant, high peel, high shear.

BONDING • EPOXY & URETHANE ADHESIVES


worklife. A high strength epoxy with a
30-minute worklife. Cream in
color, flowable, toughened, high Loctite® U-09FL™ Hysol®
Loctite® E-214HP™ Hysol® peel resistance. Urethane Adhesive
Epoxy Adhesive Highly Flexible
High Strength A two-part, high performance
A one-component, heat cure epoxy. Loctite® 9430™ Hysol® urethane adhesive for plastic
Grey, temperature resistant, Epoxy Adhesive bonding with a 10-minute worklife.
non-sag. High Strength Ultra clear, impact resistant,
An off white, toughened, light high peel.
paste, high peel, high shear
Loctite® 608™ Hysol® strength epoxy with a NEW
Epoxy Adhesive 40-minute worklife. Loctite® U-09LV™ Hysol®
High Strength Urethane Adhesive
A fast setting, low odor epoxy Low Viscosity
with a 5-minute worklife. Cures
Loctite® 9460™ Hysol® A two-part, high performance
at room temperature to form a Epoxy Adhesive urethane adhesive for plastic
clear bondline. Non-Sag bonding with a 5-minute worklife.
A grey, impact resistant, high
viscosity, high peel, high shear
Loctite® D609™ Hysol® epoxy with a 30-minute worklife. REQUIRED
Epoxy Adhesive
EQUIPMENT
Ultra Clear
A high performance epoxy with a
Loctite® 9459™ Hysol® Equipment is sold separately.
Epoxy Adhesive Please refer to the Dispensing
5-minute worklife. Low odor, very section on pages 106 & 107
fast room temperature cure, heat High Temperature Resistance for a complete line of dual
cartridge dispensers and
resistant to 180°F. A one-component, heat cure mix nozzles.
epoxy. Low viscosity, self-leveling.
Light grey, excellent high
temperature performance,
excellent chemical resistance.

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ASSEMBLY PRODUCTS

Mix Ratio by Volume

Hardness (Shore D)
Peel Strength (piw)
Viscosity at 25°C

(resin:hardener)

Strength* (psi)
Overlap Shear
LOCTITE® BRAND HYSOL® EPOXY

Approvals
ADHESIVES PROPERTIES CHART

Features

Worklife

Agency
Tg (°C)
Color
Item
P R O D U C T Number Container

E-00CL™ 29289 50 ml dual cartridge Fast setting Clear Mixed - low 3-5 1:1 1-5 2,000- 20 80 CFIA
Hysol® 29290 200 ml dual cartridge Flowable Resin: 9,300 cP min. 4,000
29291 400 ml dual cartridge Low odor Hardener: 2,700 cP

E-00NS™ 29294 50 ml dual cartridge Non-sag Translucent Mixed - high 3-5 1:1 1-5 2,000- 20 80 CFIA
Hysol® 29295 200 ml dual cartridge Controlled flow Resin: 375,000 cP min. 4,000
29296 400 ml dual cartridge Low odor Hardener: 2,800 cP

E-05CL™ 29299 50 ml dual cartridge Toughened Ultra clear Mixed - low 3-5 1:1 5-30 2,000- 10 55 CFIA
Hysol® 29300 200 ml dual cartridge High peel Resin: 1,900 cP min. 4,000
SETTING

29301 400 ml dual cartridge Low odor Hardener: 2,800 cP


FAST

29302 5 gallon pail, resin


29303 5 gallon pail, hardener

608™ 83086 4 g foil pack Fast cure Clear Mixed - medium 5 1:1 N/A 2,000 – 80 –
Hysol® 83075 50 ml dual cartridge Clear Resin: 325,000 cP min.
83082 EPK 2.8 oz. kit High strength Hardener: 30,000 cP
83083 5 lb. kit

D609™** 83089 50 ml dual cartridge Fast cure Ultra clear Mixed - low 5 1:1 N/A 2,800 – 75 –
Hysol® Ultra clear Resin: 15,000 cP min.
High strength Hardener: 15,000 cP

615™ 83094 EPK 3.2 oz. kit Fast cure Blue Mixed - paste 10 1:1 N/A 2,500 – 65 –
Hysol® 83095 12 lb. kit Gap filling Resin: 700,000 cP min.
BONDING • EPOXY & URETHANE ADHESIVES

Sandable Hardener:140,000 cP

1C™ 83200 EPK 4 oz. kit General purpose White Mixed - paste 20 2.5:1 N/A 1,750 98 80 –
Hysol® 83202 4 lb. kit Gap-filling Resin: 235,000 cP min.
83201 17 lb. kit High temperature Hardener: 710,000 cP

1C-LV™ 83208 50 ml dual cartridge General purpose Light tan Mixed - medium 20 2:1 N/A 2,100 – 75 –
Hysol® 83207 200 ml dual cartridge Gap-filling Resin: 82,000 cP min.
Impact resistant Hardener: 36,200 cP

907™ 83098 EPK 2.3 oz. kit General purpose Light blue Mixed - medium 20 1:1 N/A 3,100 – 79 –
Hysol® Minimal surface Resin: 100,000 cP min.
GENERAL
PURPOSE

preparation Hardener: 150,000 cP

6C™ 83211 EPK 4 oz. kit General purpose Grey Mixed - paste 25 2.5:1 N/A 1,750 98 80 –
Hysol® 83212 17 lb. kit Bonds and seals Resin: 235,000 cP min.
Machineable Hardener: 710,000 cP
Gap-filling

11C™ 83186 EPK 4 oz. kit General purpose Black Mixed - paste 25 2.5:1 N/A 1,750 98 80 –
Hysol® Bonds and seals Resin: 235,000 cP min.
Machineable Hardener: 710,000 cP

0151™ 83069 50 ml dual cartridge General purpose Clear Mixed - light paste 50 2.7:1 N/A 1,850 58 85 –
Hysol® 83176 EPK 3.3 oz. kit Ultra clear Resin: 70,000 cP min.
83179 2.6 lb. kit Extended Hardener: 60,000 cP
83178 10.7 lb. kit work life

9460F™ 83225 50 ml dual cartridge Impact resistant Grey Mixed - paste 20 1:1 40† 3,800 – 80 –
Hysol® 83224 200 ml dual cartridge High shear Resin: 225,000 cP min.
High peel Hardener: 175,000 cP

E-20HP™ 29314 50 ml dual cartridge High strength Off white Mixed - medium 20 2:1 20-70 3,000- 60 80 CFIA
Hysol® 29315 200 ml dual cartridge Rubber toughened Resin: 65,000 cP min. 5,000
PERFORMANCE

29316 400 ml dual cartridge High peel Hardener: 7,000 cP


29317 5 gallon pail, resin High shear
HIGH

29318 5 gallon pail, hardener Fast setting

9433™ 83119 50 ml dual cartridge Self-leveling Cream Mixed - medium 30 2:1 45† 3,800 – 75 –
Hysol® High strength Resin: 174,000 cP min.
High peel Hardener: 115,000 cP

9430™ 83114 2 lb. kit High strength Off white Mixed - light paste 40 4:1 60† 4,700 – 75 –
Hysol® 83113 10 lb. kit High peel Resin: 300,000 cP min.
Hardener: 40 cP

* Tested on aluminum lap shears. ** Formerly Dexter® Hysol® 609. †ASTM D3167. N/A = Not available at time of printing. EPK = Epoxi-Patch® Kit.

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ASSEMBLY PRODUCTS
Mix Ratio by Volume

Peel Strength* (piw)

Hardness (Shore D)
Viscosity at 25°C

(resin:hardener)

Strength* (psi)
Overlap Shear
LOCTITE® BRAND HYSOL® EPOXY

Approvals
ADHESIVES PROPERTIES CHART

Features

Worklife

Agency
Tg (°C)
Color
Item
PRODUCT Number Container

9460™ 83129 50 ml cartridge High peel Grey Mixed - paste 40 1:1 35† 3,200 – 80 –
Hysol® 83128 200 ml cartridge Impact resistant Resin: 225,000 cP min.
83131 5 lb. kit High viscosity Hardener: 175,000 cP
83130 20 lb. kit Non-sag
83133 50 lb. pail, hardener
83134 50 lb. pail, resin

E-40FL™ 29304 50 ml dual cartridge Toughened Grey Mixed - medium 40 1:1 5-40 1,000- 30 75 CFIA
Hysol® 29305 200 ml dual cartridge Flexible Resin: 75,000 cP min. 3,000
29306 400 ml dual cartridge Impact resistant Hardener: 65,500 cP

9462™ 83142 50 ml cartridge Impact Resistant Beige Mixed - medium 50 1:1 20† 3,500 – 77 –
Hysol® 83135 200 ml cartridge Toughened Resin: 82,500 cP min.
Non-sag Hardener: 52,500 cP
PERFORMANCE

E-60HP™ 29319 50 ml dual cartridge High strength Off-White Mixed - medium 60 2:1 20-70 3,000- 70 80 CFIA
HIGH

Hysol® 29320** 200 ml dual cartridge Toughened Resin: 67,500 cP min. 5,000
29321 400 ml dual cartridge High peel Hardener: 7,000 cP
29322 5 gallon pail, resin High shear
29323 5 gallon pail, hardener

E-90FL™ 29309 50 ml dual cartridge Toughened Grey Mixed - medium 90 1:1 5-40 1,000- -5 60 CFIA
Hysol® 29310** 200 ml dual cartridge Flexible Resin: 71,500 cP min. 3,000
29311 400 ml dual cartridge Impact resistant Hardener: 19,000 cP

BONDING • EPOXY & URETHANE ADHESIVES


9460PB™ 83233 5 lb. kit Bonds printing Grey Mixed - paste 100 1:1 N/A 2,000 – – –
Hysol® 83232 20 lb. kit blanket stock Resin: 225,000 cP min.
High strength Hardener: 100,000 cP

E-120HP™ 29353 50 ml dual cartridge Ultra strength Amber Mixed - high 120 2:1 20-50 3,000- 90 85 CFIA
Hysol® 29354 200 ml dual cartridge Non-sag Resin: 41,500 cP min. 6,000
29355 400 ml dual cartridge Aerospace grade Hardener: 2,800 cP
29356 5 gallon pail, resin
29357 5 gallon pail, hardener

9739™ 83149 42 lb. pail, hardener High temperature Black Mixed - paste 90 3.3:1 N/A 2,500 – – –
TEMP.
HIGH

Hysol® 83150 168 lb. pail, resin resistance Resin: 1,400,000 cP min.
High chemical Hardener: 2,250,000 cP
resistance

E-20NS™ 29334 50 ml dual cartridge Metal bonder Light tan Mixed - paste 20 2:1 5-30 2,000- 87 90 CFIA
Hysol® 29335 200 ml dual cartridge Non-sag Resin: 60,000 cP min. 4,000
ADHESION

29336 400 ml dual cartridge High peel Hardener: 30,000 cP


SPECIFIC

29337 5 gallon pail, resin High shear


29338 5 gallon pail, hardener

E-30CL™ 29329 50 ml dual cartridge Glass bonder Ultra clear Mixed - low 30 2:1 5-30 2,000- 70 85 CFIA
Hysol® 29330 200 ml dual cartridge Low viscosity Resin: 10,500 cP min. 4,000
29331 400 ml dual cartridge Impact resistant Hardener: 2,200 cP

E-60NC™ 29324 50 ml dual cartridge Potting†† Black Mixed - low 60 1:1 1-5 1,000- 55 85 CFIA
Hysol® 29325 200 ml dual cartridge Electrically opaque Resin: 6,200 cP min. 3,000
POTTING

29326 400 ml dual cartridge non-corrosive Hardener: 13,000 cP


Low viscosity

9412™ 83108 2 lb. kit Potting†† Pink Mixed - low 60 3.5:1 35† 4,000 – 75 –
Hysol® 83107 10 lb. kit High strength Resin: 15,000 cP min.
Self-leveling Hardener: 40 cP

9459™ 83126 10 lb. can High temperature White Low 60 1 N/A 3,000 – – –
Hysol® resistance 39,000 cP min. part
Self-leveling
High chemical
resistance
ONE-PART

E-214HP™ 29339 30 ml cartridge High strength Grey Paste Heat 1 30-70 3,000- 120 85 –
Hysol® 29340 300 ml cartridge Temperature 150,000 cP cure part 6,000
resistant
Non-sag

9432NA™ 83217 2 lb. can Non-sag Grey Paste N/A 1 8 3,800 – 90 –


Hysol® 83216 55 lb. pail Surface insensitive 225,000 cP part
High temperature

* Tested on aluminum lap shears. † ASTM D3167. †† For additional potting and encapsulating products, refer to page 40. N/A = Not available at time of printing.
** Made-to-order item.

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ASSEMBLY PRODUCTS

Mix Ratio by Volume

Peel Strength* (piw)

Hardness (Shore D)
Viscosity @ 25°C

(resin:hardener)

Strength* (psi)
Overlap Shear
LOCTITE® BRAND HYSOL® URETHANE

Approvals
ADHESIVES PROPERTIES CHART

Features

Worklife

Agency
Tg (°C)
Color
Item
P R O D U C T Number Container

U-05FL™ 29348 50 ml dual cartridge Metal bonder Off white Mixed - low 5 1:2 5-30 1,000- 48 45 CFIA
Hysol® 29349 200 ml dual cartridge Highly flexible Resin: 640 cP minutes 3,000
29350 400 ml dual cartridge High strength Hardener: 35,000 cP
POLYURETHANES

U-09FL™ 29460 50 ml dual cartridge Plastic bonder Ultra clear Mixed - low 10 1:1 5-30 500- -20 45 –
Hysol® 29461 200 ml dual cartridge Highly flexible Resin: 10,000 cP minutes 2,000
29462 400 ml dual cartridge High peel Hardener: 1,150 cP
29370** 5 gallon pail, resin
29371** 5 gallon pail, hardener

U-09LV™ 38588 50 ml dual cartridge Plastic bonder Ultra clear Mixed - very low 10 1:1 N/A 500- N/A 45 –
Hysol® 38589 200 ml dual cartridge Highly flexible Resin: 920 cP minutes 2,000
38590** 5 gallon pail, resin High peel Hardener: 1,030 cP
NEW 38591** 5 gallon pail, hardener Low viscosity

* Varies with substrates.


** Made-to-order item.
BONDING • EPOXY & URETHANE ADHESIVES

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ASSEMBLY PRODUCTS
SUBSTRATE SELECTOR GUIDE

Loctite® brand Hysol® Structural Adhesives Bond to a Variety of Substrates


Simply determine which substrates you’re bonding and find the adhesive recommendations in the table below.
Refer to the previous charts for typical performance properties of the recommended adhesive. These
recommendations should be used as a starting point only. It is recommended to evaluate the selected product in your
application to determine suitability.

Metals Thermo- Thermoset Rubber Glass Ceramic Masonry Wood Leather Paper/
Plastics Plastics Hardboard

Metals E-20NS™ U-05FL™ E-20NS™ U-05FL™ E-30CL™ E-20HP™ E-20HP™ E-00NS™ U-05FL™ E-05CL™
E-214HP™ E-40FL™ E-20HP™ E-40FL™ E-20NS™ E-30CL™ E-120HP™ E-20HP™ E-40FL™ E-40FL™
U-05FL™ E-20HP™ E-120HP™ U-09LV™ U-05FL™ E-20NS™ E-20NS™ E-40FL™ U-09LV™ E-00CL™
9430™ 608™ 9460™ 0151™ 9430™ 9432NA™ 608™ 9460™ D609™

Thermo- U-05FL™ U-05FL™ U-05FL™ U-05FL™ U-05FL™ U-05FL™ E-40FL™ E-05CL™ U-05FL™ E-05CL™
Plastics E-40FL™ U-09LV™ U-09LV™ E-40FL™ U-09LV™ U-09LV™ E-05CL™ E-40FL™ U-09LV™ E-40FL™
E-20HP™ E-40FL™ E-40FL™ U-09LV™ E-40FL™ E-40FL™ E-20HP™ E-20HP™ E-40FL™ E-20HP™
615™ 615™ 615™ 9460™ 9460™ 9460™ 615™ 11C™ 9460™ 9433™

Thermoset E-20HP™ U-05FL™ E-20HP™ U-05FL™ E-30CL™ E-30CL™ E-20HP™ E-20HP™ E-05CL™ E-40FL™
Plastics E-20NS™ U-09LV™ E-120HP™ E-20HP™ U-05FL™ E-20HP™ E-120HP™ E-40FL™ U-09LV™ E-00CL™
E-120HP™ E-40FL™ E-214HP™ E-40FL™ E-00CL™ E-40FL™ E-00CL™ E-00NS™ E-40FL™ U-05FL™
615™ 615™ 615™ 9460™ 0151™ 9433™ 9432NA™ 11C™ 615™ D609™

BONDING • EPOXY & URETHANE ADHESIVES


Rubber U-05FL™ U-05FL™ U-05FL™ E-40FL™ U-05FL™ U-05FL™ E-40FL™ E-40FL™ U-05FL™ E-40FL™
E-40FL™ U-09LV™ E-40FL™ E-90FL™ E-40FL™ E-40FL™ E-90FL™ E-05CL™ U-09LV™ E-05CL™
U-09LV™ E-40FL™ E-20HP™ U-05FL™ U-09LV™ U-09LV™ E-05CL™ E-20HP™ E-40FL™ U-09LV™
9460™ 9460™ 9433™ 9460™ 9460™ 9460™ 9460™ 9433™ 9460™ 9460™

Glass E-20NS™ U-05FL™ E-00CL™ E-05CL™ E-30CL™ E-30CL™ E-30CL™ E-30CL™ E-40FL™ E-05CL™
E-30CL™ U-09LV™ E-30CL™ U-05FL™ E-00CL™ E-20NS™ E-00NS™ E-40FL™ E-05CL™ E-40FL™
U-05FL™ E-40FL™ U-05FL™ U-09LV™ U-09LV™ U-05FL™ E-20HP™ E-00CL™ U-09LV™ E-30CL™
0151™ 9460™ D609™ 615™ D609™ 0151™ 0151™ D609™ 615™ 9460™

Ceramic E-20NS™ U-05FL™ E-40FL™ U-05FL™ E-30CL™ E-20HP™ E-00NS™ E-20HP™ E-40FL™ E-40FL™
E-30CL™ U-09LV™ E-20HP™ U-09LV™ E-00CL™ E-30CL™ E-20HP™ E-40FL™ E-05CL™ E-05CL™
E-20HP™ E-40FL™ E-30CL™ E-40FL™ U-05FL™ E-120HP™ E-20NS™ E-00NS™ U-09LV™ E-00CL™
9430™ 9460™ 9433™ 9460™ D609™ 9433™ 608™ 608™ 9460™ D609™

Masonry E-20NS™ E-40FL™ E-20HP™ E-40FL™ E-30CL™ E-00NS™ E-20HP™ E-20HP™ E-05CL™ E-05CL™
E-20HP™ E-20HP™ E-120HP™ E-90FL™ E-00NS™ E-20HP™ E-00NS™ E-00NS™ E-40FL™ E-00CL™
E-120HP™ E-05CL™ E-00CL™ E-05CL™ E-20HP™ E-20NS™ E-120HP™ E-40FL™ U-05FL™ E-20HP™
9433™ 9433™ D609™ 615™ 0151™ 9433™ 608™ 9433™ 9460™ D609™

Wood E-20HP™ E-40FL™ E-20HP™ E-40FL™ E-30CL™ E-20HP™ E-20HP™ E-00CL™ E-05CL™ E-00CL™
E-40FL™ E-05CL™ E-40FL™ E-05CL™ E-40FL™ E-40FL™ E-00NS™ E-20HP™ E-40FL™ E-20HP™
E-00NS™ E-20HP™ E-00NS™ E-20HP™ E-00CL™ E-00NS™ E-40FL™ E-40FL™ E-90FL™ E-40FL™
9433™ 11C™ 11C™ 9433™ 0151™ 608™ 608™ 11C™ 615™ D609™

Leather E-40FL™ U-05FL™ E-05CL™ U-05FL™ E-40FL™ E-40FL™ E-05CL™ E-05CL™ U-05FL™ E-05CL™
U-05FL™ U-09LV™ U-09LV™ U-09LV™ E-05CL™ E-05CL™ E-40FL™ E-40FL™ U-09LV™ E-40FL™
U-09LV™ E-40FL™ E-40FL™ E-40FL™ U-09LV™ U-09LV™ U-05FL™ E-90FL™ E-40FL™ U-05FL™
9460™ 9460™ 9460™ 9460™ 9460™ 9460™ 615™ 9460™ 9460™ 9460™

Paper/ E-40FL™ E-40FL™ E-40FL™ E-40FL™ E-05CL™ E-40FL™ E-05CL™ E-00CL™ E-05CL™ E-05CL™
Hardboard E-05CL™ E-05CL™ E-05CL™ E-05CL™ E-40FL™ E-05CL™ E-00CL™ E-20HP™ E-40FL™ E-40FL™
E-00CL™ E-20HP™ U-05FL™ U-09LV™ E-30CL™ E-00CL™ E-20HP™ E-40FL™ U-05FL™ E-00CL™
D609™ 9433™ 9460™ 9460™ 0151™ D609™ D609™ 9460™ 615™ D609™

Thermoplastics: ABS, PC, Acrylic, Nylon, SAN, PVC Thermoset Plastics: Epoxy, Phenolic, Polyester, DAP Rubber: Butyl, Neoprene, Nitrile, SBR, Natural, EPDM

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