9802/2910 - JCB444 4 CYLINDER ENGINE PARTS CATALOGUE Page Index For Machine Group - 320150025 Top of catalogue Vv 4 CYLINDER NATURALLY ASPIRATED 01 ENGINE ASSEMBLIES. ML V1-S6-41 ENGINE, COMPLETE, 320450025 V02 SERVICE TOOLS a v222-2 SEALANT TEMPLATES m, y2-1-2 SERVICE TOOLS, 03 LUBRICANTS, PRIMERS, SEALANTS, a Va ‘LUBRICANTS PRIMERS, & SEALANTS. 04 GASKET SETS ML V4-3-1 GASKET SET, BOTTOM OVERHAUL Mi, Vae2+t GASKET SET, TOP OVERHAUL. ML Vat SEALKIT, OIL PAN m, vatt SEAL KIT, ROCKER COVER 05 OVERHAUL KITS ML v5.22 ENGINE, LONG, 32040061 Th WS-1-2 ENGINE, SHORT, 320/40059 A, v5.34 KIT-ENGINE OVERHAUL, STANDARD. V06 FILTER ELEMENTS A V6-1-1 FUEL FILTER mL, V624 OIL FILTER 07 OPTIONAL EQUIPMENT WL Vl AIR INTAKE HEATER, 12VOLTDL, W824 mi, VBI Mi, VB-3-2 09 STARTER MOTOR ML V9-1-3 V11 SWITCHES & SENDERS Ti, Viet V12 FUEL PIPEWORK aL VI2-1-4 Wu. V1223 V13 FUEL INJECTORS pL ViBLT 14 FUEL LIFT PUMP tm, Vida-t V15 FUEL INJECTION PUMP m, V15-2-2 nj, V15-50-1 V16 WATER PUMP BL V16-1-5 AUTOTENSIONER, DRIVE BELT FRONT END DRIVE, ACCESSORY, WITH COOLING FAN LOWER IDLER PULLEY STARTER MOTOR, 12.VOLT SWITCHES & SENDERS, 12VOLT FUEL PIPEWORK, HIGH PRESSURE FUEL PIPEWORK, OW PRESSURE PUEL INJECTOR FUEL LIET PUMP FUBL INIECTION PUMP, 12V-63.0KW (84.5BEP) INJECTION PUMP, SERVICE PARTS, 12VOLT WATER PUMP V17 WATER INLET CONNECTION a, Vit V18 THERMOSTAT & HOUSING Ty VIs-L-1 WATER INLET, CONNECTOR, ‘THERMOSTAT & HOUSINGTH, VI9-Let COVER, INJECTOR SEAL Tm, vi9-2-1 ROCKER COVER 20 VALVE ROCKER ASSEMBLY 106134060n A, V20-2-1 ROCKER SHAFT, ASSEMBLY 21 VALVE TAPPETS & PUSH-RODS MI, V2t-1-t VALVE TAPPETS & PUSH, RODS V25 INDUCTION MANIFOLD ML, V25-2+1 INDUCTION MANIFOLD V26 EXHAUST MANIFOLD I, V26-2-1 EXHAUST MANIFOLD 27 CYLINDER HEAD ML V2%e1-t CYLINDER HEAD, ASSEMBLY 28 LIFTING BRACKETS MM V28-1-1 BRACKETS, ENGINE LIFTING 29 OIL COOLER 1010311006 Ui, V29-241 OIL COOLER 1031 11060n mm, ¥29-3-1 OL. COOLER 30 OIL LEVEL DIPSTICK & TUBE 1, V30-3-1 OIL LEVEL DIPSTICK, & TUBE, LONG v31 OIL SUMP mh, VBI ‘IL SUMP, op AP WE33 FLYWHEEL ASSEMBLY MW, V3%I-1 FLYWHEEL ASSEMBLY, W300 TC 34 FLY WHEEL HOUSING an V34.3+1 FLYWHEEL. HOUSING, FAL V35 CAMSHAFT & TIMING GEARS BL V35-1-1 CAMSHAFT, & IDLER GEAR 36 TIMING CASE & COVERS UI, V36-6e1 ‘TIMING CASE & COVERS, PTO IDLER 37 PISTON & CON-ROD ASSEMBLIES mt, V37-1-1 PISTON & CON-ROD, ASSEMBLIES v38 CRANKSHAFT ASSEMBLY 100369406 ML, V38-1-4 CRANKSHAFT ASSEMBLY U03695060n my, V38-21 (CRANKSHAFT ASSEMBLY 39 CYLINDER BLOCK ASSEMBLY mL, V39-44 (CYLINDER BLOCK, ASSEMBLY. 40 L.P.U ANCILLIARY EQUIPMENT Th V40-82 FILTER ELEMENT, FUEL SEDIMENT, COLD CLIMATE Ti, Va0-8-1 FILTER, FUEL SEDIMENT9802/2910 V1-56-1 ENGINE, COMPLETE, 320/50025 Mlustration Machines ‘Top of catalogue Item | Partno. | Change Description Remarks. Usage | No. code 320°50025 Engine, assembly NA ‘3k W-12V, W300 TIC + tL HDPTO, Machine groups Details Machine group From serial no. To serial no, 324us00257425709802/2910 V2-2-2 SEALANT TEMPLATES Ilustration Machines ‘Top of catalogue Trem | Partno. | Change Description Remarks Usage No. code 1 02/0114 ‘Template, oil pan sealant HEALTH and SAFETY WARNING 2 8392/0117 ‘Tempiate, sealant, bedpiate to block 3 92101192 ‘Template, gearcase to block 4 1892/0117 ‘Template, sealant, fiywhee}, housing 1 gearcase Machine groups Dewils Machine group From serial no. To serial no. Uv663105 uo 105 32040003 19663105 32040004 320°800008 9963105 320140030 W663 108 32030081 10663105 32040087 110653105 saud0071 130663105 52040072 Ua6est08 320:400073, 0663 105) sa040075 320440077 a663 105, 320180078 s2nagn79 320°40080 32040082 san087 220 a0004 20°s0001 320°50003, 3201s000s 320/50006320:50019 32050025 2 7803419802/2910 V2-1-2 SERVICE TOOLS, Ilustration Machines Top of catalogue tiem | Partno. | Change | Description Remarks Usage No. code 320709020 Bracket, engine lifting HEALTH and SAFETY WARNING 2 89201146 “Tool, firing, core plug 3 89201155 ‘Tool, removal, ip gear 4 89201151 Tool, fiting, injector sleeve 5 so01147 ool, crankshaft rurning 6 892/01148 Tool, timing pin 1 9201182 Tool, fitting, valve stem seal 8 89201150 ‘Tool, location pin, surap pan 9 | s92011se Tool, semover, Lip gear cover 10 | sozioutss ‘Took, mandrel, rear oil seal ni | se20zts6 ‘Tool, ear crankshait ol seal fiting 12 | sezonis7 ‘Tool, front crankshaft, seal fiting [1s | so201159 Took iting, injector seal 14 | sorortes ‘Tool, dummy injector, compression tester 15__| spzione9 ‘Tool, TDC setting 16__| s92001173 ‘Tool, LOCTITE applisator 17__| so201179 ‘Tool, C-SPANNER FIP 1s | 992101259 ‘Took extension ring, reat seal insertion 19 | 892101264 Tool, injector remnoval Machine groups Detaals Machine group From serial no. To serial no. 320440000 320140002 320/40003 320-4000 s0da00s AMS a4go3t9802/2910 V3-1-1 LUBRICANTS PRIMERS, & SEALANTS Tlustration Machines Top of catalogue Item | Partno. | Change | Description Remarks Usage | Quy No. code 1 320/00830 Sealnt, 5900 HEALTH and AR SAFETY WARNING 2 320/00834 Seal, 243, threadlocker AR 3 32000831 Sealant, 518 AR + | 22000828 Sealant, 620 AR 5 320/00833 Gasket, remover 7200 AR 6 | 32000832 Cleaner, dogseaser 7063 air | 1 __| 32000829 Lubricant 0 ring, P8O aR & | 4001/1501 Oil, 15W/40, 5 hires AR 4001/1701 Oil, JCB 20/30, 5 lites AR 4001/1901 Oi, CB 20/W50, 5 Lire AR 9 _| aoo1s02 it, 1SW/40, 25 ines AR 4001/1702 1, JCB 10W!30, 25 kines AR 4001/1902 i, JCB 20/W50, 25 Lire AR 10 _| soo1isoz (i, 151¥/40, 200 lites AR 4001/1703 Oil, JCB 10W/30, 200 lines AR 4001/1903 1, JCB 20/WSO, 200 Litre AR 11__| 40060102 Fluid, anticreeze, 5 live AMR 12__| soasio103 Fluid, antifreeze, 5 Lor AR 13 | 40060104, Fluid, anicfreeze, 200 Lar AR Machine groups Details Machine group From serial no. To serial no. s20;d6000 sou-aaoed s2a'aoons 32040004 320840005 320740030 3204003 32040057 320/407! 320)400727425019802/2910 V4-3-1 GASKET SET, BOTTOM OVERHAUL lustration Machines Top of catalogue Item | Partno. | Change Description Remarks Usage | Qty No. code 1 320109218 Kit-bottom gasket 1 2 320404510 Gasket, water pump 1 3 32003119 ‘Seal, front oil 1 4 320103029 ‘Seal, ear oil 1 5 320009219 skit pan HEALTH and 1 SAFETY WARNING 6 32004050 2:0 Ring 2 7 320000831 ‘Sealant, 518 See Note 1 i 8 32006015 Gasket, oil drain to block 1 8 32005140 ORing 1 10 _| s2006s19 Seal, injjpamp to vease 1 1__| s2008007 O Ring 1 12__| 320108009 ORing 1 Machine groups Dewails Machine group From serial no, ‘To serial no. 32040000 52040002 52020003 S2040004 s9esa0005 32040030 3x 0031 s20i40087 32040071 30-407? 32040073 320-4007 320040077 32040078 320140079 s20-d00Ro 32440082520.50! 32450008, 320/50005 se:sn008 320'30007 320'50011 320'50006 o:s0019 320500259802/2910 V4-2-1 GASKET SET, TOP OVERHAUL fllustration Machines Top of catalogue item |Partno. | Change | Description Remarks Usage No. code 1 320708216 Kit-top gasket, naturally aspirated 2 _| s20/09200 Kit-seal,racker cover, 3__| s2007s00 Seal, fuel injector 4 | s20m7ss0 “Seal, rocker cover S| 320108887 op, fuel injector 6 | s20/06588 Cap, fuel pine 7 | 32007034 ORing 8 | s20i04092 (© Ring, ol filer cap 9 __| s200a113, Gasket, il cooler cover 10 | s2005s12 Gasket, intake heater 11__| 320106524 Seal, injector 12 | 32006008 Gasket, exhaust manifold 13_ | 32005550 Gasket, inet manifold 14__| 32004543 Seal,C 15 | 320103833 ‘Sea, valve stem [is s200200s Caskey, ylinder ead 17 __| 32006830 Washer, fuel injector 1 _| 32008080 O Rin 19 __| 320704501 Gasket, water ake pipe 20 320/04179 0 Ring, 21 32004057, ‘Seal, bonded 22 320/04521 ‘Seal, bonded 23 [ s2004551 Washer, bonded seal 24__| s2nio7051 :0 Ring Machine groups Details Machine group From serial no. To serial no. 52040000 soango2 320-40003 s20/40ni4 s2p:40005 320400309802/2910 V4-4-1 SEAL KIT, OIL PAN Hlustration Machines Top of catalogue Tem | Partno. | Change | Description Remarks Usage No, code 1 320100219 itil pan HEALTH and SAFETY WARNING 2 320/04050 20 Ring Machine groups Details Machine group From serial no. To serial no. 320440000 S204 0002 S20/40U0s 3200004 520440005 320140030 32040081 32040057 32080071 s3040072 52040073 320140075 320540077 52040078 290:40079 32040080 s207an082 32040087 32040004 320°50001 01500 520:50008 22050006 326:50007 32050011 spo'soot6 3a0's00197383519802/2910 V4-1-1 SEAL KIT, ROCKER COVER, Tilustration Machines Top of catalogue Item | Partno, | Change | Description Remarks Usage No. code 1 22009200 Kit-scal, rocker cover 2 320007504 Seal, fucl injector 3 320107580 Seal, rocker cover 4 320106587 (Cap, fuel injector s 320706588 Cap, fuel pipe 6 320/07034 ORing z 320/04092 O Ring, ot filler cap Machine groups. Details Machine group From serial no. To serial no. 320720000) 320740003, 320740003 320/40004 32040008 320240030 32040031 320.4087 32090071 520/40072 32040073 32040075 320140077 520-4078 520:40079 52040080) 320'40082 320"40087 320140004 320/50001 30/50003 320/50005 320/50006320'50016 320750019, 32050025 7347119802/2910 V5-2-2 ENGINE, LONG, 320/40061 Ilustration Machines Top of catalogue Item | Partno. | Change | Description Remarks Usage | Qy | No. code 320140061 Engine, (ong, naturally 1 aspirated Machine groups Details Machine group From serial no. To serial no. 52040000 Loss9sos s2qiatnon2 Luossosos 32040004 Unssox0s, s2enso00s 1U0559805 320440031 1uoss980s 32040073 s20:4007S 32040079 3 0-20080 320iad082 32U/50087 s202a0Ho8 320'5Q001 320°50003 32050005 320 30008 s20-san07 300:5u013 320:50016 320's0019 32050025,9802/2910 VS-1-2 ENGINE, SHORT, 320/40059 ‘Mlustration Machines Top of catalogue ltem |Partno. | Change | Description Remarks Usage | Qty No. code + | s20i00s9 Engine, short, naturally HEALTH and 1 aspirated SAFETY WARNING Machine groups Details Machine group From serial no. To serial no. 32080000 yoss0805 s20'4nn02 s2tiagvod uossoxns s204na0s vossoa0s 52040030 ups59a05 204003} unssosos sausan7s seuvaors 32040079 s20;a0080 sous 320:40087 s2oranond 320/500 320/50003 320050005, 320:50006 s20's0007 320'50011 320501116 520'50019 320 /500289802/2910 V5-3-4 KIT-ENGINE OVERHAUL, STANDARD Iiustration ‘Machines Top of catalogue ttem | Partno. | Change | Description Remarks Usage | Qty | No. code | 1 320109284 Kit-engine overhaul, standard, 1 saturally aspirated > | s2009210 :Kitepiston, standard, naturally 4 aspirated 3 | 320103040 Bolt, con-rod, M8 x $7 8 + | 32009216 :Kit-top gasket, naturally 1 aspirated s | s2000281 Kit-botton gasket, turbo HEALTH and 1 engine SAFETY warNING [| Machine groups Dents Machine group From serial no. To serial no. 32040005 20140075 32040082 320:40004 S2080016 320/s0019 320/50025S )9802/2910 V6-1-1 FUEL FILTER Mlustration Machines ‘Top of catalogue Tem Part no. Change Description Remarks Usage code Qty 320107037 Filter, fuel 320004114 Retainer, fel filter 2202/0407 Pin, tension 1317133052 Bolt, flange ead, MB x 20 Ig Machine groups Derails Machine group 32040000 320/40002 320'30003 320/40004 30:40005, 32030030 2040091 320'30087 32040071 2040072 32040073 320:40075 320/40077| 40078 s20ran079 32040080 320-4082 4320-40087 520:40998 20°S0008 220 '50003 32450008 320°50007 32050011 5320/5000 From serial no. ‘To serial no.7345009802/2910 V6-2-1 OIL FILTER Mhustration Machines ‘Top of catalogue Item | Partno. | Change —_| Description Remarks Usage | Qty No. code 1 320-04133 Filter, engine oil 1 Machine groups Details ‘Machine group From serial no. To serial no. s20/40000 520740002 520:40008 s204n004 s2osan00s saaiano30 s2040031 320140057 saoia0aTt seman072 320140073 52040075 320140077 32040078 320440079 s20-40080 s2mi40082 soni40087 s2ni4g094 3200001 32050003 320'50005 520:50008 32050007 4205001 320°500L6 320°30019 320'800257348309802/2910 V7-I-1 AIR INTAKE HEATER, 12VOLT Mlustration Machines Top of catalogue Item | Partno, | Change Description Remarks Usage No. code 320108527 Heater, ait intake -12¢ 2 320105512 Gasket, intake heater 3 1319103072 Screw, star deve, MB x 25 Machine groups Details Machine group From serial no. To serial no. a2m4n030 520/s00257347009802/2910 V8-2-1 AUTOTENSIONER, DRIVE BELT Ittustration Machines Top of catalogue tem | Partno. | Change | Description Remarks | Usage No. code 1__| 22010854 Adjstr, autotesion | 2 | 131903082 Serew, star drive, MS x30 Machine groups Deis Machine group From serial no. To scrial no. 320/40000, 320:40002 32080003 s20an00s 32040005 320140030 320.4003! 32080057 52004007) 32040072 2040073 2040075, 320:40077 320140078 32030079 320140080 520/40082 32040087 52040094, 320/500) 52050003, 2n/s0005 320'50008 320/50007 "8001 | aon'snoie 32050019 320/S00259802/2910 V8-12-4 FRONT END DRIVE, ACCESSORY, WITH COOLING FAN Ilustration Machines Top of catalogue Tem | Partno. | Change | Description Remarks Usage No. code 1 320408609 Bel, deve, 1995 2 32008503 Pulley, cooling fan 1.25:1, 13am 3__ | 2008500 Huub, fan drive, assembly 4 320/08541 Screw, pan head, M8 x 20, s_| 32008830 Pulley ate, long. 6 ‘See Remark’ Refer to frame Ves Machine groups Details Machine group From serial no. To serial no. 20/5025 320/9990089802/2910 V8-3-2 LOWER IDLER PULLEY Mlustration Machines ‘Top of catalogue Item | Partno, | Change | Description Remarks Usage | Qty No. code 1 320708624 Pulley, lower idle, assembly 1 2 2320/0862 Pulley, idler, D=124ann b 3 320/08626 ‘Bearing, idler pulley. t 4 2203/1062 CCineip internal 1 5 320108625 Washer, idler retainer L 6 _| e206 Serew, flanged, MUO X 50 U 7 13173182 Bolt, ange head, MS x 65 3 Machine groups Deals Machine group From serial no. To serial no. s204nn0 32040057 3040073 320:50001 320°50019 S20iS0H259802/2910 V9-1-3 STARTER MOTOR, 12. VOLT Mlustration Machines Top of catalogue Item | Partno, | Change | Description Remarks Usage No. code 1 220109032 Motor starter 12, with earth stud 2 7ars0302 Switch, starter solenoid, 12 Volt 3 74/40303 ‘Ki-sundry parts 4 | 71440305 Brush, holder assembly, volt 5 714140306 Kit-brush, 12 Volt 6 1319/0308, Serew, star drive, M10 x30 Machine groups Details Machine group From scrial no, To serial no, 320/400 32040002 32040003 s20-40004 320:40005 240030 32040031 32040057 5320/4007 s2uaan7s 3240082 32040087 320/40004 320'50001 320'50003 320/54007 320:50011 320550016 520-5057344709802/2910 V11-I-1 SWITCHES & SENDERS, 12VOLT lustration Machines ‘Top of catalogue Item | Partno. | Change | Description Remarks Usage | Qty No. code U 32004046 Switch, engine oil pressure 1 2 _| 320104057 Seal, bonded L 3 | s2o0assa Switch cold start advance 1 4 32004521 Seal, bonded 1 3 320/04545 ‘Switch, temperature sender L 6 _| s2o0as2i Seal, bonded 1 7 Ti6/30098 Solenoid, 12Vale 2 8 171105202 Seal. Ring 1 Machine groups Details: Machine group From serial no. To serial no. 2040000 2040002 320740003 320:40008 320130005 s2os00%0 320140001 32040057 32040075 s040075 sanian0s2 320440087 320740094 32030001 30/5000 330:50007 320/001 “20°s0016 320°30019 3201500259802/2910 V12-I-1 FUEL PIPEWORK, HIGH PRESSURE Illustration Machines Top of catalogue Trem |Partno. | Change | Description Remarks Usage | Qty No. code 1 320106551 Pipe, fue assembly, No.1 and 1 2 injectors 2__| s2006511 lip, Fi? way 2 + | 2008854 Pipe, fuel assembly, No.3 ond 1 4 injectors 4 320/06511 Clip, fi.p 2 way 2 Machine groups Details Machine group From serial no, To serial no, 2040000 33040002 32040003 aaoon0s s2mia090s 320440030 32040051 32040057 32049071 520140072 320:30073, s20ra0078 s2n4007? 32040078 s20ss0079 a'30980 32040082 320300187 361400904 320'S0001 s20's0003 320:30008 32030006 320:50007 32u/s001t