Académique Documents
Professionnel Documents
Culture Documents
Contents
1. Purpose
2. Scope
3. Abbreviation and definitions
4. Reference
5. Procedure
6. Evaluation of indication
7. Acceptance criteria
8. Post cleaning
9. Records
10. Scanning Technique sheet of various weld configurations for structural job is given.
11. Technique Sheet No -01 to 11
12. Acceptance criteria for scanning of tubular structural T-,Y- or K- joints welding shall be
as per as per
13. Acceptance criteria – AWS D1.1 class –X
3. SCOPE
The scope of this documented procedure shall be used for testing tube-to-tube T-, Y- K-
joints having thickness ranging from 5mm and above and diameter range from 2”and
above.
AWS D1.1 Annex –K requirement shall have prior approval from EIC.
5. REFERENCE
1. AWS D1.1 and commentary
2. API RP 2X.
3. EPCMD-2-QM00-GUI-ME-002 Guidelines for Surface Preparation for UT.
4. EPCMD-2-QM00-TCR-ME-007 Technical Requirement for UT Services
5. EPCMD-2-QM00-FMT-ME-025 Format for PE Ultrasonic Testing Report
6. EPCMD-2-QM00-FMT-ME-231. Format for MUT/AUT scan plan
6.0. PROCEDURE
6.1 Equipment The UFD for the purpose shall be selected from the following manufacturer
which are recommended and are in used.
Panamatrics
Kraut Kramer
Sonatest
6.2 Probe
The selection of a scanning probe is generally a compromise between sensitivity, coverage,
resolution, and mechanical coupling stability.
The range selection for scanning by various probes shall be used for scanning of complete
volume of weld metal. Select the angle of probe required to scan the job, based on actual
job thickness and the weld profile.
The use of any other models of UFD& probe than the recommended as above, shall have
prior approval from EIC.
The probe may contain either single or dual transducer crystal. The search units with
contoured contact wedges may be used to aid ultrasonic coupling. Calibration shall be done
with the contact wedges used during the examination.
The size and frequency for both longitudinal and angle beam scanning shall be as per the
code / specification requirements.
The size, frequency and angle of the probe shall be as per the requirement of the AWS D1.1
clause 6.22 for groove weld and T-, Y- K- joints clause No 6.27
Probe/Shoe
6.5.2 Recalibration of machine which are recommended and are in used shall be
made if following change occurs.
Operator.
Probe.
Coaxial cable.
Probe angle of ±2º
Electronic failure.
Battery
6.6.2. Reference of basic calibration: Single point indication which is in order of 50%-75%
FSH shall be established by using response of 1.5 mm SDH at depth of 15mm .The
interested weld volume shall be covered by the selected calibration range.
6.8.2.1 Scanning from one faces and both side scanning if required when coverage
is not cove by one side:
The weld joint shall be scanned requirement half skip distance to parallel to weld axis by at
least two deferent angle based on AWS D1.1class –X (experience based on fit for purpose)
the examination to detect defect parallel to weld axis to be carried out from the weld edge
to other side weld up to 1½ to as per requirement beam path distance based on selection of
probe & technique.
Incomplete inspection area for which complete inspection was not practicable shall also be
marked and noted on the report, along with the reason why the inspection was incomplete.
6.11. Scanning dB
Evaluation of indication
7.1 Amplitude based level technique:
All indications equal to or in excess of 50% reference or - 6 dB of the reference level shall
be investigated in order to determine their shape, location, identity and, size shall be
given as length and height (depth dimension). All indications detected with one probe
may be further evaluated using an appropriate combination of probe angles so that length,
depth, orientation can be accurately determined and discontinuity type can be established
7.2. Measurements:
The discontinuities shall be sized using 6 dB drop method and maximum amplitude
technique as appropriate to discontinuity nature. Nature, location and type of discontinuity
Are to be categorized based on graph plotting.
9. Post cleaning
Couplant (grease/oil) applied to the job surface for ultrasonic testing shall be cleaned by
respective NDT agency after completion of the scanning by lint free cloth.
10. Record: Report shall be prepared in approved format; in case of repair print out of
indication shall be given along with graph plotting and any imperfection produce a response
above DRL of reference shall be recorded from uncorrected area.
The reference position and scanning axis and extend of rejectable discontinuities (flaws)
shall also be marked physically on the job and same to be mentioned on the report.
All applicable scanning result shall be reported.
11. Scanning Technique sheet of various weld configurations for structural job.
Technique Sheets
Selection of angle/shoes
Pipe Dia Probe Size Probe
weld scan
6" 8×9 & 5mmØ 0º, 45º,70º,60º 8×9mm 5-8 /10 mm Ø /TR
8" above &
8×9mm 45º,60º,70º 8×9mm 5-8 /10 mm Ø /TR
flat
Flat 16 mm Ø 0º, 45º,60º,70º ,80º Normal Ø /TR
Flat 25 mm 0º, 45º,60º,70º,80º Normal Ø /TR
Probe Frequency: Thickness below 8mm, probe shall have frequency above 4-6 MHz
When thickness of the job is more than 8 mm 2.25 MHz shall be used.
Scanning technique: optimum angle indication found in the root areas of grove welds in
butt joints and along the fusion face of all welds shall be further evaluated with 70, 60, /45
degree search angle, which is nearest to being perpendicular to expected fusion face.
The complex geometry of welded connections on offshore structure particularly T, K, and Y
connections, typically requires the use of nominal angle transducers (i.e., 45- degree, 60-
degree, and 70-degree) in multiple scans of the entire circumference and almost always
from the brace side of the weld only. The inspection of thin wall sections may not improve
with the use of steer angle transducers. Thick wall diagonal braces with full-throated weld
connections may also require the use of an 80-degree transducer to ensure that the sound
beam intercepts the root area. In all scans the transducer cant angle is continually adjusted
to maintain the beam perpendicular to the length of the weld. For definitions of
nomenclature associated with tubular member intersections. The recommended effective
probe angle for examination of the root area should be that which produces an incident
angle nearest to perpendicular to the anticipated weld discontinuity. UT personnel are
cautioned to be alert for changes in intercept angles and avoid 30-degree incidence on
potential discontinuities which cause mode conversion and a loss of echo signal amplitude.
TR probe scanning from connection out side and from on the weld to cover entire weld
volume. Angle beam scanning (to detect defect parallel to weld axis) to be carried out either
from OD or from ID from ½ skip distance to required (multiples) skip distance based on
probe index , angle and also weld edge distance to cover the total weld volume and as per
datum marking. Scanning range to be verified with 1: 1 graph plotting.
Scanning Technique No 1
Scanning Technique No 2
Scanning Technique No 3
Scanning Technique No 4
Scanning Technique No 5
Scanning Technique No 6