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Issue No.
SPECIFICATION FOR
FASTENERS AND WASHERS Revision
FOR OVERHEAD LINES. No.
PART 1: BOLTS AND NUTS Date of
Issue
Page 1 of 14
TABLE OF CONTENTS
FOREWORD
1. SCOPE
2. REFERENCES
3. TERMS AND DEFINITIONS
4. REQUIREMENTS
5. TESTS AND INSPECTION
6. MARKING
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Issue No.
SPECIFICATION FOR
FASTENERS AND WASHERS Revision
FOR OVERHEAD LINES. No.
PART 1: BOLTS AND NUTS Date of
Issue
Page 2 of 14
Signed: Signed:
Date: Date:
TITLE: Doc. No.
Issue No.
SPECIFICATION FOR
FASTENERS AND WASHERS Revision
FOR OVERHEAD LINES. No.
PART 1: BOLTS AND NUTS Date of
Issue
Page 3 of 14
FOREWORD
This specification has been prepared by the Research and Development Department
of KPLC and the Design &Operations Departments of REA. It lays down requirements
for Bolts and Nuts (complete with washers). It is intended for use by KPLC/REA in
purchasing the items.
It shall be the responsibility of the manufacturer to ensure adequacy of the design and
good engineering practice in the manufacture of the Bolts and Nuts for KPLC/REA.
The manufacturer shall submit information which confirms satisfactory service
experience with products which fall within the scope of this specification.
1. SCOPE
1.1 This specification is for Bolts and Nuts (complete with washers) for use on overhead
power lines and associated work.
Pole Bolts
Assembly Bolts
Eye Bolts
Tie Rods (Double and Full Threaded Bolts)
Foundation Bolts
Nuts
Eye Nuts
2. REFERENCES
The following documents were referred to during the preparation of this specification.
In case of conflict, the provision of this specification shall take precedence.
ISO 1461: Metallic Coatings – Hot dip galvanized coatings on fabricated ferrous
products – Requirements
KS ISO 888: Bolts, screws and studs – Nominal lengths, and thread lengths for
general purpose bolts
BS 4190: ISO metric black hexagon bolts, screws and nuts – Specification
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Issue No.
SPECIFICATION FOR
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ISO 68-1: ISO general purpose screw threads – Basic profile – Part 1: Metric screw
threads
ISO 261: ISO general purpose metric screw threads – General plan
For the purpose of this specification, the definitions given in the reference standards
shall apply.
4. REQUIREMENTS
The Bolts and Nuts shall be suitable for continuous use indoors and outdoors in
tropical areas in humidity of up to 90%, average ambient temperature of +30ºC with a
minimum of -1ºC and a maximum of +40ºC and saline conditions along the coast.
4.2.1. Pole bolts shall be manufactured in accordance with BS 4190 strength grade
designation 4.6.
4.2.2. Each bolt shall be supplied complete with one full nut (as per clause 4.7 of this
specification).
4.2.3. The bolts shall be ISO metric black hexagon bolts and of hot dip galvanized finish.
4.2.4. The form of thread, diameters and associated pitches shall be in accordance with ISO
261 and BS 4190 (coarse pitch). The tolerance class shall be 8g for bolts and 7H for
nuts as per BS 4190.
4.2.5. The nominal length of the bolts shall be the distance from underside of the head to the
extreme end of the shank, including any chamfer or radius. The permissible tolerance
on the nominal lengths and finish of the ends shall be in accordance with BS 4190.
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4.2.7. The diameter of the unthreaded portion of the shank of the bolts and other dimensions
shall be in accordance with Fig. 1 and Table 2.
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SPECIFICATION FOR
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FOR OVERHEAD LINES. No.
PART 1: BOLTS AND NUTS Date of
Issue
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4.3.1 Eye bolts shall be manufactured from steel to BS 4190 strength grade designation 4.6.
4.3.3 Each eye bolt shall be supplied complete with one full nut (as per clause 4.7 of this
specification).
4.3.4 Eye bolts shall be in accordance with fig. 2 and have dimensions shown in Table 3.
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Date: Date:
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Issue No.
SPECIFICATION FOR
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FOR OVERHEAD LINES. No.
PART 1: BOLTS AND NUTS Date of
Issue
Page 7 of 14
4.4.1 Assembly bolts shall be ISO metric galvanized black hexagon bolts in accordance with
BS 4190 grade 4.6.
4.4.2 Each bolt shall be supplied complete with one full nut (as per clause 4.7 of this
specification).
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Date: Date:
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SPECIFICATION FOR
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FOR OVERHEAD LINES. No.
PART 1: BOLTS AND NUTS Date of
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4.4.4 Assembly bolts shall have other dimensions as per Table 4B.
4.5.1 Tie rods (double and full threaded bolts) shall be manufactured from steel to BS 4190
strength grade designation 4.6.
4.5.2 Each tie rod shall be supplied complete with four full nuts (as per clause 4.7 of this
specification).
4.5.3 Tie rods shall be in accordance with Fig. 3 and have dimensions shown in Table 5.
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Date: Date:
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SPECIFICATION FOR
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FOR OVERHEAD LINES. No.
PART 1: BOLTS AND NUTS Date of
Issue
Page 9 of 14
Table 5: Dimensions for Tie Rods (Double and full threaded bolts)
4.6.1 Foundation bolts shall be ISO metric galvanized black hexagon bolts in accordance
with BS 4190 grade 8.8.
4.6.2 Each bolt shall be supplied complete with one full nut. The nut shall be to BS 4190
strength grade 8.
4.7 Nuts
4.7.1 These shall be full nuts to BS 4190 strength grade 4 and of hot dip galvanized finish.
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Issue No.
SPECIFICATION FOR
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FOR OVERHEAD LINES. No.
PART 1: BOLTS AND NUTS Date of
Issue
Page 10 of 14
4.7.3 The nuts shall be suitable for use with pole bolts, assembly bolts, eye bolts, tie rods
(double and full threaded bolts) and foundation bolts detailed in this specification.
4.8.1 Eye nuts shall be of drop forged manufacture, from steel to BS 4190 grade 4.6.
4.8.2 Eye nuts shall be in accordance with Fig. 4. The pitch of thread (coarse pitch series)
shall be 2.5mm to be compatible with M20 pole bolts and M20 eye bolts detailed in
clause 4.2 and 4.3 respectively.
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4.9.1 All materials to be galvanized shall be of the full dimensions shown or specified and all
the removal of burrs shall be completed before the galvanizing process commences.
4.9.2 All galvanizing shall be done by the hot dip process (molten Zinc), not less than 98%
of which must be pure Zinc. The process shall be in accordance with ISO 1461.
4.9.3 The Zinc coating shall be uniform, clean, smooth and as free from spangle as
possible.
Nominal size and thread Local coating thickness Mean coating thickness
diameter (minimum) (minimum)
μm μm
M10 (⅜’’) 35 55
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SPECIFICATION FOR
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M12 (½’’) 35 55
M16 (⅝’’) 35 45
M20 (¾’’) 45 45
M22 (⅞’’) 45 45
4.10.1 All pole bolts, eye bolts, assembly bolts and tie rods shall have a safe working shear
stress of not less than 120 N/mm² ; the ultimate shear stress shall be 75% of the
ultimate tensile strength, the factor of safety being not less than 2.5.
4.10.2 Ultimate tensile strength and tensile stress for the bolts shall be as indicated in Table 7
below:
4.10.3 The safe working load of eye bolt in axial direction shall be 38.42kN minimum, the
factor of safety being at least 2.5.
4.10.4 The mechanical properties and proof loads for nuts shall be in accordance with Table
8.
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Date: Date:
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SPECIFICATION FOR
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FOR OVERHEAD LINES. No.
PART 1: BOLTS AND NUTS Date of
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5.1 Bolts and Nuts shall be tested and inspected in accordance with BS 4190, ISO 1461,
ISO 10684 and this specification. It shall be the responsibility of the manufacturer to
perform or to have performed all the relevant tests.
5.2 Certified true copies of previous test reports by the relevant International or National
Testing/Standards Authority of the country of manufacture (or ISO/IEC 17025
accredited laboratory) shall be submitted with the offer for evaluation (all in English
Language). A copy of accreditation certificate for the laboratory shall also be
submitted.
Copies of test reports to be submitted shall include tensile strength, proof load,
verification of dimensions and galvanizing tests.
5.3 Routine and sample test reports for the bolts and nuts to be supplied shall be
submitted to KPLC/REA for approval before shipment/delivery of the goods.
5.4On receipt of the goods KPLC/REA may perform any of the relevant tests in order to
verify compliance with this specification. The supplier shall replace without charge to
KPLC/REA bolts and nuts which upon examination, test or use fail to meet any of the
requirements in the specification.
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Date: Date:
TITLE: Doc. No.
Issue No.
SPECIFICATION FOR
FASTENERS AND WASHERS Revision
FOR OVERHEAD LINES. No.
PART 1: BOLTS AND NUTS Date of
Issue
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ANNEX A: Technical Particulars (to be filled and signed by the Manufacturer for all
clauses and submitted together with catalogues, brochures, drawings,
technical data and test reports for tender evaluation)
NB: - This schedule does not in any way substitute for detailed information required elsewhere in the
specification.
…………………………………………………………………………………….
Manufacturer’s Name, Signature, Stamp and Date
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Date: Date: