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Clever designed and the right

solution for every requirement

-system
LOXrail® 1
LOSYCO
Bank on high quality and increased yield with reduced costs!
Many small and medium, but also some large machine tool companies are still using common methods of process control with
"Standalone Island" or "Nest" manufacturing. Our goal is to provide alternative means to improve the efficiency and throughput
by using simple and new synchronized flow assembly concepts. Beside shortened lead-in times you will benefit from a
reduction in "Working Capital" and increased "Cash flow". Our portfolio will be supplemented by layout concepts and detailed
design of all necessary production equipment (logistic and material handling) down to program and "turn-key" management.

LOSYCO banks on its specially developed Round-bar


LOXrail -Systems
® Track-System. LOXrail® – the perfect rail guide for an
easy and safe handling of your machines and work
pieces for medium and heavy loads.

LOSYCO supplies the material handling equipment to


feed or unload the line, provides tailor made
Material Logistics workstations and takes care of safety and noise
protection enclosures. LOSYCO also plans, designs,
produces and assembles complex customs specific
solutions.

LOSYCO follows its motto "One Source Lean-


Manufacturing-Systems" and feels itself as part of
Lean-Manufacturing-Concepts the team and supports with it's experience and its
products to implement the different projects in an
integrated approach; cost effective and efficient.

We are the specialists for one source logistical concepts using


lean manufacturing methods
The team of LOSYCO has over 30 years of experience in providing advice, implementing and operating in the special field of
production logistics. Our close cooperation with universities sets into harmony the most recent scientific conclusions with the
requirements of the manufacturing industry. In cooperation with partners out of universities and the industry we develop with
our high level of consulting capability in cooperation with your team the path to the "perfect plant"; keeping in mind the motto
"better 80% now, than 100% in five years’ time".

2 LOXrail®
LOXrail®-system
HEAVY LOADS BUT EASY MOVE
The innovative evolution of the Round-bar Track - LOSYCO also provides the adequate solution to transport large and heavy
products. Where specific requirements are essential, LOSYCO banks on its specially developed Round-bar Track-System.
Recessed in the plants flooring the rail perfectly fits in the plant layout and guarantees with the variety of system concepts a
great deal of flexibility.

LOSYCO offers for the LOXrail®-System multiple components. Wheel casters, drive units and accessories are completing the
program and offering our clients the option to use the system for their machinery where transport carts are not required.

• Multiple track layouts by means of rail crossovers and turnstiles for a flexible transport throughout your plant
• Standardized dollies transport heavy goods in your production (avoiding overhead cranes)
• Transport carts and skids individually designed to suit your machine in a flow line
• Heavy load rail guided vehicles for goods to be moved without crane
• Manual move by the workers or with the support of “Push and Drag Movers“; electrically or pneumatically driven
• The "big bolts" are moved by means of electrical “on-board” drive units (battery, cable-drums or touchless inductive); or the
complete line by means of a push rod system

Index

page 2 LOSYCO

page 3 LOXrail®

page 4-5 LOXrail® 25 system

page 6-7 LOXrail® 25 wheel sets + accessories

page 8-9 LOXrail® 40 system

page 10-11 LOXrail® 40 wheel sets + accessories

LOXrail® 3
LOXrail®-system 25
Your advantages
• Low rolling resistance allows movement of heavy loads by hand
• Marginal wear and interchangeable running surface if required
• Flush to floor installation causes no trip hazard
• Trouble-free crossing with hand trucks and forklifts or walkable
surface for workers
• Nearly no impurity due to closed smooth surface
• Suitable wheel sets allow a tailor made design of the system

1 2 3 4 5 6 7 8 9

A
112
nicht im Lieferumfang:
54 - LOXrail
- M8x30-Schrauben
O 25 - U-Scheiben

LOXrail 25
B

®
3

- Unterbau

Rail system C
Fixing clamp 8

28
12
ID No. 480200 ID No. 480202
D

• Aluminum base profile • Fastening element for mounting of LOXrail® to steel work
• Aluminum clamping profile structures M8
• Hardened round bar made of CF53 E 87
• Lateral adjustability ±6
for alignment of the track width
Verstellmöglichkeit: u3mm
(optional stainless steel)
• Fixing clamps are set at each side of the rail in 300mm
• Standard length of rail section; 3000mm intervals
F

133 Not part of


nicht im Lieferumfang:
delivery content:
1 2 3 4 5 6 7 8
G
75 --LOXrail
LOXrail
--M8x30-Schrauben
M8x30 bolts
Für die Herstellung und den Entwurf wird das Eigentum ausdrücklich vorbehalten und der gesetzliche Schutz gemäß BGB Parag. 823, 826, 1004 voll in Anspruch genommen! Unbefugte Vervielfältigungen, Verbreitungen und Wiedergaben -ganz oder teilweise- werden zivil- und strafrechtlich verfolgt!

O 40 --U-Scheiben
4,5

A
washers
54 --Unterbau
substruction
Vergussmörtel
Mineral grout O 25 Oberkante
Floor level Flur H
3

23,5

B
43,5
28

J
+10

12

C
50

D
M8
108 ±6
L

Hallenboden
+10
100 Floor Verstellmöglichkeit: u3mm
Adjustment: ±3mm
E

Allgemeintoleranzen Werkstück- Maßstab 1:1 Volumen: 1171,68390


kanten M cm^3
DIN 6784 Werkstoff Gewicht 5,692 kg /Stck.
DIN ISO 2768-m gratfrei Halbzeug Montagebaugruppe
Datum Name
Bearb. 02.02.2017 Chr. Münter
Gepr.
LOXrail 25 1 2 3 4 5 6 7 8 9

Norm Katalog_vereinfacht
Blatt: F
Art.-Nr.: 480200 Zeichn.-Nr.
rflächenbehandlung: - Projekt: - 916-002-0110_V1_Doku 2/2
Format: A3

4 LOXrail
Zust. Änderung Datum Name (Urspr.) Ersatz für: Ersatz durch:
1 2 3 ® 4 5 6 7 8
4 5 6 7 8 9 10 11 12

Crossover section Rail end stop A

4 5 6 7 8 9 10 11 12
ID No. 480210 ID No. 480204

• LOXrail® X-elements to implement rail crossings • End stop for LOXrail® systems
B
A size 25

• Hardened surface (approx. 60-66 HRC) • Placed at the end of the rails
• Incl. clamping plate for assembly in combination with the LOXrail® • Hinders the carrier leaving the tracks
O 25
7,5

• Incl. cover caps to seal the gaps beside the round bars
B
C
7,5 26

O 25
C
D
M8

26
36
60

D
M8

36
36
60

E
60 F

36
60 G
F

Allgemeintoleranzen Werkstück- Maßstab Volumen: 87,31883 cm^3


kanten Gewicht 0,660 kg /Stck.
DIN 6784 Werkstoff
DIN ISO 2768-m gratfrei Halbzeug Verkaufseinheit
Datum Name
Bearb. 02.05.2016 Chr. Münter
Gepr.
LOXrail Kreuzungselement 25 G
Norm Katalog H

Oberflächenbehandlung: - Art.-Nr.: 480210 Zeichn.-Nr. Blatt:


916-002-0116
Projekt: -Allgemeintoleranzen Werkstück- Maßstab
2/2
Volumen: Format:
87,31883A2cm^3
Zust. Änderung Datum Name (Urspr.) kanten
Ersatz für: Ersatz durch: Gewicht 0,660 kg /Stck.
DIN 6784 Werkstoff
4 5 6 7 8 9 10
DIN ISO 2768-m gratfrei Halbzeug11
Verkaufseinheit 12
Datum Name
Bearb. 02.05.2016 Chr. Münter
Gepr.
LOXrail Kreuzungselement 25
Katalog H

Installation jig
Norm

Oberflächenbehandlung: - Art.-Nr.: 480210 Zeichn.-Nr. Blatt:


Projekt: - 916-002-0116 2/2
Format: A2
Zust. Änderung Datum Name (Urspr.) Ersatz für: Ersatz durch:
4 5 6 7 8 9 10 11 12

• For precise installation of the LOXrail® in width and height


• Levelling bolts for alignment of the rail systems height
• Manufactured for your individual track width
• Delivered completely assembled with attached U-bolts
1 2 3 4 5 6 7 8 9 10 11 12

A A

125 Spurweite
Track widthSW
TW

B B

Floor level Flur


Oberkante
C C

M8
ß BGB Parag. 823, 826, 1004 voll in Anspruch genommen! Unbefugte Vervielfältigungen, Verbreitungen und Wiedergaben -ganz oder teilweise- werden zivil- und strafrechtlich verfolgt!

+10
50

D D

Cutoutim
Ausschnitt in +10
not part
LOXrail: nicht im of
floor
Hallenboden 100 delivery content
Lieferumfang

E E

F F
LOXrail® 5
Wheel sets for LOXrail® 25 • Special profile rollers for LOXrail® 25
• Two pc. of brushes wipers to clean the rail
Wheel sets without mounting frame • Defined connecting interfaces enable a precise assembly
• Rubber plate for damping of impacts during the loading of
the carrier

LOXrail® wheel set 25-1 LOXrail® wheel set 25-2


ID No. 481200 ID No. 481201
3 5 10 12 13
• Compact wheel set with single roller in aluminum housing
4 6 7 8
• Wheel set with double roller in aluminum housing
1 2 9 11 14 15

• Scope of application: • Scope of application:


-- Small to middle sized loads without rail crossings -- Middle sized loads and/or applications with rail
-- Straight line applications and simple transport systems crossings
120 200
100 M8x40-Schrauben:
M8x40 bolts: not part 145
of delivery
nicht content
im Lieferumfang
60 Hole forfür
Bohrung bolt
Montage
Bohrung
Hole forfür Montage
bolt mounting
mit Bolzen O20h9
mounting
mit Bolzen O10h9

< 28
20

22
40
72 72
103,5
94

O O
Oberkante
Flur level
Floor

88
LOXrail: nicht im
Lieferumfang O 25

Wheel set with mounting frame


LOXrail® wheel set 25-1 MR LOXrail® wheel set 25-2 MR
ID No. 481204 ID No. 481205

Wheel sets with a mounting frame are used for easy adaption to your existing machine design with defined hole pattern. The defined and
proper assembly of the wheelsets inside the mounting frame allows the implementation of fixed and loose bearings without consideration
this at the adjacent design.
• rigid welded steel frame to mount the
1 2 3
• easy installation of the preassembled
4 5
• adjustment screws to realize a fixed 6 7 8 9 10 11 12 13 14

A wheel set to existing structure with module to exiting structure and loose bearing
defined hole pattern
120 120 200
B
100 100 180
70 M10 150
Draw
Zug- u.and thrust bolts for
Druckschrauben Allgemeintoleranzen Werkstück- Maßstab 1:1

adjustment
zur Justage and fastening
kanten
/ Befestigung DIN ISO 2768-m
DIN 6784 Werkstoff
gratfrei Halbzeug Verkaufsein
C
Datum Name
Bearb. 03.08.2016 Chr. Münter
Gepr.
LOXrail R
Norm Katalog
2 3 4
Art.-Nr.: 481200 Zeichn.-Nr.
Projekt: - 916-0
1 2 3 4 Zust. Änderung Datum Name (Urspr.) Ersatz für:
1 2 3 4 5 6
M8 7 8 9 10 11 12 13 14 15
106
115,5

D
72
A
O
der gesetzliche Schutz gemäß BGB Parag. 823, 826, 1004 voll in Anspruch genommen! Unbefugte Vervielfältigungen, Verbreitungen und Wiedergaben -ganz oder teilweise- werden zivil- und strafrechtlich verfolgt!

Floor level
Oberkante Flur
E

Schrauben zur Spureinstellung: 88


Screws for adjustment:
M10x35 undand U-Scheiben:
washers: not LOXrail:
LOXrail: notnicht
partim
of Festlager = 0 (Lieferzustand)
fixed bearing = 0 (delivery condition)
part ofimdelivery
nicht content
Lieferumfang delivery contentB
Lieferumfang O 25 Loslager = 1
loose bearing = 1
F

Accessories
G
Brush wiper  ID No. 481020 C Hard Scraper  ID No. 481029
voll in Anspruch genommen! Unbefugte Vervielfältigungen, Verbreitungen und Wiedergaben -ganz oder teilweise- werden zivil- und strafrechtlich verfolgt!

• Brush wiper for light and dry dirt on the LOXrail® • Used in case of heavier dirt
H
• Brush material: polyamide • Protection of the wheels against screws,
• Adjustable by oval holes riveting bolt remains or welding beads
D
• Adjustable by oval holes
J

6 LOXrail®
Wheel sets for drive applications

LOXrail® single wheel set 25-1 AT LOXrail® double wheel set 25-2 AT
ID No. 481208 ID No. 481209
1 3 4 5 6 7 8 9 10 11 12 13 14 15
• Wheel set for simple drive solutions with a gear motor • Wheel set for drive applications with rail crossings and high
2

• Drive wheel diameter 160mm in rigid aluminum housing payload


• Adaption of cardan shafts with an adapter flange • Two drive wheels diameter 160mm in rigid aluminum housing
• Adaption of cardan shafts with an adapter flange
230 420
190 80 380
Bohrung
Hole forfür Montage
bolt Hex Mutter
nut M16M16
notnicht
part M16x90 bolts: not part
M16x90-Schrauben:
mit Bolzen O20h9
mounting of delivery content
im Lieferumfang of delivery
nicht content
im Lieferumfang
30

+10
-5
80

M6

70
160
191,33
200,83

0,5
Oberkante
Floor
Flur level

O 62,5 LOXrail:
LOXrail: notnicht
partim
of O 25 190
120 delivery content
Lieferumfang 310
O 160 ==rolling
Abroll-O
Adapters are available separately. For information regarding the connection to your drive please contact us.

Technical data
LOXrail® wheel sets 25

wheel set 25-1 wheel set 25-1 MR wheel set 25-2 wheel set 25-2 MR wheel set 25-1 AT wheel set 25-2 AT

ID No. 481200 481204 481201 481205 481208 481209


Max. payload on LOXrail® (in kN) 16,4 16,4 32,8 32,8 25 50
Max. payload of wheel flange* (in kN) 7 7 14 14 25 50
Max. allowed lateral force** (in %) 30 30 30 30 20 20
Weight (in kg) 1,15 4,4 2 7,3 11,1 20,7

The max payload mentioned is without any safety factor. In case of a stainless steel rail system and wheels, the max payload reduces by about 20%.
* max payload in case the rollers are running on the outer diameter flange (e.g. in case of track crossings or use of the rollers on flat steel) Allgemeintoleranzen Werkstück- Maßstab
kanten
1:2
DIN 6784 Werkstoff
** max force in % of the real vertical load on the roller. Exceeding the side load causes danger of derailing. The surrounding structure has to be rigid enough to absorb these forces. DIN ISO 2768-m gratfrei Halbzeug Verkaufsbaugruppe
Datum Name
Bearb. 04.08.2016 Chr. Münter
Gepr.
LOXrail Rad
Norm Katalog
Art.-Nr.: 481208 Zeichn.-Nr.
Oberflächenbehandlung: Projekt: - 16002-045
Zust. Änderung Datum Name (Urspr.) Ersatz für:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 2 Rubber plates
3 4 5 6 7 8
ID No. Description For wheel set
A

481025 LOXrail compensation plate 25


®
LOXrail® wheel set 25-1
• For damping and compensation of tolerances
481026 LOXrail® compensation plate 25-2 LOXrail® wheel set 25-2
B

• Rubber material with webbed inlay


481035 LOXrail compensation plate 25 AT
®
LOXrail® wheel set 25-1 AT
• Available as spare part with the following ID No. C

481036 LOXrail® compensation plate 25-2 AT LOXrail® wheel set 25-2 AT


D

Allgemeintoleranzen Werkstück- Maßstab


kanten
Volumen: 74,18296 cm^3
E LOXrail® 7
DIN 6784 Werkstoff Gewicht 0,100 kg /Stck.
NBR/SBR 65 schwarz, 2 Einlagen
DIN ISO 2768-m gratfrei Halbzeug 260x60x5, glatt, 65 +/-5 Shore, (Gi-Dichtungsplatte EPDM/SBR)
Datum
Bearb. 02.05.2016
Gepr.
Name
Chr. Münter LOXrail Ausgleichsplatte 40-2
Norm Katalog
F
LOXrail®-system 40
Your advantages
• Low rolling resistance allows movement of heavy loads by hand
• Marginal wear and interchangeable running surface if required
• Flush to floor installation causes no trip hazard
• Trouble-free crossing with hand trucks and forklifts or walkable
surface for workers
• Nearly no impurity due to closed smooth surface
• Suitable wheel sets allow a tailor made design of the system

1 2 3 4 5 6 7 8

A
112
nicht im Lieferumfang:
54 - LOXrail
- M8x30-Schrauben
B O 25 - U-Scheiben
3

LOXrail® 40
- Unterbau

Rail system Fixing clamp 8


C

28
12
ID No. 480201 ID No. 480202
D

• Aluminum base profile • Fastening element for mounting of LOXrail® to steel work
• Aluminum clamping profile structures M8
• Hardened round bar made of CF53 E 87 ±6
• Lateral adjustability for alignment of the track width
(optional stainless steel) Verstellmöglichkeit: u3mm
• Fixing clamps are set at each side of the rail in 300mm
• Standard length of rail section; 3000mm intervals
3 4 5 6 7 8 9 10 11 12
F

A
133 Not part of
nicht imcontent:
delivery Lieferumfang:
75 75 -- LOXrail
LOXrail
G
-- M8x30
M8x30-Schrauben
bolts
Für die Herstellung und den Entwurf wird das Eigentum ausdrücklich vorbehalten und der gesetzliche Schutz gemäß BGB Parag. 823, 826, 1004 voll in Anspruch genommen! Unbefugte Vervielfältigungen, Verbreitungen und Wiedergaben -ganz oder teilweise- werden zivil- und strafrechtlich verfolgt!

O 40 Floor levelFlur O 40 -- washers


U-Scheiben
4,5

Vergussmörtel
Mineral grout Oberkante B
4,5

-- substruction
Unterbau

H
23,5

C
43,5

43,5
+10

J
65

D
12

K
E

M8
140
+10
FloorL
Hallenboden F 108 ±6
Verstellmöglichkeit:
Adjustment: ±3mm u3mm

M
G

1 2 3 4 5 6 7 8

8 LOXrail
Allgemeintoleranzen Werkstück- Maßstab 2:1 Volumen: 2570,02333 cm^3
® kanten
DIN 6784 Werkstoff Gewicht 13,411 kg /Stck.
DIN ISO 2768-m gratfrei Halbzeug Montagebaugruppe
Datum Name
Bearb. 02.02.2017 Chr. Münter
Gepr.
LOXrail 40
Norm Katalog_vereinfacht H
3 4 5 6 7 8 9 10 11 12

Crossover section Rail end stop


A

ID No. 480211 ID No. 480205


3 4 5 6 7 8 9 10 11 12

• LOXrail X-elements to implement rail crossings


®
• End stop for LOXrail systems size 40 ®

A
• Hardened surface (approx. 60-66 HRC) • Placed at the end of the rails B
• Incl. clamping
O 40 plate for assembly in combination with the LOXrail
®
• Hinders the carrier leaving the tracks
• Incl. cover caps to seal the gaps beside the round bars
B
C
39,5

O 40
13,5

C
39,5

D
13,5

M8
50
80

D
E

M8
50
80

50 E
F

80

50 F
G

80
Allgemeintoleranzen Werkstück- Maßstab 1.1 Volumen: 211,07472 cm^3
kanten Gewicht 1,555 kg /Stck.
DIN 6784 Werkstoff
DIN ISO 2768-m gratfrei Halbzeug Verkaufseinheit
Datum Name
Bearb. 02.05.2016 Chr. Münter
Gepr.
LOXrail Kreuzungselement 40 G
Norm Katalog H

Oberflächenbehandlung: - Art.-Nr.: 480211 Zeichn.-Nr. Blatt:


-
Allgemeintoleranzen
Projekt: Werkstück- Maßstab 916-002-0106
1.1
2/2
Volumen: 211,07472 Format:
cm^3 A2
Zust. Änderung Datum Name (Urspr.) kanten Ersatz für: ErsatzGewicht
durch: 1,555 kg /Stck.
DIN 6784 Werkstoff
3 4 5 6 7 8 9 10 gratfrei Halbzeug Verkaufseinheit
DIN ISO 2768-m 11 12
Datum Name
Bearb. 02.05.2016 Chr. Münter LOXrail Kreuzungselement 40
Installation jig
Gepr.
Norm Katalog H

Oberflächenbehandlung: - Art.-Nr.: 480211 Zeichn.-Nr. Blatt:


Projekt: - 916-002-0106 2/2
Format: A2
Zust. Änderung Datum Name (Urspr.) Ersatz für: Ersatz durch:
3 4 5 6 7 8 9 10 11 12

• For precise installation of the LOXrail® in width and height


• Levelling bolts for alignment of the rail systems height
• Manufactured for your individual track width
• Delivered completely assembled with attached U-bolts

Track width TW

Floor level

Cutout in LOXrail: not part of


floor delivery content

LOXrail® 9
Wheel sets for LOXrail® 40 • Special profile rollers for LOXrail® 40
• Two pc. of brushes wipers to clean the rail
Wheel sets without mounting frame • Defined connecting interfaces enable a precise assembly
• Rubber plate for damping of impacts during the loading of
the carrier

LOXrail® wheel set 40-1 LOXrail® wheel set 40-2


ID No. 481202 ID No. 481203

• Compact wheel set with single roller in aluminum casing • Wheel set with double roller in aluminum casing
• Scope of application: • Scope of application:
-- Middle sized loads without rail crossings -- Middle to large sized loads and/or applications with
-- Straight line applications and simple transport systems rail crossings
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A
140
110 M12x45 bolts: not part
M12x45-Schrauben: 60 260
65 ofnicht
delivery content
im Lieferumfang 185
B B
Hole forfür
Bohrung bolt
Montage Bohrung
Hole forfür
boltMontage
mounting
mit Bolzen O12h9 mounting
mit Bolzen O30h9
15

< 30

25
C C

8 8
O9
120

O9
135,5

D D

Oberkante
Flur level
Floor

E E

120
LOXrail:
LOXrail: notnicht
part im
Lieferumfang
of delivery content
F
O 40 F

G
Wheel set with mounting frame G
Für die Herstellung und den Entwurf wird das Eigentum ausdrücklich vorbehalten und der gesetzliche Schutz gemäß BGB Parag. 823, 826, 1004 voll in Anspruch genommen! Unbefugte Vervielfältigungen, Verbreitungen und Wiedergaben -ganz oder teilweise- werden zivil- und strafrechtlich verfolgt!

LOXrail® wheel set 40-1 MR LOXrail® wheel set 40-2 MR


H ID No. 481206 ID No. 481207 H

Wheel sets with a mounting frame are used for easy adaption to your existing machine design with defined hole pattern. The defined and
J proper assembly of the wheelsets inside the mounting frame allows the implementation of fixed and loose bearings without consideration J

this at the adjacent design.


• rigid welded steel frame to mount the • easy installation of the preassembled • adjustment screws to realize a fixed
K
wheel set to existing structure with defi- module to exiting structure and loose bearing 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 K

ned hole pattern A A

L
140 160 260 L

B
120 130 240 Allgemeintoleranzen Werkstück- Maßstab
kanten
1:1 Volumen: 753,13082 cm^3
B
DIN 6784 Werkstoff Gewicht 2,798 kg /Stck.
80 M12 200 DIN ISO 2768-m gratfrei Halbzeug Verkaufseinheit
Datum Name
Bearb. 08.07.2016 Chr. Münter
Gepr.
LOXrail Radsatz 40-1
Katalog
Zug- u.and
Druckschrauben
Norm
M Draw thrust boltsArt.-Nr.:for
481202 Zeichn.-Nr. Blatt: M
zur Justage and
adjustment / Befestigung
fastening
Projekt: - 916-002-0146_Doku 1/2
Format: A1
C Zust. Änderung Datum Name (Urspr.) Ersatz für: Ersatz durch: C
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

D
M12 D
135
150,5

8
O9
E E

Floor level
Oberkante Flur
120
F O 40 Screws for zur
Schrauben adjustment:
Spureinstellung: F

M12x45 undand U-Scheiben:


washers: not LOXrail:
LOXrail: notnicht
part im
of fixed bearing
Festlager = 0=(Lieferzustand)
0 (delivery condition)
part
nichtofimdelivery content
Lieferumfang Lieferumfang
delivery content loose bearing
Loslager =1 =1

2 G
3 4 1 2 3 4 G

Accessories
m ausdrücklich vorbehalten und der gesetzliche Schutz gemäß BGB Parag. 823, 826, 1004 voll in Anspruch genommen! Unbefugte Vervielfältigungen, Verbreitungen und Wiedergaben -ganz oder teilweise- werden zivil- und strafrechtlich verfolgt!

A
Brush wiper  H
Hard Scraper  H
rvielfältigungen, Verbreitungen und Wiedergaben -ganz oder teilweise- werden zivil- und strafrechtlich verfolgt!

ID No. 481021 ID No. 481030

J
• Brush wiper for light and dry dirt on the LOXrail® • Used in case of heavier dirt J

• Brush material: polyamide • Protection of the wheels against screws,


B
• Adjustable by oval holes riveting bolt remains or welding beads
K • Adjustable by oval holes K

10 LOXrail® L L

C Allgemeintoleranzen Werkstück- Maßstab


kanten
1:1 Volumen: 1507,06650 cm^3
Gewicht 8,717 kg /Stck.
DIN 6784 Werkstoff
Wheel sets for drive applications

LOXrail® single wheel set 40-1 AT LOXrail® double wheel set 40-2 AT
2 ID No. 481210 3 4 5 6 7 8 ID No. 48121510
9 11 12 13 14

• Wheel set for simple drive solutions with a gear motor • Wheel set for drive applications with rail crossings and
• Drive wheel diameter 160mm in rigid aluminum case high payload
• Adaption of cardan shafts with an adapter flange • Two drive wheels diameter 160mm in rigid aluminum case
• Adaption of cardan shafts with an adapter flange
230 420
90
190 380
Hex nut M16
Mutter M16 not part
nicht M16x90 bolts: not part
M16x90-Schrauben:
Hole forfür
Bohrung bolt
Montage ofimdelivery content
mounting
mit Bolzen O20h9 Lieferumfang of delivery
nicht content
im Lieferumfang
30

+10
-5
80

70
160
191,82
207,32

0,5
Oberkante
Floor level
Flur

120 190
LOXrail:
LOXrail: notnicht
partim
of
O 160 ==rolling
Abroll-O Lieferumfang
delivery content O 40 310

Adapters are available separately. For information regarding the connection to your drive please contact us.

Technical data
LOXrail® wheel sets 40

wheel set 40-1 wheel set 40-1 MR wheel set 40-2 wheel set 40-2 MR wheel set 40-1 AT wheel set 40-2 AT

ID No. 481202 481206 481203 481207 481210 481215


Max. payload on LOXrail® (in kN) 29 29 58 58 50 100
Max. payload of wheel flange* (in kN) 16,5 16,5 33 33 50 100
Max. allowed lateral force** (in %) 30 30 30 30 20 20
Weight (in kg) 2,8 8,8 5,3 16,3 13,2 24,9

The max payload mentioned is without any safety factor. In case of a stainless steel rail system and wheels, the max payload reduces by about 20%.
* max payload in case the rollers are running on the outer diameter flange (e.g. in case of track crossings or use of the rollers on flat steel)
** max force in % of the real vertical load on the roller. Exceeding the side load causes danger of derailing. The surrounding structure has to be rigid enough to absorb these forces.

Allgemeintoleranzen Werkstüc
kanten
DIN 678
DIN ISO 2768-m gratfre
Datum Name
Bearb. 04.08.2016 Chr. Münt
Gepr.
Norm

Art.-Nr.: 481210
Oberflächenbehandlung: Projekt: -
Zust. Änderung Datum Name (Urspr.)
2 3 4 5 6 7 8 9 10 11 12 13 14

1 2

Rubber plates
3 4 5 6 7 8

A
ID No. Description For wheel set
481027 LOXrail compensation plate 40
®
LOXrail® wheel set 40-1
• For damping and compensation of tolerances B

481028 LOXrail® compensation plate 40-2 LOXrail® wheel set 40-2


• Rubber material with webbed inlay
481037 LOXrail compensation plate 40 AT
®
LOXrail® wheel set 40-1 AT
• Available as spare part with the following ID No.
C

D
481038 LOXrail® compensation plate 40-2 AT LOXrail® wheel set 40-2 AT

Allgemeintoleranzen Werkstück- Maßstab

DIN ISO 2768-m


kanten
DIN 6784 Werkstoff
Volumen: 74,18296 cm^3
Gewicht 0,100 kg /Stck.
NBR/SBR 65 schwarz, 2 Einlagen
gratfrei Halbzeug 260x60x5, glatt, 65 +/-5 Shore, (Gi-Dichtungsplatte EPDM/SBR)
E

LOXrail® 11
Datum
Bearb. 02.05.2016
Gepr.
Name
Chr. Münter LOXrail Ausgleichsplatte 40-2
Norm Katalog
Blatt: F
Art.-Nr.: 481028 Zeichn.-Nr.
erflächenbehandlung: - Projekt: - 916-002-0144 2/2
Format: A3
Lean-Manufacturing-Systems

Entire transport systems and flow production on rails

One source individual logistics solution Solutions for safety and noise protection

LOSYCO GmbH Phone: +49 (0) 521 - 94 56 43-0


Walter-Werning-Str. 7 Fax: +49 (0) 521 - 94 56 43-399
33699 Bielefeld E-Mail: info@losyco.com
Germany A member of the DRECKSHAGE-Family
07/17

www.losyco.com
12 LOXrail®