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DP-773

SERVICE
MANUAL
Published in July 2013
843PH110
3PHSM060
First edition
CAUTION

RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE


OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS.

It may be illegal to dispose of this battery into the municipal waste stream. Check with your
local solid waste officials for details in your area for proper disposal.

ATTENTION

IL Y A UN RISQUE D’EXPLOSION SI LA BATTERIE EST REMPLACEE PAR UN MODELE


DE TYPE INCORRECT. METTRE AU REBUT LES BATTERIES UTILISEES SELON LES
INSTRUCTIONS DONNEES.

Il peut être illégal de jeter les batteries dans des eaux d’égout municipales. Vérifiez avec les
fonctionnaires municipaux de votre région pour les détails concernant des déchets solides
et une mise au rebut appropriée.
Revision history
Revision Date Replaced pages Remarks
This page is intentionally left blank.
Safety precautions

This booklet provides safety warnings and precautions for our service personnel to ensure the safety of
their customers, their machines as well as themselves during maintenance activities. Service personnel
are advised to read this booklet carefully to familiarize themselves with the warnings and precautions
described here before engaging in maintenance activities.
Safety warnings and precautions

Various symbols are used to protect our service personnel and customers from physical danger and
to prevent damage to their property. These symbols are described below:

DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect
compliance with warning messages using this symbol.

WARNING: Serious bodily injury or death may result from insufficient attention to or incorrect compliance
with warning messages using this symbol.

CAUTION: Bodily injury or damage to property may result from insufficient attention to or incorrect com-
pliance with warning messages using this symbol.

Symbols

The triangle ( ) symbol indicates a warning including danger and caution. The specific point of attention is
shown inside the symbol.

General warning. Warning of risk of electric shock.

Warning of high temperature.

indicates a prohibited action. The specific prohibition is shown inside the symbol.

General prohibited action. Disassembly prohibited.

indicates that action is required. The specific action required is shown inside the symbol.

General action required. Remove the power plug from the wall outlet.

Always ground the copier.


1. Installation Precautions

WARNING

• Do not use a power supply with a voltage other than that specified. Avoid multiple connections to
one outlet: they may cause fire or electric shock. When using an extension cable, always check that
it is adequate for the rated current. .....................................................................................................

• Connect the ground wire to a suitable grounding point. Not grounding the copier may cause fire or
electric shock. Connecting the earth wire to an object not approved for the purpose may cause
explosion or electric shock. Never connect the ground cable to any of the following: gas pipes, light-
ning rods, ground cables for telephone lines and water pipes or faucets not approved by the proper
authorities. ..........................................................................................................................................

CAUTION:

• Do not place the copier on an infirm or angled surface: the copier may tip over, causing injury. .........

• Do not install the copier in a humid or dusty place. This may cause fire or electric shock. .................

• Do not install the copier near a radiator, heater, other heat source or near flammable material. This
may cause fire. ...................................................................................................................................

• Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool
as possible. Insufficient ventilation may cause heat buildup and poor copying performance. ............

• Always handle the machine by the correct locations when moving it. .................................................

• Always use anti-toppling and locking devices on copiers so equipped. Failure to do this may cause
the copier to move unexpectedly or topple, leading to injury. ..............................................................

• Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is accidentally
ingested, drink a lot of water to dilute it in the stomach and obtain medical attention immediately.
If it gets into the eyes, rinse immediately with copious amounts of water and obtain medical atten-
tion. .....................................................................................................................................................

• Advice customers that they must always follow the safety warnings and precautions in the copier’s
instruction handbook. .........................................................................................................................
2. Precautions for Maintenance

WARNING

• Always remove the power plug from the wall outlet before starting machine disassembly. ................

• Always follow the procedures for maintenance described in the service manual and other related
brochures. ..........................................................................................................................................

• Under no circumstances attempt to bypass or disable safety features including safety mechanisms
and protective circuits. ........................................................................................................................

• Always use parts having the correct specifications. ............................................................................

• Always use the thermostat or thermal fuse specified in the service manual or other related brochure
when replacing them. Using a piece of wire, for example, could lead to fire or other serious acci-
dent. ...................................................................................................................................................

• When the service manual or other serious brochure specifies a distance or gap for installation of a
part, always use the correct scale and measure carefully. ..................................................................

• Always check that the copier is correctly connected to an outlet with a ground connection. ...............

• Check that the power cable covering is free of damage. Check that the power plug is dust-free. If it
is dirty, clean it to remove the risk of fire or electric shock. .................................................................

• Never attempt to disassemble the optical unit in machines using lasers. Leaking laser light may
damage eyesight. ...............................................................................................................................

• Handle the charger sections with care. They are charged to high potentials and may cause electric
shock if handled improperly. ...............................................................................................................

CAUTION

• Wear safe clothing. If wearing loose clothing or accessories such as ties, make sure they are safely
secured so they will not be caught in rotating sections. ......................................................................

• Use utmost caution when working on a powered machine. Keep away from chains and belts. ..........

• Handle the fixing section with care to avoid burns as it can be extremely hot. ..................................

• Check that the fixing unit thermistor, heat and press rollers are clean. Dirt on them can cause
abnormally high temperatures. ...........................................................................................................
• Do not remove the ozone filter, if any, from the copier except for routine replacement. ......................

• Do not pull on the AC power cord or connector wires on high-voltage components when removing
them; always hold the plug itself. ........................................................................................................

• Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a
cable cover or other appropriate item. ................................................................................................

• Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks. ..........

• Remove toner completely from electronic components. .....................................................................

• Run wire harnesses carefully so that wires will not be trapped or damaged. ......................................

• After maintenance, always check that all the parts, screws, connectors and wires that were
removed, have been refitted correctly. Special attention should be paid to any forgotten connector,
trapped wire and missing screws. .......................................................................................................

• Check that all the caution labels that should be present on the machine according to the instruction
handbook are clean and not peeling. Replace with new ones if necessary. .......................................

• Handle greases and solvents with care by following the instructions below: ......................................
· Use only a small amount of solvent at a time, being careful not to spill. Wipe spills off completely.
· Ventilate the room well while using grease or solvents.
· Allow applied solvents to evaporate completely before refitting the covers or turning the power
switch on.
· Always wash hands afterwards.

• Never dispose of toner or toner bottles in fire. Toner may cause sparks when exposed directly to
fire in a furnace, etc. ...........................................................................................................................

• Should smoke be seen coming from the copier, remove the power plug from the wall outlet immedi-
ately. ...................................................................................................................................................

3. Miscellaneous

WARNING

• Never attempt to heat the drum or expose it to any organic solvents such as alcohol, other than the
specified refiner; it may generate toxic gas. ........................................................................................

• Keep the machine away from flammable liquids, gases, and aerosols. A fire or an electric shock
might occur. ........................................................................................................................................
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3PH

CONTENTS
1-1 Specifications
1-1-1 Specifications ........................................................................................................................ 1-1-1
1-1-2 Parts names .......................................................................................................................... 1-1-2
1-1-3 Machine cross section ........................................................................................................... 1-1-3

1-2 Installation
1-2-1 Installation environment......................................................................................................... 1-2-1
1-2-2 Unpacking.............................................................................................................................. 1-2-2
(1) Unpacking......................................................................................................................... 1-2-2
(2) Remove the tapes and pad .............................................................................................. 1-2-3

1-3 Maintenance Mode


1-3-1 Maintenance mode ................................................................................................................ 1-3-1
(1) Executing a maintenance item ......................................................................................... 1-3-1
(2) Maintenance modes item list ............................................................................................ 1-3-2
(3) Contents of the maintenance mode items ........................................................................ 1-3-4

1-4 Troubleshooting
1-4-1 Paper mis feed detection ....................................................................................................... 1-4-1
(1) Paper mis feed indication ................................................................................................. 1-4-1
(2) Paper mis feed detection condition .................................................................................. 1-4-1
1-4-2 Self-diagnostic function ......................................................................................................... 1-4-3
(1) Self-diagnostic function .................................................................................................... 1-4-3
(2) Self diagnostic codes........................................................................................................ 1-4-3
1-4-3 Electric problems ................................................................................................................... 1-4-6
1-4-4 Mechanical problems............................................................................................................. 1-4-8

1-5 Assembly and Disassembly


1-5-1 Precautions for assembly and disassembly........................................................................... 1-5-1
(1) Precautions....................................................................................................................... 1-5-1
1-5-2 Assembly and disassembly ................................................................................................... 1-5-2
(1) Detaching and refitting the document processor .............................................................. 1-5-2
(2) Detaching and refitting the DP paper feed roller and DP separation pulley ..................... 1-5-3
(3) Detaching and refitting the DP main PWB........................................................................ 1-5-5
(4) Remarks on DP main PWB replacement ......................................................................... 1-5-7
1-5-3 Image adjustment .................................................................................................................. 1-5-8
(1) Adjusting the angle of leading edge ................................................................................. 1-5-8
(2) Adjusting the angle of trailing edge ................................................................................ 1-5-11

1-6 Requirements on PWB Replacement


1-6-1 Upgrading the firmware ......................................................................................................... 1-6-1

2-1 Mechanical Construction


2-1-1 Document processor ............................................................................................................. 2-1-1
(1) Original feed section......................................................................................................... 2-1-1
2-1-2 Original conveying section..................................................................................................... 2-1-3
2-1-3 Original switchback/eject sections ......................................................................................... 2-1-5
(1) Reverse duplex scanning operation ................................................................................. 2-1-7
3PH

2-2 Electrical Parts Layout


2-2-1 Electrical parts layout ............................................................................................................ 2-2-1
(1) PWBs................................................................................................................................ 2-2-1
(2) Switches and sensors....................................................................................................... 2-2-2
(3) Motors............................................................................................................................... 2-2-3
(4) Others............................................................................................................................... 2-2-4

2-3 Operation of the PWBs


2-3-1 PF main PWB ........................................................................................................................ 2-3-1

2-4 Appendixes
2-4-1 Appendixes ............................................................................................................................ 2-4-1
(1) List of maintenance parts ................................................................................................. 2-4-1
(2) Periodic maintenance procedures .................................................................................... 2-4-2
(3) Wiring diagram ................................................................................................................. 2-4-4
3PC

1-1-1 Specifications
1-1 Specifications

Item Specifications
Original feed method Automatic feed
Supported original types Sheet originals
Maximum: A3/Ledger
Original sizes
Minimum : A5/Statement
Simplex: 45 to 160 g/m2
Original weights
Duplex : 50 to 120 g/m2
50 sheets (50 to 80 g/m2) or less
Loading capacity
30 sheets (50 to 80 g/m2) or less :Mixed original sizes

Power source Electrically connected to the machine.


600 × 502 × 128 mm
Dimensions (W × D × H)
23 5/8 × 19 3/4 × 5 1/16”
Weight 7.5kg / Approx. 63.9 lbs or less

NOTE: These specifications are subject to change without notice.

1-1-1
3PC

1-1-2 Parts names

7
2

3
4

Figure 1-1-1

1. Original table 5. Top cover


2. Original width guides 6. Switchback tray
3. Original eject tray 7. Rear subcover
4. Original stoper

1-1-2
3PC

1-1-3 Machine cross section

2 1

3 Original path

Figure 1-1-2

1. Original feed section


2. Original conveying section
3. Original switchback/eject sections

1-1-3
3PC

This page is intentionally left blank.

1-1-4
3PH

1-2-1 Installation environment


1-2 Installation

Installation location (Be based on the machine establishment place.)


Avoid direct sunlight or bright lighting. Ensure that the photo conductor will not be exposed to direct sunlight or
other strong light when removing paper jams.
Avoid locations subject to high temperature and high humidity or low temperature and low humidity; an abrupt
change in the environmental temperature; and cool or hot, direct air.
Avoid places subject to dust and vibrations.
Choose a surface capable of supporting the weight of the machine.
Place the machine on a level surface (maximum allowance inclination: 1°).
Avoid air-borne substances that may adversely affect the machine or degrade the photo conductor, such as
mercury, acidic of alkaline vapors, inorganic gasses, NOx, SOx gases and chlorine-based organic solvents.
Select a well-ventilated location.

1-2-1
3PH

1-2-2 Unpacking
(1) Unpacking
9

7 10

12

13

14
15 11
1

17
16

18 5 6

Figure 1-2-1 Unpacking

1. Document processor 8. Front right upper pad 15. Poly bag


2. Poly sheet 9. Rear left upper pad 16. Original mat
3. Inner case 10. Rear right upper pad 17. Poly bag
4. Outer case 11. Cleaning cloth 18. Accessories case
5. Front lower pad 12. Angle control fitting
6. Rear lower pad 13. Poly bag
7. Front left upper pad 14. Installation guide

Caution: Place the machine on a level surface. See the Installation Guide for installation.

1-2-2
3PH

(2) Remove the tapes and pad

Procedure
1. Remove four tapes and the spacer.
Spacer
Tape
Tape

Tape Tape

Figure 1-2-2

2. Open the rear subcase cover and then DP interface wire


take out the angle control fitting. Angle control fitting
3. Remove the poly bag from the DP
interface wire.

Poly bag

Rear subcase cover

Figure 1-2-3

1-2-3
3PH

This page is intentionally left blank.

1-2-4
3PH

1-3-1 Maintenance mode


1-3 Maintenance Mode

The machine is equipped with a maintenance function which can be used to maintain and service the
machine.

(1) Executing a maintenance item

Start

Enter “10871087” using


Maintenance mode is entered.
the numeric keys.

Enter the maintenance item


number using the cursor up/down keys The maintenance item is selected.
or numeric keys.

Press the start key.

The selected maintenance item is run.

Press the stop key.

Yes Repeat the same


maintenance item?

No

Yes
Run another maintenance
item?

No
Enter 001 using the cursor
up/down keys or numeric keys Maintenance mode is exited.
and press the start key.

End

1-3-1
3PH

(2) Maintenance modes item list


Section Item Content of maintenance item Initial setting
No.
General U000 Outputting an own-status report -
U001 Exiting the maintenance mode -
U019 Displaying the firrmware version -
Optical U061 Checking the operation of the exposure lamp -
U068 Adjusting the scanning position for originals 0/0
from the DP
U070 Adjusting the DP magnification -/-/-/-
U071 Adjusting the DP scanning timing -/-/-/-/-/-
U072 Adjusting the DP center line -/-/-
U073 Checking the scanner operation 100/10200/1
U074 Adjusting the DP input light luminosity 1
U087 Setting DP reading position modification opera- 145/145/145
tion
U099 Adjusting original size detection 0/0/0/0/0
(With original mat) 20/30/40/20/30/40/20/30/40
(With document feeder) 50/50/50/50/50/50/50/50/50
0/0/0/0/0
Operation U203 Checking DP operation -
panel and U243 Checking the operation of the DP motors -
support
U244 Checking the DP switches -
equipment
Mode set- U326 Setting the black line cleaning indication ON/8
ting
Image U404 Adjusting margins for scanning an original from 3.0/2.5/3.0/4.0
processing the DP
U411 Adjusting the scanner automatically -

1-3-2
3PH

Section Item Content of maintenance item Initial setting


No.
Image U425 Setting the target -
processing Chart1
White 93.6/0.9/-0.4
Black 10.6/-0.2/-0.7
Grav1 76.2/-0.2/1.2
Grav2 25.2/-0.2/-0.2
Grav3 51.3/-0.3/0.3
C 72.6/-32.8/-11.5
M 48.1/69.9/-6.1
Y 86.2/-18.6/81.7
R 46.7/54.2/38.6
G 67.8/-51.3/48.9
B 38.8/25.3/-22.8
Adjust Original 5.0/10.0/190.0
Chart2/CCD
N875 85.4/0.0/1.1
N475 52.0/-1.3/2.4
N125 21.0/-0.5/2.5
C 55.2/-29.7/-45.0
M 45.9/71.2/-2.1
Y 86.3/-9.8/89.1
R 45.5/63.2/43.3
G 48.4/-70.6/25.9
B 23.6/21.3/-42.9
Adjust Original 15.0/10.0/190.0
Chart2/DP 15.0/15.0/390.0
N950 93.4/0.5/-0.3
N850 86.5/-0.1/1.5
N770 78.2/-0.5/1.4
N650 65.9/-0.4/2.6
N500 52.9/-0.6/2.3
N300 30.6/-0.4/2.8
C 54.3//-27.7/-46.1
M 44.8/72.1/-5.7
Y 87.4/-11.9/94.1
R 44.5/63.4/42.1
G 48.6/-74.1/30
B 23.4/24.6/-45.9

Others U905 Checking counts by optional devices -


U942 Setting of deflection for feeding from DP 0/0/0

1-3-3
3PH

(3) Contents of the maintenance mode items


Item No. Description
U000 Outputting an own-status report

Description
Outputs lists of the current settings of the maintenance items and paper jam and service call
occurrences. Outputs the event log. Also sends output data to the USB memory.
Purpose
To check the current setting of the maintenance items, or paper jam or service call occurrences.
Before initializing or replacing the backup RAM, output a list of the current settings of the mainte-
nance items to reenter the settings after initialization or replacement.

Method:Outputs the report


1. Press the start key.
2. Select the item to be output.
Display Output list
Maintenance List of the current settings of the maintenance modes
User Status Outputs the user status page
Service Status Outputs the service status page
Event Outputs the event log
Network Status Outputs the network status page
All Outputs the all reports

3. Select [Print].
4. Press the start key. A list is output.
When A4/Letter paper is available, a report of this size is output. If not, specify the paper feed
location.
The output status is displayed.
Display Description
--- During output standby
Active During output process
OK Output process completion

1-3-4
3PH

Item No. Description


U000 Method: Send to the USB memory
1. Press the power key on the operation panel, and after verifying the main power indicator has
gone off, switch off the main power switch.
2. Insert USB memory in USB memory slot.
3. Turn the main power switch on.
4. Enter the maintenance item.
5. Press the start key.
6. Select the item to be send.
Display Output list
USB (Text) Sends output data to the USB memory (text type)
USB (HTML) Sends output data to the USB memory (HTML type)

7. Press the start key.


Output will be sent to the USB memory.

Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-5
3PH

Item No. Description


U000 Event log

Event Log
MFP (2) 2013/18/02 15:15
TASKalfa 2551ci (3) (4) (5) (6)
(1) Firmware version 2NP_2000.000.000 2013.18.02 [XXXXXXXX] [XXXXXXX] [XXXXXXX] [XXXXXXXX]

(8) Paper Jam Log (12) Counter Log


# Count. Event Descriprions
16 1876543 0501.01.08.01.01 (f) J0100: 0 J4201: 0 (g) C0030: 1 (h) T00: 1
J0101: 0 J4202: 0 C0070: 1 T01: 1
15 166554 4002.01.08.01.01
J0104: 0 J4203: 0 C0100: 1
14 4988 0501.01.08.01.01
J0106: 0 J4208: 0 C0120: 1
13 4988 4002.01.08.01.01
J0107: 0 J4209: 0 C0130: 1
12 4988 0501.01.08.01.01
. . .
11 4988 4002.01.08.01.01
. . .
10 1103 0501.01.08.01.01
J0511: 0 . C2000: 1
9 1103 4002.01.08.01.01
J0512: 0 . C2010: 1
8 1103 0501.01.08.01.01
J0513: 0 . C2600: 1
7 1103 4002.01.08.01.01
J0518: 0 . C3100: 1
6 1027 0501.01.08.01.01
J0519: 0 C3200: 1
5 1027 4002.01.08.01.01
J0520: .
4 1027 0501.01.08.01.01
J0521: .
3 1027 4002.01.08.01.01
J0522: .
2 406 0501.01.08.01.01
J0523: .
1 36 4002.01.08.01.01
J0524: .
J0525: .
0501.01.08.01.01 .
.
.
.
(a) (b) (c) (d) (e)
. .
.
(9) Service Call Log .
# Count. Service Code .
8 1881214 01.6000 .
7 178944 01.2100 .
6 5296 01.4000 .
5 5295 01.6000
4 2099 01.2100
3 1054 01.4000
2 809 01.6000
1 30 01.2100
(10) Maintenance Log
# Count. Item
3 104511 01.00
2 3454 01.00
1 34 01.01
(11) Unknown toner Log
# Count. Item
2 3454 01.00
1 32 01.00
(7) [XXXXXXXXXXXXXXXX]

Figure 1-3-1

1-3-6
3PH

Item No. Description


U000 Detail of event log
No. Items Description
(1) System version
(2) System date
(3) Engine soft version
(4) Engine boot version
(5) Controller BROM version
(6) Operation panel mask version
(7) Machine serial number
(8) Paper Jam # Count. Event
Log
Remembers 1 to 16 of The total page count Log code (hexadeci-
occurrence. If the occur- at the time of the mal, 5 categories)
rence of the previous paper jam.
paper jam is less than (a) Cause of a paper
16, all of the paper jams jam
are logged. When the (b) Paper source
occurrence excesseds (c) Paper size
16, the oldest occur- (d) Paper type
rence is removed. (e) Paper eject
(a) Cause of paper jam (Hexadecimal)
For details on the case of paper jam, refer to Paper Misfeed Detection.
(P.1-4-3)
(b) Detail of paper source (Hexadecimal)
00: MP tray
01: Cassette 1
02: Cassette 2
03: Cassette 3 (paper feeder)
04: Cassette 4 (paper feeder)
05 to 09: Reserved
(c) Detail of paper size (Hexadecimal)
00: (Not specified) 0B: B4 22: Special 1
01: Monarch 0C: Ledger 23: Special 2
02: Business 0D: A5R 24: A3 wide
03: International DL 0E: A6 25: Ledger wide
04: International C5 0F: B6 26: Full bleed paper
05: Executive 10: Commercial #9 (12 x 8)
06: Letter-R 11: Commercial #6 27: 8K
86: Letter-E 12: ISO B5 28: 16K-R
07: Legal 13: Custom size A8: 16K-E
08: A4R 1E: C4 32: Statement-R
88: A4E 1F: Postcard B2: Statement-E
09: B5R 20: Reply-paid post- 33: Folio
89: B5E card 34: Western type 2
0A: A3 21: Oficio II 35: Western type 4

1-3-7
3PH

Item No. Description


U000
No. Items Description
(8) Paper Jam (d) Detail of paper type (Hexadecimal)
cont. Log
01: Plain 0A: Color 15: Custom 1
02: Transparency 0B: Prepunched 16: Custom 2
03: Preprinted 0C: Envelope 17: Custom 3
04: Labels 0D: Cardstock 18: Custom 4
05: Bond 0E: Coated 19: Custom 5
06: Recycled 0F: 2nd side 1A: Custom 6
07: Vellum 10: Thick 1B: Custom 7
08: Rough 11: High quality 1C: Custom 8
09: Letterhead
(e) Detail of paper eject location (Hexadecimal)
01: Face down (FD)
02: Face up (FU)/Document finisher face up (FU)/
03: Document finisher face down (FD)
(9) Service Call # Count. Service Code
Log Remembers 1 to 8 The total page Self diagnostic error code
of occurrence of self count at the time of (See page 1-4-13)
diagnostics error. If the self diagnostics
the occurrence of error. Example:
the previous diag- 01.6000
nostics error is less
than 8, all of the 01: Self diagnostic error
diagnostics errors 6000: Self diagnostic error
are logged. code number
(10) Maintenance # Count. Item
Log
Remembers 1 to 8 The total page Code of maintenance
of occurrence of count at the time of replacing item
replacement. If the the replacement of (1 byte, 2 categories)
occurrence of the the toner container.
previous replace- First byte (Replacing item)
ment of toner con- 01: Toner container
tainer is less than 8, Second byte
all of the occur- (Type of replacing item)
rences of replace- 00: Black
ment are logged. 01: Cyan
02: Magenta
03: Yellow

First byte (Replacing item)


02: Maintenance kit
Second byte
(Type of replacing item)
01: MK-8325A
02: MK-8325B

1-3-8
3PH

Item No. Description


U000
No. Items Description
(11) Unknown Toner # Count. Item
Log
Remembers 1 to 5 The total page count Unknown toner log
of occurrence of at the time of the code
unknown toner toner empty error (1 byte, 2 categories)
detection. If the with using an
occurrence of the unknown toner con- First byte
previous unknown tainer. 01: Toner container
toner detection is (Fixed)
less than 5, all of Second byte
the unknown toner 00: Black
detection are 01: Cyan
logged. 02: Magenta
03: Yellow

(12) Counter Log (f) Paper jam (g) Self diagnostic (h) Maintenance item
error replacing
Comprised of Indicates the log Indicates the log Indicates the log coun-
three log coun- counter of paper counter of self diag- ter depending on the
ters including
jams depending on nostics errors maintenance item for
paper jams, self location. depending on maintenance.
diagnostics cause.
errors, and
Refer to Paper Jam (See page 1-3-7) T: Toner container
replacement of Log. 00: Black
the toner con- Example: 01: Cyan
tainer.
All instances includ- C6000: 4 02: Magenta
ing those are not 03: Yellow
occurred are dis- Self diagnostics
played. error 6000 has hap- M: Maintenance kit
pened four times. 01: MK-8325A
02: MK-8325B

Example:
T00: 1
The toner container has
been replaced once.

1-3-9
3PH

Item No. Description


U000 Service status page (1)

Service Status Page


MFP (2) 2013/02/18 15:15
(3) (4) (5)
(1) Firmware version 2NP_2000.000.000 2013.02.18 [XXXXXXXX] [XXXXXXXX] [XXXXXXXX]

Controller Information (30) FAX Information Slot1/Slot2


(31) Rings (Normal) 3
Memory status
(32) Rings (FAX/TEL) 3
(7) Total Size 2.0 GB
(33) Rings (TAD) 3
(34) Option DIMM Size 16 MB
Time
(8) Local Time Zone +01:00 Amsterdam
(9) Date and Time 27/10/2010 12:00 (35) FRPO Status
(10) Time Server 10.183.53.13 Default Pattern Switch B8 0
Default Font Number C5*1000+C2*100+C3 00000
Installed Options .
(11) Document Processor Installed .
(12) Paper feeder Cassette (500 x 2) .
(13) Finisher 1000-Finisher .
(14) Document guard (B) Installed .
(15) Card Authentication Kit (B) Installed .
(16) Internet FAX Kit (A) Installed .
(17) Security Kit (E) Installed .
Data Security Kit (E) .
(18) UG-33 Installed .
(19) UG-34 Installed .
(20) USB Keyboard Connected .
(21) USB Keyboard Type US-English .
(22) Scan extension kit (A) Not Installed .
.
Print Coverage .
(23) Average(%) / Usage Page(A4/Letter Conversion) .
(24) Total .
K: 1.10 / 1111111.11 .
C: 2.20 / 2222222.22 .
M: 3.30 / 3333333.33 .
Y: 4.40 / 4444444.44 .
(25) Copy
K: 1.10 / 1111111.11 e-MPS error control Y6 0
C: 2.20 / 2222222.22
M: 3.30 / 3333333.33
Y: 4.40 / 4444444.44 RP Code
(26) Printer (36) 1234 5678 9012
K: 1.10 / 1111111.11 (37) 5678 9012 3456
C: 2.20 / 2222222.22 (38) 9012 3456 7890
M: 3.30 / 3333333.33 (39) 3456 7890 1234
Y: 4.40 / 4444444.44
(27) FAX
K: 1.10 / 1111111.11
(28) Period (27/10/2010 - 03/11/2010 08:40)
(29) Last Page K/C/M/Y(%) 1.00 / 2.22 / 3.33 / 4.44

1 (6) [XXXXXXXXXXXXXXXX]

Figure 1-3-2

1-3-10
3PH

Item No. Description


U000 Service status page (2)

Service Status Page


MFP 02/18/2013 15:15

Firmware version 2NP_2000.000.000 2013.18.02 [XXXXXXXX] [XXXXXXXX] [XXXXXXXX]

Engine Information Send Information


(40) NVRAM Version _1F31225_1F31225 (44) Date and Time 11/08/02 15:15
(41) Scanner Version 2LC_1200.001.089 (45) Address
(42) FAX Slot1
FAX BOOT Version 5JT_5000.001.001
FAX APL Version 5JT_5100.001.001
FAX IPL Version 5JT_5200.001.001
(43) MAC Address 00:C0:EE:D0:01:0D

1/2 (46) (47)


(48) 100/100
(49) 0/0/0/0
(50) 0000000/0000000/0000000/0000000/0000000/0000000/0000000/0000000/0000000/0000000/
0000000/0000000/0000000/0000000/0000000/0000000/0000000/0000000/0000000/0000000/0000000/
F00/U00/0/0/0/0/30/30/70/70/abcde/1/0/1/ (51) (52) (53) (54) (55) (56) (57) (58) (59) (60) (61) (62) (63) (64)
(65) 0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/
0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/
(66) 0000/0100/0500/1000/0000/0100/0500/1000/0000/0100/0500/1000/0000/0100/0500/1000/
0000/0100/0500/1000/0000/0100/0500/1000/0000/0100/0500/1000/0000/0100/0500/1000/
(67) 0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/000000000000/
0000000000000000/00000000/
(68) 0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000/
(69) 0000000000000000/0000000000000000/0000000000000000/
(70) 0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/000000000000/
(71) 0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/
(72) 0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/000000000000/
(73) 0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/000000000000/
(74) 0000000000000000/0000000000000000/0000000000000000/
(75) 0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/
(76) 0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/000000000000/
(77) 0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/000000000000/
(78) 0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/000000000000/
(79) 12345678/11223344/00001234abcd567800001234abcd5678/01234567890123456789012345678901/0008/00/07
12345678/11223344/00001234abcd567800001234abcd5678/01234567890123456789012345678901/0008/00/07
12345678/11223344/00001234abcd567800001234abcd5678/01234567890123456789012345678901/0008/00/07
12345678/11223344/00001234abcd567800001234abcd5678/01234567890123456789012345678901/0008/00/07
(80) XXXXXXXX
[ABCDEFGHIJ] [ABCDEFGHIJ] (81) (82)
[ABCDEFGHIJ] [ABCDEFGHIJ] (83) (84)
(85) 00070107FE/0700FE00FE/00FE000100/0000000000/0000000000/0000000000/00000A010A/0A0A0A3200/0000000000/0000000000/
0008000000/080000001D/0096009B00/9B009BFFFB/008200
0/3/ (86) (87)
0/12.3/56.7/ (88) (89) (90)
1/1/1/0/1/0 2010/12/15 12:34:56 (91)
1/5/ (92)(93)
1/ (94)
1/ (95)
ABCDEFGHIJKL/ABCDEFGHIJKL/ABCDEFGHIJKL/ABCDEFGHIJKL/ (96)

2 [XXXXXXXXXXXXXXXX]

Figure 1-3-3

1-3-11
3PH

Item No. Description


U000 Detail of service status page
No. Description Supplement
(1) Firmware version -
(2) System date -
(3) Engine soft version -
(4) Engine boot version -
(5) Operation panel mask version -
(6) Machine serial number -
(7) Total memory size -
(8) Local time zone -
(9) Report output date Day/Month/Year hour:minute
(10) NTP server name -
(11) Presence or absence of the Installed/Not installed
document processor
(12) Presence or absence of the Installed/Not installed
paper feeder
(13) Presence or absence of the 1000-sheet finisher/Not Installed
finisher
(14) Presence or absence of the Installed/Not installed
document guard (B)
(15) Presence or absence of the IC Installed/Not Installed/Trial
card authentication kit
(16) Presence or absence of the Installed/Not Installed
internet fax kit
(17) Presence or absence of the Installed/Not Installed
data security kit
(18) Presence or absence of the Installed/Not Installed
UG-33
(19) Presence or absence of the Installed/Not Installed
UG-34
(20) Presence or absence of the Connected/Not connected
USB keyboard
(21) USB keyboard setting display US-English/US-English with Euro/German/French
(22) Presence or absence of the Installed/Not Installed
Scan extension kit (A)
(23) Page of relation to the A4/Letter -
(24) Average coverage for total Black/Cyan/Magenta/Yellow
(25) Average coverage for copy Black/Cyan/Magenta/Yellow
(26) Average coverage for printer Black/Cyan/Magenta/Yellow
(27) Average coverage for fax Black/Cyan/Magenta/Yellow

1-3-12
3PH

Item No. Description


U000
No. Description Supplement
(28) Cleared date and output date -
(29) Coverage on the final output -
page
(30) Fax kit information This item is printed only when the fax kit is
installed.
(31) Number of rings 0 to 15
(32) Number of rings before auto- 0 to 15
matic switching
(33) Number of rings before connect- 0 to 15
ing to answering machine
(34) Optional DIMM size -
(35) FRPO setting -
(36) RP code Code the engine software version and the date of
update.
(37) RP code Code the main software version and the date of
update.
(38) RP code Code the engine software version and the date of
the previous update.
(39) RP code Code the main software version and the date of the
previous update.
(40) NV RAM version _ 1F3 1225 _ 1F3 1225
(a) (b) (c) (d) (e) (f)

(a) Consistency of the present software version


and the database
_ (underscore): OK
* (Asterisk): NG
(b) Database version
(c) The oldest time stamp of database version
(d) Consistency of the present software version
and the ME firmware version
_ (underscore): OK
* (Asterisk): NG
(e) ME firmware version
(f) The oldest time stamp of the ME database ver-
sion
Normal if (a) and (d) are underscored, and (b) and
(e) are identical with (c) and (f).
(41) Scanner firmware version -
(42) Fax firmware version This item is printed only when the fax kit is
installed.
(43) Mac address -

1-3-13
3PH

Item No. Description


U000
No. Description Supplement
(44) The last sent date and time -
(45) Transmission address -
(46) Destination information -
(47) Area information -
(48) Margin settings Top margin/Left margin
(49) Margin/Page length/Page width Top margin integer part/Top margin decimal part/
settings Left margin integer part/Left margin decimal part/
Page length integer part/Page length decimal part/
Page width integer part/Page width decimal part
(50) Life counter (The first line) Machine life/MP tray/Cassette 1/Cassette 2/
Cassette 3/Cassette 4/Cassette 5/Cassette 6/
Cassette 7/Duplex
Life counter (The second line) Drum unit K/Drum unit C/Drum unit M/Drum unit Y/
Transfer belt unit/Developer unit K/
Developer unit C/Developer unit M/
Developer unit Y/Maintenance kit A/
Maintenance kit B/Maintenance kit C
(51) Panel lock information 0: Off/1: Partial lock/2: Full lock
(52) USB information U00: Not installed/U01: Full speed/U02: Hi speed
(53) Paper handling information 0: Paper source unit select/1: Paper source unit
(54) Color printing double count 0: All single counts
mode 1: A3, Single count, Less than 420 mm (length)
2: Legal, Single count, 356 mm or less (length)
3: Folio, Single count, Less than 330 mm (length)
(55) Black and white printing double 0: All single counts
count mode 1: A3, Single count, Less than 420 mm (length)
2: Legal, Single count, 356 mm or less (length)
3: Folio, Single count, Less than 330 mm (length)
(56) Billing counting timing -
(57) Temperature (machine inside) -
(58) Temperature (machine outside) -
(59) Relative humidity -
(machine outside)
(60) Humidity (machine inside) -
(61) Fixed assets number -
(62) Job end judgment time-out time -
(63) Job end detection mode -
(64) Prescribe environment reset 0: Off
1: On

1-3-14
3PH

Item No. Description


U000
No. Description Supplement
(65) Media type attributes Weight settings Fuser settings
1 to 28 (Not used: 18, 19, 20) 0: Light 0: High
1: Normal 1 1: Middle
2: Normal 2 2: Low
3: Normal 3 3: Vellum
4: Heavy 1 Duplex settings
5: Heavy 2 0: Disable
6: Heavy 3 1: Enable
7: Extra Heavy
(66) Calibration information Black/Cyan/Magenta/Yellow
(67) Calibration information -
(68)
(69) Calibration information -
(70) Calibration information -
(71) Calibration information -
(72) Calibration information -
(73) Calibration information -
(74)
(75) -
(76) -
(77) Calibration information -
(78) Calibration information -
(79) RFID information -
(80) RFID reader/writer version infor- -
mation
(81) Color table version for printer -
(82) Color table 2 version for printer -
(83) Color table version for copy -
(84) Color table 2 version for copy -
(85) Maintenance information -
(86) Altitude 0: Standard
1: High altitude 1
2: High altitude 2
(87) Charger roller correction 1 to 5
(88) Configuring toner coverage 0: Full-color count display
counters 1: Color coverage count display

1-3-15
3PH

Item No. Description


U000
No. Description Supplement
(89) Low coverage setting 0.1 to 100.0
(90) Middle coverage setting 0.1 to 100.0
(91) Data Sanitization information -
(92) Toner low setting 0: Enabled
1: Disabled
(93) Toner low detection level 0 to 100 (%)
(94) A shift restriction setup 0: Enabled (Shift restrictions off)
(an one-sheet manuscript) 1: Disabled (Shift restrictions on)
(95) Full page printing mode 0: Normal Mode (at Time of Factory Shipments)
1: Full Page Mode
(96) Drum serial number Black/Cyan/Magenta/Yellow

Code conversion

A B C D E F G H I J
0 1 2 3 4 5 6 7 8 9

U001 Exiting the maintenance mode

Description
Exits the maintenance mode and returns to the normal copy mode.
Purpose
To exit the maintenance mode.

Method
Press the start key. The normal copy mode is entered.

1-3-16
3PH

Item No. Description


U019 Displaying the firrmware version

Description
Displays the part number of the ROM fitted to each PWB.
Purpose
To check the part number or to decide, if the newest version of ROM is installed.

Method
1. Press the start key. The ROM version are displayed.
2. Change the screen using the cursor up/down keys.
Display Description
Main Main firmware
MMI Operation firmware
Panel Main Operation firmware
Panel Boot Operation booting
Browser Browser firmware
Engine Engine firmware
Engine Boot Engine booting
Scanner Scanner firmware
Scanner Boot Scanner booting
RFID RFID firmware
IH CPU IH CPU firmware
IH CPU Boot IH CPU booting
Dictionary Dictionary software
Option Language Optional language firmware
OCR OCR software
Color Table1(Copy) Color table 1 (copy) software
Color Table2(Copy) Color table 2 (copy) software
Color Table1(Prn) Color table 1 (printer) software
Color Table2(Prn) Color table 2 (printer) software
DP Document processor firmware
DP Boot Document processor booting
PF1 Paper feeder firmware
PF1 Boot Paper feeder booting
DF Document finisher firmware
DF Boot Document finisher booting

1-3-17
3PH

Item No. Description


U019
Display Description
MT Mailbox firmware
MT BOOT Mailbox booting
Fax APL1 FAX APL1
Fax Boot1 FAX boot1
Fax IPL1 FAX IPL1
Fax APL2 FAX APL2 (multi port)
Fax Boot2 FAX boot (multi port)
Fax IPL2 FAX IPL2 (multi port)
Mode1 Installed application name
Mode2 Installed application name
Mode3 Installed application name
Mode4 Installed application name
Mode5 Installed application name

Completion
Press the stop key. The screen for selecting a maintenance item No. is display.

U061 Checking the operation of the exposure lamp

Description
Lights the exposure lamp.
Purpose
To check whether the exposure lamp are turned on.

Method
1. Press the start key.
2. Select the item.
Display Description
CCD The exposure lamp lights
CIS The CIS lights (when dual scan DP is installed)
3. Press the start key. The lamp lights.
4. To turn the lamp off, press the stop key.

Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-18
3PH

Item No. Description


U068 Adjusting the scanning position for originals from the DP

Description
Adjusts the position for scanning originals from the DP. Performs the test copy at the four scan-
ning positions after adjusting.
Purpose
Used when the image fogging occurs because the scanning position is not proper when the DP is
used. Run U071 to adjust the timing of DP leading edge when the scanning position is changed.

Setting
1. Press the start key.
Setting Initial Change in
Display Description
range setting value per step
DP Read Starting position adjustment for -38 to 38 0 0.158 mm
scanning originals
Black Line Scanning position for the test 0 to 3 0 -
copy originals

2. Select [DP Read].


3. Change the setting using the +/- keys or numeric keys.
When the setting value is increased, the scanning position moves to the right and it moves to
the left when the setting value is decreased.
4. Press the start key. The value is set.
5. Select [Black Line].
6. Change the setting using the cursor +/- keys or numeric keys.
7. Press the start key. The value is set.
8. Set the original (the one which density is known) in the DP and press the system menu key.
9. Press the start key. Test copy is executed.
10. Perform the test copy at each scanning position with the setting value from 0 to 3 and check
that no black line appears and the image is normally scanned.

Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-19
3PH

Item No. Description


U070 Adjusting the DP magnification

Description
Adjusts the DP original scanning speed.
Purpose
Perform this adjustment if the magnification is incorrect in the auxiliary scanning direction when
the DP is used.

Adjustment
1. Press the start key.
2. Press the system menu key.
3. Place an original on the DP and press the start key to make a test copy.
4. Press the system menu key.
5. Select the item to be adjusted.l
Setting Initial Change in
Display Description
range setting value per step
Sub Scan(F) Magnification in the auxiliary -125 to 125 0 0.02 %
scanning direction of CCD
(first side)
Sub Scan(B)*1 Magnification in the auxiliary -125 to 125 0 0.02 %
scanning direction of CCD
(second side)
Main Magnification in the main scan- -100 to 100 0 0.02 %
Scan(CIS)*2 ning direction of CIS
Sub Magnification in the auxiliary -125 to 125 0 0.02 %
Scan(CIS)*2 scanning direction of CIS

*1: Reversed DP only. *2: Dual scan DP only.

Adjustment: [Sub Scan]


1. Change the setting value using the +/- keys or numeric keys.
For copy example 1, increase the value. For copy example 2, decrease the value.
Increasing the value makes the image longer, while decreasing the value makes the image
shorter.

Original Copy Copy


example 1 example 2

Figure 1-3-4

2. Press the start key. The value is set.

1-3-20
3PH

Item No. Description


U070 Adjustment: [Main Scan]
1. Change the setting value using the +/- keys or numeric keys.
For copy example 1, increase the value. For copy example 2, decrease the value.
Increasing the setting enlarges the image and decreasing it narrows the image.

Original Copy Copy


example 1 example 2

Figure 1-3-5

2. Press the start key. The value is set.

Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-21
3PH

Item No. Description


U071 Adjusting the DP scanning timing

Description
Adjusts the DP original scanning timing.
Purpose
Make the adjustment if there is a regular error between the leading or trailing edges of the origi-
nal and the copy image when the DP is used.

Method
1. Press the start key.
2. Press the system menu key.
3. Place an original on the DP and press the start key to make a test copy.
4. Press the system menu key.
5. Select the item to be adjusted.l
Reversed DP (DP-770(B)/DP-773)
Setting Initial Change in
Display Description
range setting value per step
Front Head Leading edge registration of -32 to 32 0 0.085 mm
CCD (first side) -66 to 66 0 0.085 mm
Front Tail Trailing edge registration of -32 to 32 0 0.085 mm
CCD (first side) -66 to 66 0 0.085 mm
Back Head Leading edge registration of -32 to 32 0 0.085 mm
CCD (second side) -66 to 66 0 0.085 mm
Back Tail Trailing edge registration of -32 to 32 0 0.085 mm
CCD (second side) -66 to 66 0 0.085 mm

Dual scan DP (DP-772)


Setting Initial Change in
Display Description
range setting value per step
Front Head Leading edge registration of -27 to 27 0 0.119 mm
CCD (first side)
Front Tail Trailing edge registration of -27 to 27 0 0.119 mm
CCD (first side)
CIS Head Leading edge registration of -27 to 27 0 0.119 mm
CIS
CIS Tail Trailing edge registration of CIS -27 to 27 0 0.119 mm

1-3-22
3PH

Item No. Description


U071 Adjustment: Leading edge registration
1. Change the setting value using the +/- keys or numeric keys.
For copy example 1, increase the value. For copy example 2, decrease the value.
Increasing the value moves the image forward and decreasing the value moves the image
backward.

Original Copy Copy


example 1 example 2

Figure 1-3-6

2. Press the start key. The value is set.

Adjustment: Trailing edge registration


1. Change the setting value using the +/- keys or numeric keys.
For copy example 1, increase the value. For copy example 2, decrease the value.

Original
Copy Copy
example 1 example 2

Figure 1-3-7

2. Press the start key. The value is set.

Caution
If the first side is adjusted, check the second side and if adjustment is required, carry out the
adjustment.

Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-23
3PH

Item No. Description


U072 Adjusting the DP center line

Description
Adjusts the scanning start position for the DP original.
Purpose
Perform the adjustment if there is a regular error between the centers of the original and the copy
image when the DP is used.

Adjustment
1. Press the start key.
2. Press the system menu key.
3. Place an original on the DP and press the start key to make a test copy.
4. Press the system menu key.
5. Select the item to be adjusted.l
Setting Initial Change in
Display Description
range setting value per step
Front DP center line (first side) -60 to 60 0 0.085 mm
Back DP center line (second side) -60 to 60 0 0.085 mm
CIS* CIS center line -39 to 39 0 0.085 mm

*: Dual scan DP only


6. Change the setting value using the +/- keys or numeric keys.
For copy example 1, increase the value. For copy example 2, decrease the value.

Original Copy Copy


example 1 example 2
Figure 1-3-8

7. Press the start key. The value is set.

Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-24
3PH

Item No. Description


U073 Checking the scanner operation

Description
Simulates the scanner operation under the arbitrary conditions.
Purpose
To check the scanner operation. This is also done to check the accumulation of dust on the slit
glass.

Method
1. Press the start key.
2. Select the item to be operated.
Display Description
Scanner Motor Scanner operation
Home Position Home position operation
Dust Check Dust adhesion check operation with lamp on
DP Reading DP scanning position operation

Setting: [Scanner Motor]


1. Select [Scanner Motor].
2. Select the item.
3. Change the setting using the +/- keys or numeric keys.
Display Operating conditions Setting range
Zoom Magnification 25 to 400 %
Size Original size See below.
Lamp On and off of the exposure lamp 0 (off) or 1 (on)

Original sizes for each setting in SIZE


Setting Paper size Setting Paper size
5000 A4 5000 A5R
4300 B5 7800 Folio
5100 11" x 8 1/2" 10200 11" x 17"
10000 A3 9000 11" x 15"
8600 B4 8400 8 1/2" x 14"
7100 A4R 6600 8 1/2" x 11"
6100 B5R 5100 5 1/2" x 8 1/2"
4. Press the start key. The setting is set.
5. Select [Execute].
6. Press the start key. Scanning starts under the selected conditions.
7. To stop operation, press the stop key.

1-3-25
3PH

Item No. Description


U073 Method: [Home Position]
1. Select [Home Position].
2. Press the start key.
The mirror frame of the scanner moves to the home position.

Method: [Dust Check]


1. Select [Dust Check].
2. Press the start key. The exposure lamp lights.
3. To turn the exposure lamp off, press the stop key.

Method: [DP Reading]


1. Select [DP Reading].
2. Press the start key.
The mirror frame of the scanner moves to the reading position.

Completion
Press the stop key when scanning stops. The screen for selecting a maintenance item No. is dis-
played.

U074 Adjusting the DP input light luminosity

Description
Sets the luminosity correction for scanning originals from the DP.
Purpose
Modify the setting only if a spotted background appears when a bluish original is scanned from
the DP.

Setting
1. Press the start key.
2. Change the setting value using the +/- keys or numeric keys.
Display Description Setting Initial set-
range ting
Coefficient DP input light luminosity correction 0 to 3 1

Settings 0: No correction / 1: Slight correction / 2: Medium correction / 3: Strong correction


3. Press the start key. The value is set.

Supplement
While this maintenance item is being executed, copying from an original is available in interrupt
copying mode (which is activated by pressing the system menu key).

Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-26
3PH

Item No. Description


U087 Setting DP reading position modification operation

Description
The presence or absence of dust is determined by comparing the scan data of the original trailing
edge and that taken after the original is conveyed past the DP original scanning position. If dust
is identified, the DP original scanning position is adjusted for the following originals.
Using image correction to reduce black streaks.
Purpose
When using DP, to solve the problem when black lines occurs due to the dust with respect to
original reading position.

Caution
The coordinates of position where documents are scanned are modified when [System Menu]
[Adjustment/Maintenance] [Correcting Black Line] is set to [Off].

Method
1. Press the start key.
2. Select the item to be set.
Display Description
CCD Setting of standard data when dust is detected.
Black Line Initialization of original reading position.

Setting: [CCD]
1. Select the item to be set.
2. Change the value using the +/- or numeric keys.
Setting Initial
Display Description
range setting
R Lowest density of the R regard as the dust 0 to 255 125
G Lowest density of the G regard as the dust 0 to 255 125
B Lowest density of the B regard as the dust 0 to 255 125
* : Decreasing the setting makes the objects with less density recognized as dusts, less
dusts becomes detectable.
Increasing the value allows more dusts to be detected and the cleaning prompts to be dis-
played more often.
3. Press the start key. The value is set.

Method: [Black Line]


1. Select [Clear].
2. Press the start key. The setting is cleared.

Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-27
3PH

Item No. Description


U099 Adjusting original size detection

Description
Checks the operation of the original size sensor and sets the sensing threshold value.
Purpose
To adjust the sensitivity of the sensor and size judgement time if the original size sensor malfunc-
tions frequently due to incident light or the like.

Method
1. Press the start key.
2. Select the item. The screen for executing each item is displayed.
Display Description
Data1 Displaying original size sensor transmission data
B/W Level1 B/W LEVEL setting original size sensor threshold value
Setting original size judgment time
Data2 Displaying original size sensor transmission data
(when DP is installed)

Method: [Data1/Data2]
1. Place the original and close the original cover or DP
2. The light source illuminates and the CCD sensor determines the width of the document. The
original size sensor determines the document is vertical or horizontal. (The document is
detected two times when the DP is installed.)
Display Description
Original Area R Detected original width size for color R
Original Area G Detected original width size for color G
Original Area B Detected original width size for color B
Original Area Detected original width size
Size SW L Displays the original size sensor (OSS) ON/OFF

1-3-28
3PH

Item No. Description


U099 Setting: [B/W Level1]
1. Select an item to be set.
2. Change the setting value using the +/- keys or numeric keys.l
Setting Initial
Display Description
range setting
Original R1 Original threshold value for color R (near side) 0 to 255 20/50
Original R2 Original threshold value for color R (center) 0 to 255 30/50
Original R3 Original threshold value for color R (far side) 0 to 255 40/50
Original G1 Original threshold value for color G (near side) 0 to 255 20/50
Original G2 Original threshold value for color G (center) 0 to 255 30/50
Original G3 Original threshold value for color G (far side) 0 to 255 40/50
Original B1 Original threshold value for color B (near side) 0 to 255 20/50
Original B2 Original threshold value for color B (center) 0 to 255 30/50
Original B3 Original threshold value for color B (far side) 0 to 255 40/50

Reducing the value increases the sensitivity of the sensor allowing a document with more
density to be detected, however, the document mat could be detected as an original docu-
ment.
If the values vary excessively, mal-detection could occur depending on how a document is
placed.

Original mat Original


Fig. Original width size range
R/G/B
1 1 A4R to A3 8.5" to 11"

1 2 3 2 2 B6R to A4R 5.5" to 8.5"

297 mm 3 3 to B6R to 5.5"

Figure 1-3-9

3. Press the start key. The value is set.

Completion
Press the stop key. The screen for maintenance item No. is displayed.

1-3-29
3PH

Item No. Description


U203 Checking DP operation

Description
Simulates the original conveying operation separately in the DP.
Purpose
To check the DP operation.

Method
1. Press the start key.
2. Place an original in the DP if running this simulation with paper.
3. Select the speed to be operated.
Display Description
Normal Speed Normal reading (600 dpi)
High Speed High-speed reading
Mode Sets the conveying timing verification mode
Reset Resets the conveying timing verification data
Result Resets the conveying timing verification data

4. Select the item to be operated.


Display Description
CCD ADP With paper, single-sided original of CCD
CCD RADP With paper, double-sided original of CCD
CIS With paper, double-sided original of CIS
CCD ADP (Non-P) Without paper, single-sided original of CCD
(continuous operation)
CCD RADP (Non-P) Without paper, double-sided original of CCD
(continuous operation)
CIS (Non-P) Without paper, double-sided original of CIS
(continuous operation)
5. Press the start key. The operation starts.
6. To stop continuous operation, press the stop key.

Setting: [Mode]
1. Select On or Off.
Display Description
On Sets the conveying timing verification mode on
Off Sets the conveying timing verification mode off

2. Press the start key.

Setting: [Reset]
1. Select [Execute].
2. Press the start key.

1-3-30
3PH

Item No. Description


U203 Setting: [Result]
Press the start key. The value is set.

Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-31
3PH

Item No. Description


U243 Checking the operation of the DP motors

Description
Turns the motors or solenoids in the DP on.
Purpose
To check the operation of the DP motors and solenoids.

Method
1. Press the start key.
2. Select the item to be operated.
3. Press the start key. The operation starts.
Display Description
Feed Motor *1,*2,*3 DP original feed motor (DPOFM) is turned on
Conv Motor *1,*2 DP original conveying motor (DPOCM) is turned on
Rev Motor *1,*3 DP switchback motor (DPSBM) is turned on
Lift Motor *1,*2 DP lift motor (DPLM) is turned on
Rev Press Sol *1 DP pressure solenoid (DPPSOL) is turned on
Rev Branch Sol *1 DP feedshift solenoid (DPFSSOL) is turned on
Eject Motor *2 DP eject motor (DPEM) is turned on
Regist Motor *2 DP registration motor (DPRM) is turned on
DP Fan*2 DP fan motor 1 (DPFM1) is turned on
CIS Fan*2 DP fan motor 2 (DPFM2) is turned on
*1 : DP-770(B) : DP-772
*2 : DP-773
*3

4. To turn each motor off, press the stop key.

Completion
Press the stop key when operation stops. The screen for selecting a maintenance item No. is dis-
played.

1-3-32
3PH

Item No. Description


U244 Checking the DP switches

Description
Displays the status of the respective switches and sensors in the DP.
Purpose
To check if respective switches and sensors in the DP operate correctly.

Method
1. Press the start key.
2. Turn each switch or sensor on and off manually to check the status.
When the on-status of a switch or sensor is detected, that switch or sensor is displayed in
reverse.
Display Description
Feed *1,*2,*3 DP feed sensor (DPFS)
Regist *1,*3
DP registration sensor (DPRS)
Timing *1,*2,*3 DP timing sensor (DPTS)
CIS Head *2
DP CIS sensor (DPCS)
Tray *1,*3 DP switchback sensor (DPSBS)
Set *1,*2,*3
DP original sensor (DPOS)
Longitudinal *1,*2 DP original length switch (DPOLSW)
Lift U-Limit *1,*2
DP lift sensor 1 (DPLS1)
Lift L-Limit *1,*2 DP lift sensor 2 (DPLS2)
Cover Open *1,*2,*3
DP interlock switch (DPILSW)
Open *1,*2,*3 DP open/close switch (DPOCSW)
Eject *1,*2
DP eject sensor (DPES)
Slant *2 DP slant sensor (DPSS)
*1 : DP-770(B) *2: DP-772 : DP-773
*3

Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-33
3PH

Item No. Description


U326 Setting the black line cleaning indication

Description
Sets whether to display the cleaning guidance when detecting the black line.
Purpose
Displays the cleaning guidance in order to make the call for service with the black line decrease
by the rubbish on the contact glass when scanning from the DP.

Method
1. Press the start key.
2. Select the item to set. The screen for setting each item is displayed.
Display Description
Black Line Mode Black line cleaning guidance ON/OFF setting
Black Line Cnt Setting counts of the cleaning guidance indication

Setting: [Black Line Mode]


1. Select [On] or [Off].
Display Description
On Displays the cleaning guidance
Off Not to display the cleaning guidance
* : Initial setting: On
2. Press the start key. The setting is set.

Setting: [Black Line Cnt]


1. Select [Cnt].
2. Change the setting value using the +/- keys or numeric keys.
Setting Initial
Display Description
range setting
Cnt Setting counts of the cleaning guidance 0 to 255 8
indication ( x 1000 sheets)
* : When setting is 0, the black line cleaning indication is displayed only if the black line is
detected.
3. Press the start key. The value is set.

Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-34
3PH

Item No. Description


U404 Adjusting margins for scanning an original from the DP

Description
Adjusts margins for scanning the original from the DP.
Purpose
Perform the adjustment if margins are incorrect.

Adjustment
1. Press the start key.
2. Press the system menu key.
3. Place an original on the DP and press the start key to make a test copy.
4. Press the system menu key.
5. Select the item to be adjusted.
Setting Initial Change in
Display Description
range setting value per step
A Margin DP left margin 0 to 10.0 3.0 0.5 mm
B Margin DP leading edge margin 0 to 10.0 2.5 0.5 mm
C Margin DP right margin 0 to 10.0 3.0 0.5 mm
D Margin DP trailing edge margin 0 to 10.0 4.0 0.5 mm

6. Change the setting value using the +/- keys or numeric keys.
Increasing the value makes the margin wider, and decreasing it makes the margin narrower.

DP leading edge margin


(3.0 ± 1.5 mm)

DP DP right margin
left margin (2.0 ± 1.0 mm)
(2.0 ± 1.0 mm)

DP trailing edge margin


(2.0 ± 1.0 mm)

Figure 1-3-10

7. Press the start key. The value is set.

Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-35
3PH

Item No. Description


U411 Adjusting the scanner automatically

Description
Uses a specified original and automatically adjusts the following items in the scanner and the DP
scanning sections.
Purpose
To perform automatic adjustment of various items in the scanner and the DP scanning sections.
Perform adjustments using a new test chart (chart 1) when replacing ISC PWB, LED lamp PWB,
ISU, CIS and/or DP main PWB.

Method
1. Press the start key.
2. Select the item.
Original to be used
Display Description
for adjustment (P/N)
Table (Chart1) Automatic adjustment in the scanner sec- 7505000005
tion (chart 1)
DP FaceUp Do not use. 7505000005
(Chart1) Automatic adjustment in the DP scanning
section (first side) (chart 1)
DP FaceDown Automatic adjustment in the DP scanning 7505000005
(Chart1) section (second side) (chart 1)
Table (Chart2) Automatic adjustment in the scanner sec- 302FZ56990
tion (chart 2)
DP FaceUp Automatic adjustment in the DP scanning 302AC68243
(Chart2) section (first side) (chart 2)
DP FaceDown Automatic adjustment in the DP scanning 302AC68243/
(Chart2) section (second side) (chart 2) 303JX57010/
303JX57020
Target Set-up for obtaining the target value -
DP Auto Adj Automatic adjustment of automatic docu- -
ment processor using the chart printed
from the machine

Method: [Table (Chart1)]


To manually enter the target value
1. Enter the target values which are shown at the bottom of the specified original
(P/N: 7505000005) executing maintenance item U425.
2. Set a specified original on the platen.
3. Enter maintenance item U411.
4. Select [Target].
5. Select [U425] and press the start key.
6. Select [Table (Chart1)].
7. Select the item.

1-3-36
3PH

Item No. Description


U411 To automatically enter the target value
1. Enter the value for [Adjust Original] using maintenance item U425.
2. Set a specified original (P/N: 7505000005) on the platen.
3. Enter maintenance item U411.
4. Select [Target].
5. Select [Auto] and press the start key.
6. Select [Table (Chart1)].
7. Select the item.

Display Description
All Executing the all scanner adjustment
LED/AGC Executing the adjustment for LED light quantity/AGC
White Executing the white reference compensation coefficient
Input Executing the adjustment for magnification, leading edge tim-
ing and center line
C.A. Executing the adjustment for chromatic aberration filter
MTF Executing the adjustment for MTF filter
Gamma Executing the adjustment for input gamma
Matrix Executing the adjustment for matrix
8. Press the start key. Auto adjustment starts.
* : When automatic adjustment has normally completed, [OK] is displayed. If a problem
occurs during auto adjustment, error code is displayed and operation stops. Should this
happen, determine the details of the problem and repeat the procedure from the begin-
ning.

Method: [DP FaceUp (Chart1)]


To manually enter the target value
1. Enter the target values which are shown at the bottom of the specified original
(P/N: 7505000005) executing maintenance item U425.
2. Set a specified original on the DP face up.
3. Enter maintenance item U411.
4. Select [Target].
5. Select [U425] and press the start key.
6. Select [DP FaceUp (Chart1)].
7. Select [Input].

To automatically enter the target value


1. Enter the value for [Adjust Original] using maintenance item U425.
2. Set a specified original (P/N: 7505000005) on the DP face up.
3. Enter maintenance item U411.
4. Select [Target].
5. Select [Auto] and press the start key.
6. Select [DP FaceUp (Chart1)].
7. Select [Input].

1-3-37
3PH

Item No. Description


U411
Display Description
Input Executing the adjustment for input gamma and matrix
8. Press the start key. Auto adjustment starts.
* : When automatic adjustment has normally completed, [OK] is displayed. If a problem
occurs during auto adjustment, error code is displayed and operation stops. Should this
happen, determine the details of the problem and repeat the procedure from the begin-
ning.

Method: [DP FaceDown (Chart1)]


To manually enter the target value
1. Enter the target values which are shown at the bottom of the specified original
(P/N: 7505000005) executing maintenance item U425.
2. Set a specified original on the DP face down.
3. Enter maintenance item U411.
4. Select [Target].
5. Select [U425] and press the start key.
6. Select [DP FaceDown (Chart1)].
7. Select [All].

To automatically enter the target value


1. Enter the value for [Adjust Original] using maintenance item U425.
2. Set a specified original (P/N: 7505000005) on the DP face down.
3. Enter maintenance item U411.
4. Select [Target].
5. Select [Auto] and press the start key.
6. Select [DP FaceDown (Chart1)].
7. Select [All].

Display Description
All Executing the adjustment in the DP scanning section (second
side) for magnification, leading edge timing, center line, MTF
filter, input gamma and matrix
8. Press the start key. Auto adjustment starts.
* : When automatic adjustment has normally completed, [OK] is displayed. If a problem
occurs during auto adjustment, error code is displayed and operation stops. Should this
happen, determine the details of the problem and repeat the procedure from the begin-
ning.

1-3-38
3PH

Item No. Description


U411 Method: [Table (Chart2)]
1. Enter the target values which are shown on the back of the specified original
(P/N: 302FZ56990) executing maintenance item U425.
2. Set a specified original on the platen.
3. Enter maintenance item U411.
4. Select [Target].
5. Select [U425] and press the start key.
6. Select [Table (Chart2)].
7. Select the item.
Display Description
All Executing the all scanner adjustment
Input Executing the adjustment for magnification, leading edge tim-
ing and center line
C.A. Executing the adjustment for chromatic aberration filter
MTF Executing the adjustment for MTF filter
Gamma Executing the adjustment for input gamma
Matrix Executing the adjustment for matrix
8. Press the start key. Auto adjustment starts.
* : When automatic adjustment has normally completed, [OK] is displayed. If a problem
occurs during auto adjustment, error code is displayed and operation stops. Should this
happen, determine the details of the problem and repeat the procedure from the begin-
ning.

Method: [DP FaceUp (Chart2)]


1. Measure the leading edge, main scanning, and auxiliary scanning of the specified original (P/
N: 302AC68243) and enter the values by executing maintenance item U425.
2. Set a specified original (P/N: 302AC68243) on the DP.
Cut the trailing edge of the original.

5 mm

149 ± 1 mm

74 ± 1 mm

Figure 1-3-11
3. Enter maintenance item U411.
4. Select [Target].
5. Select [U425] and press the start key.
6. Select [DP FaceUp (Chart2)].
7. Select [INPUT].
Display Description
Input Executing the adjustment in the DP scanning section (first
side) for magnification, leading edge timing and center line

1-3-39
3PH

Item No. Description


U411 8. Press the start key. Auto adjustment starts.
* : When automatic adjustment has normally completed, [OK] is displayed. If a problem
occurs during auto adjustment, error code is displayed and operation stops. Should this
happen, determine the details of the problem and repeat the procedure from the begin-
ning.

Method: [DP FaceDown (Chart2)]


1. Place the specified original for acquiring gamma target data (P/N: 303JX57010) on the
platen, and press the start key.
2. Place the specified original for acquiring matrix target data (P/N: 303JX57020) on the platen,
and press the start key.
When normally completed, [OK] is displayed.
3. Select the item.
Original to be used
Display Description
for adjustment (P/N)
All Executing the adjustment in the DP scan- 302AC68243/
ning section (second side) for magnifica- 303JX57010/
tion, leading edge timing, center line, MTF 303JX57020
filter, input gamma and matrix
Input Executing the adjustment in the DP scan- 302AC68243
ning section (second side) for magnifica-
tion, leading edge timing and center line
MTF/Gamma Executing the adjustment in the DP scan- 303JX57010
ning section (second side) for MTF filter
and input gamma
Matrix Executing the adjustment in the DP scan- 303JX57020
ning section (second side) for matrix

[Input]
1. Select [Input].
2. Set a specified original (P/N: 302AC6824) on the DP face down.
3. Press the start key. Auto adjustment starts.

[MTF/Gamma]
1. Select [MTF/Gamma].
2. Set a specified original (P/N: 303JX57010) on the DP face down.
3. Press the start key. Auto adjustment starts.

[Matrix]
1. Select [Matrix].
2. Set a specified original (P/N: 303JX57020) on the DP face down.
3. Press the start key. Auto adjustment starts.

When [ALL] is selected, the adjustment of [Input], [MTF/Gamma] and [Matrix] can be executed at
once. When adjusting, place the three specified originals on the DP face down, and then press
the start key.
Set the original 303JX57020, and then place 303JX57010 and 302AC68243 in order on the top
of the original.

1-3-40
3PH

Item No. Description


U411 * : When automatic adjustment has normally completed, [OK] is displayed. If a problem
occurs during auto adjustment, error code is displayed and operation stops. Should this
happen, determine the details of the problem and repeat the procedure from the begin-
ning.

Method: [DP Auto Adj]


1. Load A4/letter paper.
2. Press the start key to output the original for adjustment.
3. Set the output the original for adjustment and press the start key.
4. Set the output the original for adjustment on the DP face up.
5. Press the start key to scan documents.
6. Press the start key. Auto adjustment of first side starts.
7. Set the output the original for adjustment on the DP face down.
8. Press the start key to scan documents.
9. Press the start key. Auto adjustment of second side starts.
* : When automatic adjustment has normally completed, [OK] is displayed. If a problem
occurs during auto adjustment, error code is displayed and operation stops. Should this
happen, determine the details of the problem and repeat the procedure from the begin-
ning.

Error Codes
Codes Description
01 Black band detection error (scanner auxiliary scanning direction leading edge
skew )
02 Black band detection error (scanner main scanning direction far end skew)
03 Black band detection error (scanner main scanning direction near end skew)
03 Black band detection error (scanner auxiliary scanning direction trailing edge
skew)
04 Black band is not detected (scanner auxiliary scanning direction leading edge)
05 Black band is not detected (scanner main scanning direction far end)
06 Black band is not detected (scanner main scanning direction near end)
07 Black band is not detected (scanner auxiliary scanning direction trailing edge)
08 Black band is not detected (DP main scanning direction far end)
09 Black band is not detected (DP main scanning direction near end)
0a Black band is not detected (DP auxiliary scanning direction leading edge)
0b Black band is not detected (DP auxiliary scanning direction leading edge origi-
nal check)
0c Black band is not detected (DP auxiliary scanning direction trailing edge)
0d White band is not detected (DP auxiliary scanning direction trailing edge)
0e DMA time out
0f Auxiliary scanning direction magnification error
10 Auxiliary scanning direction leading edge error
11 Auxiliary scanning direction trailing edge error

1-3-41
3PH

Item No. Description


U411 Error Codes
Codes Description
12 DP uxiliary scanning direction skew error
13 Maintenance request error
14 Main scanning direction center line error
15 DP main scanning direction skew error
16 Main scanning direction magnification error
17 Service call error
18 DP paper misfeed error
19 PWB replacement error
1a Original error
1b Input gamma adjustment original error
1c Matrix adjustment original error
1d Original for the white reference compensation coefficient error
1e Lab value searching error
1f Lab value comparing error
63 Completed to obtain a test RAW

Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-42
3PH

Item No. Description


U425 Setting the target

Description
Enters the lab values that is indicated of the chart 1 (P/N: 7505000005) or chart 2
(P/N: 302FZ56990) used for adjustment.
Purpose
Performs data input in order to correct for differences in originals during automatic adjustment.

Method
1. Press the start key.
2. Select the chart to be used.
Display Description
Chart1 Chart 1 (P/N: 7505000005)
Chart2 Chart 2 (P/N: 302FZ56990)

Method: [Chart1]
1. Press the start key.
2. Select the item to be set.
Display Description
White Setting the white patch for the original for adjustment
Black Setting the black patch for the original for adjustment
Gray1 Setting the Gray1 patch for the original for adjustment
Gray2 Setting the Gray2 patch for the original for adjustment
Gray3 Setting the Gray3 patch for the original for adjustment
C Setting the cyan patch for the original for adjustment
M Setting the magenta patch for the original for adjustment
Y Setting the yellow patch for the original for adjustment
R Setting the red patch for the original for adjustment
G Setting the green patch for the original for adjustment
B Setting the blue patch for the original for adjustment
Adjust Original Setting the main and auxiliary scanning directions
3. Select the item to be set.
Display Description Setting range
L Setting the L value 0.0 to 100.0
a Setting the a value -200.0 to 200.0
b Setting the b value -200.0 to 200.0
4. Enters the value that is indicated on the face of the chart using the +/- keys or numeric keys.
5. Press the start key. The value is set.

1-3-43
3PH

Item No. Description


U425 Setting: [Adjust Original]
1. Measure the distance from the leading edge to the top of black belt 1 of the original at A, B
and C.
Measurement procedure
1) Measure the distance from the leading edge to the top of black belt 1 of the original at A
(30 mm from the left edge), B (148.5 mm from the left edge) and C (267 mm from the left
edge), respectively.
2) Apply the following formula for the values obtained: ((A + B + C) / 3)
2. Enter the values solved using the cursor left/right keys or numeric keys in [Dist1].
3. Press the start key. The value is set.
4. Measure the distance from the left edge to the right edge black belt 2 of the original at F.
Measurement procedure
1) Measure the distance from the left edge to the right edge black belt 2 of the original at F
(15 mm from the top edge of black belt 1).
5. Enter the values using the cursor left/right keys or numeric keys in [Dist2].
6. Press the start key. The value is set.
7. Measure the distance from the top edge of black belt 1 to the bottom of black belt 3 of the
original at D and E.
1) Measure the distance from the top edge of black belt 1 to the bottom of black belt 3 of the
original at D (30 mm from the left edge) and E (267 mm from the left edge), respectively.
2) Apply the following formula for the values obtained: (D/2 + E/2)
8. Enter the measured value using the cursor left/right keys or numeric keys in [Dist3].
9. Press the start key. The value is set.

30mm 148.5mm 267mm

A Black belt 1 B C Leading edge


15mm

Black
belt 2
D E
Left edge

[Dist1] = (A+B+C)/3
[Dist2] = F
[Dist3] = D/2+E/2

COLOR SCANNER
CHART A4
No.302K357010

Black belt 3
Original for adjustment (P/N: 7505000005)

Figure 1-3-12

1-3-44
3PH

Item No. Description


U425 Method: [Chart2]
1. Press the start key.
2. Select the item.
Display Description
CCD Entering the target values of the chart (P/N: 302FZ56990)
used for adjustment
DP Entering the measurement value of the chart (P/N:
302AC68243) used for adjustment

Method: [CCD]
1. Select the item to be set.
Display Description
N875 Setting the N875 patch for the original for adjustment
N475 Setting the N475 patch for the original for adjustment
N125 Setting the N125 patch for the original for adjustment
C Setting the cyan patch for the original for adjustment
M Setting the magenta patch for the original for adjustment
Y Setting the yellow patch for the original for adjustment
R Setting the red patch for the original for adjustment
G Setting the green patch for the original for adjustment
B Setting the blue patch for the original for adjustment
Adjust Original Setting the main and auxiliary scanning directions
2. Select the item to be set.
Display Description Setting range
L Setting the L value 0.0 to 100.0
a Setting the a value -200.0 to 200.0
b Setting the b value -200.0 to 200.0
3. Enters the value that is indicated on the back of the chart using the +/- keys or numeric keys.
4. Press the start key. The value is set.

1-3-45
3PH

Item No. Description


U425 Setting: [Adjust Original]
1. Measure the distance from the left edge to the black belt (a) of the original at A, B and C.
Measurement procedure
1) Measure the distance from the edge to the black belt (a) of the original at A (30 mm from
the leading edge), B (148.5 mm from the leading edge) and C (267 mm from the leading
edge), respectively.
2) Apply the following formula for the values obtained: ((A + C) / 2 + B) / 2
2. Enter the values solved using the +/- keys or numeric keys in [Lead].
3. Press the start key. The value is set.
4. Measure the distance from the leading edge to the black belt (b) of the original at D, E and F.
Measurement procedure
1) Measure the distance from the edge to the black belt (b) of the original at D (35 mm from
the left edge), E (110 mm from the left edge) and F (185 mm from the left edge), respec-
tively.
2) Apply the following formula for the values obtained: ((D + F) / 2 + E) / 2
5. Enter the values solved using the +/- keys or numeric keys in [Main Scan].
6. Press the start key. The value is set.
7. Measure the length (G) from the edge of the black belt (a) to edge of N475 of the original.
8. Enter the measured value using the +/- keys or numeric keys in [Sub Scan].
9. Press the start key. The value is set.

Leading edge
30 mm 148.5 mm 267 mm
Left edge
A B C

Black
35 mm belt (a)
D
Black Black
belt (b) belt (c)

110 mm G [Lead] =
E
((A + C) / 2 + B) / 2

[Main Scan] =
((D + F) / 2 + E) / 2

[Sub Scan] = G
185 mm
F

Original for adjustment (P/N: 302FZ56990)

Figure 1-3-13

1-3-46
3PH

Item No. Description


U425 Setting: [DP]
1. Measure the distance from the leading edge to the black belt (inside) of the original at A.
2. Enter the measured value using the +/- keys or numeric keys in [Lead].
3. Measure the distance from the left edge to the black belt (inside) of the original at B.
4. Enter the measured value using the +/- keys or numeric keys in [Main Scan].
5. Measure the distance from the black belt of leading edge (inside) to the black belt of trailing
edge (inside) of the original at C.
6. Enter the measured value using the +/- keys or numeric keys in [Sub Scan].
7. Press the start key. The value is set.

Original for adjustment (P/N: 302AC68243)

Figure 1-3-14

Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-47
3PH

Item No. Description


U905 Checking counts by optional devices

Description
Displays the counts of document processor or document finisher.
Purpose
To check the use of document processor or document finisher.

Method
1. Press the start key.
2. Select the device to be checked. The count of the selected device is displayed.
Display Description
DP Counts of document processor
DF Counts of document finisher

DP
Display Description
ADP Counts of single-sided originals that has passed through the DP
RADP Counts of double-sided originals that has passed through the DP
CIS Counts of Double-sided simultaneous reading originals that has
passed through the DP

DF
Display Description
Sorter Counts of copies that has passed through the sorter
Staple Frequency the stapler has been activated

Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-48
3PH

Item No. Description


U942 Setting of deflection for feeding from DP

Description
Adjusts the deflection generated when the document processor is used.
Purpose
Use this mode if an original non-feed jam, oblique feed or wrinkling of original occurs when the
document processor is used.

Setting
1. Press the start key.
2. Press the system menu key.
3. Place an original on the DP and press the start key to make a test copy.
4. Press the system menu key.
5. Select the item to be adjusted.
6. Change the setting value using the +/- keys or numeric keys.l
Setting Initial Change in
Display Description
range setting value per step
Front Deflection of single-sided original -31 to 31 0 0.17 mm
Back* Deflection of double-sided original -31 to 31 0 0.17 mm
Mix Deflection of mixed original -31 to 31 0 0.17 mm
*1: Reversed DP only.
* : The greater the value, the larger the deflection; the smaller the value, the smaller the
deflection.
If an original non-feed jam or oblique feed occurs, increase the setting value. If wrinkling
of original occurs, decrease the value.
7. Press the start key. The value is set.

Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-49
3PH

1-4-1 Paper mis feed detection


1-4 Troubleshooting

(1) Paper mis feed indication


When a paper misfeed occurs, the machine immediately stops printing and displays the paper misfeed mes-
sage on the operation panel. To remove original jammed in the optional DP, open the document processor top cover.
Paper misfeed detection can be reset by opening and closing the respective covers to turn safety switch off and on.
The positions and the corrective actions are displayed on the touch panel when a paper jam has occurred.

(2) Paper mis feed detection condition

DPPFS
DPOS
DPPFS
DPRCL
DPSBS

DPRS
DPTS

Figure 1-4-1

Code Contents Conditions


9001 DP original conveying jam DP timing sensor (DPTS) turns off within the specified time
since the sensor turns on.
9002 DP sensor stay jam Sensor in the conveying system is on since original feeding
starts.
9004 DP original switchback jam During duplex switchback scanning, the DP registration sen-
sor (DPRS) does not turn on within specified time of the DP
timing sensor (DPTS) turning off.
9005 No original feed jam 2 DP lift sensor 1 (DPLS1) does not turn on within specified time
of the lift plate rising.
9006 DP switchback jam 3 DP eject sensor (DPES) is not turned on within specified time
since original switchback operation starts.

1-4-1
3PH

Code Contents Conditions


9007 DP switchback jam 4 DP eject sensor (DPES) is not turned off within specified time
since original switchback operation starts.
9008 No original feed jam 3 DP CIS sensor (DPCS) does not turn on within specified time
of the paper feed starting.
9009 DP original conveying jam 2 Next feed original became the stand-by states of paper feed
while reading the image.
9010 DP open The DP is opened during original feeding.
Sensor in the conveying system is on when the power is
turned on or the cover is closed.
9011 DP top cover open The DP top cover is opened during original feeding.
9020 Original skew feed jam DP skew sensor (DPSS) does not turn on within specified time
of DP registration sensor (DPRS) turning on.
9110 DP paper feed sensor stay The DP paper feed sensor (DPPFS) or DP registration sensor
jam (DPRS) does not turn off within the specified time of the DP
timing sensor (DPTS) turning on.
9200 DP registration sensor non The DP registration sensor (DPRS) does not turn on within the
arrival jam specified time of the DP paper feed sensor (DPPFS) turning
on.
9210 DP registration sensor stay DP registration sensor (DPRS) does not turn off within speci-
jam fied time of DP timing sensor (DPTS) turning on.
9300 DP CIS sensor non arrival jam DP CIS sensor (DPCS) does not turn on within specified time
of DP registration sensor (DPFS) turning on.
9310 DP CIS sensor stay jam DP CIS sensor (DPCS) does not turn off within specified time
of DP registration sensor (DPFS) turning off.
9400 DP timing sensor non arrival The DP timing sensor (DPTS) does not turn on within the
jam specified time of the DP registration sensor (DPRS) turning on
(Retry 5 times).
9410 DP timing sensor stay jam The DP timing sensor (DPTS) does not turned off within the
specified time its turning on.
9500 DP switchback sensor non DP switchback sensor (DPSBS) does not turn on within speci-
arrival jam fied time of DP timing sensor (DPTS) turning on.
9600 DP eject sensor non arrival DP eject sensor (DPES) does not turn on within specified time
jam of DP timing sensor (DPTS) turning on.
9610 DP eject sensor stay jam DP eject sensor (DPES) does not turn off within specified time
of DP timing sensor (DPTS) turning off.

1-4-2
3PH

1-4-2 Self-diagnostic function


(1) Self-diagnostic function
This machine is equipped with self-diagnostic function. When a problem is detected, the machine stops print-
ing and display an error message on the operation panel. An error message consists of a message prompting
a contact to service personnel and a four-digit error code indicating the type of the error.

(2) Self diagnostic codes


If the part causing the problem was not supplied, use the unit including the part for replacement.

Check procedures/
Code Contents Causes
corrective measures
9000 Document processor com- Defective connec- Reinsert the connector. Also check for conti-
munication error tor cable or poor nuity within the connector cable. If none,
A communication error is contact in the con- replace the cable.
detected 10 times in succes- nector. DP main PWB and ISC PWB (YC12)
sion. Defective PWB. Replace the DP main PWB or the ISC PWB
and check for correct operation.

9040 DP lift motor going up error DP lift motor 1. Execute U906 Separating Operation
When the DP lift motor is Release.
driven, DP lift sensor 1 does 2. Execute U243 Lift Motor to check the DP
not turn on within 1500 pulse. motor operation (see page 1-3-32).
(Three recovery times.) 3. Check that the original document lift
The above has been detected guide can move upwards.
5 times. 4. Confirm that the wiring connector is
* : The number of detec-
firmly connected and, if necessary,
tion should be
connect the connector all the way in.
weighted with one for
DP lift motor and DP MAIN PWB (YC5)
the rise at job start and
two for the irregular 5. If the wiring is disconnected, shorted or
rise during transpot- grounded, replace the wiring.
ing. The accumulated 6. Replace the DP lift motor.
number must be DP lift sensor 1 1. Execute U244 LIFT L-Limit to check DP
cleared at completion switch (see page 1-3-33).
of a normal rise. The
2. Check that the sensor and its mounting
default threshold is 5.
bracket are correctly positioned.
3. Confirm that the wiring connector is
firmly connected and, if necessary,
connect the connector all the way in.
DP lift sensor 1 and DP Main PWB
(YC4)
4. Replace the DP lift sensor 1.
DP Main PWB Replace the DP main PWB

1-4-3
3PH

Check procedures/
Code Contents Causes
corrective measures
9050 DP lift motor going down DP lift motor 1. Execute U906 Separating Operation
error Release.
When the DP lift motor is 2. Execute U243 Lift Motor to check the DP
driven, DP lift sensor 2 does motor operation (see page 1-3-32).
not turn on within 1500 pulse. 3. Check that the original document lift
(Three recovery times.) guide can move downwards.
The above has been detected 4. Confirm that the wiring connector is
5 times.
firmly connected and, if necessary,
connect the connector all the way in.
DP lift motor and DP main PWB (YC5)
If the wiring is disconnected, shorted or
grounded, replace the wiring.
5. Replace the DP lift motor.
DP lift sensor 2 1. Execute U244 LIFT L-Limit to check DP
switch (see page 1-3-33).
2. Confirm that the DP lift sensor 2 has
been firmly fitted.
3. Confirm that the wiring connector is
firmly connected and, if necessary,
connect the connector all the way in.
DP lift sensor 2 and DP main PWB
(YC2)
4. Replace the DP lift sensor2.
DP main PWB Replace the DP main PWB
9060 DP EEPROM error DP main PWB 1. Execute U906 Separating Operation
Mismatch of reading data from Release.
two locations occurs 3 times 2. Confirm that the EEPROM has been
successively. properly installed.
Mismatch between writing 3. Replace the DP main PWB
data and reading data occurs
3 times successively. Device damage of Contact the Service Support.
EEPROM
9070 Communication error DP SHD PWB 1. Execute U906 Separating Operation
between DP and SHD Release.
A communication error is 2. Confirm that the wiring connector is
detected. firmly connected and, if necessary,
connect the connector all the way in.
DP SHD PWB (YC1) and DP main PWB
(YC10)
3. If the wiring is disconnected, shorted or
grounded, replace the wiring.
4. Replace the DP SHD PWB.

1-4-4
3PH

Check procedures/
Code Contents Causes
corrective measures
9080 LED fault detection DP CIS 1. Execute CIS automatic original
A block is existent below a document alignment by U411 (see page
peak which was obtained by 1-3-36).
activating the LEDs in the four 2. Confirm that the wiring connector is
CIS blocks at power on, which firmly connected and, if necessary,
is less than 80hex. connect the connector all the way in.
CIS and DP SHD PWB (YC2)
DP SHD PWB (YC1) and DP main PWB
(YC10)
3. If the wiring is disconnected, shorted or
grounded, replace the wiring.
4. Replace the CIS and execute U411.
DP SHD PWB Replace the DP SHD PWB.

1-4-5
3PH

1-4-3 Electric problems


If the part causing the problem was not supplied, use the unit including the part for replacement.
Troubleshooting to each failure must be in the order of the numbered symptoms.

Problem Causes Check procedures/corrective measures


(1) 1. Defective connector Reinsert the connector. Also check for continuity within the
The LED lamp cable or poor con- connector cable. If none, replace the cable.
does not turn on tact in the connector. DP original sensor and DP main PWB (YC3)
when original is DP main PWB (YC1) and engine PWB (YC18)
present on the DP.
2. Defective sensor. Replace the DP original sensor.
3. Defective PWB. Replace the DPLED PWB or the DP main PWB and check
for correct operation (see page 1-5-5).
(2) 1. Defective connector Reinsert the connector. Also check for continuity within the
The size of original cable or poor con- connector cable. If none, replace the cable.
on the DP is not tact in the connector. DP original size width sensor and DP main PWB (YC4)
displayed correctly. DP original size length sensor and DP main PWB (YC2)
DP main PWB (YC1) and engine PWB (YC18)
2. Defective sensor. Replace the DP original size width sensor or DP original
size length sensor.
3. Defective PWB. Replace the DP main PWB or engine PWB and check for
correct operation (see page 1-5-5).
(3) 1. Defective connector Reinsert the connector. Also check for continuity within the
DP paper feed cable or poor con- connector cable. If none, replace the cable.
motor does not tact in the connector. DP paper feed motor and DP main PWB (YC9)
operate. DP main PWB (YC1) and engine PWB (YC18)
2. Defective drive trans- Check if the rollers and gears rotate smoothly. If not,
mission system. grease the bushes and gears. Check for broken gears and
replace if any.
3. Defective motor. Replace the DP paper feed motor.
4. Defective PWB. Replace the DP main PWB or engine PWB and check for
correct operation (see page 1-5-5).
(4) 1. Defective connector Reinsert the connector. Also check for continuity within the
DP switchback cable or poor con- connector cable. If none, replace the cable.
motor does not tact in the connector. DP switchback motor and DP main PWB (YC9)
operate. DP main PWB (YC1) and engine PWB (YC18)
2. Defective drive trans- Check if the rollers and gears rotate smoothly. If not,
mission system. grease the bushes and gears. Check for broken gears and
replace if any.
3. Defective motor. Replace the DP switchback motor.
4. Defective PWB. Replace the DP main PWB or engine PWB and check for
correct operation (see page 1-5-5).

1-4-6
3PH

Problem Causes Check procedures/corrective measures


(5) 1. Defective connector Reinsert the connector. Also check for continuity within the
DP paper feed cable or poor con- connector cable. If none, replace the cable.
clutch does not tact in the connector. DP paper feed clutch and DP main PWB (YC8)
operate. DP main PWB (YC1) and engine PWB (YC18)
2. Defective clutch. Replace the DP paper feed clutch.
3. Defective PWB. Replace the DP main PWB or engine PWB and check for
correct operation (see page 1-5-5).

(6) 1. Defective connector Reinsert the connector. Also check for continuity within the
DP registration cable or poor con- connector cable. If none, replace the cable.
clutch does not tact in the connector. DP registration clutch and DP main PWB (YC8)
operate. DP main PWB (YC1) and engine PWB (YC18)
2. Defective clutch. Replace the DP registration clutch.
3. Defective PWB. Replace the DP main PWB or engine PWB and check for
correct operation (see page 1-5-5).

(7) 1. A piece of paper torn Check visually and remove it, if any.
An original jams from an original is
when the main caught around the
power switch is DP paper feed sen-
turned on. sor, DP registration
sensor or DP timing
sensor.
2. Defective sensor. Replace the DP paper feed sensor, DP registration sensor
or DP timing sensor.

(8) 1. Defective connector Reinsert the connector. Also check for continuity within the
A message indicat- cable or poor con- connector cable. If none, replace the cable.
ing cover open is tact in the connector. DP open/close sensor and DP main PWB (YC5)
displayed when the DP main PWB (YC1) and engine PWB (YC18)
DP top cover is 2. Defective DP open/ Replace the DP open/close sensor.
closed. close sensor.
3. Defective PWB. Replace the DP main PWB or engine PWB and check for
correct operation (see page 1-5-5).

1-4-7
3PH

1-4-4 Mechanical problems


If the part causing the problem was not supplied, use the unit including the part for replacement.

Problem Causes/check procedures Corrective measures


(1) Check if the surfaces of the following pul- Clean with isopropyl alcohol.
No primary original leys are dirty with paper powder.
feed. DP forwarding pulley
DP paper feed roller
Check if the following pulleys is Check visually and replace any
deformed. deformed (see page 1-5-3).
DP forwarding pulley
DP paper feed roller

(2) Original is not correctly set. Set the original correctly.


Multiple sheets of orig- Check if the DP separation pulley is
Replace the DP separation pulley if it is
inal are fed.
worn. worn (see page 1-5-3).

(3) Originals being used do not conform with Use only originals conforming to the
Originals jam. the specifications. specifications.
Check if the surfaces of the following pul- Clean with isopropyl alcohol.
leys are dirty with paper powder.
DP forwarding pulley
DP paper feed roller
Check if the contact between the regis- Check visually and remedy if necessary.
tration roller and registration pulley is cor-
rect.
Check if the contact between the convey- Check visually and remedy if necessary.
ing roller and conveying pulley is correct.
Check if the contact between the eject Check visually and remedy if necessary.
roller and eject pulley is correct.
Check if the contact between the switch- Check visually and remedy if necessary.
back roller and switchback pulley is cor-
rect.

1-4-8
3PH

1-5-1 Precautions for assembly and disassembly


1-5 Assembly and Disassembly

(1) Precautions
Before starting disassembly, press the Power key on the operation panel to off. Make sure that the Power
lamp is off before turning off the main power switch. And then unplug the power cable from the wall outlet.
When handling PWBs (printed wiring boards), do not touch parts with bare hands. The PWBs are susceptible
to static charge.
Do not touch any PWB containing ICs with bare hands or any object prone to static charge.
When replacing battery on a PWB, dispose properly according to laws and regulations.
When removing the hook of the connector, be sure to release the hook.
Take care not to get the cables caught.
To reassemble the parts, use the original screws. If the types and the sizes of screws are not known, refer to
the PARTS LIST.

1-5-1
3PH

1-5-2 Assembly and disassembly


(1) Detaching and refitting the document processor

Procedure
1. Remove the angle control fitting.
2. Open the document processor on verti-
cally.

Angle control
fitting

Document
processor

Figure 1-5-1

3. Remove two screws and then remove


the DP interface connector. Document processor
4. Pull the document processor upwards Screws
out.

DP interface
connector

Figure 1-5-2

1-5-2
3PH

(2) Detaching and refitting the DP paper feed roller and DP separation pulley

Procedure
1. Open the DP top cover.
DP top cover

Figure 1-5-3

2. Pull the DP paper feed lever down and


then open it. DP paper feed lever
3. Knock the DP paper feed roller down
forward.

DP paper feed roller

Figure 1-5-4

1-5-3
3PH

4. Release the hook and then remove DP


separation pulley cover.

Hook

DP separation pulley cover

Figure 1-5-5

5. Raise the DP separation pulley and


remove it by pulling upward.
6. Check or replace the DP paper feed
roller and DP separation pulley and refit
all the removed parts. DP separation pulley

Figure 1-5-6

1-5-4
3PH

(3) Detaching and refitting the DP main PWB

Procedure
1. Open the document processor.
2. Release three hooks of the DP rear
cover.

Hook Hook

Hook

Document processor
DP rear cover

Figure 1-5-7

3. Release two hooks of the DP rear cover


and then remove it. Hooks

DP rear cover

Figure 1-5-8

1-5-5
3PH

4. Remove all connectors from DP main Screw


Clamps
PWB.
5. Remove five clamps and then remove
the waires from holder.
Holder
6. Remove two screws and then remove
the holder.

Wires

Screw

DP main PWB

Figure 1-5-9

7. Remove six screws and then remove Screw


the DP main PWB.
8. Check or replace the DP main PWB Screw
Screw
and refit all the removed parts. Screw
Screw
CAUTION: When replacing the DP Screw
main PWB, remove the EEPROM from
the DP main PWB that has been
removed and then reattach it to the new
DP main PWB.

DP main PWB

Figure 1-5-10

1-5-6
3PH

(4) Remarks on DP main PWB replacement


When replacing the DP main PWB, remove the EEPROM (YS1) from the DP main PWB that has been
removed and then reattach it to the new DP main PWB.

EEPROM (YS1)

DP main PWB

Figure 1-5-11

When the DP main PWB is replaced with a new one, carry out the following procedure.
1. Clean the contact glass.
2. Perform maintenance mode U411 (Adjusting the scanner automatically) (see page 1-3-36).
3. Perform maintenance mode U091 (setting the white line correction).
4. Make a test copy of a gray document.
If problems such as white lines appear on the test copy, repeat the procedure from steps 1 and 2
onwards until the white lines no longer appear.

1-5-7
3PH

1-5-3 Image adjustment


(1) Adjusting the angle of leading edge
Perform the following adjustment if the leading edge of the copy image is laterally skewed.

Procedure
1. Place an original on the DP and press 3mm/4mm 3mm/4mm
the start key to make a test copy.
2. If the gap of leading edge exceeds the
reference value, perform the following
adjustment.
Reference value
For simplex copying: Within ±3.0 mm
Original Copy Copy
For duplex copying: Within ±4.0 mm sample 1 sample 2

Figure 1-5-12

3. Open the rear subcase cover. Inner cover


4. Remove the inner cover.

Rear subcase
cover

Figure 1-5-13

5. Lift up the lock lever.

Lock lever

Figure 1-5-14

1-5-8
3PH

6. In case of copy sample (a):Turn the dial towards the direction of the arrow L.
In case of copy sample (b):Turn the dial towards the direction of the arrow R.
Amount of change per scale: Approx. 1.0 mm

Scale R

Dial

Figure 1-5-15

7. Perform a test copy.


8. Repeat the steps above until the gap of line (2) of copy example shows the following reference values.
<Reference value> For single copying: The horizontal gap of line (2) should be within ±3.0 mm.
For duplex copying: The horizontal gap of line (2) should be within ±4.0 mm.

Original Copy sample (a) Copy sample (b)

Figure 1-5-16

9. After the adjustment, install the inner cover which is removed in step 4.
10. Close the rear subcase cover.
11. Remove the original mat and refit it.

1-5-9
3PH

Fasten the original mat.


1. Place original mat with its Velcro facing up over the contact glass.
Align original mat corner that has 90 degrees of angle with the inner left corner of the original instruction
panel.
2. Close DP and attach original mat onto it with Velcro.

DP

Original mat

Velcro

Figure 1-5-17

1-5-10
3PH

(2) Adjusting the angle of trailing edge


Perform the following adjustment if the trailing edge of the copy image is laterally skewed.

Procedure
1. Place an original on the DP and press
the start key to make a test copy.
2. If the gap of trailing edge exceeds the
reference value, perform the following
adjustment.
Reference value
For simplex copying: Within ±3.0 mm 3mm/4mm 3mm/4mm
Original Copy Copy
For duplex copying: Within ±4.0 mm sample 1 sample 2

Figure 1-5-18

3. Release the hook in the angle control Flatscrew driver


fitting, using a flat screwdriver. Remove
the angle control fitting.
Angle control
fitting

Figure 1-5-19

4. Open the DP.


5. Release the three hooks on the rear cover.

Hook
DP

Hook Hook

Figure 1-5-20

1-5-11
3PH

6. Release two hooks on the rear cover.


7. Remove the rear cover.

Rear cover

Hooks

Figure 1-5-21

8. Adjust the height of DP.


9. Loosen the nut.
For copy example (c): Loosen the adjusting screw.
For copy example (d): Tighten the adjusting screw.

Amount of change per scale: Approx. 0.5 mm


10. Retighten the nut.
11. Refit the rear cover removed in step 6.

X
Adjusting screw

Nut
Scale

Figure 1-5-22

1-5-12
3PH

12. Remove the original mat and refit it.


13. Make a proof copy again.
14. Repeat steps 3 to 13 until line (2) of copy example shows the following the reference values.
<Reference value> For simplex copying: Within ±3.0 mm
For duplex copying: Within ±4.0 mm

2
1
3mm/4mm
3mm/4mm

2
Original Copy sample (c) Copy sample (d)

Figure 1-5-23

Fasten the original mat.


1. Place original mat with its Velcro facing up over the contact glass.
Align original mat corner that has 90 degrees of angle with the inner left corner of the original instruction
panel.
2. Close DP and attach original mat onto it with Velcro.

DP

Original mat

Velcro

Figure 1-5-24

1-5-13
3PH

This page is intentionally left blank.

1-5-14
3PC

1-6-1 Upgrading the firmware


1-6 Requirements on PWB Replacement

Follow the procedure to upgrade the firmware below.

* Controller data * 1000-DF software


* Operation panel data * 500x2-PF software
* Engine PWB software * 3000-PF software
* Scaner PWB software * DP software (Duplex/Reverse)
* Operation panel PWB software * PUNCHUNIT software
* Option Language data * First color table (For printer)
* Dictionary data * Second color table (For printer)
* Browser data * First color table (For copy)
* FAX PWB software * Second color table (For copy)
* IH PWB software * OCR Dictionary data

Preparation
Extract the file that has the download firmware and store them in a USB Memory.

NOTE: To improve Firmware Upgrade speed, a separate SKIP file can be added to the USB Memory Stick
with the Firmware Upgrade package. The Skip file will allow ONLY the Firmware that has been
Upgraded to a New Version to load, skipping duplicate Firmware Levels.

Procedure
1. Turn ON the main power switch and
confirm if the screen shows “Ready to
print” then, turn OFF the main power
switch.
2. Insert USB memory that has the firm-
ware in the USB memory slot.
3. Turn ON the main power switch. USB memory slot
4. About 50 seconds later, “Farmware
Update” will be displayed (this shows
that downloading is ready to start).
5. The software under update of the pres-
ent firmware is displayed.
6. Confirm that upgrading is completed.
7. Confirm that the version of the firmware is USB memory
correctly displayed.
8. Turn OFF the main power switch and
remove the USB memory.

Figure 1-6-1

Caution:
Never turn off the power switch or remove the USB flash device during upgrading.

1-6-1
3PC

This page is intentionally left blank.

1-6-2
3PH

2-1-1 Document processor


2-1 Mechanical Construction

(1) Original feed section


The original feed section consists of the parts shown in figure. An original placed on the original tray is con-
veyed to the original conveying section. Original is fed by the rotation of the forwarding pulley and paper feed
roller.

2 3 1

8
5
7 6

Figure 2-1-1 Original feed section

1. Forwarding pulley 6. Actuator (DP original sensor)


2. Paper feed roller 7. PF stopper
3. Feed holder 8. Original tray
4. Separation pulley
5. Front separation pad

2-1-1
3PH

DPMPWB

DPOLS LS_SW
YC2-3

OUT1B
3 YC9-1
OUT1A
1 YC9-2
DPPFM OUT2A
4 YC9-3
OUT2B
6 YC9-4

FEED_CL
DPPFCL YC8-1

SET_SW
DPOS YC3-3

WID1
1 YC4-4
WID2
DPOWS 3 YC4-2
WID3
4 YC4-1

DP_PAGESET
YC12-2 YC1-2
DP_RDY
YC12-3 YC1-3
DP_SEL
YC12-4 YC1-4
DP_CLK
ISCPWB YC12-5 YC1-5
DP_SO
YC12-6 YC1-6
DP_SI
YC12-7 YC1-7
DP_OPEN
YC12-8 YC1-8

Figure 2-1-2 Original feed section block diagram

2-1-2
3PH

2-1-2 Original conveying section


The original conveying section consists of the parts shown in figure. A conveyed original is scanned by the
optical section (CCD) on the main machine when it passes through the slit glass of main machine.

11

4 2 6

12
5 10 13 7

Figure 2-1-3 Original conveying section

1. Top cover 8. Actuator (DP paper feed sensor)


2. Registration roller 9. Actuator (DP registration sensor)
3. Registration pulley 10. Actuator (DP timing sensor)
4. Conveying roller 11. Switchback guide
5. Conveying pulley 12. Reading guide
6. Feedshift roller 13. Slit glass
7. Feedshift pulley

2-1-3
3PH

DPMPWB

DPPFS FEED_SW
YC5-3

DPRS REGIST_SW
YC5-6

REGIST_CL
DPRCL YC8-3

TMG_SW
DPTS YC5-15
OUT1B
3 YC9-1
OUT1A
1 YC9-2
DPPFM OUT2A
2 YC9-3
OUT2B
4 YC9-4

DP_PAGESET
YC12-2 YC1-2
DP_RDY
YC12-3 YC1-3
DP_SEL
YC12-4 YC1-4
DP_CLK
EPWB YC12-5 YC1-5
DP_SO
YC12-6 YC1-6
DP_SI
YC12-7 YC1-7
DP_OPEN
YC12-8 YC1-8

Figure 2-1-4 Original conveying section block diagram

2-1-4
3PH

2-1-3 Original switchback/eject sections


The original switchback/eject sections consists of the parts shown in figure. An original of which scanning is
complete is ejected to the original eject table by the eject roller. In the case of duplex switchback scanning, an
original is conveyed temporarily to the switchback tray and conveyed again to the original conveying section
by the switchback roller.

1 5 4 2 3 7

Figure 2-1-5 Original switchback/eject sections

1. Feedshift guide 5. Switchback pulley


2. Eject roller 6. Original eject table
3. Eject pulley 7. Switchback tray
4. Switchback roller

2-1-5
3PH

DPMPWB

FEED_CL
DPPFCL YC8-1

HP_SW
DPSBS YC5-12

OUT1B
3 YC9-5
OUT1A
1 YC9-6
DPSBM OUT2A
2 YC9-7
OUT2B
4 YC9-8

DP_PAGESET
YC12-2 YC1-2
DP_RDY
YC12-3 YC1-3
DP_SEL
YC12-4 YC1-4
DP_CLK
EPWB YC12-5 YC1-5
DP_SO
YC12-6 YC1-6
DP_SI
YC12-7 YC1-7
DP_OPEN
YC12-8 YC1-8

Figure 2-1-6 Original switchback/eject sections block diagram

2-1-6
3PH

(1) Reverse duplex scanning operation


In the double-sided original mode, after the first side of an original is scanned, the feedshift guide is activated
to switch the conveying path to the switchback tray side and the original is fed to the switchback tray. Then, the original is
reversed by the reverse rotation of the DP paper feed motor (DPPFM) and conveyed again to the original conveying
section. After the second side is scanned, the original is fed temporarily to the switchback tray, is reversed, is conveyed
without scanning, and then is ejected to the exit tray. Also the DP switchback motor (DPSBM) is activated to
release the switchback pulley for preventing original jams in the original switchback section.

2
The first side of original is scanned 3
at the slit glass (machine main
body).

DPPFM :Forwerd rotation 1


DPSBM :Stop
Slit glass: first side scanning

2
Conveyed to the switchback tray by 3
the feedshift guide. 1
DP switchback tray
DPPFM :Forwerd rotation
DPSBM :Forwerd rotation
DP feedshift guide

2
The original is reversed by the 3
switchback roller. 1
DPPFM :Reverse rotation
DPSBM :Reverse rotation DP switchback roller

2
The second side of original is 3
scanned at the slit glass (machine 1
main body) and the original is
DP switchback tray
conveyed to the switchback tray.

DPPFM :Forwerd rotation


DPSBM :Forwerd rotation Slit glass: second side scanning

Ejected to the original eject tray by


the feedshift and eject rollers.
DP eject roller
2
DPPFM :Forwerd rotation 3 1
DPSBM :Stop Original eject tray
DP feedshift roller

Figure 2-1-7

2-1-7
3PH

2-2-1 Electrical parts layout


2-2 Electrical Parts Layout

(1) PWBs

1
2

Front Inside Rear

Figure 2-2-1 PWBs

1. DP main PWB (DPMPWB) ................... Consists the motor and clutch driver circuit and wiring relay cir-
cuit.
2. DP LED PWB (DPLEDPWB) ................ Displays the presence of the original.

2-2-1
3PH

(2) Switches and sensors

9
8
5
6 2 3
4
1

7
Front Inside Rear

Figure 2-2-2 Switches and sensors

1. DP original size width sensor


(DPOWS) .............................................. Detects the width of the original.
2. DP original sensor (DPOS) ................... Detects the presence of an original.
3. DP original size length sensor
(DPOLS) ............................................... Detects the length of the original.
4. DP paper feed sensor (DPPFS)............ Detects a paper misfeed.
5. DP registration sensor (DPRS) ............. Controls the secondary paper feed start timing.
6. DP timing sensor (DPTS)...................... Detects the original scanning timing.
7. DP open/close sensor (DPOCS)........... Detects the opening/closing of the DP.
8. DP switchback sensor (DPSBS) ........... Detects the switchback guide in the home position.
9. DP interlock switch (DPILSW) .............. Shuts off 24 V DC power line when the dp top coveris opened.

2-2-2
3PH

(3) Motors

Front Inside Rear

Figure 2-2-3 Motors

1. DP paper feed motor (DPPFM)............. Drives the original feed section.


2. DP switchback motor (DPSBM) ............ Drives the original switchback section.

2-2-3
3PH

(4) Others

Front Inside Rear

Figure 2-2-4 Others

1. DP paper feed clutch (DPPFCL)........... Controls the drive of the DP forwarding pulley and DP paper feed
roller.
2. DP registration clutch (DPRCL) ............ Controls the secondary paper feed.

2-2-4
3PH

This page is intentionally left blank.

2-2-5
3PH

2-3-1 PF main PWB


2-3 Operation of the PWBs

YC3 YC2 YC4 YC6 YC5


2 14
1 15
1 3 1 3 1 4 1 3

YS1
2
1
YC1

YC7 YC8 YC9


15
16

1 3
1 4 1 8

Figure 2-3-1 PF main PWB silk-screen diagram

2-3-1
3PH

Connector Pin Signal I/O Voltage Description


YC1 1 FG - - Ground
Connected to 2 DP_PAGESET O 0/3.3 V DC DPTS: On/Off
engine PWB 3 ENG_RDY O 0/3.3 V DC Ready signal
4 ENG_SEL I 0/3.3 V DC Select signal
5 ENG_CLK I 0/3.3 V Clock signal
DC(pulse)
6 ENG_SI I 0/3.3 V Serial communication data signal
DC(pulse)
7 ENG_SO O 0/3.3 V Serial communication data signal
DC(pulse)
8 ENG_OPEN O 0/3.3 V DC DPOCS: On/Off
9 NC - - Not used
10 GND - - Ground
11 GND - - Ground
12 GND - - Ground
13 NC - - Not used
14 +24V O 24 V DC 24 V DC power input from ISCPWB
15 +24V O 24 V DC 24 V DC power input from ISCPWB
16 +24V O 24 V DC 24 V DC power input from ISCPWB
YC2 1 ANODE O 3.3 V DC 3.3 V DC power output to DPOLS
Connected to 2 GND - - Ground
DP original 3 LS_SW I 0/3.3 V DC DPOLS: On/Off
size length
sensor
YC3 1 ANODE O 3.3 V DC 3.3 V DC power output to DPOS
Connected to 2 GND - - Ground
DP original 3 SET_SW I 0/3.3 V DC DPOS: On/Off
sensor
YC4 1 WID1 I 0/3.3 V DC DPOWS: On/Off
Connected to 2 GND - - Ground
DP original 3 WID2 I 0/3.3 V DC DPOWS: On/Off
size width
4 WID3 I 0/3.3 V DC DPOWS: On/Off
sensor

2-3-2
3PH

Connector Pin Signal I/O Voltage Description


YC5 1 ANODE O 3.3 V DC 3.3 V DC power output to DPPFS
DConnected 2 GND - - Ground
to DP paper 3 FEED SW I 0/3.3 V DC DPPFS: On/Off
feed
4 ANODE O 3.3 V DC 3.3 V DC power output to DPRS
sensor,DP
registration 5 GND - - Ground
sensor,DP 6 REGIST_SW I 0/3.3 V DC DPRS: On/Off
open/close
7 ANODE O 3.3 V DC 3.3 V DC power output to DPOCS
sensor,DP
switchback 8 GND - - Ground
sensor and 9 DP_OPENSW I 0/3.3 V DC DPOCS: On/Off
DP timing 10 ANODE O 3.3 V DC 3.3 V DC power output to DPSBS
sensor
11 GND - - Ground
12 HP_SW I 0/3.3 V DC DPSBS: On/Off
13 ANODE O 3.3 V DC 3.3 V DC power output to DPTS
14 GND - - Ground
15 TMG_SW I 0/3.3 V DC DPTS: On/Off
YC6 1 GND - - Ground
Connected to 2 LED_REM O 0/3.3 V DC LED control signal
DP LED PWB 3 LED_PW O 0/3.3 V DC LED control signal
YC7 1 +24V O 24 V DC 24 V DC power output to DPILSW
Connected to 2 GND - - Ground
DP interlock 3 +R24V I 24 V DC 24 V DC power input from DPILSW
switch
YC8 1 FEED_CL O 0/24 V DC DPPFCL: On/Off
Connected to 2 +R24V O 24 V DC 24 V DC power output to DPPFCL
DP paper 3 REGIST_CL O 0/24 V DC DPRCL: On/Off
feed clutch
4 +R24V O 24 V DC 24 V DC power output to DPRCL
and DP
registration
clutch
YC9 1 OUT1B O 0/24 V DC(pulse) DPPFM drive control signal
Connected to 2 OUT1A O 0/24 V DC(pulse) DPPFM drive control signal
DP paper 3 OUT2A O 0/24 V DC(pulse) DPPFM drive control signal
feed motor
4 OUT2B O 0/24 V DC(pulse) DPPFM drive control signal
and DP
switchback 5 OUT1B O 0/24 V DC(pulse) DPSBM drive control signal
motor 6 OUT1A O 0/24 V DC(pulse) DPSBM drive control signal
7 OUT2A O 0/24 V DC(pulse) DPSBM drive control signal
8 OUT2B O 0/24 V DC(pulse) DPSBM drive control signal

2-3-3
3PH

This page is intentionally left blank.

2-3-4
3PH

2-4-1 Appendixes
2-4 Appendixes

(1) List of maintenance parts


Maintenance part name Alternative
Part No.
Name used in service manual Name used in parts list part No.

Paper feed roller assy PARTS PAPER FEED ASSY SP 302MV94140 2MV94140
(Forwarding pulley) (PULLEY LEADNG FED ADF) (36211110) (36211110)
(Feed roller) (PULLEY PAPER FEED) (3BR07040) (3BR07040)
Separation holder assy PARTS HOLDER RETARD ASSY SP 302MV94160 2MV94160
(Separation pulley) (RETARD ROLLER ASSY) (302F909171) (2F909171)
Separation guide assy PARTS GUIDE RETARD ASSY SP 302MV94150 2MV94150
(Pre separation pad) (PAD FRONT SEP) (303K507102) (3K507102)
Original sensor PARTS SENSOR OPT SP 303M894260 3M894260
Registrathion roller PARTS ROLLER REGISTRATION SP 303M894110 3M894110
Top cover assy PARTS COVER PF ASSY SP 302MV94170 2MV94170
(Registration pulley) (PULLEY REGISTRATION BK) (303M824220) (3M824220)
Conveying roller PARTS ROLLER CONVEYING A SP 303M894120 3M894120
Conveying pulley PULLEY CONVEYING BK 303M824210 3M824210
Feedshift roller PARTS ROLLER CONVEYING B SP 303M894130 3M894130
Feedshift pulley PULLEY CONVEYING BK 303M824210 3M824210
Scanning guide assy PARTS GUIDE READING ASSY SP 303M894080 3M894080
(Scanning guide) (GUIDE READING) (303M824150) (3M824150)
DP registration sensor PARTS SENSOR OPT SP 303M894260 3M894260
DP timing sensor PARTS SENSOR OPT SP 303M894260 3M894260
Switchback roller PARTS ROLLER LOOP SP 303M894150 3M894150
Switchback pulley PULLEY CONVEYING BK 303M824210 3M824210
Eject roller PARTS ROLLER EXIT SP 303M894140 3M894140
Eject pulley PULLEY EJECT 303M828040 3M828040
Original mat PLATE ORIGINAL 303JC04201 30JC04201
Original table assy PARTS TABLE ASSY SP 303M894060 3M894060
(DP original length sensor) (PARTS SENSOR OPT SP) (303M894250) (3M894250)

2-4-1
3PH

(2) Periodic maintenance procedures


Maintenance Maintenance
Section Method Points and cautions Page
part/location cycle
Test copy Perform at the maxi- Test copy Every service.
and test mum copy size
print

Maintenance Maintenance
Section Method Points and cautions Page
part/location cycle
Original Forwarding pulley Clean 200K Replace (Clean with alco- P.1-5-2
feed sec- hol when user call occurs).
tion
Feed roller Clean 200K Replace (Clean with alco- P.1-5-2
hol when user call occurs).
Separation pulley Clean 200K Replace (Clean with alco- P.1-5-5
hol when user call occurs).
Pre separation pad Clean 200K Replace (Clean with alco-
hol when user call occurs).
DP original sensor Clean Every service. Clean with air blow or a dry
cloth.

Maintenance Maintenance
Section Method Points and cautions Page
part/location cycle
Original Registration roller Clean Every service Clean with alcohol or a dry
conveying cloth.
section Registration pulley Clean Every service Clean with alcohol or a dry
cloth.
Conveying roller Clean Every service Clean with alcohol or a dry
cloth.
Conveying pulley Check or 200K Clean with alcohol or a dry
clean cloth if it is dirty.
Feedshift roller Clean Every service Clean with alcohol or a dry
cloth.
Feedshift pulley Check or 200K Clean with alcohol or a dry
clean cloth if it is dirty.
Scanning guide Clean Every service Clean with alcohol or a dry
cloth.
DP registration Clean Every service. Clean with air blow or a dry
sensor cloth.
DP timing sensor Clean Every service. Clean with air blow or a dry
cloth.

2-4-2
3PH

Maintenance Maintenance
Section Method Points and cautions Page
part/location cycle
Original Switchback roller Clean Every service Clean with alcohol or a dry
switchback cloth.
section
Switchback pulley Check or 200K Clean with alcohol or a dry
clean cloth if it is dirty.
Eject roller Clean Every service Clean with alcohol or a dry
cloth.
Eject r pulley Check or 200K Clean with alcohol or a dry
clean cloth if it is dirty.

Maintenance Maintenance
Section Method Points and cautions Page
part/location cycle
Table DP original length Clean Every service. Clean with air blow or a dry
section sensor cloth.

Maintenance Maintenance
Section Method Points and cautions Page
part/location cycle
Covers Covers Clean Every service. Clean with alcohol.
Original mat Clean 200K Clean with alcohol or a dry
cloth.
Slit glass* Check or Every service. Clean with a dry cloth (do
clean not clean with a wet cloth
or alcohol).
*: Equipped with the machine.

Maintenance Maintenance
Section Method Points and cautions Page
part/location cycle
Other Image quality Check or Every service.
adjust

2-4-3
3PH

(3) Wiring diagram

DPMPWB
YC2 YC9 2 2 NC
3 3 1 1 ANODE OUT1B 1 1 3 3 _A
DPOLS 2 2 2 2 GND OUT1A 2 2 1 1 A
1 1 3 3 LS _S W OUT2A 3 3 4 4 B
DPPFM
OUT2B 4 4 6 6 _B
5 5 NC
YC3
3 3 1 1 ANODE OUT1B 5 5 3 3 A3
DPOS 2 2 2 2 GND OUT1A 6 6 1 1 A1
DPSBM
1 1 3 3 S E T _S W OUT2A 7 7 2 2 B1
OUT2B 8 8 4 4 B3

DPOWS YC4
W ID 1 1 1 4 4 W ID 1
GND 2 2 3 3 GND
W ID 2 3 3 2 2 W ID 2
W ID 3 4 4 1 1 W ID 3
Y C 10
+ R 24V 1
YC5 FAN 2
3 3 1 1 ANODE
DPPFS 2 2 2 2 GND
1 1 3 3 FEED SW
ISCPWB
YC1
3 3 4 4 ANODE FG 1 1 14 14 KEY Y C 12
DPRS 2 2 5 5 GND DP_PAGESET 2 2 7 7 D P _T M G 10
1 1 6 6 R E G IS T _S W E N G _R D Y 3 3 5 5 D P _R D Y 9
E N G _S E L 4 4 1 1 D P _S E L 7
E N G _C LK 5 5 2 2 D P _C LK 5
3 3 1 3 7 7 ANODE E N G _S I 6 6 3 3 D P _S O 6
8

D -sub
DPOCS 2 2 2 2 8 8 GND E N G _S O 7 7 4 4 D P _S I
1 1 3 1 9 9 D P _O P E N S W D P _O P E N 8 8 6 6 D P _O P E N 11
N C (GND) 9 9 12 12 NC
G N D 10 10 15 15 FG
3 3 10 10 A N O D E G N D 11 11 8 8 GND 1
DPSBS 2 2 11 11 G N D G N D 12 12 10 10 GND 2
1 1 12 12 H P _S W N C (GND) 13 13 13 13 NC
+ 24V 14 14 9 9 24V 3
+ 24V 15 15 11 11 24V 4
3 3 1 3 13 13 A N O D E + 24V 16 16
DPTS 2 2 2 2 14 14 G N D
1 1 3 1 15 15 T M G _S W

YC6
DPLE D P C B 1 1 GND
Cathode 1 1 1 2 2 2 LE D _R E M
Anode 2 2 2 1 3 3 LEDPW Y C 11
DEBUGGER

3.3V 1
S E R IA L

T xD 2
R xD 3
YC7 N .C . 4
COM 1 1 1 + 24V GND 5
DPILSW 2 2 NC
N .O . 2 3 3 + R 24V
Y C 12
1
F LA S H R O M

+ 3.3V
YC8 S W C LK 2
I/F

3 3 1 1 F E E D _C L S W D IO 3
DPPFCL 2 2 RESETN 4
1 1 2 2 + R 24V GND 5

3 3 3 3 R E G IS T _C L
DPRCL 2 2
1 1 4 4 + R 24V

2-4-4
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