Design of Silo

Internal Diameter 22 m Grade of Concrete 400

Total height above FGL 75 m Grade of Steel 5000
Type of hopper Inverted σcbc 10
σsa 2100
Height of storage above 46.5 m
apex of Hopper
Total height of storage 59 m
Lvl of bottom of cone from GL 16 m
Height of freeboard 2 m
Height of hopper bottom 15.6 m
Angle of hopper with horizontal 60 ⁰
Internal Temperature, Ti 105 ⁰
Outside Temperature, To 33 ⁰
Stored Material Cement
Bulk Density 1500 kg/m3
Angle of Internal Friction, ф 25 ⁰
Type of Material Powdery material
Height of storage above apex of Hopper
Opening for material 2.5 m
Volume of material stored 20201 m3

Thickness of Silo wall:

i. t 25.83 cm
ii t 21.04 cm
iii. t 10 cm
iv. t 84.14 cm
tprovided 100 cm
Internal Diameter 15 m Grade of Concrete 300
Total height above FGL 40 m Grade of Steel 5000
Type of hopper Inverted σcbc 10
σsa 2100
Height of storage above 15 m
apex of Hopper
Total height of storage 24 m
Lvl of bottom of cone from GL 14 m
Angle of hopper with horizontal 60 ⁰
Internal Temperature, Ti 100 ⁰
Outside Temperature, To 10 ⁰
Stored Material Cement
Bulk Density 1400 kg/m3
Angle of Internal Friction, ф 25 ⁰
Type of Material Powdery material

FILLING EMPTYING

Angle of wall friction, δ 25 ⁰ 25 ⁰

Frictional coefficient, μ 0.466 0.466
Pressure ratio, λ 0.5 0.7
Height (m) Phf ACI_Phf Phe ACI_Phe
0 0 0 0 0
0.5 345 421 479 421
1 679 831 939 831
1.5 1003 1231 1378 1231
2 1316 1621 1799 1621
2.5 1621 2002 2202 2002
3 1916 2373 2587 2373
3.5 2202 2734 2957 2734
4 2479 3087 3310 3087
4.5 2748 3431 3649 3431
5 3008 3766 3973 3766
5.5 3261 4093 4283 4093
6 3506 4412 4580 4412
6.5 3743 4723 4865 4723
7 3973 5026 5137 5026
7.5 4196 5322 5398 5322
8 4412 5610 5647 5610
8.5 4622 5891 5886 5891
9 4825 6165 6115 6165
9.5 5022 6432 6334 6432
 10 5213 6693 6544 6693
10.5 5398 6947 6745 6947
11 5577 7194 6937 7194
11.5 5751 7436 7121 7436
12 5920 7672 7297 7672
12.5 6083 7901 7466 7901
13 6241 8125 7627 8125
13.5 6395 8344 7782 8344
14 6544 8556 7930 8556
14.5 6688 8764 8072 8764
15 6828 8966 8208 8966
15.5 6964 9164 8338 9164
16 7095 9356 8462 9356
16.5 7223 9544 8581 9544
17 7346 9727 8695 9727
17.5 7466 9905 8804 9905
18 7582 10079 8909 10079
18.5 7695 10249 9009 10249
19 7804 10415 9105 10415
19.5 7909 10576 9196 10576
20 8012 10733 9284 10733
20.5 8111 10886 9368 10886
21 8208 11036 9449 11036
21.5 8301 11182 9526 11182
22 8392 11324 9600 11324
22.5 8479 11463 9670 11463
23 8564 11598 9738 11598
23.5 8647 11730 9803 11730
24 8727 11858 9865 11858
24.5 8804 11984 9924 11984
25 8879 12106 9981 12106
25.5 8952 12225 10035 12225
26 9023 12341 10088 12341
26.5 9091 12454 10137 12454
27 9158 12565 10185 12565
27.5 9222 12673 10231 12673
28 9284 12778 10275 12778
28.5 9345 12880 10317 12880
29 9403 12980 10357 12980
29.5 9460 13077 10395 13077
30 9515 13172 10432 13172
30.5 9569 13265 10467 13265
31 9620 13355 10501 13355
31.5 9670 13443 10533 13443
32 9719 13529 10564 13529
32.5 9766 13613 10594 13613
33 9812 13694 10622 13694
33.5 9856 13774 10649 13774
34 9899 13852 10675 13852
34.5 9941 13927 10700 13927
35 9981 14001 10724 14001
35.5 10020 14073 10746 14073
36 10058 14143 10768 14143
36.5 10095 14211 10789 14211
37 10130 14278 10809 14278
37.5 10165 14343 10828 14343
38 10198 14407 10847 14407
38.5 10231 14468 10864 14468
39 10262 14529 10881 14529
39.5 10293 14588 10897 14588
40 10322 14645 10912 14645
40.5 10351 14701 10927 14701
41 10379 14755 10941 14755
41.5 10406 14808 10955 14808
42 10432 14860 10968 14860
42.5 10457 14911 10980 14911
43 10482 14960 10992 14960
43.5 10505 15008 11003 15008
44 10529 15055 11014 15055
44.5 10551 15101 11025 15101
45 10573 15145 11035 15145
45.5 10594 15189 11044 15189
46 10614 15231 11053 15231
46.5 10634 15272 11062 15272
47 10653 15312 11070 15312
47.5 10671 15352 11078 15352
48 10689 15390 11086 15390
48.5 10707 15427 11093 15427
49 10724 15464 11100 15464
49.5 10740 15499 11107 15499
50 10756 15534 11114 15534
50.5 10771 15568 11120 15568
51 10786 15600 11126 15600
51.5 10801 15633 11131 15633
52 10815 15664 11137 15664
52.5 10828 15694 11142 15694
53 10841 15724 11147 15724
53.5 10854 15753 11152 15753
54 10867 15781 11156 15781
54.5 10879 15809 11161 15809
 55 10890 15836 11165 15836
55.5 10901 15862 11169 15862
56 10912 15888 11173 15888
56.5 10923 15913 11176 15913
57 10933 15937 11180 15937
57.5 10943 15961 11183 15961
58 10953 15984 11186 15984
58.5 10962 16006 11189 16006
59 10971 16028 11192 16028
59.5 10980 16050 11195 16050
60 10989 16070 11198 16070
60.5 10997 16091 11201 16091
61 11005 16111 11203 16111
61.5 11013 16130 11205 16130
62 11020 16149 11208 16149
62.5 11028 16167 11210 16167
63 11035 16185 11212 16185
63.5 11041 16203 11214 16203
64 11048 16220 11216 16220
64.5 11055 16237 11218 16237
65 11061 16253 11219 16253
65.5 11067 16269 11221 16269
66 11073 16284 11223 16284
66.5 11078 16299 11224 16299
67 11084 16314 11226 16314
67.5 11089 16328 11227 16328
68 11094 16342 11228 16342
68.5 11099 16356 11230 16356
69 11104 16369 11231 16369
69.5 11109 16382 11232 16382
70 11114 16394 11233 16394
70.5 11118 16407 11234 16407
71 11122 16419 11235 16419
71.5 11127 16430 11236 16430
72 11131 16442 11237 16442
72.5 11135 16453 11238 16453
73 11138 16464 11239 16464
73.5 11142 16474 11240 16474
74 11146 16485 11241 16485
74.5 11149 16495 11241 16495
75 11152 16505 11242 16505
 Bulk Density Angle of Internal Friction, ф Granular material
Wheat 850 28 Powdery material
Paddy 575 36 Wheat flour
Rice 900 33
Maize 800 30
Barley 690 27
Corn 800 27
Sugar 820 35 n
Wheat flour 700 30 Es
Coal:Bituminoua, dry and b 800 35 σsa
Coal:Raw(10mm size) 1040 40 m
Coal:Pulverized, aerated 570 20 σt'
Coal:Pulverized, compacted 890 25 Tyst
Anthracite:Dry and broken 890 27
Anthracite:Pulverized, aera 650 20
Anthracite:Pulverized, com 970 25
Coke: Dry, broken and loose 430 30
Ash: Dry and compacted 720 40
Ash: Loose 650 30
Ash: From pulverized fuel,d 1120 30
Ores: Haemiatite (10mm siz 3700 35
Ores: Magnetite 4000 35
Ores: Manganese 2900 35
Ores: Limestone 1800 35
Ores: Copper and zinc 2900 35
Ores: Lead 5250 35
Cement 1400 25
Cement clinker 1650 37
Pulverized lime 1350 25
Granular material
Powdery material
Wheat flour

0.0003
2000000.00
2100
9.3333333333
20.6114046101
55117.5 83643.067768
 TEMPERATURE CALCULATION
Internal Temperature, Ti
Outside Temperature, To
thickness of silo wall
Ca Surface conductance of concrete to air
Cc Thermal conductivity of reinforced concrete
Cs Surface conductance of concrete to stored material
K Coefficient of heat transmission

DT

M DT bending moment across the bin wall due to cahnge in temperature _𝑡 D_𝑇𝐸_I/t
et Coefficient of thermal expansion of concrete
Ec Modulus of elasticity of concrete
I Moment of Inertia of the bin wall section

M DT
sst permissible stress
Ast reqd due to temp. stress
 100 ⁰C
10 ⁰C
450 mm
15 kcal/m2h°C
2 kcal/m2h°C
2 kcal/m2h°C
1.263157895 kcal/m2h°C

25.57894737 °C

𝑡 D_𝑇𝐸_I/t
0.000011
360000 kg/cm2
759375 cm4

17093.13158 kg-cm
2100 kg/cm2
2103.252317 mm2
 WEIGHT

load on roof (given) 650 KN

ring beam 1813.35 KN

wall above ring beam

wall thickness above ring beam 0.45 m
outer dia of wall 22.9 m
inner dia of wall 22 m
height of wall above ring beam 59 m
total load 21055.37794 KN

wall below ring beam

wall thickness below ring beam 0.7 m
outer dia of wall 22.9 m
inner dia of wall 22 m
height of wall below ring beam 16 m
total load 8882.12 KN

Total load of hopper

Depth of ring beam 0.7 m
height of hopper 16 m
thickness of hopper wall 0.45 m
Hopper top outer dia 2.5 m
Hopper top inner dia 1.6 m
Hopper bottom outer dia 21.9 m
Hopper bottom inner dia 21 m
Ht of cone 18.18653348 m
Wt of cone KN
CG from 0.0 level m

Total load of material

Inner dia of hopper 22 m
Ht of fill 59 m
density of material 1500 kg/m3
Wt of material (W6) 336246.9 KN
CG from 0.0 level 29.5 m

Total vertical load 368647.75 KN