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LD asp aonpaL 1 epeU Ueeg ansy ada Kany “pourmigo aue synsas [Jex=40 2ouq “F9pe|q JO 2oquING stp Zurseas>Ur KpYBT|s pur BwU a303 54 Sununu Aq yeu puns wseq Apeonbysqns sey x1 “onamoH “YavOA moY ox Jo anuao ip ye souaingam ojquutsapun woasid djay oF pur vase wuO;run Jo Wed Moly = aptAord OL (T UNS 298) HORDES ssoz9 st} yp JO aNUDD ay rea uN uO, wv pRY \quERAUE suydno KEW fom Atqedosear siwowarmbor osatp re S120 TY “SoHAI98 wl paromunootta 3q or Kpoye soummuadwian wsayFiy aM 3 Gypqes jeormays pue Cysoss. mop “Csuap ySiy ome sonstansemmys 2IGeZIS9p OY ‘PMY SuDPom oy; se (4LY) CieuEA pinpy vorssmsuRL |OIR Fig. 7 COUPLING WITH STEPPED TORUS AND RESERVOIR ‘The centrifugal clutch operates immersed in oil and, during the period of engagement, the Toad is shared between this and the flnid coupling, with the portion taken by the clutch varying as the square of the speed ratio. The clutch is designed to commence engagement at a speed when the hydrokinetic slip has been reduced to only a few per cent. Thus, although the clutch must transmit the full engine torque when fully engaged, it is not subjected to a high slip speed while engaging, so that the thermal loading is low and a small lining arca can provide adequate life. Under drive take-up conditions the clutch is, of cousse, inoperative. In some cases, 2 hydraulically actuated friction clutch, whose engagement is scheduled by the transmission control system, is used as an altemative to centrifugal actuation, See Figure 32 of Section 3 of these notes. 12«1 HOLD 40-4907 TVOARINAD HLA ONTTANOD GINA V - HOLIID CINE 6 Fu stsavs (TwoidAl) TSH SNISNE |_ONIVae J4VHS waTIOW ANALG Was. anv oniuyas—— ive L asansi. onisy? — NOLDVaY uval uy ae HOLM, wan SOLLSIALOVUVHD ONITANOD ALLA AO NOSRAVAIVOD 8 Ft ‘sass pa sg “ean poe ‘eo Brn teat —WACUY.LAY OLLANINOUGAH OT sepa ayn Aq porsefar seay am aus adoo on Aressanau st A ooo surSus ur aseaupul apni “ausayoxs Aqjengnar ame saps ap ut wouRdrssip samod pur samod aura 92urg waIsks ZuyOO suISus I~ UI 991A9p IIPM-O1- [HO WE 40 JFULGDTI IY ue ySnonp sun [10 op Suissed Xq payediseyp Apessesd st sopreias aup ut payexausd 4 2yT, ‘pacoydure og or (kusedea peo, poonpar jo 10u WEnoIn) AWoedes [rUNIW remo Jo seyeuq UoNOUY FuyquuD “paonpar Yourmt ‘st sop Ou, “SIqER 2yoigs umul ou iuoMaydns o1 ssapsrias se patojduio oq osye Lew sontaap onsuT{aupS SUICMVLAY ILLANIMOWGAH 7st ten (aren se5n) we =p =(uopenbo aurquna 8 49|Ng] Ui049) 0} Tenbe st zox2vos O41 wo anbi0y eu “2, “anbio zo10e—s tH JO. wont 2g UO <{uo puadap qt. **y “anbuoy indino ata way “wwmnsuad st 2z anbion dur stp Jt Cr+{D- =r OnRt+ +E coms “(U1 aunty aes) wexSemp sorsen om moxy paonpap aq eur drs tpn sate uoneoednynun ‘onbiol yoru Ul Kom ay, “XTTeoUIdmID pourRgo UsEq 2ABY Y J0 13 JO SONIEA 2]qeIIMS 2OU0 “|| uonwnbsy Husn parstpaid oq Avw sourua}tod st pue Surjdnoo prnyy 947 v JO YU 0} TEATS Sk onstinzeseya peedspenbsor indus sit os ‘oornap omourjoupdy wv st kouoauoo onbuoy a], “TI ami wr uous st stusuay> popeyq sastp 2tp $0 swat aamzedued y -uonzea: onbsor ap aptaoid pur wommar jussoxd or Suse uossMEsUEN ap vo wuod quacuaAuOD SEOs O2 PIER, 51 GmyM. “YEYS J0EIs JO IOVS MOTOY ay UE SSuUEIG Ur SUM YRYS SUM BY “URETeIp some, Moy pmy e YM 2—RSF1 “suaAUOS ede 30 sno) 24 nosis YONSIS SS0HD © SMMOYS 11 aMTLy —TaaAuOS enka e pojfe> $1 sotazp SILL ~aurgam: pue soyfaduuy usowzoq “nun otp ss0u38 sun290 wo}D>NdeypMA snbyoy 184) os ‘sonbuor Jorsear pur soffodanr oy) Jo wins oun saaraoas surg ayy EMR posuEsTE €q tivo 11 ‘sxaquiout SaxY! [[e Wo BUIPElA am Jo Uilsop axgeains fq “Jwobs TeMuo| OU axe santo ‘Azepuooas pak Creurud yi YeuR SuWoU ‘oxaz 9q [INS ENE ZU aJoKsA 4A Wo sono tn Jo wns SeeqhSe oxp 2ouIs “YSIY Gorse 30 ‘yoLsH22 24 pauti= Ctqeash) ZsquIEE pany sity Uo anbI01 vonseas © sconpoid piny 2m Jo umuewour seine ur Fury Funmsal oy] uc pur Jpppdun ap womreq noy pmy oy WaNpar Aprap> [IL ZaquIsU Jone] Jo Sumpeyy pam a “sopeyg aumno Zutaey soquiam popeyq Zunmes-uod pimp 2 qua poy sods seymuue Sungnsst ‘2a pus "ponotzal #1 SurpGnos pmts € Jo sepetg euigam pur zoypodiun aus 30 yore yo wouiHes Ff] “Buydnos pimy 219 Jo soysus2eIY> n-ayo) SAEp opeuioine yusljooxs og) SuuMmar yspya “ouwuUoyiod Sunms Fwaoadurr DUE SaiouDauEp asay TunuooIaA0 Jo suzow v se padojsrsp see seoAUOD anbioL eu, “SUORIPUOD ,PRO|-PeOr, JruoE sepun Koustouje Surorpnfasd razanas mouim ‘onbsor Buns pood anamje o1 paods Sry ‘Apuomuns ¢ re Sundaoo sip yoqear o1 ynauyp 2q eur “2am onbson Cyead, v yin auras power Ciudry e 20g “poods yfews wasoy> 2m ve anbuoy suiSus apeys-ApeRs 3TQ seep SU SIGREAT ‘sabuon SunTess minwincrw ou] quausSeFue or oud paods ouifue Suiseatout Aq suonspuo> YROUP UI axow A Bo soryDA oy 1B OF UOREIZZI2p PIyNKy Surodurs jo Ampqrsod ‘ou S| auaqp 2sne20q "YoIN> WONSUy porjomuos AfeRUCUT ® YALA POU BfONYOA IRIN v OF vostsndwoo ur eouetiuoped Sunzeis 00d e anny 01 spun Suydnoo pny v Um Pony a[oIyaN y UOMSMpoNey re WALMAANOO ANOWOLSHL =ci MALUANOD ANOAO.L INAWATA ATAHL HOM WVAOVIG AOLIGA 11 a tide = 1% 299 onl BA ny ou (G) Fara ny Auvelad tude 2'8y ons “ny fg an fn © rs B “oy © a roo 3 g AsvON0IIS Ty ‘ta = in vy oa 7 ie % jn ‘nen 2008 souayay song ne os (uayonozas) auauns uaanria) anneFig. 12 BLADED ELEMENTS OF A TORQUE CONVERTER Ts2e0/s " 1 Turbine 2 Stator 3 ImpeiterRefersing to figuee 11, it can be deduced that, as the turbine speed increases from stall, so its blade velocity vector, is, will increase in length, thus causing the absolute exit velocity vector, us , to rotate in a clockwise direction. ‘The entry velacity to the rezetor, tes , will be approximately equal to us , so that as the turbine speed increases, the direction of 1, will approach more closely that of us , the reactor exit velocity. The difference between ts and tee, and hence the reactor torque and torque ratio across the unit, will therefore decrease with reducing slip. {tis also clear from Figure 11 that, if uw exceeds uysin the same direction, thea the torque on the reactor will become negative, and a torque reduction across the converter would thus result. The latter occurrence is usually avoided by mounting the reaetor on a sprag clteh, so that, as the torque on the reactor reverses, it is allowed to free-wheel in the same dicection as the impeller and turbine, and thereafter takes no further part in the procedings. The converter is, in this free-wheeling condition, behaving as a fluid coupling, and the input and output torques will be equal. The combined two stage device is then strictly termed a converter coupling, but in common parlance is still called a torque converter. Figure 13 shows a typical torque ratio versus speed ratio characteristic for a converter coupling. The coupling point, at which the reactor starts to free-whcel may, in practice, occur anywhere between about 0.7 and 0,9 speed ratio, depending on the detail design of the blading. The maximum torque ratio, at stall, may be as high as four or five with a simple three clement torgue converter of the type described, but is more usually between two and two three, High stall torgue ratios demand highly curved blades which entail higher losses, and therefore tend to reduce overall efficiency. The design point is the point of maximum efficiency in the conversion mode. Tt corresponds to the condition, shown in Figure 11, where the fluid is able to pass around the flow circuit with the minimum shock and turbulence because the fluid velocity vectors at blade entry and ‘exit are tangential to the blades. Clearly, a particular set of blade angles will only give this sondition at a single specd ratio: as the fluid vectors move away from the design condition, so increasingly high shock losses are incurred at the junctions between the different bladed member, and the efficiency is reduced. Even at the converter’s maximum efficiency, some losses are incurred duc to fluid friction, ‘which increase with the square of the velocity of circulation of fluid, and the-best efficiency is unlikely to be much in excess of 90% in the conversion range. When operating away from the design condition, further shock losses are incurred and the efficiency curve falls away on either side of the maximum efficiency point. Reaction members present the greatest design difficulties because they experience wider ‘variation in flow velocity, and in the direction at which the fluid arrives at entry to the blading. With a canverter-coupling having a moderate stall torque ratio, an efficiency of 90% or so can be obtained for about the top third of the range of speed ratios. If the maximum efficiency point is moved back to obtain higher torque multiplication, there is a resultant drop in efficiency around the 0.8 speed ratio region. Consequently most hydrokinetic fluid drives are designed for best efficiency at the higher speed ratios and with a relatively modest torque multiplication, Additional stepped gear ratios are then employed to extend the range of torque back-up to meet the full range of vehicle tractive requirements. 861 SOLLSRIALOVAVHD ONTTANOD-UELYAANOD “1 25 ANIOd |Niiano> olive o33as ro 30 ‘aro on EFFICIENCY = PER CENT oot anrod NoIS303.2 Performance Enhancements Many efforts have been made to extend the maximum efficiency region of hydrokinetic drives but, in some cases, the results tend scarcely to justify the additional complication involved. Several attempts have been made to produce adjustable reactor blades, so as to be able to vary the enltance or exit angles. To adjust the maximum efficiency point (design point) in an optimal manner, it is however necessary to aller the angles on nve of the bladed members. Adjustable blades not only complicate design and manufacture, but do not achieve all the desired improvement. Pivoting blades can only obtain part of the necessary design change, which requires a three-cimensional change in shape of the ducts through which the fluid passes It is difficult to achieve a high coupling efficiency as well as high torque multiplication in the same unit. High efficiency is obtained by employing fewer blades and lower rates of fluid circulation, whereas high torque multiplication requires higher rates of flow and blade areas. Thus, in the Lysholm-Smith converter (Figure 14), shree sets of turbine blades and ave sets of reactor blades, are used to obiain a stall torque ratio of Sto 1. A single turbine is insufficient and it is necessay to pass the fluid more than once through the turbine blades. After the fluid has passed through one set of turbine blades, it enters a reaction member whose blades collect the fluid and redirect it so that a further turbine member can develop additional torque. Tn this design, there are six sets of blades, one impeller, two reactors and three sets of turbine blades (See Figure 14). This type of converter does not operate well as a coupling because it is mechanically inconvenient ta allow the reaction members to freewheel and the converter is generally combined with a friction clutch which is locked-up to provide a direct drive at higher engine and vehicle speeds. The two-phase converter-coupling can combine improved efficiency and a higher torque multiplication than a single-phase version but the output torque is still rarely sufficient for all—road operation, and extra gear ratios are usually needed provided in the form of an epicylic gearbox. ‘Where a more modest torque multiplication is adequate, it is more satisfactory to obtain an improvement in efficiency by dividing the reactor into two or more elements which can rotate ‘or frewheel successively as the direction of fluid velocity changes. Thus, as seen in Figure 15, itis possible to divide a reaction member into two parts, each of which is mounted on its own one-way clutch. As the turbine accelerates, the sesultant direction of fluid srriving at the reactor may change by around 130°. By dividing the reactor into two, the first part may freewheel when the fluid direction has changed through say 60°. The fluid then causes the first part of the reactor to freewheel, so that there is litle change in the direction of the fluid passing through it. Only the rear part of the member now redirects the fluid flow, and the Converter acts as though the front part of the member was removed. The efficiency curve of the converter-coupling now shows three peaks, two in the conversion stage and one in the coupling stage, (See Figure 15). ‘The successive freewheeling of the two parts of the reactor Prevents the converter efficiency falling too far after having reached cach ‘design point’ ‘This two-part reactor thus provides two design points before reverting to coupling operation. 20ONITANOD-NILNAANOD ASVHS-OML V 40 SOLSIHEIDVAYHD AONVINMOMNTA UNV WVHOVEG S ey vouna sn oo, (e182) sepeig vonoeay «9 (gies €) sepere eulain): @ sepeig dung. yw, “L1 ade ui paeorpur se “soysinIo woR[ Jo suoNeUIqUIOD waxayIp uNseTUs Aq paaayype are uopersdo Jo sapour somes aiyy, “¢ Waunjo uonany ayp Bunjoo &q ‘speads poor 19yFIy ye soysg s]O1Y9A URBEL oun auewIETddns on ‘sepreror onaUTYoUPAY v se posn osfe st sauequo9 anbior ay ‘uorssMUSUEN SIYE UL “aouEUUOLad [[PI940 ZeyEUTIS w OxOTIDe 0 soneT geaB jrorueypour paddars yeuonrppe sarmbou suep xoques’ ou pure ‘AUP onsUIZOMDKY ISTE sigeredwoo ¢ 20) ueyp ssa] Sf aueteBueLe snp qua vonvoydamer onbior einunxear ou, NOISSIWSNVUL . 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JUOAUOD at moy Jo Sinjoxd Jon|q ¥ uMHAO 01 sepI0 ut ‘oneT paads uEYR ZoMre ‘paods indno asuwae pauod oq usin Atur sisyouesed somo oq ‘pare2qe> aq Aewt paads inchno jo wonetex Sumpuodsaii03 241 ‘onbuoy mdut Jo snpea yuersuos sejroneed e SusooNS Key3009) (ees) mind 200] 37 te! INPUT TOROUE 21085 Nm 2800 ea 907" 24001 no 2 aol 2200 | 48 ro} 2000 6 so} 1800 : 4 so} 1600 2 sok 1200 0 o 7000 2000 3000 Fig. 20 CHARACTERISTICS OF ALLISON TC-940 TORQUE CONVERTER VS. OUTPUT SPI 28INPUT TORQUE +1088 Nm ae 7000 ig.21 CHARACTERISTICS OF ALLISON TC-850 TORQUE CONVERTER VS. OUTPUT SI »of SHAUND ANOUOL ANIONA TVOMAL OL, GAHOLVIN WALYAANOD ANOUOL OF6-OL NOSITTY 1O SOLISRIALIVAVHO LAGNI 2 244 (um /s24) ter ons 900% 002 ooo oot 007 (sansa Hoi) —} - snano MOL INIONS 003. noe ‘oo = (un looezTs sf 35/37 vay T oleae |e ‘0.8, | ze ee ws ed _f CONVERTER het ‘OUTPUT CURVE | / 7 (SEA LEVEL MATCH) - is — | oy / converrea oun eee eles CURVE (ALTITUDE Wi tle a 0.925) i a3 8 ki = i lc 095 N Fig. 23 OUTPUT CHARACTERISTICS OF MATCHED TO TYPICAL ENGI at D) ROAD-LOAD CURVESx ‘ynayyp 9q Cet saains anbion .Cyead, api sourTus parer fay o1 Sujorear sxenbspy podopduia st yainja azeuuoesip jworeyaau peuonppE ue Sso[un * daoL9, ov ajaTYDA amp asneo Aettt pue “Yogiea® wewuageSu2-Bop e Jo osm ap sopnjoaud esp opp] -Kemuia® asisse 0) pasn aq outa ABloua jour y/ourBUg, Apakojduna ss ysans dn-sps0] wonousy Aaeyqrrnn Ue sso|un) S80] 10 Mod yueOURURIs & enjonut SXeaaye ISOM OAUIP 2HLT, :soBwquTApEsta] “norssiuswen pur atefus ¥ao Ni3q SprO] YOU pue suORLIGEA [PUOIIOS yo UORE| OS] ‘Arioedes peuniaip UB ‘yuommamabas ssueuayiieut pasnpar asttoy ‘yno 18998 0} saepas Feige ony (uo siati9quoo onbon) ajgejgeat oer day anbin snonuAuO sdu-oy@1 dap onwOIE ‘qoows “S2Aup Snsuryoupy Jo salleURApy. 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