LMDCi SPARE PARTS PDF

GLOBAL DRILLING PRODUCTS
Copyright © 2013 Boart Longyear. All rights reserved.
DCi SYSTEM
SPARE PARTS MANUAL
February 2014
STANDARD CONFIGURATION
DCi Spare Parts (Standard Configuration)
Contents
9.1 DCi Critical Spares List............................................................................... 3
9.2 DCI Spare Parts — Control Panel............................................................... 5
5303260 Control Panel........................................................................... 5
5304788 Control Panel and Electrical Component Set.......................... 6
5306110 Stand Assembly....................................................................... 7
9.3 DCi Spare Parts — Pilot Hydraulic Module............................................... 9
5305200 Pilot Hydraulics........................................................................ 9
5305198 Enclosure............................................................................... 11
5306090 Pilot Manifold......................................................................... 12
5306091 Pressure Reducing Valve...................................................... 13
5305038 Fine Feed Manifold................................................................ 14
5303272 Flow Control Valve................................................................ 16
5303271 Pressure Reducing Valve...................................................... 17
5303269 Poppet Valve......................................................................... 18
5305040 Hose Group, LM-DCi Pilot Control........................................ 19
5306000 Cable Group, Pilot Hydraulics DCi........................................ 21
9.4 DCi Spare Parts — Rig Upgrades............................................................. 23
5305631 Rotation Unit Sensors, DCi.................................................... 23
5305632 Reduced LS Pressure Assembly, DCi................................... 24
5305550 Reduced Pressure Manifold.................................................. 25
5305624 Proport Inverse Pressure Relief Valve.................................. 26
5305863 Hose Group, LM-DCi Reduced Pressure.............................. 27
5305633 Water Pump Sensor, DCi...................................................... 28
5306092 Wireline Counter.................................................................... 29
3004417 Kit – Accumulator Drain......................................................... 30
5305248 Perimeter Laser Beam........................................................... 31
9.5 DCi Spare Parts — Linear Transducer Groups....................................... 34
5306254 Linear Transducer Group, 1.8m............................................ 34
5305295 Linear Transducer Mounting Group, 700 Series................... 36
5305322 Linear Transducer Mounting Group, 1300 Series................. 38
1
Boart Longyear is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
9.6 DCi Spare Parts — Water Swivel.............................................................. 40

5305582 Water Swivel, DCi.................................................................. 40
9.7 DCi Spare Parts — Towing Group............................................................ 41
5305827 Towing Group, Power Pack, DCi........................................... 41
2
9.1 DCi Critical Spares List

Masterpart Component Quantity
Description
Part Number Part Number
5304788 CONTROL PANEL + ELECTRICAL COMP SET

5305033 JOYSTICK 1
5305163 BUTTON, GREEN 2
5305164 SWITCH, 2 POSITION 1
5305166 POTENTIOMETER 3
5305167 BUTTON, EMERGENCY STOP 1
5305626 BUTTON, START/STOP 1
5305627 BUTTON, RESET 1
3001689 BRIDGING PLUG, 10 PIN 1
5306135 BRIDGING PLUG, 4 PIN 1
5306131 INTERCONNECTING CABLE [X10 & X12] 1
5305200 PILOT HYDRAULICS ASM

5301966 I/O MODULE CR2031 1
5302493 I/O MODULE CR2032 1
5306000 CABLE GROUP, PILOT HYDRAULICS DCi 1
5306090 PILOT MANIFOLD ASSEMBLY

5306091 PRESSURE REDUCING VALVE 4
5305038 FINE FEED MANIFOLD ASSEMBLY

5303267 PRESSURE SENSOR 2
5303272 FLOW CONTROL VALVE 1
5303271 PRESSURE REDUCING VALVE 1
5303269 POPPET VALVE 1
5303276 WATER PRESSURE SENSOR 1
5305631 ROTATION UNIT SENSORS ASSEMBLY, DCi

5305293 PROXIMITY SENSOR 1
5305573 ROD END PROXIMITY SENSOR 1
5305600 CABLE 1
5305601 CABLE 1
5305550 MANIFOLD ASM, REDUCED PRESSURE

5305624 PRESSURE RELIEF VALVE 1
5305594 CABLE 1
3
Masterpart Component
Details Quantity
Part Number Part Number
5305633 WATER PUMP SENSOR ASSEMBLY, DCi

5305293 PROXIMITY SENSOR 1
5305598 CABLE 1
5306092 WIRELINE COUNTER ASM

5306077 ROTATION POSITION MAGNET 1
5306080 ROTATION SENSOR 1
5305597 CABLE 1
5305248 LASER BEAM, PERIMETER

5305603 CABLE ASSEMBLY 1
5305247 WARNING LIGHT 1
5306254 LINEAR TRANSDUCER GROUP 1.8M

5305355 LINEAR TRANSDUCER 1
5305030 SPLITTER BOX 1
5305574 MAGNET 1
5305599 CABLE 1
5305582 WATER SWIVEL ASM, DCi

5304962 BEARING 1
24243 BRG, DEEP GROOVE BALL ONE SEAL 1
3546525 SWIVEL SEALU/G HIGH SPEED WATER SWIVEL 2
4
9.2 DCI Spare Parts — Control Panel PARTS MANUAL INFORMATION - NOT REQUIRED FOR MANUFACTURING
CONTROL PANEL ASM

5303260
REAR VIEW OF CABINET
SEE DETAIL DETAIL A

8
3 5
2
6
1
DETAIL A
ITEM QTY PART NO DESCRIPTION

1 1 5306110 STAND ASSEMBLY
2 1 5305941 FRAME WELDMENT, CONTROL PANEL
3 1 5304788 CONTROL PANEL + ELECTRICAL COMP SET
4 1 5306112 COVER, CONTROL PANEL ALUMINIUM
5 2 3070197 HINGE ASSEMBLY
6 2 3003652 HINGE PIN
7 2 3070225 LATCH, QUARTER TURN
8 1 3003265 MASS NAMEPLATE
REFERENCE PARTS:
[X10] - INTERCONNECTING CABLE: 5306131
[X12] - INTERCONNECTING CABLE: 5306131
Rev. D
5
PARTS MANUAL INFORMATION - NOT REQUIRED FOR MANUFACTURING
CONTROL PANEL + ELECTRICAL COMP SET

5304788
2 3 1
7
9
27
8 15
4 4
10 6
7 5
5 8
8 11 8 12 5 8 28
14
24
17
16
18 19 19 26 18 23
13 25
ITEMS 20, 21 & 22 NOT SHOWN ON DIAGRAM Rev. D
6
CONTROL PANEL + ELECTRICAL COMP SET

5304788

1 1 5304786 CONTROL PANEL ENCLOSURE
2 1 5301523 DISPLAY SCREEN, DCi
3 1 5303273 DISPLAY SCREEN MOUNTING KIT
4 2 5305033 JOYSTICK
5 3 5305163 BUTTON, GREEN
6 1 5305164 SWITCH, 2 POSITION
8 5 5305166 POTENTIOMETER
9 1 5305167 BUTTON, EMERGENCY STOP
11 1 5305626 BUTTON, START/STOP
12 1 5305627 BUTTON, RESET
13 1 3001689 BRIDGING PLUG, 10 PIN
14 1 5305162 VENT
15 1 5305570 CONNECTOR, USB
16 3 SCREW, BUTTON SH M5-0.8x10 G12.9 ZP
17 1 5306223 NAMEPLATE, DCI CONNECTIONS
18 2 5305793 RECEPTACLE ASM, BAYONET 7 PIN FEMALE
19 2 5305794 RECEPTACLE ASM, THREAD 10 PIN FEMALE
20 2 5301525 CONTROLLER CABLE
21 1 5303293 SAFETY RELAY
22 1 CONTROLLER, DCi VERSION 1
23 1 5306130 RECEPTACLE ASM, BAYONET 7 PIN MALE
24 1 5306145 ADAPTOR 90 DEG DCi
25 1 5306135 BRIDGING PLUG, 4 PIN
26 1 5306146 RECEPTACLE ASM, BAYONET 4 PIN FEMALE
27 1 5306225 LABEL, DCi DISPLAY
28 1 5306224 LABEL, DCi CONTROLS
ITEMS 20, 21 & 22 NOT SHOWN ON DIAGRAM Rev. D
7
STAND ASSEMBLY
5306110
5
4
1 3

1 1 5306108 STAND BASE
2 1 5306109 SUPPORT, ALUMINIUM
3 1 5306107 REMOVABLE LEG
4 2 81975 PIN WELDMENT
5 2 66141 R-CLIP 20 SHAFT
Rev. A
8
9.3 DCi Spare Parts — Pilot Hydraulic Module PARTS MANUAL INFORMATION - NOT REQUIRED FOR MANUFACTURING
PILOT HYDRAULICS ASM

5305200
12 7 6 15
14
12
19
9
8 11
9 11 2
8
10 4 18 10 5 1
NOTE:
FRONT COVER IN ASSEMBLY 5305198 NOT SHOWN.
ITEMS 16 & 17 NOT SHOWN ON DIAGRAM.
ONLY 1 PIECE OF ITEM 18 SHOWN ON DIAGRAM, SECOND PIECE ASSEMBLED
ON POWERPACK.
Rev. E
9
PILOT HYDRAULICS ASM

5305200

1 1 5305198 ENCLOSURE ASSEMBLY
2 1 5306090 PILOT MANIFOLD ASSEMBLY
3 1 5305038 FINE FEED MANIFOLD ASSEMBLY
4 1 5305039 PILOT MANIFOLD NAMEPLATE
5 1 5305042 FINE FEED NAMEPLATE
6 2 5301966 I/O MODULE CR2031
7 1 5302493 I/O MODULE CR2032
8 8 WASHER, FLAT M10 ZP
9 8 WASHER, SPRING M10 ZP
10 8 C/SCR, HH M10-1.5x20 G8.8 ZP
11 8 C/SCR, HH M10-1.5x40 G8.8 ZP
12 9 C/SCR, SH M5-0.8x30 G12.9 ZP
14 1 5305758 TUBE SPANNER 27 x 30
15 1 5306228 TUBE SPANNER 30 x 36
16 1 5305040 HOSE GROUP
17 1 5306000 CABLE GROUP, PILOT HYDRAULICS DCi
18 2 5306569 BUSH CONDUIT
19 1 5306193 I/O NAMEPLATE
Rev. E
10
ENCLOSURE ASSEMBLY
14 6 5305198 15
12 17 11
9
16
3
13
15
7
11
4
11 18 1 17 12 14 11 15

1 1 5305043 PILOT SUPPORT FRAME
3 4 5305561 PILOT SUPPORT TOP PLATE
4 1 5305199 VALVE MOUNTING PLATE
5 2 3004821 RING BOLT 630kg
6 1 5305563 TOP COVER
7 1 5305562 FRONT COVER
8 2 5003666 HANDLE, FLUSH PULL
9 2 5305671 SIDE COVER
15 16 SCREW, BUTTON SH M10-1.5x20 G12.9ZP
16 8 C/SCR, SH M10-1.5x25 G12.9 ZP
17 4 C/SCR, HH M16-2.0x30 G8.8 ZP
Rev. B
11
PILOT MANIFOLD ASSEMBLY

5306090
VALVE INSTALLATION
2 TORQUE 12-17Nm
4
1

1 1 5305035 PILOT MANIFOLD
2 10 5306091 PRESSURE REDUCING VALVE
3 11 ADAP, HYD 90 6JIC-6ORB
4 2 ADAP, HYD PLUG HH 6 ORB
5 1 ADAP, HYD STR 6JIC 6ORB
Rev. A
12
PRESSURE REDUCING VALVE

5306091

1 1 5306025 PRESSURE REDUCING VALVE SEAL KIT
Rev. A
13
FINE FEED MANIFOLD ASSEMBLY

5305038
VALVE INSTALLATION
TORQUE 45Nm VALVE INSTALLATION
8 7 TORQUE 80Nm
4 VALVE INSTALLATION
5 TORQUE 50Nm
2 3
13 2
12
9 10 9 1
VALVE INSTALLATION
6 TORQUE 50Nm
11 10
Rev. C
14
FINE FEED MANIFOLD ASSEMBLY

5305038

1 1 5305037 FINE FEED MANIFOLD
2 3 ADAP, HYD STR 6 JIC - 4 ORB
3 3 ADAPTOR 1/4 BSPP x 9/16 JIC M/F
4 3 5303267 PRESSURE SENSOR
5 1 5303272 FLOW CONTROL VALVE
6 1 5303271 PRESSURE REDUCING VALVE
7 1 5303269 POPPET VALVE
8 1 5303276 WATER PRESSURE SENSOR
9 5 ADAP, HYD 90 4 JIC - 4 ORB
10 3 ADAP, HYD STR 4 JIC - 4 ORB
11 2 NIPPLE 7/8 UN O-RING X 3/4 JIC
12 1 PLUG 5/16" UNO SOC HD
13 2 ADAP, HYD PLUG HH 4 ORB
Rev. C
15
FLOW CONTROL VALVE

5303272

1 1 5304793 SOLENOID COIL
2 1 5306022 FLOW CONTROL VALVE SEAL KIT
Rev. B
16
PRESSURE REDUCING VALVE

5303271

2 1 5306023 PRESSURE REDUCING VALVE SEAL KIT
Rev. B
17
POPPET VALVE
5303269

2 1 5306024 POPPET VALVE SEAL KIT
Rev. C
18
HOSE GROUP
LM – DCi PILOT CONTROL
PART No. 5305040
ITEM DESCRIPTION PART No. QTY.
FINE FEED MANIFOLD TO POWER PACK MODULE BULKHEAD
1 FINE FEED MANIFOLD RH2 PORT TO POWER PACK ROD HOLDER

HOSE ASSEMBLY 1/2” ID X 1110 5305533 1
LABELLED ROD HOLDER BOTH ENDS
2 FINE FEED MANIFOLD GAUGE PORT TO POWER PACK GAUGE

LABELLED GAUGE MID LENGTH
3 FINE FEED MANIFOLD FC2 PORT TO POWER PACK FC2

LABELLED FC2 MID LENGTH



7 FINE FEED MANIFOLD MFA PORT TO POWER PACK BULKHEAD FEED A TEE
HOSE ASSEMBLY-TEST 2mm ID X 600 5305916 1
ADAPTOR INLINE 1-1/16 JIC M/F X M16-2 TEST 3070564 1
LABELLED MFA MID LENGTH
8 FINE FEED MANIFOLD MFB PORT TO POWER PACK BULKHEAD FEED B TEE
HOSE ASSEMBLY-TEST 2mm ID X 450 5305915 1
ADAPTOR INLINE 1-1/16 JIC M/F X M16-2 TEST 3070564 1
LABELLED MFB MID LENGTH
SOLENOID MANIFOLD TO POWER PACK MODULE BULKHEAD
9 SOLENOID MANIFOLD WP1 PORT TO POWER PACK WP1

LABELLED WP1 MID LENGTH
10 SOLENOID MANIFOLD PP7 PORT TO POWER PACK PP7

LABELLED PP7 MID LENGTH
5305040_c_spares.docx
Page 1 of 2
19
HOSE GROUP
LM – DCi PILOT CONTROL
PART No. 5305040
11 SOLENOID MANIFOLD CPD PORT TO POWER PACK CPD

LABELLED CPD MID LENGTH

13 SOLENOID MANIFOLD WL1 PORT TO POWER PACK WL1

LABELLED WL1 MID LENGTH
14 SOLENOID MANIFOLD WL2 PORT TO POWER PACK WL2

LABELLED WL2 MID LENGTH
15 SOLENOID MANIFOLD PPX PORT TO POWER PACK PPX CP

LABELLED PPX MID LENGTH





24 LABEL GROUP, SS TAG LM-DCi 5305044 1
5305040_c_spares.docx
Page 2 of 2
20
CABLE GROUP, PILOT HYDRAULICS DCi

PART No. 5306000
1 CABLE, VALVE DEUTSCH - M12 PWM 1.0m 5305999 8

M12 CONNECTORS AT I/O MODULES,
K40 DEUTSCH CONNECTORS AT FTDRE4K PRESSURE
REDUCING VALVES ON PILOT MANIFOLD (10 PLACES)
LABELS
“FWD. ROTATION FLOW (PP1), Node 21.1, Y1103”
“REV. ROTATION FLOW (PP2), Node 21.2, Y1108”
“FWD. FEED FLOW (PP3), Node 21.3, Y1113”
“REV. FEED FLOW (PP4), Node 21.4, Y1118”
“W/LINE OUT FLOW (WL1), Node 22.1, Y1303”
“W/LINE IN FLOW (WL2), Node 22.2, Y1308”
“WATER PUMP FLOW (WP1), Node 22.3, Y1314”
“TORQUE (PPX), Node 22.5, Y1326”
1A CABLE, VALVE DEUTSCH - M12 ON/OFF 1.0m 5306389 2

M12 CONNECTORS AT I/O MODULES,
K40 DEUTSCH CONNECTORS AT FTDRE4K PRESSURE
REDUCING VALVES ON PILOT MANIFOLD (10 PLACES)
LABELS
“DRILLING/ROD HANDLING (PP9), Node 23.2, Y1509”
“FEEDING PULLING (PP5), Node 23.4, Y1520”
2 CABLE, SENSOR M12 - M12 WATER PRESSURE 0.8m 5305592 1

M12 M CONNECTOR AT I/O MODULE,
M12 F CONNECTOR AT HDA44Z6 WATER
PRESSURE TRANSMITTER ON FINE FEED MANIFOLD.
LABEL
“WATER PRESSURE TRANSMITTER (MWP), Node 23.7, B1536”
3 CABLE, SENSOR M12 - M12 HYDRAULIC PRESSURE 1.0m 5305593 3

M12 MALE CONNECTOR AT I/O MODULE,
M12 FEMALE CONNECTOR AT PA3020 PRESSURE
SENSORS ON FINE FEED MANIFOLD (3 PLACES)
LABELS
“CIRCUIT PRESSURE SENSOR (GAUGE), Node 23.5, B1526”
“HOLDBACK PRESSURE SENSOR (MFB), Node 23.3, B1514”
“FINE FEED PRESSURE SENSOR (MFA), Node 23.1, B1504”
5306000_D_SPARES
Page 1 of 2
21

PART No. 5306000
4 CABLE, OUTPUT M12 - 2 WIRE START/STOP 5.0m 5305595 1

M12 CONNECTOR AT I/O MODULE,
2 WIRES TO STARTER.
(SEE THE RELEVANT STARTER UPGRADE INSTRUCTIONS.)
LABEL
“POWER PACK REMOTE START/STOP, Node 23.8”
5 CABLE, VALVE JUNIOR TIMER - M12 PMW 1.0m 5306390 2

JNR TIMER CONNECTOR AT FINE FEED MANIFOLD (3 PLACES)
VALVES: MVPPM22(FFP), QNPPM22(FFF), SVSPM33(RH)
LABELS
“FINE FEED PRESSURE (FFP), Node 21.5, Y1126”
“FINE FEED FLOW (FFF), Node 21.7, Y1136”
5A CABLE, VALVE JUNIOR TIMER - M12 ON/OFF 1.0m 5305596 1

JNR TIMER CONNECTOR AT FINE FEED MANIFOLD (3 PLACES)
VALVES: MVPPM22(FFP), QNPPM22(FFF), SVSPM33(RH)
LABELS
“ROD HOLDER (RH), Node 23.6, Y1532”
6 CABLE, JUMPER M12 CANBUS, 5m 5305567 1

FROM ‘CAN IN’ PORT OF I/O MODULE NODE 23
TO STARTER. (SEE THE RELEVANT DCi ELECTRICAL
DIAGRAM AND STARTER UPGRADE INSTRUCTIONS)
LABEL
“CAN NET 2, Node23 CAN-in”
7 CABLE, JUMPER M12 CANBUS, 0.3m 5304188 2

AT ‘CAN in’ OR ’CAN out’ PORTS OF I/O MODULES -
- TO DAISY-CHAIN NODES 21-22 & 22-23 (2 PLACES)
LABELS
“Node 22 CAN OUT, Node 21 CAN IN”
“Node 23 CAN OUT, Node 22 CAN IN”
8 PLUG, TERMINATING M12 CANBUS 5304189 1

AT ‘CAN out’ PORT OF I/O MODULE NODE 21
5306000_D_SPARES
Page 2 of 2
22
9.4 DCi Spare Parts — Rig Upgrades PARTS MANUAL INFORMATION - NOT REQUIRED FOR MANUFACTURING
ROTATION UNIT SENSORS ASSEMBLY, DCi

5305631
8 10
6 7 4
2 11 3 12 5
1
ITEM 11 & 12 NOT SHOWN ON DIAGRAM

1 1 5305709 BRACKET
2 1 5305293 PROXIMITY SENSOR
3 1 5305573 ROD END PROXIMITY SENSOR
4 1 5306249 HQ ROD GUIDE
5 4 C/SCR, SH M5-0.8x35 G12.9 ZP
7 4 L/NUT, NYLOK M5-0.8 G8.8 ZP
8 4 C/SCR, HH M10-1.5x25 G8.8 ZP
9 2 C/SCR, SH M10-1.5x45 G12.9 ZP
11 1 5305600 CABLE
12 1 5305601 CABLE
Rev. C
23
8 7 6 5 4 3 2 1
24
USED ON ITEM DESCRIPTION PART NO QTY
1 MANIFOLD ASM, REDUCED PRESSURE, DCI 5305550 1
F 2 HOSE GROUP, REDUCE PRESSURE Dci 5305863 1 F
NOTE:
ITEM 2 NOT SHOWN IN ASSEMBLY
POWER PACK
REF.
E E

D D
DETAIL A
C C
SCALE 1:10
PRIME AND PAINT ALL EXPOSED UNTREATED STEEL

SURFACES AFTER ASSEMBLY, UNLESS OTHERWISE
STATED, AS PER BOART LONGYEAR SPECIFICATION
5004256. PAINT COLOUR TO MATCH MATING PARTS. 1
B B
REFER TO SPECIFICATION 3000899
FOR FASTENER TIGHTENING TORQUE FIGURES SECTION A-A
SCALE 1:2
THE DESIGNS, CONSTRUCTIONS, ARRANGEMENTS,

DO NOT SCALE DISCLOSURES, AND DEVICES SHOWN OR DEFINED MATERIAL
IN THE PROPOSAL, DRAWINGS, OR SKETCHES
REDUCED LS PRESSURE ASSEMBLY, DCi
UNLESS OTHERWISE SPECIFIED: BEARING THIS LEGEND, ARE SUBMITTED IN CONFIDENCE
ALL DIMENSIONS IN mm's WITH THE UNDERSTANDING THAT SUCH DESIGNS,
-
PERMISSIBLE TOLERANCES ON CONSTRUCTIONS, ARRANGEMENTS, DISCLOSURES,
AND DEVICES SHALL NOT BE UTILIZED IN WHOLE
DIMENSIONS: OR IN PART BY ANY PERSON FIRM OR
CORPORATION WITHOUT THE PRIOR WRITTEN
A DRILLED HOLE DIAM: 0.4 PERMISSION OF THE BOART LONGYEAR COMPANY SCALE N.T.S. DATE 14NOV12 DRG SIZE A2 A
GENERAL DIMENSION 0.4 MODEL BY CS SHEET 1 OF 1
A 14NOV12 130768 RELEASED DETAIL BY DRG NO.
ANGULAR DIMENSION 1 BOART LONGYEAR CS
ISSUE DATE ECN No RELEASED FOR / REVISION WT (kg)
5305632
8 7 6 5 4 3 2 1
MANIFOLD ASM, REDUCED PRESSURE

5305550
13 12
5
10 9
2
VALVE INSTALLATION
6 TORQUE 15Nm
10 11
1
VALVE INSTALLATION
TORQUE 50Nm
8 REF: 3002514
7
5
ITEM 8 NOT SHOWN ON DIAGRAM

1 1 5305551 MANIFOLD
2 1 5305568 BRACKET
3 1 94963 SEALING WASHER
4 1 5305624 PRESSURE RELIEF VALVE
5 2 ELBOW, 90 9/16 JIC x 1/4 BSPP M-M
6 1 5305795 SHUTTLE VALVE
7 1 NIPPLE, 1/4BSPP - 9/16JIC M-M
8 1 5305594 CABLE
11 2 C/SCR, HH M10-1.5x25 G8.8 ZP
12 2 C/SCR, HH M10-1.5x35 G8.8 ZP
13 2 NUT, HEX M10-1.5 G8.8 ZP
Rev. B
25
PRESSURE RELIEF VALVE

5305624

2 1 5306055 PRESS RELIEF VALVE SEAL KIT
Rev. A
26
HOSE GROUP
LM – DCi REDUCED PRESSURE
PART No. 5305863
REDUCED LS PRESSURE MANIFOLD FMB PORT TO POWER PACK

M4 VALVE FEED SECTION LS B (LOWER) PORT
1 HOSE ASSEMBLY 1/4” ID X 520 5305870 1

LABELLED FMB MIDWAY
2 NIPPLE 1/4" BSPP X 9/16” JIC 82734 1
REDUCED LS PRESSURE MANIFOLD RMB PORT TO POWER PACK

M4 VALVE ROTATION SECTION LS B (LOWER) PORT

LABELLED RMB MIDWAY
4 ADAPTOR INLINE 9/16 JIC M/F X M16-2 TEST 3070094 1
5 NIPPLE 1/4" BSPP X 9/16” JIC 82734 1
REDUCED LS PRESSURE MANIFOLD T PORT TO POWER PACK

ROTATION MANIFOLD DRAIN PORT

LABELLED T MIDWAY
7 NIPPLE 9/16” UNO X 9/16” JIC 36465 1
8 LABEL GROUP, SS TAG, LM-DCi 5305869 1
5305863_spares.docx
Page 1 of 1
27
WATER PUMP SENSOR ASSEMBLY, DCi

5305633
9
3
7 8
6 4 1
ITEM 5 NOT SHOWN IN DIAGRAM

1 1 5305243 SENSOR SLEEVE
2 1 93858 GRUB SCREW
3 1 5306056 BELL HOUSING
4 1 5305293 PROXIMITY SENSOR
5 1 5305598 CABLE
6 1 5306062 COVER
7 2 C/SCR, HH M6-1.0x12 G8.8 ZP
9 1 3670327 SEAL, SHAFT
Rev. D
28
WIRELINE COUNTER ASM

5306092
4 6 10 5 3 8 7
8 9 2 1

1 1 5306081 MAGNET MOUNT
2 1 5306077 ROTATION POSITION MAGNET
3 1 5306082 SENSOR MOUNT
4 1 5306080 ROTATION SENSOR
5 1 5306098 LOOP CLAMP
6 1 5305597 CABLE
7 1 GREASE NIPPLE 45
8 4 C/SCR, SH M4-0.7x20 G12.9 ZP
9 4 C/SCR, HH M8-1.25x50 G8.8 ZP
Rev. A
29
 
 

KIT – ACCUMULATOR DRAIN

LM55/75/90
PART No. 3004417 ISSUE 1. EO14534
1 TEE 9/16” JIC F-M-M 38906 2

2 ADAPTOR ¼” BSPP x 9/16” JIC M-F 86093 1
3 VALVE NEEDLE ¼” BSPP 3070806 1
4 NIPPLE ¼” BSPP x 9/16” JIC 82734 1
5 ELBOW 90° 9/16” JIC M/F 36998 1
6 HOSE ASSEMBLY 1/4” ID x 1100 3002163 1
3, 4, 5
1, 2
3004417.doc
Page 1 of 1
30
LASER BEAM, PERIMETER

5305248
24
14
12
22
21 2
11
15 9
25
15 7
12
10
26
4
19
5 16
6 18
1
13
20
23
16
Rev. B
31

5305248
SEE DETAIL A
17
3
13
23
25
DETAIL A
Rev. B
32

5305248

1 2 602329 STAND
2 1 3001725 LASER MOUNT
3 1 5305630 REFLECTOR MOUNT
4 1 5305245 LASER UNIT
5 1 5305603 CABLE ASSEMBLY
6 1 89182 CABLE
7 1 5305291 COVER
8 1 5305246 REFLECTOR
9 1 5305247 WARNING LIGHT
10 1 5305290 GUARD
11 1 5305292 WARNING LIGHT GUARD
12 2 5305294 CAUTION LASER DECAL
17 2 C/SCR, SH M4-0.7x20 G12.9 ZP
18 2 C/SCR, SH M4-0.7x30 G12.9 ZP
19 2 C/SCR, HH M8-1.25x16 G8.8 ZP
20 2 C/SCR, HH M8-1.25x20 G8.8 ZP
21 1 C/SCR, HH M10-1.5x25 G8.8 ZP
22 2 NUT, HEX M8-1.25 G8.8 ZP
23 4 L/NUT, NYLOK M4-0.7 G8.8 ZP
24 2 L/NUT, NYLOK M8-1.25 G8.8 ZP
25 3 602334 HAND KNOB
26 1 5305882 WARNING LIGHT DECAL
Rev. B
33
9.5 DCi Spare Parts — Linear Transducer Groups PARTS MANUAL INFORMATION - NOT REQUIRED FOR MANUFACTURING
LINEAR TRANSDUCER GROUP 1.8M

5306254
5
1
13
14
16
4 3 10
2
15
11
ITEMS 7 & 12 NOT SHOWN ON DIAGRAM

Rev. B
34
LINEAR TRANSDUCER GROUP 1.8M

5306254

1 1 5305355 LINEAR TRANSDUCER
2 1 5305030 SPLITTER BOX
3 1 5305652 MAGNET MOUNTING BLOCK
4 1 5305574 MAGNET
5 1 5306129 MOUNT, SPLITTER BOX
6 1 5305920 NAMEPLATE
7 1 5305599 CABLE, LINEAR TRANSDUCER
8 1 5305539 LOWER HOSE BULKHEAD
9 1 5305157 HOSE GUIDE
10 5 5306247 SPACER, 1mm
11 3 5306248 SPACER, 4mm
12 1 3070487 CYLINDER STOP TUBE
13 1 5306229 LOCKNUT SPANNER
14 4 C/SCR, HH M10-1.5x30 G8.8 ZP
15 4 C/SCR, SH M4-0.7x16 G12.9 ZP
Rev. B
35
LINEAR TRANSDUCER MOUNTING GROUP 700FF 1.8M

5305295
1
10 7
8 6 5
10
7 4 6 9 2
NOTE:
HYDRAULIC CYLINDER STOP TUBE [PART 3070487]
MUST BE FITTED INTO POSITIONER DUMP CYLINDER
WHEN A ROD HANDLER IS FITTED WITH THIS MOUNTING GROUP

Rev. D
36

5305295

1 1 5305668 MOUNTING RAIL
2 2 5305667 RAIL BRACKET
3 1 5305045 HOSE GROUP
4 1 5305669 UPPER HOSE BULKHEAD
8 2 C/SCR, HH M12-1.75x50 G8.8 ZP
9 4 C/SCR, HH M12-1.75x35 G8.8 ZP
10 10 C/SCR, HH M10-1.5x30 G8.8 ZP
Rev. D
37

5305322
6 13 5 18
12 17 19
7
12 17
14
16 10
20
8
3
15
11
16 2 14 18
NOTE:
HYDRAULIC CYLINDER STOP TUBE [PART 3070487]
MUST BE FITTED INTO POSITIONER DUMP CYLINDER
WHEN THIS MOUNTING GROUP IS INSTALLED

Rev. D
38

5305322

1 1 5305323 MOUNTING PLATE
2 2 5305321 BOLT
3 1 5305628 MOUNTING RAIL
4 1 5305325 BRACKET
5 2 5301451 CLAMP
6 1 5305538 MOUNTING PLATE
7 1 5305495 UPPER HOSE BULKHEAD
8 11 59629 WASHER SPEC 16ID X 50SQ X 4W
9 1 5305705 HOSE GROUP
10 10 C/SCR, HH M10-1.5x30 G8.8 ZP
11 3 C/SCR, HH M10-1.5x50 G8.8 ZP
12 6 C/SCR, HH M12-1.75x35 G8.8 ZP
13 9 C/SCR, HH M16-2.0x45 G8.8 ZP
14 10 C/SCR, HH M16-2.0x75 G8.8 ZP
15 6 NUT, HEX M16-2.0 G8.8 ZP
Rev. D
39
9.6 DCi Spare Parts — Water Swivel PARTS MANUAL INFORMATION - NOT REQUIRED FOR MANUFACTURING
WATER SWIVEL ASM, DCi

5305582
5
4
3
REF: SEAL RETAINER

ASSEMBLY TOOL
5305726

1 1 5305583 WATER SWIVEL BODY
2 1 5304962 BEARING
3 1 3546498 SWIVEL STEM
4 1 24243 BRG, DEEP GROOVE BALL ONE SEAL
5 1 3546497 SWIVEL CAP
6 1 17447 FITTING, HYD GREASE
7 1 3546525 SWIVEL SEALU/G HIGH SPEED WATER SWIVEL
8 1 3546477 SEAL RETAINER
Rev. B
40
9.7 DCi Spare Parts — Towing Group PARTS MANUAL INFORMATION - NOT REQUIRED FOR MANUFACTURING
TOWING GROUP, POWER PACK LM Dci

5305827
1 2 SEE DETAIL B
12
5
13
14 18 10
22 15 19 9 4 3 20 11
17 16
SEE DETAIL D
DETAIL B
23 17 16 21
DETAIL C
DETAIL D SEE DETAIL C
8 21 17 23 16
PANELS REMOVED FOR CLARITY Rev. A
41
TOWING GROUP, POWER PACK LM Dci

5305827

1 1 3004595 TOWBAR ASSEMBLY
2 1 3000247 SUPPORT CONTROL PANEL
3 1 3004586 AXLE ASSEMBLY - LM55/75/90
4 2 3004585 TYRE & RIM, 5 STUD 16"
5 1 5305901 GUIDE SUPPORT LEG, LM DCI
6 1 3004587 LEG SUPPORT
7 1 84043 PIN Ø20
8 1 83806 PIN LYNCH 8 DIA
9 2 5305828 SPACER, AXLE LM DCi
10 6 5305896 PLATE, HOSE HOOK
11 8 5305895 HOOK, HOSE BOLT ON TYPE
12 2 3003054 DECAL CAUTION CRUSH POINT
13 2 3003069 DECAL LIFT WITH CARE
19 1 C/SCR, HH M16-2.0x90 G8.8 ZP
20 4 C/SCR, HH M20-2.5x60 G8.8 ZP
21 2 C/SCR, HH M20-2.5x100 G8.8 ZP
22 1 L/NUT,STOVER M16X2.0
23 2 NUT, HEX M20-2.5 G8.8 ZP
Rev. A
42
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9.6 DCi Spare Parts — Water Swivel.............................................................. 40

9.1 DCi Critical Spares List

5304788 CONTROL PANEL + ELECTRICAL COMP SET

5305200 PILOT HYDRAULICS ASM

5306090 PILOT MANIFOLD ASSEMBLY

5305038 FINE FEED MANIFOLD ASSEMBLY

5305631 ROTATION UNIT SENSORS ASSEMBLY, DCi

5305550 MANIFOLD ASM, REDUCED PRESSURE

5305633 WATER PUMP SENSOR ASSEMBLY, DCi

5306092 WIRELINE COUNTER ASM

5305248 LASER BEAM, PERIMETER

5306254 LINEAR TRANSDUCER GROUP 1.8M

5305582 WATER SWIVEL ASM, DCi

CONTROL PANEL ASM

REAR VIEW OF CABINET

SEE DETAIL DETAIL A

ITEM QTY PART NO DESCRIPTION

PARTS MANUAL INFORMATION - NOT REQUIRED FOR MANUFACTURING

CONTROL PANEL + ELECTRICAL COMP SET

ITEMS 20, 21 & 22 NOT SHOWN ON DIAGRAM Rev. D

PARTS MANUAL INFORMATION - NOT REQUIRED FOR MANUFACTURING

CONTROL PANEL + ELECTRICAL COMP SET

ITEM QTY PART NO DESCRIPTION

ITEMS 20, 21 & 22 NOT SHOWN ON DIAGRAM Rev. D

PARTS MANUAL INFORMATION - NOT REQUIRED FOR MANUFACTURING

ITEM QTY PART NO DESCRIPTION

PILOT HYDRAULICS ASM

PARTS MANUAL INFORMATION - NOT REQUIRED FOR MANUFACTURING

PILOT HYDRAULICS ASM

ITEM QTY PART NO DESCRIPTION

PARTS MANUAL INFORMATION - NOT REQUIRED FOR MANUFACTURING

ITEM QTY PART NO DESCRIPTION

PARTS MANUAL INFORMATION - NOT REQUIRED FOR MANUFACTURING

PILOT MANIFOLD ASSEMBLY

ITEM QTY PART NO DESCRIPTION

PARTS MANUAL INFORMATION - NOT REQUIRED FOR MANUFACTURING

PRESSURE REDUCING VALVE

ITEM QTY PART NO DESCRIPTION

PARTS MANUAL INFORMATION - NOT REQUIRED FOR MANUFACTURING

FINE FEED MANIFOLD ASSEMBLY

PARTS MANUAL INFORMATION - NOT REQUIRED FOR MANUFACTURING

FINE FEED MANIFOLD ASSEMBLY

ITEM QTY PART NO DESCRIPTION

PARTS MANUAL INFORMATION - NOT REQUIRED FOR MANUFACTURING

FLOW CONTROL VALVE

ITEM QTY PART NO DESCRIPTION

PARTS MANUAL INFORMATION - NOT REQUIRED FOR MANUFACTURING

PRESSURE REDUCING VALVE

ITEM QTY PART NO DESCRIPTION

PARTS MANUAL INFORMATION - NOT REQUIRED FOR MANUFACTURING

ITEM QTY PART NO DESCRIPTION

FINE FEED MANIFOLD TO POWER PACK MODULE BULKHEAD

1 FINE FEED MANIFOLD RH2 PORT TO POWER PACK ROD HOLDER

2 FINE FEED MANIFOLD GAUGE PORT TO POWER PACK GAUGE

3 FINE FEED MANIFOLD FC2 PORT TO POWER PACK FC2

4 FINE FEED MANIFOLD FC1 PORT TO POWER PACK FC1

5 FINE FEED MANIFOLD FC3 PORT TO POWER PACK FC3

6 FINE FEED MANIFOLD FC4 PORT TO POWER PACK FC4

SOLENOID MANIFOLD TO POWER PACK MODULE BULKHEAD

9 SOLENOID MANIFOLD WP1 PORT TO POWER PACK WP1

10 SOLENOID MANIFOLD PP7 PORT TO POWER PACK PP7