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INTERACTIVE SCHEMATIC

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SENR3651-02
October 2013

12G, 120G, 130G and 140G


Motor Graders
Electrical System
12G: 120G: 130G: 140G:
3WC1067-UP 87V8360-UP 74V2321-UP 5MD1-UP
61M12027-UP 11W1251-UP 12W1082-UP 72V10334-UP
13W741-UP

© 2013 Caterpillar, All Rights Reserved Printed in U.S.A.


COMPONENT LOCATION

Component Schematic Machine Component Schematic Machine


Location Location Location Location
Alarm - Fault C-6 B Solenoids - Blade Float (Left Side) D-2 29
Alarm - Backup C-12 1 Solenoids - Blade Float (Right Side) C-2 30
Alternator A-12 2 Switch - Backup Alarm C-6 B
Batteries - 120G And 130G A-11 3 Switch - Beacon (Close ROPS Only) B-4 D
Batteries - 12G And 140G A-12 4 Switch - Beacon (Open ROPS Only) C-7 D
Batteries - 12G And 140G (Heavy Duty) F-11 5 Switch - Blade Cushion B-3 A
Breaker - Alternator E-8 B Switch - Blade Float D-4 A
Breaker - Dual Horsepower C-11 7 Switch - Blade Float B-2 D
Breaker - Head Lamp A-7 8 Switch - Blade Flood Lamp C-7 D
Control - Supplemental Steering D-11 9 Switch - Blower (A/C) E-4 C
Dryer - Air A-11 10 Switch - Blower (Front Defroster) E-2 D
Flasher - Turn Signal A-5 11 Switch - Blower (Rear Defroster) D-9 D
Gauge - Engine Coolant Temperature D-11 12 Switch - Differential Lock B-4 A
Horn - Forward F-2 13 Switch - Disconnect A-11 31
Meter - Service C-11 14 Switch - Dual Horsepower Solenoid E-12 32
Monitor - Operator (EMS) D-3 A Switch - Engine Coolant Temperature (EMS) E-12 33
Motor - Blower (Front Defroster) E-2 D Switch - Engine Coolant Temperature (Start Aid) D-11 34
Motor - Blower (Rear Defroster) D-9 D Switch - Engine Oil Pressure (EMS) E-11 35
Motor - Front Lower Washer A-4 D Switch - Engine Oil Pressure (Service Meter) D-11 36
Motor - Front Lower Wiper C-2 D Switch - Front Lower Wiper C-4 D
Motor - Front Upper Washer A-3 D Switch - Front Upper Wiper C-4 D
Motor - Front Upper Wiper C-2 D Switch - Fuel Pressure (EMS) B-12 37
Motor - Rear Wiper E-8 D Switch - Head Lamp D-7 B
Motor - Starter C-11 15 Switch - Head Lamp Dimmer F-5 38
Motor - Supplemental Steering E-11 16 Switch - Horn D-4 A
Motors - Blower (A/C) E-5 D Switch - Hydraulic Oil Temperature (EMS) C-10 39
Motors - Blower (Heater) E-6 D Switch - Key Start D-6 B
Relay - Dual Horsepower F-12 18 Switch - Lo Beam Head Lamp C-7 B
Relay - Main C-6 B Switch - Neutral/Start C-6 B
Relay - Start C-6 B Switch - Operator Monitor Test (EMS) D-4 A
Relay - Supplemental Steering E-11 20 Switch - Rear Flood Lamp C-7 B
Resistor - Blower Motor Speed (A/C) E-5 D Switch - Rear Wiper E-9 D
Resistor - Blower Motor Speed (Front Defroster) E-2 D Switch - Refrigerant Pressure (A/C) B-12 40
Resistor - Blower Motor Speed (Rear Defroster) D-9 D Switch - Start Aid C-8 B
Resistor - Starter To Diagnostic Connecto C-11 21 Switch - Stop Lamp Pressure A-3 41
Sender - Engine Coolant Temperature D-12 22 Switch - Supplemental Steering B-3 A
Solenoid - Air Conditioner Clutch A-11 23 Switch - Supplemental Steering Governor C-12 42
Solenoid - Blade Float F-4 24 Switch - Supplemental Steering Oil Pressure F-7 43
Solenoid - Differential Lock B-11 25 Switch - Thermostat (A/C) E-4 D
Solenoid - Start Aid B-12 27 Switch - Turn Signal E-4 A
Solenoid - Dual Horsepower E-12 26 Switches - Air Brake Pressure (EMS) A-3 44
Solenoid - Parking Brake D-5 B Switches - Blower (Heater) E-6 C
Solenoids - Blade Cushion D-2 28
A - COMPONENTS IN OPERATOR COMPARTMENT - FRONT DASH
B - COMPONENTS IN OPERATOR COMPARTMENT - RIGHT CONSOLE
C - COMPONENTS IN OPERATOR COMPARTMENT - LEFT CONSOLE
D - COMPONENTS IN OPERATOR COMPARTMENT
CONNECTOR LOCATION

Schematic Machine
Connector Number
Location Location
CONN 1 Diagnostic Connector (A-8W3275) D-5 49
CONN 2 Operator Monitor-EMS (B-8W1899) D-3 50
CONN 3 Supplement Steering Control (J-8W3022) D-11 51
CONN 4 (A-8W3275 , D-8W1294) F-12 52
CONN 5 (A-8W3275 , C- *) C-8 53
CONN 6 (A-8W3275 , G-7T8650) E-6 54
CONN 7 (A-8W3275 , H-9W3160) E-6 55
CONN 8 Front Lower Wiper Motor (C- *) C-2 56
CONN 9 Front Upper Wiper Motor (C- *) C-2 57
*Standard - 8W1310
Attachment - 8W1311
The connectors shown in this chart are for harness to harness connectors. Connectors
that join a harness to a component are generally located at or near the component. See
the Component Location Chart.
WIRE DESCRIPTION
Page 1 of 3
CIRCUIT CIRCUIT
NUMBER COLOR POWER DISTRIBUTION CIRCUITS NUMBER COLOR POWER DISTRIBUTION CIRCUITS
101 RD BATTERY 214 BK ANTISPIN CODING PIN 18
102 BU HEAD LAMP 215 BK ANTISPIN CODING PIN 19
103 YL DOME/DASH LAMP/PARK, TAIL LAMP 216 BK ANTISPIN CODING PIN 20
104 YL TORQUE CONVERTER SWITCH 217 BK TRANSMISSION CODING PIN 17
105 BR KEY SWITCH 218 BK TRANSMISSION CODING PIN 18
106 WH MAIN POWER RELAY/INPUT 219 BK TRANSMISSION CODING PIN 19
107 WH ENGINE SHUT DOWN/AUTO FIRE CONTROL 220 BK ENGINE OIL PRESSURE SENSOR
108 BU MISC WIPER, DOME LAMP, CIGAR LIGHTER 221 BK ENGINE COOLANT TEMP SENSOR
109 OR ALTERNATOR 222 BK MONITOR PANEL CODING 1
110 GN WINDSHIELD WIPER SW, (RIGHT) 223 BK MONITOR PANEL CODING 2
111 YL WINDSHIELD WIPER SW, (LEFT) 224 BK ENGLISH/METRIC CODING
112 PU MAIN POWER RELAY/OUTPUT 226 BK HYD OIL TEMP SENSOR
113 OR OPERATOR MONITOR PANEL 227 BK TRANSMISSION CODING PIN 37
114 GN WARNING HORN (FORWARD) 228 BK FUEL LEVEL SENDER
115 PK FLOOD LAMP (FRONT) 230 BK TMC ACTUATOR GROUND
116 BR FLOOD LAMP (REARHSIDE ON D8,D9,D10,D11) 231 BK TRANSMISSION SWITCH
117 YL FLOOD LAMP (SIDE) 232 BK ENGINE SPEED CONTROL SOLENOID GROUND
118 GY WINDSHIELD WIPER SW, (FRONT) 233 BK ENGINE UNDER SPEED CONTROL-PROPORTIONAL SOL
119 PK WINDSHIELD WIPER SW, (REAR) 234 BK ENGINE SPEED CONTROL SOLENOID GROUND
120 YL CONVERTER (24 V to 12 V) 236 BK TRANSMISSION CODING PIN 36
121 YL BACKUP ALARM/LAMP 240 BK ENGINE SPEED CONTROL
122 BU AIR DRYER 241 BK OPERATOR MON PANEL TIME DELAY PIN 3
123 WH GAUGES (SERVICE METER, TORQUE CONV SOLENOID) 242 BK OPERATOR MON PANEL TIME DELAY PIN 4
124 GN AIR CONDITIONER 243 BK OPERATOR MON PANEL TIME DELAY PIN 5
125 OR FUEL TRANSFER PUMP 244 BK OPERATOR MON PANEL TIME DELAY PIN 6
126 PK TRANSMISSION CONTROL 250 BK PAYLOAD MONITOR-CUSTOMER GROUND
127 OR CAB FLOOD LAMP 251 BK PAYLOAD MONITOR-SYSTEM GROUND
128 PK KICKOUT SOLENOID SW, 252 BK PAYLOAD MONITOR-DISPLAY TO CONTROL
129 BU CIGAR LIGHTER 256 BK LUC HARNESS CODE 0
130 GN STOP LAMP AUX FLOODS 257 BK LUC HARNESS CODE 1
131 BR FIRE CONTROL-OPERATOR WARNING 258 BK LUC HARNESS CODE 2
132 PK ANTISPIN CONTROL 259 BK LUC HARNESS CODE 3
133 OR MAIN POWER RELAY DIAG RES TO DIAGNOSTIC 260 BK TECH ID CODE 0
134 PK PROGRAMMED ELECTRONIC ENG CONT LOGIC 261 BK TECH ID CODE 1
135 BU AM/FM RADIO 262 BK TECH ID CODE 2
136 GN SUPPLEMENTAL STEERING 263 BK TECH ID CODE 3
137 OR STEERING MOTOR FUSE-SMALL TRUCKS MACHINE BASIC CIRCUITS
138 GN AUTOMATIC LUBE PUMP/PAYLOAD MONITOR 301 BU STARTER NO, 1 SOLENOID TO RESISTOR
139 OR BRAKE RELEASE RELAY 302 OR STARTER NO, 1 RESISTOR TO DIAGNOSTIC
140 BU BRAKE RELEASE SWITCH 304 WH STARTER RELAY NO, 1 OUTPUT
141 PK AUXILIARY HEATER/DEFROSTER (FRONT) 305 BU KEY SWITCH TO ALARM HORN
142 BU FAST DUMP SOLENOID 306 GN STARTER RELAY COIL/NEUTRAL START SW, OR KEY SW.
143 BK TRANSMISSION DISCONNECT SWITCH 307 OR KEY SW. TO NEUTRAL START SW,
144 GN FOG LAMP/BEACON 308 YL MAIN POWER RELAY COIL
145 BU DUAL HP SOLENOID SWITCH 309 GY ALTERNATOR REGULATOR TERM
146 GY ACCESSORY SWITCH 1 310 PU ETHER SW. TO ETHER SOLENOID
147 PU ACCESSORY SWITCH 2 311 WH ETHER SOLENOID TO TEMPERATURE SW.
148 WH A/C SWITCH 312 PK STARTER NO.2 SOLENOID TO RESISTOR
149 PU FL00DLAMP (FRONT ATTACHMENT) 313 GY STARTER NO.2 RESISTOR TO DIAGNOSTIC
150 OR FL00DLAMP (REAR ATTACHMENT) 314 PU STARTER RELAY NO.2 OUTPUT
151 GN DEFROSTER 315 GN START AID BREAKER TO START AID RELAY
152 BU AUX. WIPER SWITCH 316 PK CANE TO ELEVATOR NEUTRAL START SW. JUMPER
153 WH 3 PT. HITCH CONTROL 317 YL START AID RELAY TO START AID SOLENOID
154 WH AIR CONDITIONER 320 OR HORN RELAY COIL TO SWITCH
156 YL CB RADIO 321 BR BACKUP ALARM/LAMP/TRAVEL ALARM
157 YL TURN FUSE TO HAZARD SWITCH 322 GY WARNING HORN (FORWARD)
158 BR B+ TO CONDENSOR RELAY CONTACT 323 WH FUEL TRANSFER PUMP POWER
159 BU WIPER MOTOR-RIGHT 324 BU DIFFERENTIAL LOCKUP SOLENOID
160 PU WIPER MOTOR-LEFT 325 PK FUEL PUMP RELAY OIL PRESSURE SW.
161 PK HARZARD FUSE TO HAZARD SWITCH 326 PU KEY SWITCH "C" TERMINAL
162 YL AUXILIARY HYDRAULIC LEFT 327 PK SHUTDOWN SOLENOID
163 WH AUXILIARY HYDRAULIC RIGHT/SWING 328 OR SHUTDOWN MODULE "OFF"
165 YL DIFFERENTIAL LOCK/APRON SOLENOID 329 YL FUEL PUMP TO SWITCH
167 OR LOCKUP CLUTCH 330 YL NEUTRAL START RELAY COIL
168 GN REFUELING PUMP 331 OR BACK-UP ALARM RELAY COIL
169 PK BLADE CUSHION 332 BU SHUTDOWN SWITCH TO SHUTDOWN CONTROL
170 YL BLADE FLOAT 333 GN SCRAPER KEY SW. "R" TERMINAL
171 GN DOZER FLOAT MONITORING CIRCUITS
172 GN HAZARD FUSE TO FLASHER 400 GN SERVICE METER SWITCH
173 YL TURN FUSE TO FLASHER 401 BU HYD OIL TEMP GAUGE SENSOR B+
174 PK CUSTOMER ADD-ONS 402 YL COOLANT TEMP GAUGE SENSOR B+
175 PK TRAILER TURN/HAZARD 403 GN ALTERNATOR (R) TERMINAL
176 YL CUSTOMER ADD-ONS 404 YL OPERATOR MON PANEL HYDRAULIC OIL TEMP
176 OR CRANKCASE GUARD - PUMP MOTOR 405 GY OPERATOR MON PANEL OIL PRESS. (LOW SETTING)
177 OR MAIN BREAKER 406 PU OPERATOR MON PANEL COOLANT TEMP
178 GN MAIN BREAKER 407 PK OPERATOR MON PANEL CONV/RETARDER OIL TEMP
180 GN DUAL H.P. BREAKER 408 WH OPERATOR MON PANEL BRAKE PRESS. (AIR)
181 GY ENGINE SPEED CONTROL- +BATTERY 409 OR OPERATOR MON PANEL NEUTRAL
182 PU ENGINE UNDERSPEED CONTROL 410 WH OPERATOR MON PANEL FAULT ALARM
GROUND CIRCUITS 411 PK OPERATOR MON PANEL MASTER FAULT LAMP
200 BK MAIN CHASSIS 412 BU OPERATOR MON PANEL COOLANT FLOW
201 BK OPERATOR MONITOR PANEL 413 BR OPERATOR MON PANEL FUEL PRESS.
202 BK TRANSMISSION CONTROL 414 PK OPERATOR MON PANEL LOW FUEL
203 BK CHASSIS DIAGNOSTIC 415 GN OPERATOR MON PANEL TEST SW.
204 BK OPERATOR MONITOR PANEL (SCRAPER) 416 OR SECONDARY STEERING SW.
205 BK INSTRUMENT 417 GY PRIMARY STEERING SW.
206 BK BATTERY SIDE OF DISCONNECT 418 WH OPERATOR MON PANEL OIL PRESS. (HIGH SETTING)
207 BK STARTER DIAGNOSITC 419 YL OPERATOR MON PANEL PARKING BRAKE
208 BK TRAILER CONNECTOR (GROUND) 420 OR OPERATOR MON PANEL FUEL FILTER/LOW
209 BK FIRE SUPPRESSION SYSTEM ACCUM PRESS.
210 BK CONVERTER OUTPUT (24/12 VOLT) 421 BU OPERATOR MON PANEL FAULT LAMP (SCRAPER)
211 BK DISCONNECT DIAGNOSTIC RESISTOR 422 YL OPERATOR MON PANEL WARNING HORN (SCRAPER)
212 BK ANTISPIN CODING PIN 16 423 PU OPERATOR MON PANEL TEST SW. (SCRAPER)
213 BK ANTISPIN CODING PIN 17
C14610X1
WIRE DESCRIPTION
Page 2 of 3
CIRCUIT CIRCUIT
COLOR POWER DISTRIBUTION CIRCUITS COLOR POWER DISTRIBUTION CIRCUITS
NUMBER NUMBER
424 GY OPERATOR MON PANEL POWER TRAIN TEMP 527 GN WINDSHIELD WIPER-RIGHT (LOW)
425 PK OPERATOR MON PANEL POWER TRAIN OIL LEVEL 528 PK WINDSHIELD WIPER-RIGHT (HIGH)
426 BR OPERATOR MON PANEL POWER TRAIN OIL FILTER 529 WH WINDSHIELD WASHER-LEFT
427 GN OPERATOR MON PANEL POWER TRAIN OIL 530 OR WINDSHIELD WASHER-RIGHT
FILTER JUMPER
428 OR OPERATOR MON PANEL TRANSMISSION OIL TEMP 531 WH FIRE WARNING HORN
429 YL OPERATOR MON PANEL BRAKE OIL TEMP 532 WH FIRE WARNING LAMP
430 BU OPERATOR MON PANEL AIR FILTER 533 OR HEAT SENSOR/TEST SW
431 GN OPERATOR MON PANEL LOW TRANSFER PUMP PRESS. 534 WH HEAT SENSOR/TEST SW.
432 PK OPERATOR MON PANEL BRAKE PRESS. (OIL) 535 BU WINDSHIELD SW. TO WIPER SW.
433 BU OPERATOR MON PANEL BRAKE PRESS. (OIL) JUMPER 536 WH HAZARD SWITCH TO TURN SWITCH
434 BU OPERATOR MON PANEL POWER TRAIN TEMP JUMPER 537 GR TURN SIGNAL SW. TO FLASHER
435 YL OPERATOR MON PANEL POWER TRAIN TEMP JUMPER 538 BR HAZARD INDICATOR
436 OR OPERATOR MON PANEL POWER TRAIN OIL 539 BU TURN SIGNAL INDICATOR BASIC/RIGHT
FILTER JUMPER
437 BR OPERATOR MON PANEL FUEL LEVEL TO FUEL 540 WH TURN SIGNAL INDICATOR LEFT
FILTER JUMPER
438 YL OPERATOR MON PANEL COOLANT TEMP JUMPER 541 GN ACCESSORY 1
439 YL LAMP INDICATOR 542 BU ACCESSORY 2
440 BR AIR PRESSURE GAUGE 543 BR TRAILER CONNECTOR (TAIL LAMP)
441 OR ENGINE COOLANT TEMP GAUGE 544 RD TRAILER CONNECTOR (STOP LAMP)
442 GY HYDRAULIC SYSTEM TEMP GAUGE 545 BU TOGGLE SW TO BUTTON:MOMENTARY TILT ENABLE
443 YL POWER TRAIN TEMP GAUGE 546 BU AUX HYDRAULIC-ROTATE CLOCKWISE
444 BU CONV/RETARDER OIL TEMP GAUGE (TRACTOR) 547 OR AUX HYDRAULIC-ROTATE COUNTER-CLOCKWISE
445 GN CONV/RETARDER OIL TEMP GAUGE (SCRAPER) 548 GY AUX HYDRAULIC-OPEN
446 PU BRAKE OIL TEMPERATURE GAUGE 549 PK AUX HYDRAULIC-CLOSE
447 PK FUEL LEVEL GAUGE 550 OR AUX HYDRAULIC LEFT-DISCONNECT TO SW.
448 WH AIR PRESSURE GAUGE 551 YL AUX HYDRAULIC RIGHT-DISCONNECT TO SW.
449 BU SPEEDOMETER SENDER (SIGNAL NO.1) 552 WH FOUR WHEEL DRIVE SOLENOID
450 YL TACHOMETER SENDER (+) 553 YL PITCH SOLEOID TO TRIGGER SW.-DUAL TILT
451 BR TACHOMETER SENDER (-) 554 PK MOMENTARY SW. TO SINGLE TILT SOL-DUAL TILT
452 PU TORQUE CONVERTER 555 OR TRIGGER SW TO TOGGLE-DUAL TILT
453 PK SECONDARY STEERING FAULT LAMP 556 WH DIFFERENTIAL LOCK
454 GN RETARDER INDICATOR LAMP 557 YL TRAILER CONNECTOR (LEFT TURN/HAZARD)
455 YL CONVERTER TEMP SW. TO TIME DELAY 558 GN TRAILER CONNECTOR (RIGHT TURN/HAZARD)
456 BR MONITOR PANEL PTO 559 YL AUTOLUBE SOLENOID
457 PU MONITOR PANEL GROUND SPEED SENDER 560 GN HALON PRESS. SW./HALON PRESS. SW.
458 PK MONITOR PANEL +V 561 BU HALON PRESS. SW./NITROGEN PRESS. SW.
459 PK MONITOR PANEL IMPLEMENT POSITION 562 YL NITROGEN PRESS. SW./NITROGEN PRESS. SW.
460 BU MONITOR PANEL PROGRAM PIN 563 PU NITROGEN PRESS. SW./ FIRE MONITOR
461 OR OPERATOR PANEL BRAKE AIR PRESS. JUMPER 564 GY REAR WIPER INTERRUPT SW. TO WIPER SW.
462 YL STEERING MOTOR INDICATOR 565 PU TOGGLE SW. TO BUTTON:MOMENTARY TILT DISABLE
463 YL SENSOR PRESENT 566 YL CONDENSOR RELAY COIL TO THERMOSTAT SW.
464 GY MONITOR PANEL ENGINE OIL PRESSURE SENSOR 567 WH A/C SWITCH JUMPER
465 OR LOW CHARGE PRESSURE WARNING 568 GN WARNING BUZZER TO DIODES
466 WH MONITOR PANEL STEERING OIL TEMPERATURE 569 PK A/C SWITCH JUMPER NO.2
467 WH SYSTEM FAULT (HYDRST) 570 BU BLADE CUSHION SOLENOID
468 YL BRAKE OIL CIRCULATION JUMPER 571 OR DOZER FLOAT SOLENOID/BUCKET
469 GN FUEL LEVEL SENDER B+ 572 PU BLADE FLOAT LIMIT SW NO.1
470 PU CANE SWITCH NEUTRAL 573 GN BLADE FLOAT LIMIT SW. NO.2
471 PK TRANSMISSION NEUTRAL TO PARKING BRAKE 574 WH BLADE FLOAT SOLENOID
472 OR PARKING BRAKE SW TO OVERSTROKE SW. 575 YL WINDSHIELD WIPER-AUX (PARK)
473 GY OVERSTROKE SW. TO OVERSTROKE SW. 576 PK WINDSHIELD WIPER-AUX (LOW)
474 WH OVERSTROKE SW. TO OVERSTROKE SW. 577 PU WINDSHIELD WIPER-AUX (HIGH)
475 BR OVERSTROKE SW. TO TRAILING UNIT 578 BU WINDSHIELD WASHER-AUX
476 BU CONTROL LEVER LOCK INDICATOR 579 BR A/C BLOWER MOTOR NO.1
477 YL SPEEDOMETER SENDER (SIGNAL NO.2) 580 OR A/C BLOWER MOTOR NO.2
478 GY PRESS. SW. TO RED LAMP-IMPACT RIPPER 581 GY LEFT REAR TURN/HAZARD
479 BU PRESS. SW. TO GREEN LAMP-IMPACT RIPPER 582 PK RIGHT REAR TURN/HAZARD
480 PK NEUTRAL-CST TO AWD 583 OR A/C BLOWER TO BLOWER BREAKER
481 GN CONV TEMP SW. TO BRAKE OIL TEMP SW. 584 YL WIPER SWITCH JUMPER
483 BR BRAKE FLUID LEVEL 585 YL AUX HYDRAULIC-OPEN
484 YL PRIMARY STEERING LAMP 586 BR AUX HYDRAULIC-CLOSE
485 YL OPERATOR MON PANEL ALL WHEEL DRIVE FAULT LIGHTING CIRCUITS
A400 PK FUEL PRESSURE SENDER 600 BR DASH BASIC
A402 BU COOLANT PRESSURE SENDER 601 GY DASH HIGH
A417 WH EMS SCRAPER TRANSMISSION 602 WH DOME LAMP
ACCESSORY CIRCUITS 603 PK ROTARY BEACON
500 BR WINDSHIELD WIPER - FRONT (PARK) 604 OR STOP LAMP
501 GN WINDSHIELD WIPER - FRONT (LOW) 605 YL TURN-LEFT
502 OR WINDSHIELD WIPER - FRONT (HIGH) 606 GY TURN-RIGHT
503 BR WINDSHIELD WIPER - REAR (PARK) 607 PK FLOOD-FRONT
504 YL WINDSHIELD WIPER - REAR (LOW) 608 GN FLOOD-REAR
505 BU WINDSHIELD WIPER - REAR (HIGH) 609 YL FLOOD-SIDE
506 PU WINDSHIELD WASHER - FRONT 610 OR HEAD LAMP BASIC
507 WH WINDSHIELD WASHER - REAR 611 PU HEAD LAMP HIGH
508 PU RADIO SPEAKER-LEFT 612 GY BACKUP
509 WH RADIO SPEAKER-LEFT (COMMON) 613 PK LICENSE PLATE
510 YL WINDSHIELD WASHER-PRIMER 614 PU PARK/TAIL/DASH
511 BR RADIO SPEAKER-RIGHT 615 YL CAB FLOOD/ROPS
512 GN RADIO SPEAKER-RIGHT (COMMON) 616 BU BUCKET FLOOD/BOOM FLOOD
513 OR AIR CONDITIONER COMPRESSOR/REFRIGERANT 617 BR TAIL/POSITION LAMP-LEFT (ROADING PACKAGE)
PRESS. SW
514 PU AIR CONDITIONER CONDENSOR MOTOR 618 YL TAIL/POSITION LAMP-RIGHT (ROADING PACKAGE)
515 GY BLOWER MOTOR (HIGH) 619 GR HEAD LAMP LOW
516 GN BLOWER MOTOR (MEDIUM) 620 WH FLOOD-FRONT (ENGINE FLOOD LAMP)
517 BU BLOWER MOTOR (LOW) 621 GY FLOODLAMP INDICATOR LAMP
518 OR HAZARD FLASHER TO SWITCH 622 PU FLOODLAMP 3 WAY SWITCH JUMPER
519 PK THERMOSTAT TO REFRIGERANT PRESS. SW. 623 BU FLOODLAMP 3 WAY SWITCH JUMPER
520 WH OPERATOR AIR CONDITIONER SWITCH 624 YL FLOODLAMP BOWL
TO THERMOSTAT/FUSE
521 YL AIR COND SW TO REFRIGERANT SWITCH 625 BK COURTESY LAMP
522 WH AIR COND CLUTCH TO THERMOSTAT SW. 626 BU DASH DIMMER
523 BR WINDSHIELD WIPER-LEFT (PARK) 627 YL FOG LAMP
524 BU WINDSHIELD WIPER-LEFT (LOW) 628 PK RIGHT TURN DASH INDICATOR
525 GY WINDSHIELD WIPER-LEFT (HIGH) 629 PK AUX HEAD LAMP
526 YL WINDSHIELD WIPER-RIGHT (PARK)
C14611X1
WIRE DESCRIPTION
Page 3 of 3
CIRCUIT CIRCUIT
NUMBER COLOR POWER DISTRIBUTION CIRCUITS NUMBER COLOR POWER DISTRIBUTION CIRCUITS
630 GY FLOOD REAR (ATTACH) 791 PK ENGINE SPEED CONTROL-LOW SPEED SOLENOID
631 GY FOG LAMP-RIGHT 792 OR UNDERSPEED PROPORTIONAL SOLENOID
632 WH FOG LAMP-LEFT 793 YL ENGINE SPEED CONTROL-LOW PRESSURE SWITCH
633 BU ATTACH LIGHTING CIRCUIT 794 YL PAYLOAD MONITOR TRANSMISSION PICKUP
634 WH HEAD LAMP SW TO WORK/HEAD LAMP JUMPER 795 YL DUAL kW SOLENOID
635 BR TURN SIGNAL COMMON 798 GN FAST DUMP SW. TO 4TH FUNCTION SW.
635 BU PAYLOAD MONITOR RED LIGHT 799 WH PAYLOAD MONITOR SENSOR POWER
636 GN PAYLOAD MONITOR GREEN LIGHT 800 BU AUTOMATIC MODE-LOCKUP CLUTCH
637 GN LOCKUP CLUTCH LAMP 801 PK LUBE SOLENOID
CONTROL CIRCUITS 802 YL LUBE PRESSURE SWITCH
700 PK ANTISPIN TEST SWITCH 803 BU AUTO FIRE SYSTEM SWITCH POWER
701 OR TRANSMISSION LOCKUP CLUTCH SOL (SCRAPER) 804 GN AUTO FIRE BRAKE SWITCH
702 OR TRANSMISSION BRAKE SWITCH JUMPER 805 PK AUTO FIRE BRAKE SWITCH
703 BU TRANSMISSION UP SOLENOID 806 GY AUTO FIRE DISCHARGE SWITCH
704 GY TRANSMISSION DOWN SOLENOID 807 BR AUTO FIRE NITROGEN SWITCH TO CONTROL
705 PK TRANSMISSION LOCKUP CLUTCH SOL BASIC 808 PU AUTO FIRE NITROGEN SW. TO NITROGEN SW.
706 BR TRANSMISSION RETARDER SWITCH 809 GN AUTO FIRE SYSTEM WARNING CKT.
707 PU TRANSMISSION BED RAISE SWITCH 810 BU AUTO FIRE SYSTEM FAILURE CKT
708 YL TRANSMISSION HOLD SWITCH 811 GY FIRE TEST CKT.
709 OR TRANSMISSION PICKUP POWER 812 GN FIRE NITROGEN ACTUATION SOLENOID
710 GN TRANSMISSION SPEED PICKUP SIGNAL 813 PK AUTO FIRE AGENT CYLINDER SW. TO NITROGEN SW.
711 BR TRANSMISSION LEVER CODE 1 814 YL AUTO FIRE AGENT SW. TO AGENT SW.
712 WH TRANSMISSION LEVER CODE 2 815 WH LOCKUP CLUTCH TRANSMISSION PRESSURE SW.
713 OR TRANSMISSION LEVER CODE 3 816 BR AUTO FIRE ALARM
714 YL TRANSMISSION LEVER CODE 4 817 WH BACKUP ALARM RELAY
715 GN TRANSMISSION LEVER CODE 5 818 BR PAYLOAD MONITOR SERIAL DATA (TX)
716 BU TRANSMISSION LEVER CODE 6 819 GY PAYLOAD MONITOR SERIAL DATA (RX)
717 BR BOWL APRON SOL FLOAT/VCTC SOL 820 BU PAYLOAD MONITOR TRANSMIT KEY
720 PU TRANSMISSION BRAKE SW. 821 YL LOCKUP CLUTCH PRESSURE SENSOR RETURN
721 BR TRANSMISSION GEAR CODE 1 822 PK FORWARD HYDRST SYNC SOLENOID
722 WH TRANSMISSION GEAR CODE 2 838 YL FRONT GUARD MOTOR
723 OR TRANSMISSION GEAR CODE 3 839 BU FRONT GUARD MOTOR
724 YL TRANSMISSION GEAR CODE 4 856 GN ENGINE UNDERSPEED CONTROL-THROTTLE SWITCH
725 GN TRANSMISSION GEAR CODE 5 857 OR SWING ORIFICE SOLENOID (EXCAVATOR)
726 BU TRANSMISSION GEAR CODE 6 858 GY PAYLOAD MONITOR RIGHT FRONT SIGNAL
727 GN STEERING MOTOR RELAY 859 YL PAYLOAD MONITOR LEFT FRONT SIGNAL
728 BU SUPPLEMENTAL STEERING CONTROL SWITCH 860 PK PAYLOAD MONITOR RIGHT REAR SIGNAL
729 PU EJECTOR RETURN SOLENOID 861 PU PAYLOAD MONITOR LEFT REAR SIGNAL
730 OR EJECTOR RETURN DETENTED SOLNOID 863 BU PAYLOAD MONITOR TRANSMIT LCD OUT
731 BU EJECTOR EJECT DETENTED SOLENOID 864 BR PAYLOAD MONITOR CLOCK LCD OUT
732 BR EJECTOR KICKOUT ON RETURN SOLENOID 865 GY PAYLOAD MONITOR LATCH LCD OUT
733 BR SWITCHING GEAR CODE 1 FRONT 866 PK PAYLOAD MONITOR TEST/SET
734 WH SWITCHING GEAR CODE 2 FRONT 867 PU PAYLOAD MONITOR MODE
735 OR SWITCHING GEAR CODE 3 FRONT 870 OR 3 POINT HITCH CONTROL-DOWN SOLENOID
736 YL SWITCHING GEAR CODE 4 FRONT 871 BU 3 POINT HITCH CONTROL-SOLENOID COMMON
737 GN SWITCHING GEAR CODE 5 FRONT 872 YL 3 POINT HITCH CONTROL-UP SOLENOID
738 BR SWITCHING GEAR CODE 1 REAR 873 WH FRONT GUARD POWER
739 WH SWITCHING GEAR CODE 2 REAR 874 GY REAR GUARD POWER
740 OR SWITCHING GEAR CODE 3 REAR 878 OR DISPLACEMENT SOLENOID
741 YL SWITCHING GEAR CODE 4 REAR 888 PK 3 POINT HITCH CONTROL-HITCH POSITION
742 GN SWITCHING GEAR CODE 5 REAR 889 GY 3 POINT HITCH CONTROL-HANDLE POSITION
743 PU SWITCHING NEUTRAL/RUN SW 890 PU 3 POINT HITCH CONTROL-HOOKUP SWITCH
744 BU SWITCHING UP SOLENOID 896 GN NEUTRAL START CONTOL TO AUGER MASTER SW.
745 GY SWITCHING DOWN SOLENOID 897 GN REAR GUARD MOTOR
746 PK SWITCHING SYNCHRONIZE SOLENOID 898 PU REAR GUARD MOTOR
747 WH SWITCHING NO SYNCHRONIZE SOLENOID 904 WH IMPACTOR SWITCH TO RELAY CONTACT
748 BR SUPPLEMENTAL STEERING DUMP VALVE (MOTOR GR.) 905 PK IMPACTOR SWITCH TO RELAY CONTROL
749 OR SUPPLEMENTAL STEERING GOVENOR SWITCH (MOTORGR.) 906 PU RELAY CONTACT TO DRAWBAR PRESSURE SWITCH
750 GN EJECTOR KICKOUT 907 YL TRIGGER SWITCH TO HOUR METER
751 GN COUNTERSHAFT SHIFT SOLENOID NO.1 OR 3 908 GY DRAWBAR PRESS. SW. TO RIPPER FRAME PRESS. SW.
752 YL COUNTERSHAFT SHIFT SOLENOID NO.2 910 YL TRANSMISSION NEUTRALIZER SWITCH TO OVERRIDE
753 GY LOCKUP CLUTCH CONTROL TO SWITCH 916 BU SCRAPER TRANSMISSION GEAR CODE 6
754 BU COUNTERSHAFT SHIFT SOLENOID NO.3 OR 1 916 GY SWITCH TO LOCKUP CLUTCH CONTROL ENABLE
755 OR COUNTERSHAFT SHIFT SOLENOID NO.4 OR 5 917 WH DUAL HP RELAY TO SWITCH
756 WH TRANSMISSION LOCKUP CLUTCH SOLENOID 918 OR ENGINE OVERSPEED LIGHT AND HORN
761 GY LIFT KICKOUT SOLENOID SW. 919 GN ENGINE OVERSPEED TEST SWITCH
762 YL BUCKET POSITIONER SOLENOID SW. 929 GN BRAKE RETRACT BREAKER TO RELAY
763 BU TORQUE CONVERTER SWITCH 930 BR BRAKE RETRACT SWITCH TO RELAY COIL
764 PU SUPPLEMENTAL STEERING CONTROL SW. (MOTOR GR.) 931 GY AUTO FIRE NITROGEN SW. TO NITROGEN SW.
765 OR APRON SOLENOID (SCRAPER) 932 GN AUTO FIRE AGENT SWITCH TO AGENT SWITCH
766 GN TRANSMISSION DISCONNECT SOLENOID 933 PU AUTO FIRE AGENT SW. TO NITROGEN SW.
767 WH ANTISPIN PICKUP POWER
768 OR ANTISPIN PICKUP TRANSMISSION
769 BU WHEEL SPEED PICKUP-LEFT
770 GN WHEEL SPEED PICKUP-RIGHT
771 PU ANTISPIN SERVICE BRAKE SW.
772 BR ANTISPIN RETARDER SW.
773 GY ANTISPIN SERVOVALVE
774 YL ANTISPIN SOLENOID-LEFT
775 BR ANTISPIN SOLENOID-RIGHT
776 YL BRAKE RELEASE RELAY CONTROL
777 PU BRAKE RELEASE MOTOR
778 BR DIRECT DRIVE LOW RANGE SOLENOID
779 WH COUPLER ENGAGE SOLENOID
780 PU COUPLER DISENGAGE SOLENOID
781 PK AUGER MASTER SW. TO AUGER SW.
782 GY 4TH VALVE SW. TO 4TH VALVE SOLENOID
783 OR DOWNSHIFT INHIBIT
784 YL LOCKUP CLUTCH INHIBIT
785 PK ENGINE SPEED CONTROL PRESS. SW. TO MODE SW.
786 GN ENGINE SPEED CONTROL-HI PRESSURE SWITCH
787 WH AUGER SWITCH TO AEM RESISTOR
788 YL ENGINE SPEED (+)
789 PK CONTROL LEVER LOCK
790 BU ENGINE SPEED CONTROL-MEDIUM SPEED SOLENOID
C14612X1
SPECIFICATIONS AND RELATED MANUALS

Off-Machine Switch Specification


Normal
Part No. Function Actuate Deactuate
Condition
Parking Brake Pressure (EMS) 520 ± 35 kPa 440 ± 35 kPa
9G-8009 Brake Air Pressure (EMS) (75.4 ± 5.0 psi) (63.8 ± 5.0 psi) N.O.
45 kPa MAX 5 kPa MIN
2M-9346 Stop Lamp (Pressure) (6.5 psi MAX) (0.7 psi MIN) N.O.
107.2 ± 2.78°C 93ºC MIN
7N-9785 Engine Coolant Temp. (EMS) (224.6 ± 5°F) (199.4°F MIN) N.C.
38 ± 3ºC 27°C MIN
8N-1693 Engine Coolant Temp. (StartAid) (100.4 ± 5.4ºF) (80.6°F MIN) N.C.
101.7 ± 2.8ºC 93.3°C MIN
8N-2248 Hydraulic Oil Temperature (EMS) (215 ± 5ºF) (200°F MIN) N.C.
Engine Oil Pressure (EMS) 62 ± 20.8 kPa 38 ± 20.8kPa
7T-0988 Engine Oil Pressure (S. Meter) (9.0 ± 3.0 psi) (5.5 ± 3.0 psi) N.O.
93 ± 20.8 kPa 69 ± 20.8 kPa
9W-3187 Fue Pressure (EMS) (13.48 ± 3.0 psi) (10.0 ± 3.0 psi) N.C.

Related Electrical Service Manuals


Title Form Number
Alternator: 5S-9088 (Delco 20-SI) SENR4978
Starting Motor: 3T-4586
Consist: 8C-3650 (Delco 42MT) SENR3581
Consist: 8N-2145 (Bosch KE) SENR3536
Consist: 9X-4453 (Denso F8) SENR4975
HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
12 11 10 9 8 7 6 5 4 3 2 1
J
WW XX 3 BU
728-BU 2 RD (24) BLADE FLOAT 322-GY (13) FORWARD
200-BK 1 BK SOLENOID 114-GN HORN

BK-00

BK-00
D (5) 12V BATTERY
POS NEG
(NOTE C&G) 8T8692 7T0969
S RD 1 604-OR TURN
T BK 2 614-PU 9G4247 (43) STEERING SW LAMP
8T8640 7G9318
BULB F
STOP/ 342535
TAIL BULB

605-YL
LAMP 7H2976
9G4358 CONN 4 610-OR-14
632-WH-14
611-PU-14 611-PU-14
D D A 619-GN-14 619-GN-14
RD 1 605-YL 605-YL 4 631-GY-14 605-YL
L19 L19 TO
F 2 604-OR 1
(38) HEAD LAMP
606-GY
FRONT FRAME
F

2 GN
1 GN
DIMMER SW L20
614-PU 5 2H1855

200-BK
BULB 608-GN 7 L31 L31
610-OR-14
TURN 7H2976

L20
L30 L18 L18
121-YL 3 631-GY-14 SS W E
LAMP 321-BR 6 632-WH-14 BULB

2
1
7T7818 606-GY 2 629-PK-14 200-BK L20 1M5899
574-WH F A

2
1
N
614-PU
604-OR
606-GY

322-GY
114-GN
2
1
A

200-BK
574-WH
HEAD LAMP
A
1 608-GN

(18) DUAL

605-YL
606-GY
1M6052

200-BK-14

611-PU-14
619-GN-14
611-PU-14
A P

609-YL
HORSEPOWER

619-GN-14
200-BK 2
RELAY A Z 570-BU 1 L21
3P4358 FF A 2 BULB
L29

D 200-BK 1 200-BK 629-PK-14 1 629-PK-14 7H2976


C
2

2 145-BU L32 L32


OPERATOR STATION OPERATOR STATION TURN BULB
PP (16) SUPPLEMENTAL 119-PK LAMP 1M5928

L22
SS

605-YL
7G9318

629-PK-14
629-PK-14
608-GN

STEERING BLADE LEFT

2
1
X MOTOR H BB TURN
BASIC HEATER 9W1391 A FLOAT
795-YL

145-BU
KK 8C5661 (D) REAR (NOTE H) INDICATOR INDICATOR LOW BEAM
JJ

200-BK
574-WH
HEAD LAMP
917-WH-10

MOTOR BK-0 WIPER SW LAMP LAMP 632-WH-14 HEAD


HH 3T9495 7N5876 7N5876 631-GY-14 LAMP 1M3379
L (A) TURN 4N9303

BK-0
(D) RESISTOR

L24
SIGNAL SW

605-YL
606-GY
462-YL L H BASE BASE BULB
PW 9G1950 1

572-PU
200-BK

605-YL
200-BK
MOTOR 8D6947 3T3158 1M5899
124-GN-14 3T3158
(32) DUAL (20) SUPPLEMENTAL 1 GN T° 521-YL-14 2 RED
504-YL 5
HORSEPOWER STEERING 119-PK 3 GY 515-GY-14
BLK
SOLENOID SW RELAY 503-BR 4 BR 516-GN-14 4 BLU
Y 8W1285 7N3621 505-BU 2 OR 517-BU-14 3 GRN 3
OR 2
180-GN-10
200-BK-10

(26) DUAL RD-0 M (D) REAR


HORSEPOWER GG (D) BLOWER (D) BLOWER (C) BLOWER SW
WIPER 101-RD L12 9W0604 9W0604 5D5659 609-YL
SOLENOID 727-GN 109-OR L12
606-GY L7
9W0273 6T6216 G 6 BULB
101-RD-6 109-OR-6 605-YL

L7
60A (C) BLOWER SW

200-BK
MOTOR MOTOR WH/RD-14 2 515-GY-14 5 DEFROSTER 9W1281

727-GN
(B) ALTERNATOR MOTOR BK-14 1 200-BK-14 6P3236 5D2856
E E

609-YL
609-YL
101-RD-14
BREAKER
(C) BLOWER SW (D) BLOWER BLADE
9S0173 (D) BLOWER 14 FLOOD
5D5659 200-BK-14 DIFFERENTAIL 9G8183
A H 9G8693 A LOCK INDICATOR LAMP
201-BK MOTOR BK 8C5582
(35) ENGINE

537-GN
124-GN-14 3 LAMP
OIL SW 201-BK 521-YL-14 5 G 7N5876
7T0988

609-YL
522-WH-14 4 CONN 6 WH/RD-14 1 515-GY-14 522-WH-14

L20
614-PU 2 MOTOR BK-14 2 200-BK-14 BASE (D) RESISTOR
200-BK-14 1 556-WH 3T3158 (D) BLOWER SW
L15
405-GY (D) BLOWER 200-BK-14 200-BK 3D8754 200-BK

L18
406-PU 406-PU L33 T° OR/BU 570-BU
9G8697
311-WH 124-GN-14 3 (D) THERMOSTAT SW

L33

1 570-BU
2 200-BK

1 570-BU
2 200-BK
T° 521-YL-14 5 6T9395 OR/GY
311-WH

141-PK
(33) COOLANT SW L11
522-WH-14 4
7N9785 614-PU 2 614-PU-14 PANEL

L11
200-BK-14 1 200-BK-14 LAMP

OPERATOR STATION
BASE 8D1429 P P
A G 7G9730

631-GY-14
632-WH-14
610-OR-14
629-PK-14
200-BK-14
311-WH 200-BK CONN 7 200-BK A U
L12 L12
574-WH 1 574-WH

GN
GN

GN
GN
T° (9) SUPPLEMENTAL 2 573-GN
(34) COOLANT SW STEERING
8N1693 CONTROL CONN 1 572-PU
3T3964

728-BU
200-BK
J DIAGNOSTIC CONNECTOR 572-PU

L20
MOTOR RELAY GN-18 1 727-GN L22 L22 BLADE (28) BLADE

5
10
12
8
13
14
4
6
3
11
7
2
15
16
17
18
19
9
1
(28) BLADE

572-PU
573-GN
OPR PANEL GY-18 2 417-GY L25 (A) BLADE FLOAT SW
A FLOAT SW 7N2354 CUSHION CUSHION

L25
SOLENOID SOLENOID

105-BR
310-PU
112-PU
308-YL

304-WH
306-GN
203-BK
311-WH
207-BK
302-OR

109-OR
101-RD
STER SW PU-18 5 728-BU 7N2353
7T6517 7T6517

574-WH
200-BK
PK-18 9 610-OR-14 (A) OPERATOR
5 6 MONITOR
GROUND
BR-18
BK-18
6
8 200-BK
102-BU-14
102-BU-14 4 3T9200 CONN 2

L23
ARTICULATION

101-RD-14
102-BU-14
BU-18 4 200-BK 2 3 TEST 15 415-GN
INDICATOR

OPERATOR STATION
200-BK
417-GY
727-GN
462-YL
OR-18 3 749-OR DEFROSTER (B) KEY SW 4 404-YL

L22
GOV SW HYD TEMP PANEL
WH-18 1 107-WH BEACON 5D2856 1 614-PU 9G7641 L22
5 405-GY

L12
ENG OIL PR LAMP

L14

L13

L12
+ BATTERY
(CLOSED 12

L9
D KEY SW YL-18 2 107-WH 11 614-PU COOL TEMP 6 406-PU 7N5876 D

1 574-WH
2 200-BK

1 574-WH
2 200-BK
ALTERNATOR GN-18 7 403-GN ROPS (D) BLOWER 103-YL-14 614-PU FUEL PR 13 413-BR L6

J ONLY) 9G8183 10 3 403-GN BASE


6T8941 PANEL ALTERNATOR

603-PK

L2 170-YL
114-GN
322-GY
BK MOTOR LAMP 9 201-BK-14 7G9730
CONN 3 8 9
7 7N5876 16 SS SS
(B) PARK

L8

606-GY

200-BK
614-PU
(B) HEAD (A) HORN SW

C OFF
200-BK 614-PU 8 408-WH

B ST
BK AIR PR

S ON
(22) COOLANT 123-WH LAMP SW BASE BRAKE A Q 8W1957 + BATTERY 1 113-OR L28

608-GN SENDER 3T3826 7G9730 SOLENOID 2 20


(D) RESISTOR

R
6N5926 IGN 7T9074

415-GN
1 322-GY PRIM STER 17 417-GY

GN
GN

GN
GN
BULB TT 441-OR (12) COOLANT (D) BLOWER SW
308-YL 105-BR ALARM 10 410-WH

2 GN
1 GN
SEND 3D8754

307-OR
105-BR
9W1281 TEMP GAGE OR/BU PANEL LAMP 11 411-PK

GRD 4W0483 BEACON 151-GNRR 326-PU LAMP 18 201-BK
REAR (OPEN OR/GY 7N5876 19 201-BK
A

614-PU
200-BK
FLOOD 200-BK ROPS BASE 7 201-BK
L33

L32

L31
ONLY) (29) BLADE (29) BLADE
200-BK
201-BK
403-GN
749-OR
123-WH
107-WH

201-BK

200-BK

603-PK

200-BK
123-WH
LAMP 400-GN 200-BK 7G9730 (A) OPERATOR 12 201-BK
9W1279 6T8941 FLOAT FLOAT
109-OR-6 MONITOR 2 201-BK

L14
151-GN
GROUND SOLENOID SOLENOID
TEST SW 14 201-BK 7T6517 7T6517

L14
(36) ENGINE 7N8001 B
OIL SW
7T0988 B 201-BK
OPEN MASTER

201-BK-14
PANEL PANEL 201-BK 2 BK 118-GY (D) FRONT FAULT
ROPS

609-YL
BASE LAMP BASE LAMP UPPER IDENT PART NO. LOC NOTE
1 ZZ614-PU (D) BLADE 410-WH 1 RD 118-GY LAMP 201-BK-14 200-BK

109-OR-6
ONLY
103-YL-14 2

310-PU
112-PU
308-YL
7G9730 7N5876 7G9730 7N5876 FLOOD WIPER SW 7N1996 200-BK-14
(B) ACTION BB 3T6655

308-YL

411-PK
201-BK
200-BK 200-BK YY LAMP SW H 201-BK-14 HARNESS AS.
ALARM

119-PK
108-BU
614-PU 614-PU 629-PK-14 7N8000 9G9813 A 8W3275 D-6
102-BU-14 5 4 (D) FRONT UPPER B 8W1899 C-3
UU WIPER C 8W1310 B-8 STD H

FRONT DEFROST FAN

FRONT LOWER WIPER


BK-6

108-BU 201-BK-14 605-YL

L28

L23

L19
L6
118-GY
152-BU
144-GN
129-BU
141-PK
6T6216
200-BK-10
180-GN-10

L19 C 8W1311 B-8 ATCH H

AIR CONDITIONER
611-PU-14
L30

FRONT UPPER WIPER


(B) LO BEAM

REAR DEFROSTER
L

200-BK-14
321-BR 400-GN - + 123-WH 619-GN-14 D 8W1294 F-12

CIGAR LIGHTER
QQ DOME HEAD LAMP SW P W L

200-BK
121-YL (7) DUAL A L 606-GY E 8W1428 A-1
LAMP 3T1730 CONN 8

201-BK
201-BK
410-WH
417-GY

570-BU
200-BK
614-PU
HORSEPOWER 6T4864 307-OR 2 506-PU H MOTOR F 8W1485 A-1

REAR WIPER
123-WH
107-WH

DOME LAMP
(1) BACKUP BREAKER (14) SERVICE (B) MAIN 1 C 200-BK-14 G 7T8650 E-6 H

109-OR-6

112-PU-8
(39) HYD

307-OR

118-GY
502-OR
501-GN
500-BR
METER T°

103-YL-14
ALARM 6N9349 RELAY (B) BACKUP GN 1 200-BK H 9W3160 E-6 H
OIL SW

BEACON

614-PU
614-PU
105-BR

306-GN

306-GN
112-PU-10
3T1815 101-RD-10 6T7337 3T0376 ALARM SW GY 3 J 8W3022 D-11

L10
KK 30A LL 8N2248 (B) START

326-PU
308-YL
3T1804 K 8W1982 C-6
C AID SW
BR
OR
4
2 L 8W2038 C-6 C

109-OR-6
603-PK

144-GN
116-BR
149-PU
7N8001 (D) BEACON SW M 8W1486 E-9 H
SUPP
OPERATOR STATION


201-BK

404-YL

606-GY

502-OR
500-BR
118-GY
501-GN
749-OR (OPEN (D) FRONT STEERING P 8W1487 D-2 E,F,G
L3

ROPS LOWER BLADE CUSHION T 8W2069 B-2 H


10A
10A
10A
10A
10A
10A
20A
10A
10A
116-BR 152-BU INDICATOR
200-BK ONLY) 152-BU WIPER SW INDICATOR U 8W2068 D-2 H

L15
LAMP

L17
RD-00AA (B) REAR FLOOD 3T6655

310-PU

608-GN

1 200-BK
2 321-BR

1 574-WH
2 200-BK

1 574-WH
2 200-BK
7N8000 7N5876 LAMP BASE V 8C9677 B-11
LAMP SW (B) NEUTRAL/ BB 7N5876

310-PU
302-OR FUSE CAB H 3T3158 W 8W1978 F-3
(42) SUPPL STER (15) STARTER 304-WH-8 L34 NOTE B FUSE 7N8000 START SW BASE BASE RIGHT FF 8W4797 E-12 C

L1
3T1804

462-YL
200-BK

556-WH
BLOCK 3T3158 3T3158 TURN
CONN 5

200-BK-14
GOVERNOR SW 3T4586 SS 8W6985 F-4 H

OPERATOR STATION
9G0747 K SS SS

570-BU
200-BK

200-BK
3T3132 304-WH-10 INDICATOR L17
LAMP
1 302-OR

G S 200-BK-10 L36 C A 310-PU


L32

112-PU-8

124-GN-14 6 124-GN-14 614-PU A L 7N5876 WIRE AS.


W
RD-0 GG P

304-WH
306-GN
301-BU MTR BAT 614-PU 1 614-PU 614-PU (B) START Q 8W1979 D-4

GN
GN

GN
GN
L

304-WH-8
101-RD-6 631-GY-14 5 631-GY-14 L25
614-PU RELAY 578-BU N 8W2683 F-7
(27) START AID
SOLENOID
A 632-WH-14 2 632-WH-14 9F3099
(A) DIFF CONN 9 MOTOR H
R 8W1965 C-7
2

MOTOR

608-GN
614-PU

152-BU
577-PU
576-PK
575-YL
9G4365 605-YL 4 605-YL LOCK SW S 8W1966 C-7
R

200-BK
200-BK
606-GY 3 606-GY 1 GN T° X 8W6987 E-12 C

L5

1
2
(D) BEACON 7N8000 (A) SUPP
201-BK
200-BK
145-BU

207-BK 3 GY Y 8W6988 E-12 C

L13
S SWITCH STER SW (30) BLADE (30) BLADE Z 8W5076 F-5 H
HH (CLOSE 4 BR
200-BK-10 C A 200-BK-14 7N8001 2 OR FLOAT FLOAT KK 8W6989 C-11 C
ROPS

165-YL
(21) RESISTOR SOLENOID SOLENOID LL 8W6990 C-11 C
BK-6

200-BK-14 112-PU-8 112-PU-8 112-PU-8 200-BK C


1 BK-18
2 BK-18

ONLY) (A) BLADE

129-BU
200-BK

556-WH

576-PK
152-BU
575-YL
577-PU
6T2217 200-BK 200-BK 200-BK 200-BK (D) FRONT LOWER 7T6517 7T6517 MM 8W1980 A-5
7N8000

L26

L16
200-BK C A 200-BK-14 CUSHION SW WIPER NN 6G6109 A-3
VV 201-BK-10 200-BK-14 200-BK-8 200-BK-8 200-BK-8 200-BK-8 200-BK-8 7N8000 6T6216 PP 8W1498 F-12
BK-00
1 403-GN

114-GN
TO CAB 200-BK-8 200-BK-8 200-BK-14 570-BU QQ 9M9812 C-10

603-PK

144-GN

537-GN
506-PU
(37) FUEL SW ENGINE 200-BK GROUND RR 8W1967 D-9 H
1
2

L23
462-YL
200-BK
727-GN
417-GY

169-PK
9W3187 200-BK L35
OPERATOR STATION FRONT FRAME TT 8W2681 D-12
A W/O HARNESS AS. J L23
311-WH
310-PU

200-BK 201-BK GROUND 1 572-PU UU 6G7663 C-8 H


CONNECT PLUG B(417-GY)
200-BK
200-BK

J 200-BK-8 200-BK-8 2 573-GN VV 9F4337 B-11 H


2

TO RECEPTACLE B(201-BK) YY 8W6871 C-8 H


200-BK 200-BK-14

L16
200-BK-14 A T
413-BR

201-BK

B TO EE 200-BK-6 603-PK OPERATOR STATION 1 201-BK ZZ 8W6872 C-8 H


403-GN

CC FRAME REAR FRAME 145-BU L8 2

629-PK-14
BK-00 BK-0 603-PK B
L35

L8 L8 L8
(D) BLADE CABLE AS.
B L35
201-BK 614-PU 614-PU J B FLOAT SW AA 7P6681 A-11 STD D,E,G B

141-PK
605-YL L7 L7 L7
417-GY 1 417-GY BULB AA 8W3535 A-11 F
L27 L27 7N2354 1M5928 BB 8G1228 A-11 F
310-PU 606-GY 614-PU 118-GY 2 609-YL

L7
200-BK-10 404-YL 321-BR 200-BK-14 152-BU BB 5T0101 A-11 STD D,E,G

L7
413-BR L10 L10 L10
144-GN CC 8W1512 A-11
201-BK-14 L6 L6
203-BK 129-BU DD 6T1992 A-11 STD D,E,G
403-GN L9 L9 L9
141-PK DD 9V2098 A-11 F
405-GY 304-WH-8 165-YL EE 8W3642 B-11 E,G

L24
L33

611-PU-14
619-GN-14
L33
406-PU 556-WH 556-WH BULB LOW BEAM EE 4V3877 B-11 D,F
311-WH 121-YL 114-GN 9W1281 BLADE HEAD LAMP GG 5T9597 E-11 E,G
302-OR L9
145-BU 169-PK FLOOD 1M3379 GG 9D6153 E-11 D,F

L6
LAMP

631-GY-14
632-WH-14
A L34 L34
207-BK L6 L6 L6 HH 6H0991 E-11 E,G
GN 2 200-BK 304-WH-8 L1 L1
410-WH 8C5582 BULB HH 5D3940 E-11 D,F
1M5899 JJ

200-BK-14
GN 1 556-WH 556-WH 604-OR 604-OR 4M3136 E-11 E,G
(40) REFRIGERANT SW L2 L2 L2 L17 L17 JJ 6S4302 E-11 D,F
(NOTE A) (25) DIFFERENTIAL 614-PU E
304-WH-10 L36
614-PU L26 L26 603-PK 603-PK L16 L16 XX 8G1228 F-11 ATCH C,G
9D6888 LOCK SOLENOID L5 L5 L5 L5 WW 8W3630 F-11 ATCH C,G
7T9073 200-BK-10 608-GN L27 L27 L3 L3 L28 L28
513-OR-14 606-GY 113-OR
(23) AIR L31 L31
605-YL 103-YL-14 200-BK-14 L4 L4
200-BK-14 632-WH-14 BULB
CONDITIONER
521-YL-14

326-PU 321-BR 122-BU 130-GN 130-GN 605-YL 1M5899 HEAD LAMP


CLUTCH 121-YL L5
631-GY-14 1M6052

L1

L2

L3
SOLENOID

112-PU-10
604-OR 606-GY

606-GY
7N4296

103-YL-14
V A HEAD

578-BU
513-OR-14 1 L3 L3
MOTOR LAMP
403-GN

145-BU
122-BU
105-BR
149-PU
116-BR
144-GN
169-PK
170-YL
114-GN
121-YL
123-WH
165-YL
123-WH
107-WH
113-OR
114-GN
130-GN
522-WH-14 2 4N9303 BULB
F 7H2976

200-BK
522-WH-14 326-PU (D) FRONT 606-GY TURN
ALT 521-YL-14 L11 L11
200-BK-14 200-BK MOTOR UPPER C BULB LAMP
R 109-OR-6 109-OR-6 DUAL HP TAIL LAMPS 10A WASHER 7H2976 7G9318
+ (D) FRONT TO
10A PARK BRAKE 7T8891
L29

(10) AIR DRYER LOWER FRONT FRAME


GAGES STOP LAMPS 10A WASHER TURN
200-BK-6 8W3087 A 101-RD-14 10A FRONT FLOODS LAMP
7T8891 7G9318
BK 2 200-BK 102-BU-14 BACKUP ALARM 10A 200-BK

L28
101-RD-6
STOP/ (2)ALTERNATOR
606-GY
604-OR
614-PU

TAIL RD-00 T° BK 1 122-BU 122-BU 10A REAR FLOODS


5S9088
A LAMP
9G4358
BK-00
BK-00
15A
10A CUSHION BLADE
SUPP STER SW
HORN
10A OPERATOR STATION A
D AA WW DD BB
(8) HEAD LAMP NOTE E,F,G BEACON 10A
S RD 1 POS NEG POS NEG
BREAKER 10A AIR DRYER
THIS SCHEMATIC IS FOR THE 12G, 120G, 130G AND 140G MOTOR GRADERS

113-OR
408-WH

201-B K
T BK 2 101-RD-6 101-RD-6 3T2662 KEY SW 10A
(4) 12V BATTERY
10A SUPP STER CONTROL
ELECTRICAL SYSTEM

130-GN

604-OR
101-RD-10
BULB (3) 12V BATTERY TURN SIGNAL 10A UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE
342535 3T5760 STD 3T5760 10A OPERATOR MONITOR
TURN NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
9G4247 ATCH (NOTE C&G) (31) DISCONNECT SW SPARE NOTE B: FUSE 10A - 3K8782 20A - 8M0456 MEDIA NUMBER: SENR3651-02
BK-00

LAMP 7N0718 10A DIFF LOCK NOTE C: FOR THE 140G ONLY
BK-00
BK-00

7T7818 D NN
SPARE NOTE D: FOR THE 120G ONLY BK
RD 1
2 203-BK
10A BLADE FLOAT FUSE
BLOCK FUSE
NOTE E: FOR THE 140G AND 160G ONLY
NOTE F: FOR THE 130G ONLY
SCHEMATIC PART NUMBER: 7T-9457, CHANGE: 02, VERSION: -
FUSE
CC XX
FUSE
BLOCK 9G0747 NOTE B
NOTE G: FOR THE 12G ONLY (44) BRAKE (44) BRAKE (41) STOP Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
BULB NOTE B 173-YLMM 537-GN NOTE H: NOT FOR THE 160G AIR SW AIR SW LAMP SW
7H2976 9G0747 9G8009 9G8009 2M9346 in neutral and with parking brake set.
BB 101-RD-10 (11) FLASHER
8D6946 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

12 11 1
10 9 8 7 6 5 4 3 2 1
2JUL87

SYMBOL DESCRIPTION ABBREV COLOR WIRE GROUP COLOR DESCRIPTIONS


CIRCUIT CONNECTED RD RED GROUND CIRCUIT

CIRCUIT NOT CONNECTED WH WHITE WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
ELECTRICAL CONNECTION TO OR ORANGE
MACHINE STRUCTURE STARTING CIRCUIT
YL YELLOW START AID CIRCUIT
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT PK PINK SUPPLEMENT STEERING CONTROL CIRCUIT
CONNECTOR BK BLACK MONITOR CIRCUIT
HEATER AND AIR CONDITIONER CIRCUIT
H# CIRCUIT GROUPING DESIGNATION GY GRAY TURN SIGNAL / WIPER WASHER CIRCUIT
PU PURPLE
ATCH WIRE, CABLE, COMPONENT
BR BROWN
OTHER COLOR DESCRIPTIONS
SPLICE HIGHWAYS
GN GREEN