Sample

CodeCalc 2004 Licensee: COADE, Inc.
(CADWorx Server) 2
FileName : Example -----------------------------------
Nozzle Analysis : Hside on Tori 2 Item: 2 9:53a Mar 3,2004
Input
Allowable Stress At Temperature S 20000.00 psi
Allowable Stress At Ambient SA 20000.00 psi
Yield Stress At Temperature Sy 34800.00 psi
Curve Name for Chart UCS 66 B
Joint efficiency for Head Joint E 1.00
Outside Diameter of Torispherical Head D 96.0000 in.

Minimum Thickness of Pipe or Plate T 0.1750 in.
Corrosion Allowance CA 0.0625 in.
Inside Crown Radius of Tori. Head L 96.0000 in.

Inside Knuckle Radius of Tori. Head r 7.0000 in.
Length of Straight Flange STRTFLG 2.0000 in.
Skip UG-16(b) Min. thickness calculation NO
Type of Element: Torispherical Head
INTERNAL PRESSURE RESULTS, SHELL NUMBER 1, Desc.: App1-4f, TORI 1

ASME Code, Section VIII, Division 1, Ed-2001, A-03
M factor for Torispherical Heads ( Corroded ):

M = (3+Sqrt((L+Ca)/(r+Ca)))/4 per Appendix 1-4 (b & d)
M = (3+SQRT(( 96.000+ 0.0625)/( 7.000+ 0.0625)))/4
M = 1.6720
Thickness Due to Internal Pressure (TR):

= (P*(L+T)*M)/(2*S*E+P*(M-0.2)) per Appendix 1-4 (d)
= (20.00*96.1750*1.6720)/(2*20000.00*1.00+20.00*(1.6720-0.2))
= 0.0803 in.
Max. All. Working Pressure at Given Thickness (MAWP):

= (2*S*E*(T-CA))/(M*(L+T)-(T-CA)*(M-0.2)) per Appendix 1-4 (d)
= (2*20000.00*1.00*(0.1125))/(1.6720*96.1750-(0.1125)*(1.67-0.2))
= 28.01 psig
M factor for Torispherical Heads ( New & Cold ):

M = (3+SQRT(L/r))/4 per Appendix 1-4 (b & d)
M = (3+SQRT(96.000)/(7.0000)))/4
M = 1.6758
Maximum Allowable Pressure, New and Cold (MAPNC):

= (2*SA*E*T)/(M*(L+T)-T*(M-0.2)) per Appendix 1-4 (d)
= (2*20000.00*1.00*0.1750)/(1.6758*96.1750-2*0.1750*(1.68-0.2))
= 43.50 psig
Actual stress at given pressure and thickness (Sact):

= (P*(M*(L+T)-(T-CA)*(M-0.2)))/(2*E*(T-CA))
= (20.00*(1.6720*96.1750-(0.1125)*(1.6720-0.2)))/(2*1.00*(0.1125))
= 14279.15 psi
Appendix 1-4(f) Calculations ( t/L = 0.00111 )
Note: Please check the temperature limit given in Table 1-4.3 of the code.
If the max. design temp. exceeds the temp. limit, see U-2(g).
r/D = 0.074 : C1 = 0.601 : C2 = 1.250
Required Thickness Calculation:
First iteration:
CodeCalc 2004 Licensee: COADE, Inc. (CADWorx Server) 3
Elastic Buckling Stress (Se):

= C1 * Et * (t/r)
= ( 0.601 * 0.285E+08 * 0.008)
= 128801.602 psi
A = 0.5 * D - r = 40.825 in.

B = L - r = 89.000 in.
BETA = COS(A/B) = 1.094 rad.
PHI = SQRT(L*t) / r = 0.320 rad.
C = A / COS(BETA-PHI) = 57.106 in.
Re = C + r = 64.168 in.
Buckling Internal Pressure (Pe):

= (Se * t) / (C2 * Re * ((0.5 * Re / r) - 1.0))
= (128801.6*0.053)/(1.250*64.168*((0.5*64.168/7.062)-1.0))
= 24.090 psig
Yield Internal Pressure (Py):

= (Sy * t) / (C2 * Re * ((0.5 * Re / r) - 1.0))
= (34800.0*0.053)/(1.250*64.168*((0.5*64.168/7.062)-1.0))
= 6.509 psig
Knuckle Failure Internal Pressure (Pck):

= 0.408 * Py + 0.192 * Pe
= 0.408 * 6.509 + 0.192 * 24.090
= 7.281 psig
Allowable Pressure (Pa):

= Pck / 1.5
= 7.281 / 1.5
= 4.854 psig
Iterating to Determine the Required thickness ...

Thk. Pe Py Pck Pa
in. psig psig psig psig
----------------------------------------------------------
0.072 49.0 9.8 13.4 8.9
0.092 86.9 13.5 22.2 14.8
0.094 92.0 14.0 23.4 15.6
0.096 95.1 14.3 24.1 16.0
0.097 98.2 14.5 24.8 16.5
0.098 101.4 14.8 25.5 17.0
0.100 104.6 15.1 26.2 17.5
0.101 107.9 15.3 27.0 18.0
0.102 111.3 15.6 27.7 18.5
0.104 114.7 15.9 28.5 19.0
0.105 118.2 16.2 29.3 19.5
0.106 121.4 16.4 30.0 20.0
App 1-4(f) Calculated Required Thick. (TR) : 0.1063 in.
MAWP Calculation ( T/L = 0.00117)

= C1 * Et * (t/r)
= ( 0.601 * 0.285E+08 * 0.016)
= 272627.469 psi
A = 0.5 * D - r = 40.825 in.

B = L - r = 89.000 in.
Re = C + r = 57.542 in.

= (Se * t) / (C2 * Re * ((0.5 * Re / r) - 1.0))

= (272627.5*0.112)/(1.250*57.542*((0.5*57.542/7.062)-1.0))
= 138.725 psig

= (Sy * t) / (C2 * Re * ((0.5 * Re / r) - 1.0))
= (34800.0*0.112)/(1.250*57.542*((0.5*57.542/7.062)-1.0))
= 17.708 psig

= 0.408 * Py + 0.192 * Pe
= 0.408 * 17.708 + 0.192 * 138.725
= 33.860 psig
Maximum Allowable Working Pressure (MAWP):

= Pck / 1.5
= 33.860 / 1.5
= 22.573 psig
New & Cold Calculation ( T/L = 0.00182)

= C1 * Et * (t/r)
= ( 0.595 * 0.292E+08 * 0.025)
= 434596.906 psi
A = 0.5 * D - r = 40.825 in.

B = L - r = 89.000 in.
Re = C + r = 53.744 in.

= (Se * t) / (C2 * Re * ((0.5 * Re / r) - 1.0))
= (434596.9*0.175)/(1.250*53.744*((0.5*53.744/7.000)-1.0))
= 398.784 psig

= (Sy * t) / (C2 * Re * ((0.5 * Re / r) - 1.0))
= (38000.0*0.175)/(1.250*53.744*((0.5*53.744/7.000)-1.0))
= 34.869 psig

= 2.0 * Py
= 2.0 * 34.869
= 69.737 psig
Maximum Allowable Pressure (MAPNC):

= Pck / 1.5
= 69.737 / 1.5
= 46.491 psig
Final Internal Pressure Results:
Final Required Thickness (TR):

= MAX[ UG16B, TR(App.1-4d) OR TR(UG32e), TR(App.1-4f) ]
= MAX[ 0.0625, 0.0803, 0.1063 ]
= 0.1063 in.
Final Maximum Allowable Working Pressure (MAWP):

= MIN[ MAWP(App.1-4d) OR MAWP(UG32e), MAWP(App.1-4f) ]
= MIN[ 28.01, 22.57 ]
= 22.5734 psig
Final Maximum Allowable Pressure, New and Cold (MAPNC):

= MIN[ MAPNC(App.1-4d) OR MAPNC(UG32e), MAPNC(App.1-4f) ]
= MIN[ 43.50, 46.49 ]
= 43.5016 psig
SUMMARY OF INTERNAL PRESSURE RESULTS:

Required Thickness plus Corrosion Allowance, Trca 0.1688 in.
Actual Thickness as Given in Input 0.1750 in.
Maximum Allowable Working Pressure MAWP 22.573 psig
Maximum Allowable Pressure, NC MAPNC 43.502 psig
Design Pressure as Given in Input P 20.000 psig
HYDROSTATIC TEST PRESSURES ( Measured at High Point ):

Hydrotest per UG-99(b); 1.3 * MAWP * Sa/S 29.35 psig
Hydrotest per UG-99(c); 1.3 * MAPNC 56.55 psig
Pneumatic per UG-100 ; 1.1 * MAWP * Sa/S 24.83 psig
Percent Elongation per UCS-79 ( 75t/Rf * (1-Rf/Ro) ) 1.852 %

Min. Metal Temp. w/o impact per Fig. UCS-66 -20 F
Min. Metal Temp. at Req'd thk. (per UCS 66.1) -49 F
Min. Metal Temp. w/o impact per UG-20(f) -20 F
EXTERNAL PRESSURE RESULTS, SHELL NUMBER 1, Desc.: App1-4f, TORI 1

External Pressure Chart CS-2 at 300.00 F

Elastic Modulus for Material 29000000.00 psi
Results for Max. Allowable External Pressure (Emawp):

Corroded Thickness of Shell TCA 0.1125 in.
Outside Crown Radius Ro 96.1750 in.
Crown Rad / Thickness Ratio (Ro/T) 854.8889
Geometry Factor, A (.125/(Ro/T)) A 0.0001462
Materials Factor, B, f(A, Chart) B 2120.1587 psi
Maximum Allowable Working Pressure 2.48 psig
EMAWP = B/(Ro/T) = 2120.1587 / 854.8889 = 2.4800
Results for Reqd Thickness for Ext. Pressure (Tca):

Outside Crown Radius Ro 96.1750 in.
Crown Rad / Thickness Ratio (Ro/T) 951.9479
Geometry Factor, A (.125/(Ro/T)) A 0.0001313
EMAWP = B/(Ro/T) = 1903.9908 / 951.9479 = 2.0001
SUMMARY of EXTERNAL PRESSURE RESULTS:

Allowable Pressure at Corroded thickness 2.48 psig
Required Pressure as entered by User 2.00 psig
Required Thickness including Corrosion all. 0.1635 in.
Actual Thickness as entered by User 0.1750 in.
WEIGHT and VOLUME RESULTS, ORIGINAL THICKNESS:

Volume of Shell Component VOLMET 1633.7 in.**3
Weight of Shell Component WMET 462.3 lb.
Inside Volume of Component VOLID 75932.7 in.**3
Weight of Water in Component WWAT 3261.0 lb.
Inside Vol. of 2.00 in. Straight VOLSCA 14371.1 in.**3
Total Volume for Head + Straight VOLTOT 90303.8 in.**3
WEIGHT AND VOLUME RESULTS, CORRODED THICKNESS:

Volume of Shell Component, Corroded VOLMETCA 1052.1 in.**3
Weight of Shell Component, Corroded WMETCA 297.7 lb.
Inside Volume of Component, Corroded VOLIDCA 76476.7 in.**3
Weight of Water in Component, Corroded WWATCA 3282.0 lb.
Inside Vol. of 2.00 in. Straight, Corr. VOLSCA 14408.7 in.**3

Total Volume for Head + Straight Corroded VOLTCA 90885.4 in.**3
CodeCalc 2004 ©1989-2004 by COADE Engineering Software

Input Echo, Nozzle Item 2, Description: Hside on Tori 2
Design Internal Pressure ( Case 1 ) P 245.00 psig

Temperature for Internal Pressure TEMP 200.00 F
Include Hydrostatic Head Components NO
Shell or Head Material (Not Normalized or NA) SA-516 70

Material UNS Number K02700
Shell/Head Allowable Stress at Temperature S 20000.00 psi
Shell/Head Allowable Stress At Ambient SA 20000.00 psi
Shell/Head Yield Stress at Temperature Sy 34800.00 psi
Inside Diameter of Elliptical Head D 84.0000 in.

Aspect Ratio of Elliptical Head AR 2.00
Actual Thickness of Shell or Head T 0.7156 in.
Corrosion Allowance for Shell or Head CAS 0.1250 in.
Is this Nozzle a Radial Nozzle NO

Distance from Cylinder/Head Centerline L1 38.0000 in.
Angle bet Nozzle & Shell/Head Centerline CANGLE 0.00 Degrees
Is the Nozzle Outside the 80% diameter Limit YES
Nozzle Material (Not Normalized or NA) SA-106 B

Material UNS Number K03006
Nozzle Allowable Stress at Temperature SN 17100.00 psi
Nozzle Allowable Stress At Ambient SNA 17100.00 psi
Diameter Basis for Nozzle BASISN OD

Nominal Diameter of Nozzle DIA 2.0000 in.
Nozzle Size and Thickness Basis DBN Nominal

Nominal Thickness of Nozzle THKNOM SCH XX-STG
Corrosion Allowance for Nozzle CAN 0.1250 in.
Joint Efficiency of Shell Seam at Nozzle ES 1.00
Joint Efficiency of Nozzle Neck EN 1.00
Insert or Abutting Nozzle Type NTYP Insert

Outward Projection of Nozzle HO 6.0000 in.
Weld leg size between Nozzle and Pad/Shell WO 0.8750 in.
Groove weld depth between Nozzle and Vessel WGNV 0.7156 in.
Inside Projection of Nozzle H 2.0000 in.
Weld leg size, Inside Nozzle to Shell WI 0.3750 in.
Is this is Manway/Access/Inspection Opening No

Skip Iterative Failure Thickness Calculations No
NOZZLE CALCULATION, NOZZLE NUMBER 2, Description: Hside on Tori 2

ASME Code, Section VIII, Div. 1, Ed-2001, A-03, UG-37 to UG-45
Actual Nozzle Outside Diameter Used in Calculation 2.375 in.

Actual Nozzle Thickness Used in Calculation 0.436 in.
Internal Pressure Results for SHELL/HEAD :
Required thickness per UG-37(a) of Elliptical Head, TR, CASE 1

Thickness Due to Internal Pressure:
= (P*(D+2*CA)*K)/(2*S*E-0.2*P) UG-27(d)
= (245.00*(84.0000+2*0.1250)*1.00)/(2*20000.00*1.00-0.2*245.00)
= 0.5167 in.
Internal Pressure Results for NOZZLE :

Required thickness per UG-37(a) of Nozzle Wall, Trn CASE 1

= (P*D/2)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (245.00*2.3750/2)/(17100.00*1.00+0.4*245.00)
= 0.0169 in.
UG-40, Thickness and Diameter Limit Results : CASE 1

Effective material diameter limit, DL 5.0922 in.
Effective material thickness limit, no pad TLNP 0.7775 in.
------------------------------------------------------------
NOTE: Checking Nozzle 90 degrees to the Longitudinal axis.
------------------------------------------------------------
RESULTS of NOZZLE REINFORCEMENT AREA CALCULATIONS:

AREA AVAILABLE, A1 to A5 Design External Mapnc
Area Required AR 1.362 NA NA in²
Area in Shell A1 0.182 NA NA in²
Area in Nozzle Wall A2 0.391 NA NA in²
Area in Inward Nozzle A3 0.148 NA NA in²
Area in Welds A4 0.680 NA NA in²
Area in Pad A5 0.000 NA NA in²
TOTAL AREA AVAILABLE ATOT 1.401 NA NA in²
Pressure Case 1 Governs the Analysis
Nozzle Tangent Angle Used in Area Calculations 43.51 Degs.
The area available without a pad is Sufficient.
Reinforcement Area Required for Nozzle:

AR = (DLR*TR+2*THK*TR*(1-FFR1)) UG-37(c) or UG-39
AR = (2.5461*0.5167+2*(0.4360-0.1250)*0.5167*(1.0-0.86))
AR = 1.362 in²
Areas per UG-37.1 but with DL = Diameter Limit, DLR = Corroded ID:
Area Available in Shell (A1):
A1 = (DL-DLR)*(ES*(T-CAS)-TR)-2*(THK-CAN)*(ES*(T-CAS)-TR)*(1-FFR1)
A1 = (5.092-2.546)*(1.00*(0.7156-0.125)-0.517)-2*(0.436-0.125)
*(1.00*(0.7156-0.1250)-0.5167)*(1.0-0.86)
A1 = 0.182 in²
Area Available in Nozzle Wall, no Pad:

A2NP = ( 2 * MIN(TLNP,HO) ) * ( THK - CAN - TRN ) * FFR2
A2NP = ( 2 * 0.7775 ) * ( 0.4360 - 0.1250 - 0.0169 ) * 0.86 )
A2NP = 0.391 in²
Area Available in Nozzle Penetration:

A3 = 2 * (TN-CAN-CAN) * MIN(H-CAN, TL, 2.5*(TN-CAN-CAN)) * FFR2
A3 = 2 * ( 0.1860 ) * ( 0.4650 ) * 0.86
A3 = 0.148 in²
Area Available in Welds, no Pad:

A4NP = ( Wo^2 - Area Lost )*FFR2 + ( (Wi-Can/0.707)^2 - Area Lost)*FFR2
A4NP = ( 0.8750^2 - 0.0095 ) * 0.8550 + ( 0.1982^2 - 0.0000 ) * 0.8550
A4NP = 0.680 in²
UG-45 Minimum Nozzle Neck Thickness Requirement:

= Max(Min(Max(Max(UG45B1,UG16B),Max(UG45B2,UG16B)),UG45B4),UG45A)
= Max(Min(Max(Max( 0.6417, 0.1875),Max( 0.1250, 0.1875)), 0.2598), 0.1419)
= 0.2598 < Minimum Nozzle Thickness 0.3815 in. OK
M.A.W.P. RESULTS FOR THIS NOZZLE GEOMETRY (Based on Areas)

Approximate M.A.W.P. for given geometry AMAP 248.552 psig
Weight of Nozzle, Nozzle Neck Only, Uncorroded 6.55 lb.

Weight of Nozzle, Nozzle Neck Only, Corroded 4.09 lb.
MINIMUM DESIGN METAL TEMPERATURE ( Nozzle Neck )

Minimum Metal Temp. w/o impact per Fig. UCS-66 -14 F
Minimum Metal Temp. at operating stress -154 F
Minimum Metal Temp. w/o impact per UG-20(f) -20 F
MINIMUM DESIGN METAL TEMPERATURE ( Shell )

Minimum Metal Temp. w/o impact per Fig. UCS-66 14 F
Minimum Metal Temp. at operating stress 1 F
Minimum Metal Temp. w/o impact per UG-20(f) -20 F
Nozzle MDMT Thickness Calc. per UCS-66 1(b), MIN(tn,t,te)

Min. Metal Temp. at Req'd thk. (per UCS 66.1) -154 F
WELD SIZE CALCULATIONS, NOZZLE NUMBER 2, Desc.: Hside on Tori 2
Intermediate Calcs. for nozzle/shell welds Tmin 0.3110 in.
RESULTS Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 0.2177 = 0.7 * Tmin 0.6187 = 0.707 * WO , in.
WELD STRENGTH AND WELD LOADS PER UG-41.1, SKETCH (a) OR (b)
W = (AR-A1+2*(THK-CAN)*FFR1*(E1(T-CAS)-TR))*S
W = ( 1.3621 - 0.1816 + 2 * ( 0.4360 - 0.1250 ) * 0.8550 *
( 1.00 * ( 0.7156 - 0.1250) - 0.5167 ) ) * 20000
W = 24396. lb.
W1 = (A2+A5+A4-(WII-CAN/.707)^2*FFR2)*S
W1 = ( 0.3910 + 0.0000 + 0.6801 - 0.0393 * 0.86 ) * 20000
W1 = 20749. lb.
W2 = (A2+A3+A4+(2*(THK-CAN)*(T-CAS)*Fr1))*S
W2 = ( 0.3910 + 0.1479 + 0.6801 + 0.3141 ) * 20000
W2 = 30661. lb.
W3 = (A2+A3+A4+A5+(2*(THK-CAN)*(T-CAS)*Fr1))*S
W3 = ( 0.3910 + 0.1479 + 0.0000 + 0.6801 + 0.3141 ) * 20000
W3 = 30661. lb.
STRENGTH OF CONNECTION ELEMENTS FOR FAILURE PATH ANALYSIS
Shear, Outward Nozzle Weld:

SONW = (PI/2)*DLO*WO*0.49*SNW
SONW = ( 3.1416 / 2.0 ) * 3.4495 * 0.8750 * 0.49 * 17100
SONW = 39726. lb.
Shear, Inward Nozzle Weld:

SINW = (PI/2)*DLO*WO*0.49*SNW
SINW = ( 3.1416 / 2.0 ) * 3.4495 * 0.1982 * 0.49 * 17100
SINW = 9000. lb.
Shear, Nozzle Wall:

SNW = (PI*(DLR+DLO)/4.0)*(THK-CAN)*0.7*SN
SNW = ( 3.1416 * 1.4989) * ( 0.4360 - 0.1250 ) * 0.7 * 17100
SNW = 17530. lb.
Tension, Nozzle Groove Weld:

TNGW = (PI/2)*DLO*(WGNVI-CAS)*0.74*SNG
TNGW = ( 3.1416 / 2.0 ) * 3.4495 * ( 0.7156 - 0.1250 ) * 0.74 * 17100
TNGW = 40495. lb.
Strength of Failure Paths:

PATH11 = ( SONW + SNW ) = ( 39726 + 17529 ) = 57255 lb.

PATH22 = ( SONW + TPGW + TNGW + SINW )
= ( 39726 + 0 + 40494 + 8999 ) = 89220 lb.
PATH33 = ( SONW + TNGW + SINW )
= ( 39726 + 40494 + 8999 ) = 89220 lb.
SUMMARY OF FAILURE PATH CALCULATIONS:

Path 1-1 = 57255 lb., must exceed W = 24396 lb. or W1 = 20749 lb.
UG-40, Thickness and Diameter Limit Results : CASE 1

Effective material diameter limit, DL 3.5562 in.
Effective material thickness limit, no pad TLNP 0.7775 in.
------------------------------------------------------------
NOTE: Checking Nozzle in plane parallel to the vessel axis.
------------------------------------------------------------
RESULTS of NOZZLE REINFORCEMENT AREA CALCULATIONS:

AREA AVAILABLE, A1 to A5 Design External Mapnc
Area Required AR 0.952 NA NA in²
Area in Shell A1 0.127 NA NA in²
Area in Nozzle Wall A2 0.391 NA NA in²
Area in Inward Nozzle A3 0.148 NA NA in²
Area in Welds A4 0.611 NA NA in²
Area in Pad A5 0.000 NA NA in²
TOTAL AREA AVAILABLE ATOT 1.276 NA NA in²
Pressure Case 1 Governs the Analysis
Nozzle Tangent Angle Used in Area Calculations 90.00 Degs.
The area available without a pad is Sufficient.
Reinforcement Area Required for Nozzle:

AR = (DLR*TR+2*THK*TR*(1-FFR1)) UG-37(c) or UG-39
AR = (1.7530*0.5167+2*(0.4360-0.1250)*0.5167*(1.0-0.86))
AR = 0.952 in²
Areas per UG-37.1 but with DL = Diameter Limit, DLR = Corroded ID:
Area Available in Shell (A1):
A1 = (DL-DLR)*(ES*(T-CAS)-TR)-2*(THK-CAN)*(ES*(T-CAS)-TR)*(1-FFR1)
A1 = (3.556-1.753)*(1.00*(0.7156-0.125)-0.517)-2*(0.436-0.125)
*(1.00*(0.7156-0.1250)-0.5167)*(1.0-0.86)
A1 = 0.127 in²
Area Available in Nozzle Wall, no Pad:

A2NP = ( 2 * MIN(TLNP,HO) ) * ( THK - CAN - TRN ) * FFR2
A2NP = ( 2 * 0.7775 ) * ( 0.4360 - 0.1250 - 0.0169 ) * 0.86 )
A2NP = 0.391 in²
Area Available in Nozzle Penetration:

A3 = 2 * (TN-CAN-CAN) * MIN(H-CAN, TL, 2.5*(TN-CAN-CAN)) * FFR2
A3 = 2 * ( 0.1860 ) * ( 0.4650 ) * 0.86
A3 = 0.148 in²
Area Available in Welds, no Pad:

A4NP = ( Wo^2 - Area Lost )*FFR2 + ( (Wi-Can/0.707)^2 - Area Lost)*FFR2
A4NP = ( 0.8750^2 - 0.0904 ) * 0.8550 + ( 0.1982^2 - 0.0000 ) * 0.8550
A4NP = 0.611 in²
M.A.W.P. RESULTS FOR THIS NOZZLE GEOMETRY (Based on Areas)

Approximate M.A.W.P. for given geometry AMAP 287.701 psig
WELD SIZE CALCULATIONS, NOZZLE NUMBER 2, Desc.: Hside on Tori 2
Intermediate Calcs. for nozzle/shell welds Tmin 0.3110 in.
RESULTS Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 0.2177 = 0.7 * Tmin 0.6187 = 0.707 * WO , in.
WELD STRENGTH AND WELD LOADS PER UG-41.1, SKETCH (a) OR (b)
W = (AR-A1+2*(THK-CAN)*FFR1*(E1(T-CAS)-TR))*S
W = ( 0.9523 - 0.1267 + 2 * ( 0.4360 - 0.1250 ) * 0.8550 *
( 1.00 * ( 0.7156 - 0.1250) - 0.5167 ) ) * 20000
W = 17300. lb.
W1 = (A2+A5+A4-(WII-CAN/.707)^2*FFR2)*S
W1 = ( 0.3910 + 0.0000 + 0.6109 - 0.0393 * 0.86 ) * 20000
W1 = 19366. lb.
W2 = (A2+A3+A4+(2*(THK-CAN)*(T-CAS)*Fr1))*S
W2 = ( 0.3910 + 0.1479 + 0.6109 + 0.3141 ) * 20000
W2 = 29278. lb.
W3 = (A2+A3+A4+A5+(2*(THK-CAN)*(T-CAS)*Fr1))*S
W3 = ( 0.3910 + 0.1479 + 0.0000 + 0.6109 + 0.3141 ) * 20000
W3 = 29278. lb.
STRENGTH OF CONNECTION ELEMENTS FOR FAILURE PATH ANALYSIS
Shear, Outward Nozzle Weld:

SONW = (PI/2)*DLO*WO*0.49*SNW
SONW = ( 3.1416 / 2.0 ) * 2.3750 * 0.8750 * 0.49 * 17100
SONW = 27352. lb.
Shear, Inward Nozzle Weld:

SINW = (PI/2)*DLO*WO*0.49*SNW
SINW = ( 3.1416 / 2.0 ) * 2.3750 * 0.1982 * 0.49 * 17100
SINW = 6196. lb.
Shear, Nozzle Wall:

SNW = (PI*(DLR+DLO)/4.0)*(THK-CAN)*0.7*SN
SNW = ( 3.1416 * 1.0320) * ( 0.4360 - 0.1250 ) * 0.7 * 17100
SNW = 12069. lb.
Tension, Nozzle Groove Weld:

TNGW = (PI/2)*DLO*(WGNVI-CAS)*0.74*SNG
TNGW = ( 3.1416 / 2.0 ) * 2.3750 * ( 0.7156 - 0.1250 ) * 0.74 * 17100
TNGW = 27881. lb.
Strength of Failure Paths:

PATH11 = ( SONW + SNW ) = ( 27351 + 12069 ) = 39421 lb.
PATH22 = ( SONW + TPGW + TNGW + SINW )
= ( 27351 + 0 + 27880 + 6196 ) = 61428 lb.
PATH33 = ( SONW + TNGW + SINW )
= ( 27351 + 27880 + 6196 ) = 61428 lb.
SUMMARY OF FAILURE PATH CALCULATIONS:

Iterative Results per Pressure, Area and UG-45:

( Assuming same Corr. All. for Shell and Nozzle)
Maximum (failure) Corrosion Allowance: 0.1293 in.
Minimum (failure) Nozzle Thickness: 0.3067 in.
Minimum (failure) Shell Thickness: 0.5863 in.

FileName : Example ---------------------------------
ASMETube Analysis : UHX-20.2.1 Item: 10 9:58a Mar 3,2004
Input Echo, Flange Item 1, Description: TAYLOR FORGE
Description of Flange Geometry (Type) Integral Weld Neck

Description of Flange Analysis Analysis Only
Design Pressure P 400.00 psig
Design Temperature 650.00 F
Corrosion Allowance FCOR 0.0000 in.
Flange Inside Diameter B 32.0000 in.

Flange Outside Diameter A 39.1250 in.
Flange Thickness T 2.0000 in.
Thickness of Hub at Small End G0 0.5000 in.
Thickness of Hub at Large End G1 1.1250 in.
Length of Hub HL 2.7500 in.
Perform thickness calcs. based on rigidity No
Flange Material (Not Normalized) SA-516 70

Flange Material UNS Number K02700
Flange Allowable Stress At Temperature SFO 17500.00 psi
Flange Allowable Stress At Ambient SFA 17500.00 psi
Bolt Material SA-193 B7

Bolt Material UNS Number G41400
Bolt Allowable Stress At Temperature SBO 25000.00 psi
Bolt Allowable Stress At Ambient SBA 25000.00 psi
Diameter of Bolt Circle C 37.0000 in.

Nominal Bolt Diameter DB 1.0000 in.
Type of Threads TEMA Thread Series
Number of Bolts 36
Flange Face Outside Diameter FOD 34.5000 in.

Flange Face Inside Diameter FID 33.0000 in.
Flange Facing Sketch 1, Code Sketch 1a
Gasket Outside Diameter GOD 36.0000 in.

Gasket Inside Diameter GID 33.0000 in.
Gasket Factor, m, M 2.7500
Gasket Design Seating Stress Y 3700.00 psi
Column for Gasket Seating 2, Code Column II

Full face Gasket Flange Option Check
FLANGE ANALYSIS, FLANGE NUMBER 1, Description: TAYLOR FORGE

ASME Code, Section VIII, Division 1, App. 2, Ed-2001, A-03
Corroded Flange ID, BCOR = B+2.0*FCOR 32.000 in.

Corroded Large Hub, G1COR = G1-FCOR 1.125 in.
Corroded Small Hub, G0COR = G0-FCOR 0.500 in.
Code R Dimension, R = (C-B)/2.0 - G1 1.375 in.
Gasket Contact Width, N = (GODC-GIDC) / 2 0.750 in.

Basic Gasket Width, B0 = N / 2.0 0.375 in.
Effective Gasket Width, BE = SQRT(B0) / 2.0 0.306 in.
Gasket Reaction Diameter, G = GODC-2.0*BE 33.888 in.
Basic Flange and Bolt loads:

Hydrostatic End Load due to Pressure:
H = 0.785 * G * G * PEQ
H = 0.7854 * 33.8876 * 33.8876 * 400.0000
H = 360771. lb.
Contact Load on Gasket Surfaces:

HP = 2 * BE * PI * G * M * P
HP = 2 * 0.3062 * 3.1416 * 33.8876 * 2.7500 * 400.00
HP = 71713. lb.
Hydrostatic End Load at Flange ID:

HD = 0.785 * Bcor * Bcor * P
HD = 0.785 * 32.0000 * 32.0000 * 400.0000
HD = 321699. lb.
Pressure Force on Flange Face:

HT = H - HD
HT = 360771 - 321699
HT = 39072. lb.
Operating Bolt Load:

WM1 = H + HP + HPP (cannot be < 0)
WM1 = ( 360771 + 71713 + 0 )
WM1 = 432485. lb.
Gasket Seating Bolt Load:

WM2 = Y * BE * PI * G + Ypart * BEpart * GLPG + HPGY
WM2 = 3700.00*0.3062*3.141*33.888+0.00*0.0000*0.00+0.00
WM2 = 120609. lb.
Required Bolt Area:

AM = Maximum of WM1/SBO, WM2/SBA
AM = Maximum of 432484 / 25000 , 120608 / 25000
AM = 17.2994 in²
Bolting Information for TEMA Thread Series:

-----------------------------------------------------------------------------
Minimum Actual Maximum
-----------------------------------------------------------------------------
Bolt Area, in² 17.299 19.836
Radial distance bet. hub and bolts 1.375 1.375
Radial distance bet. bolts and the edge 1.063 1.062
Circumferential spacing between bolts 2.250 3.225 5.692
-----------------------------------------------------------------------------
Min. Gasket Contact Width (Brownell Young) [Not an ASME Calculation]:

Nmin = AB * SBA/(Y * PI * (GOD+GIDC) )
= 19.836 * 25000.00/( 3700.00 * 3.14 * ( 34.50 + 33.00) )
Nmin = 0.632 in.
Flange Design Bolt Load, Gasket Seating:

W = SBA * ( AM + AB ) / 2.0
W = 25000.00 * ( 17.2994 + 19.8360 ) / 2.0
W = 464192.34 lb.
Gasket Seating Force:

HG = WM1 - H
HG = 432484 - 360771
HG = 71713.25 lb.
Moment Arm Calculations:
Distance to Hub Large End:

R = (C - BCOR) / 2 - G1COR
R = ( 37.000 - 32.000) / 2 - 1.125
R = 1.3750 in.
Distance to Gasket Load Reaction:

DHG = (C - G ) / 2.0
DHG = ( 37.0000 - 33.8876 ) / 2.0
DHG = 1.5562 in.
Distance to Face Pressure Reaction:

DHT = ( R + G1COR + DHG ) / 2.0

DHT = ( 1.3750 + 1.1250 + 1.5562 ) / 2.0
DHT = 2.0281 in.
Distance to End Pressure Reaction:

DHD = R + ( G1COR / 2.0 )
DHD = 1.3750 + ( 1.1250 / 2.0 )
DHD = 1.9375 in.
SUMMARY OF MOMENTS FOR INTERNAL PRESSURE:

LOADING Force Distance Bolt Corr Moment
End Pressure, MD 321699. 1.9375 1.0000 51941. ft.lb.
Face Pressure, MT 39072. 2.0281 1.0000 6604. ft.lb.
Gasket Load, MG 71713. 1.5562 1.0000 9300. ft.lb.
Gasket Seating, MA 464192. 1.5562 1.0000 60197. ft.lb.
TOTAL MOMENT FOR OPERATION, RMO 67844. ft.lb.

TOTAL MOMENT FOR GASKET SEATING, RMA 60197. ft.lb.
Effective Hub Length, H0 = SQRT(BCOR*G0COR) 4.000 in.

Hub Ratio, HRAT = HL / H0 0.688
Thickness Ratio, GRAT = (G1COR/G0COR) 2.250
Flange Factors for Integral Flange:

Factor F per 2-7.2 0.777
Factor V per 2-7.3 0.162
Factor f per 2-7.6 1.000
Factors from Figure 2-7.1 K = 1.223
T = 1.830 U = 10.740
Y = 9.773 Z = 5.041
d = 66.480 in.^3 e = 0.194 in.^-1
Stress Factors ALPHA = 1.388
BETA = 1.518 GAMMA = 0.759
DELTA = 0.120 LAMBDA = 0.879
Longitudinal Hub Stress, Operating:

SHO = ( f * RMO / BCOR ) / ( Rlambda * G1COR^2 )
SHO = ( 1.0000 * 814133 / 32.0000 ) / ( 0.8792 * 1.1250^2 )
SHO = 22865. psi
Longitudinal Hub Stress, Seating:

SHA = ( f * RMA / BCOR ) / ( Rlambda * G1COR^2 )
SHA = ( 1.0000 * 722369 / 32.0000 ) / ( 0.8792 * 1.1250^2 )
SHA = 20288. psi
Radial Flange Stress, Operating:

SRO = ( BETA * RMO / BCOR ) / ( Rlambda * TH^2 )
SRO = ( 1.5180 * 814133 / 32.0000 ) / ( 0.8792 * 2.0000^2 )
SRO = 10982. psi
Radial Flange Stress, Seating:

SRA = ( BETA*RMA/BCOR ) / ( Rlambda*TH^2 )
SRA = ( 1.5180 * 722369/ 32.0000 ) / ( 0.8792 * 2.0000^2 )
SRA = 9744. psi
Tangential Flange Stress, Operating:

STO = ( Y*RMO / (TH*TH*BCOR) ) - Z*SRO
STO = ( 9.7733 * 814133 / ( 2.0000^2 * 32.0000) ) - 5.0413 * 10981
STO = 6800. psi
Tangential Flange Stress, Seating:

STA = ( Y*RMA / (TH^2*BCOR) ) - Z*SRA
STA = ( 9.7733 * 722369 / ( 2.0000^2 * 32.0000) ) - 5.0413 * 9744
STA = 6033. psi
Average Flange Stress, Operating:

SAO = ( SHO + MAX( SRO, STO ) ) / 2
SAO = ( 22864 + MAX( 10981, 6799 ))/ 2
SAO = 16923. psi
Average Flange Stress, Seating:

SAA = ( SHA + MAX( SRA, STA ) ) / 2
SAA = ( 20287 + MAX( 9744, 6033 ))/ 2
SAA = 15016. psi
Bolt Stress, Operating:

BSO = ( WM1 / AB )
BSO = ( 432484 / 19.8360 )
BSO = 21803. psi
Bolt Stress, Seating:

BSA = ( WM2 / AB )
BSA = ( 120608 / 19.8360 )
BSA = 6080. psi
STRESS COMPUTATION RESULTS:

OPERATING GASKET SEATING
Actual Allowed Actual Allowed
Longitudinal Hub 22865. 26250. 20288. 26250. psi
Radial Flange 10982. 17500. 9744. 17500. psi
Tangential Flange 6800. 17500. 6033. 17500. psi
Maximum Average 16923. 17500. 15016. 17500. psi
Bolting 21803. 25000. 6080. 25000. psi
Estimated M.A.W.P. ( Operating ) 413.6 psig

Estimated M.A.W.P. ( Gasket Seating ) 542.0 psig
Estimated Finished Weight of Flange 290.5 lb.
Estimated Unfinished Weight of Forging 535.0 lb.
APP. S Flg. Rigidity Index, Seating (should <= 1) 0.796
APP. S Flg. Rigidity Index Oper. (should <= 1) 1.035
Minimum Design Metal Temperature Results:


Input Echo, Thin Joint Item 1, Description: APP BB-8
Design Cycle Life, Required Number of Cycles Nreq 1800

Design Temperature of Expansion Joint 200.0 F
Design Internal Pressure P 150.0 psig
Expansion Joint Opening Per Convolution E 0.1250 in.
Material of Expansion Joint Bellows SA-240 304

Bellows Operating Allowable Stress S 17800.0 psi
Bellows Elastic Modulus at Design Temp. Eb 27700000 psi
Bellows Elastic Modulus at Ambient Temp. E`b 28300000 psi
Material Category for Bellows AUSTENITIC STAINLESS
Inside Diameter of Bellows d 24.0 in.

Convolution Depth w 1.0000 in.
Convolution Pitch q 1.1250 in.
Bellows Minimum Thickness before Forming tm 0.0500 in.
Fatigue Strength Reduction Factor Kg 1.0000
THIN JOINT RESULTS, ASME VIII DIV. 1 App.26, Ed-2001, A-03
Nominal Bellows Thickness Based on given Minimum

t = ( Tm * Sqrt( d/( d + w ) ) )
t = ( 0.0500 * Sqrt( 24.00/( 24.00 + 1.0000 ) ) )
t = 0.0490 in.
Cross Sectional Area of Bellows

Ab = ( 0.571 * q + 2 * w ) * t
Ab = ( 0.571 * 1.1250 + 2.0 * 1.0000 ) * 0.0490
Ab = 0.1294 in²
Final Reinforcement Ratio = 1.0000
Minimum Required Thickness for Unreinforced Bellows

Treq = p*(d+w)/(S*(1.14+4.0*w/q))
Treq = 150.0*( 24.0+ 1.0000)/( 17800.0*(1.14+4.0* 1.0000/ 1.1250))
Treq = 0.0449 in.
Required Bellows Thickness for Pressure = 0.0449 in.
Actual Knuckle Radius for one Convolution

r = ( q / 4 - tm / 2 )
r = ( 1.1250 / 4 - 0.0500 / 2 )
r = 0.2562 in.
Allowed Knuckle Radius for one Convolution

Tm3 = 3 * tm = 0.1500 in.
Stiffening Factor for Bellows Under Pressure

k = 0.3-( 100/( 0.6 * P^1.5 + 320 ) )^2
k = 0.3-( 100/( 0.6 * 150.0^1.5 + 320 ) )^2
k = 0.2951
SUMMARY for PRESSURE CALCULATIONS :

Nom. Bellows Thickness based on given Minimum t 0.0490 in.
Required Bellows Thickness for Pressure Treq 0.0449 in.
Actual Knuckle Radius for One Convolution r 0.2562 in.
Allowed Knuckle Radius for One Convolution 3*Tm 0.1500 in.
Cross-Sectional Area for One Convolution Ab 0.1294 in²
Fraction of Pressure Resisted by Bellows R 1.0000
Stiffening Factor for Bellows under Pressure ks 0.2951
SUMMARY of FIGURES 26-3, 26-4, 26-5

Horizontal Figure Factor q/2W 0.56250
Vertical Figure Factor q/(2.2((d+w)* t)^.5) 0.46207

Value Interpolated from Figure 26-3, Cp Cp 0.63207
Value Interpolated from Figure 26-4, Cf Cf 1.74880
Value Interpolated from Figure 26-4, Cd Cd 1.78330
STRESS RESULTS for UNREINFORCED BELLOWS
Circumferential Stress in the Bellows

Scmpu = P*(d+w)/(t*(1.14+4.0*w/q))
Scmpu = 150.0*( 24.0+ 1.0000)/( 0.0490*(1.14+4.0* 1.0000/ 1.1250))
Scmpu = 16301.9 psi
Meridional Membrane Stress due to Pressure

Smmpu = ( P * w )/( 2 * t )
Smmpu = ( 150.0 * 1.0000 )/( 2 * 0.0490 )
Smmpu = 1530.9 psi
Meridional Bending Stress due to Pressure

Smbpu = ( p * w * w * Cp )/( 2 * t * t )
Smbpu = ( 150.0* 1.0000* 1.0000* 0.63207 )/( 2 * 0.0490 * 0.0490 )
Smbpu = 19752.2 psi
Meridional Membrane Stress due to Deflection

Smmdu = ( E`b*t*t*e )/(2*w^3*Cf )
Smmdu = ( 0.283E+08* 0.0490* 0.0490* 0.1250 )/(2* 1.0000^3* 1.74880 )
Smmdu = 2427.4 psi
Meridional Bending Stress due to Deflection

Smbdu = 5*E`b*t*e/(3*w*w*Cd)
Smbdu = 5* 0.283E+08* 0.0490* 0.1250/(3* 1.0000* 1.0000* 1.78330)
Smbdu = 161967.2 psi
Summation of all Meridional Stresses

Sn = 0.7( Smmpu + Smbpu ) + Smbdu + Smmdu = 179292 psi
The Total Cycle Life

N = (Fm/((Fn*Kg*Sn/Eb)-Fo))^2
N = ( 2.72/(( 14.78* 1.0000* 179292/ 0.277E+08)- 0.020))^2
N = 1292.
Maximum Stress for Required number of Cycles

Smaxc = (Fm/(Nreq^(1/2))+Fo)*(Eb/Fn*Kg)
Smaxc = ( 2.72/( 1800^(1/2))+ 0.020)*( 0.277E+08/ 14.8* 1.0000)
Smaxc = 157637.0 psi
STRESSES in BELLOWS, psi Actual Allowed

Circumferential membrane, pressure Scmp 16301 17800
Meridional Membrane, pressure Smmp 1530 17800
Meridional Bending , pressure Smbp 19752
Meridional Membrane, deflection Smmd 2427
Meridional Bending , deflection Smbd 161967
Meridional Membrane + Bending , pressure 21283 26700

Summation of all Meridional Stresses 185677 157637
Stress Amplitude for Cycle Life Evaluation 179292

Cycle Life for Bellows 1292

INPUT ECHO, TUBESHEET NUMBER 10, Description: UHX-20.2.1
Shell Design Pressure Ps 150.00 psig

Shell Thickness TS 0.2500 in.
Shell Corrosion Allowance CAS 0.0000 in.
Inside Diameter of Shell Ds 34.7500 in.
Shell Temperature for Internal Pressure Temps 750.00 F
Shell Material SA-249 TPXM-19
Shell Material UNS Number S20910
Shell Allowable Stress at Temperature Ss 20500.00 psi
Shell Allowable Stress at Ambient SAS 24300.00 psi
Channel Design Pressure Pt 400.00 psig

Channel Thickness TC 0.6750 in.
Channel Corrosion Allowance CAC 0.0000 in.
Inside Diameter of Channel DC 38.0000 in.
Channel Temperature for Internal Pressure TEMPC 649.00 F
Channel Material SA-240 304
Channel Material UNS Number S30400
Channel Allowable Stress at Temperature Sc 15900.00 psi
Channel Allowable Stress at Ambient SAC 18800.00 psi
Number of Tubes Holes NTUBS 649

Tube Wall Thickness t 0.0830 in.
Tube Outside Diameter D 1.0000 in.
Design Temperature of the Tubes 750.00 F
Tube Material SA-249 TP304
Tube Material UNS Number S30400
Tube Allowable Stress at Temperature SOT 15000.00 psi
Tube Allowable Stress At Ambient SAT 17000.00 psi
Tube Yield Stress At Operating Temperature SYT 20000.00 psi
Is Welded Tube Material specified (not Seamless) NO
Tube Pitch (Center to Center Spacing) P 1.2500 in.
Tube Layout Pattern Triangular
Fillet Weld Leg af 0.0000 in.

Groove Weld Leg ag 0.0000 in.
Tube-Tubesheet Joint Weld Type Partial Strength
Method for Tube-Tubesheet Jt. Allow. App. A
Tube-Tubesheet Joint Classification a
Is Tube-Tubesheet Joint Tested No
ASME Tube Joint Reliability Factor FASME 0.70
Radius to Outermost Tube Hole Center ro 16.5900 in.

Largest Center-to-Center Tube Distance Ul 0.0000 in.
Length of Expanded Portion of Tube Pedd 1.6625 in.
Tube-side pass partition groove depth hg 0.0000 in.
Tubesheet TYPE: Fixed Tubesheet Exchanger, Conf B
Tubesheet Design Metal Temperature TEMPTS 750.00 F

Tubesheet Material Specification SA-240 304
Tubesheet Material UNS Number S30400
Tubesheet Allowable Stress at Temperature S 17700.00 psi
Tubesheet Allowable Stress at Ambient SATS 20000.00 psi
Thickness of Tubesheet H 1.7500 in.
Tubesheet Corr. Allowance (Shell side) CATS 0.0000 in.
Tubesheet Corr. Allowance (Channel side) CATC 0.0000 in.
Tubesheet Outside Diameter A 42.6250 in.
ADDITIONAL DATA FOR FIXED/FLOATING TUBESHEET EXCHANGERS

Length of Tubes L 164.50 in.
Unsupported Tube Length SL 59.000 in.
Tube End condition corres. to Span. (SL) k 1.00
Tubesheet Metal Temp. at Rim TDASH 550.00 F
Shell Metal Temp. at Tubesheet TDASHS 555.00 F

Channel Metal Temp. at Tubesheet TDASHC 226.00 F
Perform Differential Pressure Design N
Run Multiple Load Cases YES
Shell Side Vacuum Pressure PEXTS 0.0000 psig
Channel Side Vacuum Pressure PEXTC 0.0000 psig
Mean Shell Metal Temp. along Shell len. TEMPSM 550.00 F

Mean Tube Metal Temp. along Tube length TEMPTM 560.00 F
Expansion Joint Projection from Shell ID wj 1.8750 in.
Exp. Joint Spring Rate (Corroded) Kjc 11388.00 lb./in.
Exp. Joint Spring Rate (Uncorroded) Kjnc 11388.00 lb./in.
ADDITIONAL DATA FOR GASKETED TUBESHEETS:

Tubesheet Gasket on which Side SIDE CHANNEL
Flange Outside Diameter FLGOD 42.6250 in.
Flange Inside Diameter FLGID 38.0000 in.
Flange Face Outside Diameter FOD 40.0000 in.
Flange Face Inside Diameter FID 39.0000 in.
Gasket Thickness 0.1250 in.
Full face Gasket Flange Option Program Selects
Bolting Information:
Diameter of Bolt Circle DB 41.0000 in.
Nominal Bolt Diameter DBOLT 0.6250 in.
Number of Bolts 10
Weld between Flange and Shell/Channel WLDH 0.0000 in.
Alternate Flange Design Bolt Load 277868.00 lb.
Tubesheet Integral with SIDE SHELL

Tubesheet Extended as Flange Yes
Thickness of Extended Portion of Tubesheet TF 2.2500 in.
Shell Band input:

Shell Band Material SA-249 TPXM-19
Shell Band Material UNS Number S20910
Shell Band Allowable Stress at Temperature SSB 20500.00 psi
Shell Band Allowable Stress at Ambient SSBA 24300.00 psi
Shell Band Thickness ts1 1.1880 in.
Shell Band Thickness Casb 0.0000 in.
Shell Band Length, Front End L1 12.0000 in.
Shell Band Length, Rear End L1´ 12.0000 in.
ASME TubeSheet Results per Part UHX, Ed. 2001, A-03
-----------------------------------------------------------------
Detailed Tubesheet Result for the load case 7uc (Ps+Pt+Th-Ca)
-----------------------------------------------------------------

Effective Gasket Width, BE = B0 0.250 in.
Gasket Reaction Diameter, G = (GODC+GIDC) / 2.0 39.500 in.
Bolting Information for TEMA Thread Series:

-----------------------------------------------------------------------------
Minimum Actual Maximum
-----------------------------------------------------------------------------
Bolt Area, in² 20.770 2.020 Failed
Radial distance bet. hub and bolts 0.938 3.125
Radial distance bet. bolts and the edge 0.750 0.812
Circumferential spacing between bolts 1.500 12.670 28.250
-----------------------------------------------------------------------------
Flange Design Bolt Load W 277868.00 lb.

W = 277868.00 lb. (Mating Flange Load Governs)
Note: Since ASME does not provide an explicit formula for flanged
extensions, the TEMA formula will be used.
Req. Thk. of Flanged Extension for Fixed/Floating Exchangers Per TEMA 8th Ed.
FTREQ = .98*SQRT((RM*(R^2-1+3.71*R^2*LN(R))/((S*(A-G)*(1+1.86*R^2))
FTREQ = .98*SQRT(( 0.149E+07*( 1.2266^2-1+3.71* 1.2266^2*LN( 1.2266))/
( 17700*( 42.6250- 34.7500)*(1+1.86* 1.2266^2))
FTREQ = 2.1073 in.
Elasticity/Expansion Material Properties :
Shell - TE-1 : Carbon and Low Alloy Steels

Coeff. of Thermal Exp. at Metal Temp. along Length 0.735000E-05 / deg F
Elastic Modulus at Design Temp. 0.248500E+08 psi
Channel - TEMA : TP304

Coeff. of Thermal Exp. at Metal Temp. at Tubesheet 0.884460E-05 / deg F
Tubes - TEMA : TP304

Tubes - TEMA : TP304

TubeSheet - TEMA : TP304

Coeff. of Thermal Exp. at Metal Temp. at Rim 0.945000E-05 / deg F
Shell - TE-1 : Carbon and Low Alloy Steels

Shell Band - TEMA : 25Cr-12Ni, 23Cr-12Ni, 25Cr-20Ni

Shell Band - TEMA : 25Cr-12Ni, 23Cr-12Ni, 25Cr-20Ni

Results for ASME Fixed Tubesheet Calculations for Configuration b,

Per Ed-2001, A-03 Revisions, Original Thickness :
Results for Step 1 :
rho = Pedd / h (modified for corrosion if present)

rho = 1.6625 / 1.7500 = 0.9500 ( must be 0 <= rho <= 1 )
d* = MAX( dt - 2tt*( Et/E )( St/S )( rho ), dt - 2tt)

d* = MAX( 1.0000-2* 0.0830*( 0.244E+08/ 0.244E+08)*

( 15000/ 17700 )*( 0.950), 1.0000-2* 0.0830 )
d* = 0.8664 in.
Do = 2 * ro + dt
Do = 2 * 16.5900 + 1.0000 = 34.180 in.
mu = (p - dt)/p
mu = ( 1.2500 - 1.0000)/ 1.2500 = 0.2000
ao = Do / 2
ao = 34.1800 / 2 = 17.0900 in.
pstar = p / sqrt( 1 - 4*UL/(PI * Do) )

pstar = 1.2500 / sqrt( 1 - 4* 0.0000/
( 3.142 * 34.1800) )
pstar = 1.2500 in.
mustar = (pstar - dstar) / pstar

mustar = ( 1.2500 - 0.8664) / 1.2500 = 0.3069
Rhos = as / ao
Rhos = 17.3750 / 17.0900 = 1.0167
Rhoc = ac / ao
Rhoc = 19.7500 / 17.0900 = 1.1556
xt = 1 - Nt*( (dt - 2*tt)/(2*ao) )²

xt = 1 - 649*( ( 1.0000 - 2* 0.0830)/(2* 17.0900) )²
xt = 0.6136
xs = 1 - Nt*( dt/(2*ao) )²
xs = 1 - 649*( 1.0000/(2* 17.0900) )²
xs = 0.4445
h'g = 0.0 (For pressure plus thermal case and thermal only case)
Ks* = PI * ( Ds + ts )/[ (L - L1 - L1´)/(Es * ts) +

(L1 + L2)/(Es1 * ts1) ]
Ks* = 3.14 * ( 34.7500 + 0.2500 )/[ ( 164.500 - 12.000 - 12.000)/
( 0.244E+08 * 0.2500) + ( 12.000 + 12.000)/( 0.244E+08 * 1.1880) ]
Ks = Ks* = 4690554.0000 psi * in.
Kt = PI * tt( Dt - tt )Et/L
Kt = 3.14 * 0.0830( 1.0000 - 0.0830 ) 0.244E+08/ 164.500
Kt = 35539.4141 psi * in.
Kst = Ks / ( Nt * Kt )
Kst = 0.469E+07 / ( 649 * 35539.414 ) = 0.20336
J = 1 / ( 1 + Ks/Kj )
J = 1 / ( 1 + 0.469E+07/ 11388.000 ) = 0.0000
J = 0.002421978 ( = 1.0 if No Exp. Joint )
ßs = ( ( 12 * (1 - rnus²) )^0.25 ) /
= ( (Ds + ts1) * ts1 )^0.5
ßs = ( ( 12 * (1 - 0.30²) )^0.25 ) /
( ( 34.7500 + 1.1880) * 1.1880)^0.5
ßs = 0.2782 1/in.
ks = ßs * Es * ts³ / ( 6 * (1 - rnus²) )
ks = 0.278 * 0.244E+08 * 1.188³ / ( 6 * (1 - 0.300²) )
ks = 2088844.5000 psig*in.²
Lambdas = (6*Ds*ks)/(h³) * (1 + h*ßs + 0.5*(h*ßs)²)

Lambdas = 6* 34.750* 0.209E+07/( 1.750³) * ( 1 + 1.750* 0.278 + 0.119 )
Lambdas = 130459848.0000 psig
Intermediate parameters for Tubesheet Gasketed on the Channel side:

ßc, kc, Lambdac = 0.0
E*/E from Table UHX-11.2(a) = 0.312291

nu* from Table UHX-11.2(b) = 0.328250
E* = ( E* / E )E = 7635516.50 psi
Xa = ((24 *(1 - nu*²)*Nt * Et* tt* (dt - tt)* ao²) /

( E* * L * H³ ) )^0.25
Xa = ((24 *(1 - 0.328²)* 649* 0.244E+08* 0.0830*
( 1.0000 - 0.0830)* 17.0900²)/( 0.764E+07 *
164.50 * 1.750³ ))^0.25
Xa = 5.7877
Values from Table UHX-13.1

Zd = 0.007792
Zv = 0.030364
Zm = 0.252062
K = A / Do
K = 42.6250 / 34.1800 = 1.2471
F = (1.0 - nu*) / (E*) * ( Lambdas + Lambdac + E * ln(K) )

F = (1.0 - 0.33) / ( 0.764E+07) * ( 0.130E+09 + 0.00 +
= 0.244E+08 * ln( 1.25) )
F = 11.9524
Ø = (1 + nu*) * F
Ø = (1 - 0.3282) * 11.9524 = 15.8758
Q1 = (Rhos - 1 - Ø * Zv)/(1 + Ø * Zm)

Q1 = ( 1.0167 - 1 - 15.8758* 0.0304)/(1 + 15.8758* 0.2521)
Q1 = -0.093045317
Qz1 = (Zd + Q1*Zv)/2 *Xa^4

Qz1 = ( 0.00779 + -0.09305* 0.03036)/2 * 5.78774^4 = 2.7866
Qz2 = (Zv + Q1*Zm)/2 *Xa^4

Qz2 = ( 0.03036 + -0.09305* 0.25206)/2 * 5.78774^4 = 3.8776
U = (Zv + (Rhos - 1)*Zm)*Xa^4 / (1 + Ø*Zm)

U = ( 0.0304 + ( 1.0167 - 1)* 0.2521)* 5.78774^4/ (1 + 15.8758* 0.2521)
U = 7.7552
gamab = ( Gc - C ) / Do (config b)
gamab = ( 39.5000 - 41.0000) / 34.1800 = -0.04389
gamma = ( Ttm - Tamb )*alphatm*L - ( Tsm - Tamb )*[alphasm*

(L - L1 - L1´) + alphasm1*(L1 + L1´)]
gamma = ( 560 - 70)* 0.947E-05* 164.50 - ( 550 - 70)*[ 0.735E-05
*( 164.50 - 12.00 - 12.00) + 0.919E-05*( 12.00 + 12.00)]
gamma = 0.1614 in.
gamastars = ßs² * ts1² * Rhos³ *(1 + ßs*h)/(6*(1 - rnus²))*(1 - rnus/2)

gamastars = 0.278² * 1.1880² * 1.017³* (1 + 0.278* 1.7500)/
( 6* ( 1 - 0.300² ) )* (1 - 0.300/2)
gamastars = 0.026571739
gamas = (Rhos² - 1) * (Rhos - 1)/4 - gamastars

gamas = ( 1.017² - 1) * ( 1.017 - 1)/4 - 0.0266 = -0.02643
gamastarc = ßc² * tc² * Rhoc³ *(1 + ßc*h)/(6*(1 - rnuc²))*(1 - rnuc/2)

gamastarc = 0.000² * 0.6750² * 1.156³* (1 + 0.000* 1.7500)/
( 6* ( 1 - 0.300² ) )* (1 - 0.300/2)
gamastarc = 0.000000000
gamac = (Rhoc² + 1) * (Rhoc - 1)/4 - (Rhos - 1)/2 - gamastarc

gamac = ( 1.156² + 1) * ( 1.156 - 1)/4 - ( 1.017 - 1)/2 -
0.0000
gamac = 0.082540661
Tr = (T’ + T’s )/2

Tr = ( 550.0 + 555.0 ) / 2 = 552.5 F
T*s = (T’s + Tr)/2

T*s = ( 555.0 + 552.5) / 2 = 553.8 F
T*c = (T’c + Tr)/2

T*c = ( 226.0 + 552.5) / 2 = 389.2 F
Pstars = Esb*ts1/as * ( alphas’ * (T*s - Tamb) -

alpha’ * (Tr - Tamb) )
Pstars = 0.244E+08* 1.1880/ 17.3750 * [ 0.920E-05 * ( 553.8 - 70.0) -
0.945E-05 * ( 552.5 - 70.0) ]
Pstars = -185.2605 psig
Pstarc = 0.000 psig

(= 0 For Pressure only case or Configs. b,c,d,B,C,D)

Psdash = (xs + Nt * (dt - tt) * dt * rnut / (2 * ao² ) +
2 * Rhos² * rnus / Kst - (Rhos² - 1) / (J * Kst) -
(1 - J) * as * wj * (Ds + wj) / (J * Kst * ao² * Ds) ) * Ps
Psdash = ( 0.444 + 649 * ( 1.000 - 0.083) * 1.000 * 0.300 / (2 *
17.090² ) + 2 * 1.017² * 0.300 / 0.203 - ( 1.017² - 1) /
( 0.002 * 0.203) - (1 - 0.002) * 17.375 * 1.875 * ( 34.750 +
1.875) / ( 0.002 * 0.203 * 17.090² * 34.750) ) * 150.000
Psdash = -45388.2461 psig
Ptdash = ( xt + Nt * (dt - tt) * (dt - 2*tt) * rnut / (2 * ao² ) +

1/(J * Kst) )*Pt
Ptdash = ( 0.614 + 649 * ( 1.000 - 0.083) * ( 1.000 - 2* 0.083) *
0.300 / (2 * 17.090²) + 1/( 0.002 * 0.203) )* 400.000
Ptdash = 812468.1875 psig
Pgama = Nt * Kt * gama / ( PI * ao² )

Pgama = 649 * 35539.414 * 0.161 / ( 3.142 * 17.090²) = 4057.094 psig
Pgamastar = U * ( gamastars * Pstars - gamastarc * Pstarc)

Pgamastar = 7.755 * ( 0.027 * -185.261 - 0.000 * 0.000) = -38.176 psig
Pw = -gamab * U * W / (2 * PI * ao²)
Pw = - -0.044 * 7.755 * 277868.00 / (2 * 3.142 * 17.090²) = 51.533 psig
Prim = -U*(gamas * Ps - gamac * Pt)

Prim = - 7.755*( -0.026 * 150.000 - 0.083 * 400.000) = 286.795 psig
Pe = J * Kst / (1 + J * Kst *(Qz1 + (Rhos - 1) * Qz2)) *

(Psdash - Ptdash + Pgama + Pgamastar + Pw + Prim)
Pe = 0.2422E-02 * 0.203 / (1 + 0.002 * 0.203 *( 2.787 + ( 1.017 -
1) * 3.878)) * (-45388.246 - 812468.188 + 4057.094 + -38.176 + 51.533 +
286.795)
Pe = -419.7909 psig

Q2 = ao²*( (gamas*Ps - gamac*Pt) - (gamastars*Pstarc -
gamastarc*Pstarc) ) + W*gamab/(2*PI) ) / ( 1 + Ø*Zm )
Q2 = 17.090²*( ( -0.02643* 150.00 - 0.08254* 400.00) -
( 0.02657* -185.26 - 0.00000* 0.00) ) + 277868.0* -0.04389/
(2*3.1415) ) / ( 1 + 15.8758* 0.2521 )
Q2 = -2260.036865234
Q3 = Q1 + 2 * Q2 / ( Pe * ao²)
Q3 = -0.093 + 2 * -2260.037 / ( -419.791 * 17.090²) = -0.0562
Fm Value from Table UHX-13.1 = 0.028090
The Tubesheet Bending Stress - Original Thickness:

Sigma = (1.5* Fm/mustar) * (2* ao/(H - hdashg)² * Pe
Sigma = (1.5* 0.0281/ 0.3069) * (2* 17.0900/( 1.750- 0.000 ))² * -419.79
Sigma = -21984.6074 psi
The Allowable Tubesheet Bending Stress :

SPS (ASME Sec VIII Div 1, UG-23(e)) = 53100.0000 psi
The Tubesheet Bending Stress - Final Thickness:

Sigmaf = (1.5 * Fm/mustar) * (2 * ao/( h - hdashg)² * Pe
Sigmaf = (1.5* 0.0290/ 0.3069) * (2* 17.0900/( 1.145 - 0.000)) ² * -419.66
Sigmaf = 53100.0000 psi
Required Tubesheet Thickness, for bending stress (Including Corrosion):

H reqd. bend. = H + CATS + CATC
H reqd. bend. = 1.1445 + 0.0000 + 0.0000 = 1.1445 in.

The Tubesheet Avg. Shear Stress - Original Thickness:
Tau = ( 1/(2*mu) ) * ( ao/h ) * Pe
Tau = ( 1/(2* 0.200) ) * ( 17.0900/ 1.750 ) * -419.791 = -10248.89 psi
The Allowable Tubesheet Shear Stress :

Tau allowed = 0.8 * S
Tau allowed = 0.8 * 17700.00 = 14160.00 psi
The Tubesheet Shear Stress - Final Thickness:

Tauf = ( 1/(2*mu) ) * ( ao/h ) * Pe
Tauf = ( 1/(2* 0.200) ) * ( 17.0900/ 1.267 ) * -419.690 = -14156.61 psi
Required Tubesheet Thickness, for shear stress (Including Corrosion):

H reqd. shear = H + CATS + CATC
H reqd. shear = 1.2666 + 0.0000 + 0.0000 = 1.2666 in.
Required Tubesheet Thickness for Given Loadings (Including Corrosion) :

H reqd. = Max( H_req_bend, H_reqd_shear )
H reqd. = Max( 1.1445, 1.2666) = 1.2666 in.
Fq = (Zd + Q3*Zv)*Xa^4/2
Fq = ( 0.0078 + -0.0562* 0.0304)* 5.7877^4/2 = 3.4147
The Tube Stress in the outermost Tube row.

Sigmato = ( (Ps*xs - Pt*xt) - Pe*Fq)/(xt - xs) )
Sigmato = ( ( 150.00* 0.4445 - 400.00* 0.6136) - -419.79* 3.415)/
( 0.6136 - 0.4445) )
Sigmato = 7418.6724 psi
The Allowable Tube Stress, Sigmato

= 2*Sot = 30000.0000 psi
The Force on the Outermost Tube :

TubeForce = TubeStress * Tube Area
TubeForce = 7418.67 * 0.2391 = 1773.88 lb.
Allowable Tube-To-Tubesheet Load per ASME App. A:

Lmax = (PI/4)*(DT²-(DT-2*TT)²)*SOT*fr
Lmax =.785*(1.0000²-(1.0000-2*0.0830)²)*30000*0.70
Lmax = 5021.31 lb.
Note: For a given Shell thickness of: 1.188 in.

Min. Shell len. adjacent to the tubesheet is: 11.565 in.
The Shell Membrane stress due to joint interaction

Sigmasm = ao²/(2*(as+ts1)*ts1)* [Pe + (Rhos²-1)(Ps-Pt)]
+ as²*Pt/ (2*(as+ts1)*ts1)
Sigmasm = 17.090²/(2*( 17.375+ 1.19)* 1.19)* [ -419.79 + ( 1.017²-1)
( 150.00- 400.00)] + 17.375²* 400.00/(2*( 17.38+ 1.19)
* 1.19)
Sigmasm = -97.6496 psi
The Shell Bending stress due to joint interaction

Sigmasb = 6*ks/ts1²* { ßs*as²/(Esb*ts1) * [ (1 - rnus/2)Ps + Pstars
- rnus * Sigmasm * ts1 / as ] +
6(1 - nu*²)/(E*)(ao/h)³(1 + h*ßs/2) * [Pe(Zv + Zm*Q1) +
2/ao²*Zm*Q2] }
Sigmasb = 6* 0.209E+07/ 1.188²* { 0.278* 17.375²/( 0.244E+08* 1.19) *
= [ (1 - 0.30/2) 150.00 + -185.26 - 0.30 * -97.6 * 1.19 /
17.38 ] + 6(1 - 0.33²)/( 0.764E+07)( 17.09/ 1.75)³(1 + 1.75 *
0.28/2) * [ -419.8( 0.030 + 0.252* -0.093) +
2/ 17.09²* 0.252* -2260.037] }
Sigmasb = -50478.3750 psi
SHELL STRESS SUMMATION vs. ALLOWABLE

|Sigmasm| + |Sigmasb| =< SPSsb
| -97.6 | + | -50478.4 | =< 61500.0
50576.02 must be < or = 61500.0000
Computations completed for ASME Tubesheet configuration b
Summary of stress/force comparisons

------------------------------------------------------------------------
Stress Description Actual Allowable Pass/Fail
------------------------------------------------------------------------
Tubesheet bend. stress 21984.6 <= 53100.0 psi Ok
Tubesheet shear stress 10248.9 <= 14160.0 psi Ok
Stress in outermost tube 7418.7 <= 30000.0 psi Ok
Force on the outermost tube 1773.9 <= 5021.3 lb. Ok
Shell stress (jt. inter.) 50576.0 <= 61500.0 psi Ok
------------------------------------------------------------------------
Summary of thickness comparisons

------------------------------------------------------------------------
Thk. Description Actual Required Pass/Fail
------------------------------------------------------------------------
Req. Tubesht. Thk. 1.750 > 1.267 in. Ok
------------------------------------------------------------------------
Fixed Tubesheet results per ASME UHX-13 Ed-2001, A-03

Results for 7 Load Cases:
--Reqd. Thk. + CA -------- Tubesheet Stresses Case Pass/

Case# Tbsht Extnsn Bend Allwd Shear Allwd Type Fail
----------------------------------------------------------------------------
1uc 1.541 2.107 24334 26550 9750 14160 Fvs+Pt-Th-Ca Ok
2uc 0.250 2.107 3295 26550 544 14160 Ps+Fvt-Th-Ca Ok
3uc 1.562 2.107 26424 26550 10291 14160 Ps+Pt-Th-Ca Ok
4uc 0.250 2.107 815 53100 48 14160 Fvs+Fvt+Th-Ca Ok
5uc 1.199 2.107 21527 53100 9704 14160 Fvs+Pt+Th-Ca Ok
6uc 0.250 2.107 1840 53100 495 14160 Ps+Fvt+Th-Ca Ok
7uc 1.267 2.107 21984 53100 10248 14160 Ps+Pt+Th-Ca Ok
----------------------------------------------------------------------------
Max: 1.562 2.107 in. 0.995 0.727 (Str. Ratio)
Given Tubesheet Thickness: 1.7500 in.

Given Tubesheet Extension Thickness: 2.2500 in.
* - Note:
Fvt,Fvs - User-defined Shell-side and Tube-side vacuum pressures or 0.0.
Ps, Pt - Shell-side and Tube-side Design Pressures.
Th - With or Without Thermal Expansion.
Ca - With or Without Corrosion Allowance.
Tube, Shell and Channel Stress Summary:

--------- Tube Stresses Tube Loads Shell Stress Channel Stress Pass
Case# Ten Allwd Cmp Allwd Ld Allwd Stress Allwd Stress Allwd Fail
------------------------------------------------------------------------------
1uc 7664 15000 - - 1832 2510 48735 61500 - 0 Ok
2uc 1188 15000 - - 284 2510 5601 30750 - 0 Ok
3uc 8701 15000 - - 2080 2510 49501 61500 - 0 Ok
4uc 36 30000 - - 8 5021 5929 61500 - 0 Ok
5uc 6497 30000 - - 1553 5021 49836 61500 - 0 Ok
6uc 957 30000 - - 229 5021 6675 61500 - 0 Ok
7uc 7418 30000 - - 1773 5021 50576 61500 - 0 Ok
------------------------------------------------------------------------------
Max RATIO 0.580 0.000 0.829 0.822 -
Given Shell Band lengths, l1: 12.000, l'1: 12.00in.

Min Shell length of thk, (1.188) adj. to tubesheet: 11.565 in.

Flohead Analysis : UHX20.3.1 Item: 1 9:58a Mar 3,2004
Input Echo, Floating Head Item 1, Description: UHX20.3.1
Floating Head Type Appendix 1-6 type (d)

Tube Side ( Internal ) Design Pressure PTS 150.00 psig
Shell Side ( External ) Design Pressure PSS 250.00 psig
Design Temperature for Spherical Head TEMP 300.00 F
Head Material SA-516 70

Head Material UNS Number K02700
Head Allowable Stress at Temperature SOH 17500.00 psi
Head Allowable Stress at Ambient SAH 17500.00 psi
Crown Radius for Spherical Head L 30.0000 in.

Head Thickness TH 0.5000 in.
Tube Side ( Internal ) Corrosion Allowance CATS 0.0000 in.
Shell Side ( External ) Corrosion Allowance CASS 0.0000 in.
Flange Material SA-105

Flange Material UNS Number K03504
Flange Allowable Stress at Temperature SOC 17500.00 psi
Flange Allowable Stress at Ambient SAC 17500.00 psi
Flange Outside Diameter FOD 30.0000 in.

Flange Inside Diameter FID 23.0000 in.
Flange Thickness TC 1.0000 in.

Diameter of Bolt Circle C 27.9920 in.

Nominal Bolt Diameter DBOLT 0.5000 in.
Number of Bolts 16
Full face Gasket Flange Option Program Selects
Flange Face Outside Diameter FFOD 27.0000 in.

Flange Face Inside Diameter FFID 25.9850 in.

Gasket Thickness 0.0000 in.
Flange Face Nubbin Width 0.0000 in.
Dist. from Head Centerline to Flange Centroid hr 0.1250 in.
The Flange is not Slotted.
Backing Ring Material Specification SA-516 70

Backing Ring Material UNS Number K02700
Backing Ring Allowable Stress, Temperature SOTS 20000.00 psi
Backing Ring Allowable Stress, Ambient SATS 20000.00 psi
Backing Ring Inside Diameter DR 26.1020 in.
Backing Ring Thickness TR 0.5000 in.
Number of Splits in Backing Ring NSPLIT 1
Mating Flange Operating Bolt Load 0.00 lb.

Mating Flange Seating Bolt Load 0.00 lb.
Mating Flange Design Bolt Load 26225.00 lb.
INTERNAL PRESSURE RESULTS FOR SPHERICAL HEADS

ASME Code, Section VIII, Div. 1, Ed-2001, A-03 Appendix 1-6

t = 5PL / 6S
t = ( 5 * 150.00 * 30.0000 ) / ( 6 * 17500 )
t = 0.2143 in.
Maximum Allowable Working Pressure at Given Thickness:

Pa = 6S(T-Cass-Cats) / 5L
Pa = ( 6 * 17500 * 0.5000 ) / ( 5 * 30.0000 )
Pa = 350.00 psig
Maximum Allowable Pressure, New and Cold:

Pnc = 6ST / 5L
Pnc = ( 6 * 17500 * 0.5000 ) / ( 5 * 30.0000 )
Pnc = 350.00 psig
Actual Stress at given Pressure and Thickness:

Sact = 5PL / 6(T-Cass-Cats)
Sact = ( 5 * 150.00 * 30.0000 ) / ( 6 * 0.5000 )
Sact = 7500. psi
EXTERNAL PRESSURE RESULTS, SPHERICAL HEAD

External Pressure Chart CS-2 at 300.00 F

Elastic Modulus for Material 29000000.00 psi
Results for Maximum Allowable External Pressure:

Outside Crown Radius of Shell OD/2 30.5000 in.
Crown Radius / Thickness Ratio (0D/2)/T 61.0000
Geometry Factor, A f(D/T,LD) A 0.0020492
EMAWP = B/( (0D/T)/ 2 ) = 15126.8311 /( 122.0000/2.0) = 247.9808
Results for Reqd Thickness for Ext. Pressure (Tca):

Outside Diameter of Shell OD 61.0000 in.
Diameter / Thickness Ratio (D/T) 121.1733
Geometry Factor, A f(DT,LD) A 0.0020632
EMAWP = B/((D/T)/2) = 15148.7021/( 121.1733 / 2 ) = 250.0336
INTERMEDIATE CALCULATIONS FOR FLANGED PORTION:

ASME Code, Section VIII, Div. 1, Ed-2001, A-03 App. 2

Effective Gasket Width, BE = SQRT(B0) / 2.0 0.252 in.
Gasket Reaction Diameter, G = GODC-2.0*BE 26.496 in.
Bolting Information for TEMA Thread Series :

Total Area of Bolts 2.016 in²
Minimum radial distance between hub and bolts 0.813 in.
Actual radial distance between hub and bolts 2.496 in.
Minimum radial distance between bolts and edge 0.625 in.
Actual radial distance between bolts and edge 1.004 in.
Minimum circumferential spacing between bolts 1.250 in.

Actual circumferential spacing between bolts 5.461 in.

Maximum circumferential spacing between bolts 5.000 in.
Bolt spacing correction factor 1.045

Hydrostatic End Load due to Pressure H 82708.6 lb.
Contact Load on Gasket Surfaces HP 6289.7 lb.
Hydrostatic End Load at Flange ID HD 62321.3 lb.
Pressure Force on Flange Face HT 20387.2 lb.
Radial Component of Head Membrane Force HH 151634.0 lb.
Operating Bolt Load: WM1 88998.2 lb.
Gasket Seating Bolt Load WM2 209.7 lb.
Required Bolt Area AM 3.869 in²
** WARNING ** Reqd. Bolt Area (3.869) > Actual (2.016)
Flange Design Bolt Load (Seating) W 67683.1 lb.

Gasket Seating Force (Operating) HG 6289.7 lb.
Distance to Gasket Load Reaction DHG 0.7479 in.
Distance to Face Pressure Reaction DHT 1.6219 in.
Distance to End Pressure Reaction DHD 2.4960 in.
SUMMARY OF MOMENTS FOR INTERNAL PRESSURE:

End Pressure, Md 62321. 2.4960 1.0451 13547. ft.lb.
Face Pressure, Mt 20387. 1.6219 1.0451 2880. ft.lb.
Gasket Load, Mg 6290. 0.7479 1.0451 410. ft.lb.
Floating Hd. Load, Mh 151634. 0.1250 1.0451 -1651. ft.lb.
Gasket Seating, Ma 67683. 0.7479 1.0451 4408. ft.lb.
TOTAL MOMENT FOR OPERATION ( Internal Pressure ) 15186. ft.lb.

TOTAL MOMENT FOR GASKET SEATING ( Int. Pressure ) 4408. ft.lb.

Hydrostatic End Load due to Pressure H 137847.6 lb.
Contact Load on Gasket Surfaces HP 10482.8 lb.
Hydrostatic End Load at Flange ID HD 103868.9 lb.
Pressure Force on Flange Face HT 33978.7 lb.
Radial Component of Head Membrane Force HH 252723.3 lb.
Operating Bolt Load: WM1 88998.2 lb.
Gasket Seating Bolt Load WM2 209.7 lb.
Required Bolt Area AM 3.869 in²
** WARNING ** Reqd. Bolt Area (3.869) > Actual (2.016)
Flange Design Bolt Load (Seating) W 67683.1 lb.

Gasket Seating Force (Operating) HG 137847.6 lb.
Distance to Gasket Load Reaction DHG 0.7479 in.
Distance to Face Pressure Reaction DHT 1.6219 in.
Distance to End Pressure Reaction DHD 2.4960 in.
SUMMARY OF MOMENTS FOR EXTERNAL PRESSURE:

End Pressure, Md 103869. 1.7481 1.0451 15814. ft.lb.
Face Pressure, Mt 33979. 0.8741 1.0451 2587. ft.lb.
Floating Hd. Load, Mh 252723. 0.1250 1.0451 -2751. ft.lb.
Gasket Seating, Ma 67683. 0.7479 1.0451 4408. ft.lb.
TOTAL MOMENT FOR OPERATION ( External Pressure ) 15649. ft.lb.

TOTAL MOMENT FOR GASKET SEATING ( Ext. Pressure ) 4408. ft.lb.
Required thickness for Main Flange, internal operating conditions:

T = F + SQRT( F * F + J ) per 1-6(g)
T = 0.195 + SQRT( 0.195 * 0.195 + 3.428 )

T = 2.0568 in.
Required thickness for Main Flange, internal bolt-up conditions:

T = F + SQRT( F * F + J ) per 1-6(g)
T = 0.000 + SQRT( 0.000 * 0.000 + 0.995 )
T = 0.9975 in.
Required thickness for Main Flange, external operating conditions:

T = F + SQRT( F * F + J ) per 1-6(g)
T = 0.325 + SQRT( 0.325 * 0.325 + 3.532 )
T = 2.2325 in.
Required thickness for Main Flange, external bolt-up conditions:

T = F + SQRT( F * F + J ) per 1-6(g)
T = 0.000 + SQRT( 0.000 * 0.000 + 0.995 )
T = 0.9975 in.
Required thickness for Backing Ring, internal operating conditions:

T = SQRT( M Y / S B ) Per TEMA 8th ed. RCB-5.141
T = SQRT( 168206.6 * 14.000 / ( 20000.0 * 26.102 ) )
T = 2.1239 in.
Required thickness for Backing Ring, internal bolt-up conditions:

T = SQRT( M Y / S B ) Per TEMA 8th ed. RCB-5.141
T = SQRT( 127921.0 * 14.000 / ( 20000.0 * 26.102 ) )
T = 1.8521 in.
SUMMARY OF REQUIRED THICKNESSES:

Head Flange Backing Ring
Tubeside (Internal) Pressure 0.2143 2.0568 2.1239 in.
Shellside (External) Pressure 0.5034 2.2325 in.
Tubeside Gasket Seating Load 0.9975 1.8521 in.
Shellside Gasket Seating Load 0.9975 in.
Maximum + Corrosion Allowance 0.5034 2.2325 2.1239 in.
Actual Thickness as Given 0.5000 1.0000 0.5000 in.
WEIGHT OF HEAD AND FLANGE:

Weight of Spherical Head, Uncorroded WHD 61.1 lb.
Weight of Spherical Head, Corroded WHDCA 61.1 lb.
Weight of Flange Ring, Uncorroded WFL 82.5 lb.
Weight of Flange Ring, Corroded WFLCA 82.5 lb.
Weight of Backing Ring, Uncorroded WBR 24.3 lb.
Weight of Backing Ring, Corroded WBRCA 24.3 lb.

CodeCalc 2004 Licensee: 32
Vessel Results Summary Item: 1 9:58a Mar 3,2004
Summary for shell/head, Div 1:
MAPNC MAWP Tr-int Tr-ext EMAWP

Description psig psig in. in. psig
--------------------------------------------------------------------
App1-4f, TORI 1 43.502 22.573 0.169 0.164 2.480
App1-4f, TORI 2 76.955 76.955 0.072 --- ---
App1-4f, Ellip 316.957 316.957 0.062 --- ---
--------------------------------------------------------------------
Minimum MAWP 43.502 22.573 2.480
Note: Reqd. thk. reported above includes Corrosion Allowance.
Total Shell/Head weight is (New-Cold) 689.7 lb.

Total Shell/Head weight is (Corroded) 525.1 lb.
Total Shell/Head weight, filled with Water (New) 4849.5 lb.
Total Shell/Head volume is (New-Cold) 115193.8 in.**3
Total Shell/Head volume is (Corroded) 115775.5 in.**3
Summary for Nozzles :
MAWP FLG. EXT. P MAWPNC UG-45 WLD

Description psig MAWP CHECK CHECK CHECK
----------------------------------------------------------------------------
Hside on Tori 1 230.17 --- -- --- OK OK H Side
Hside on Tori 1 267.72 --- -- --- OK OK 90°
Hside on Tori 2 248.55 --- -- --- OK OK H Side
Hside on Tori 2 287.70 --- -- --- OK OK 90°
Hillside on Elp 33.33 --- -- --- OK OK H Side
Hillside on Elp 45.40 --- -- --- OK OK 90°
----------------------------------------------------------------------------
Minimum MAWP 33.326 ---
Flange Results Summary for Item 1 : TAYLOR FORGE

Flange Type: Integral Weld Neck Analyze Option: Analysis Only
Design Pressure : 400.00 psig
Flange Diameters id: 32.000 od: 39.125 in.

Gasket Diameters id: 33.000 od: 36.000 in.
Gasket Factors m: 2.750 y: 3700.000 psi
Flange has 36 Bolts 1.000 in. at BCD 37.000 in.
Operating Seating
MAWP 413.628 542.047
Rigidity Index 1.035 0.796
Note: The Flange passed, for the Internal Pressure.
Flange MDMT -55.00 F

The finished weight of the flange 290.458 lb.
The unfinished weight of the flange 535.029 lb.
Thin Joint Summary For Item 1 : APP BB-8

Summary for Pressure Calculations, psi :
Actual Allowed
Circumferential membrane, pressure Scmp 16301 17800
Meridional Membrane, pressure Smmp 1530 17800
Meridional Bending , pressure Smbp 19752
Meridional Membrane, deflection Smmd 2427
Meridional Bending , deflection Smbd 161967
Meridional Membrane + Bending , pressure 21283 26700

Summation of all Meridional Stresses 185677 157637
Stress Amplitude for Cycle Life Evaluation 179292

Cycle Life for Bellows 1292
ASME Floating Head Summary for Item 1 : UHX20.3.1
Required Thicknesses: Head Flange Backing Ring

Tubeside (Internal) Pressure 0.2143 2.0568 2.1239 in.
Shellside (External) Pressure 0.5034 2.2325 0.0000 in.
Tubeside Gasket Seating Load 0.9975 1.8521 in.
Shellside Gasket Seating Load 0.9975 0.0000 in.
Maximum + Corrosion Allowance 0.5034 2.2325 2.1239 in.
Actual Thickness as Given 0.5000 1.0000 0.5000 in.
MAWP Results for Spherical Head :

MAWP New and Cold ( Internal Pressure ) 350.000 psig
MAWP Corroded ( Internal Pressure ) 350.000 psig
External MAWP for Spherical Head 247.981 psig
Note: MAWP calculations are not performed for the Flange/Backing Ring !
ASME Tube Sheet Results for Item 10 : UHX-20.2.1
Fixed Tubesheet results per ASME UHX-13 Ed-2001, A-03

Results for 7 Load Cases:
--Reqd. Thk. + CA -------- Tubesheet Stresses Case Pass/

Case# Tbsht Extnsn Bend Allwd Shear Allwd Type Fail
----------------------------------------------------------------------------
1uc 1.541 2.107 24334 26550 9750 14160 Fvs+Pt-Th-Ca Ok
2uc 0.250 2.107 3295 26550 544 14160 Ps+Fvt-Th-Ca Ok
3uc 1.562 2.107 26424 26550 10291 14160 Ps+Pt-Th-Ca Ok
4uc 0.250 2.107 815 53100 48 14160 Fvs+Fvt+Th-Ca Ok
5uc 1.199 2.107 21527 53100 9704 14160 Fvs+Pt+Th-Ca Ok
6uc 0.250 2.107 1840 53100 495 14160 Ps+Fvt+Th-Ca Ok
7uc 1.267 2.107 21984 53100 10248 14160 Ps+Pt+Th-Ca Ok
----------------------------------------------------------------------------
Max: 1.562 2.107 in. 0.995 0.727 (Str. Ratio)
Given Tubesheet Thickness: 1.7500 in.

Given Tubesheet Extension Thickness: 2.2500 in.
* - Note:
Fvt,Fvs - User-defined Shell-side and Tube-side vacuum pressures or 0.0.
Ps, Pt - Shell-side and Tube-side Design Pressures.
Th - With or Without Thermal Expansion.
Ca - With or Without Corrosion Allowance.
Tube, Shell and Channel Stress Summary:

--------- Tube Stresses Tube Loads Shell Stress Channel Stress Pass
Case# Ten Allwd Cmp Allwd Ld Allwd Stress Allwd Stress Allwd Fail
------------------------------------------------------------------------------
1uc 7664 15000 - - 1832 2510 48735 61500 - 0 Ok
2uc 1188 15000 - - 284 2510 5601 30750 - 0 Ok
3uc 8701 15000 - - 2080 2510 49501 61500 - 0 Ok
4uc 36 30000 - - 8 5021 5929 61500 - 0 Ok
5uc 6497 30000 - - 1553 5021 49836 61500 - 0 Ok
6uc 957 30000 - - 229 5021 6675 61500 - 0 Ok
7uc 7418 30000 - - 1773 5021 50576 61500 - 0 Ok
------------------------------------------------------------------------------
Max RATIO 0.580 0.000 0.829 0.822 -
Given Shell Band lengths, l1: 12.000, l'1: 12.00in.

Min Shell length of thk, (1.188) adj. to tubesheet: 11.565 in.
( ..................... truncated for brevity ............... )

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CodeCalc 2004 Licensee: COADE, Inc.

Outside Diameter of Torispherical Head D 96.0000 in.

Corrosion Allowance CA 0.0625 in.

Inside Crown Radius of Tori. Head L 96.0000 in.

Skip UG-16(b) Min. thickness calculation NO

Type of Element: Torispherical Head

INTERNAL PRESSURE RESULTS, SHELL NUMBER 1, Desc.: App1-4f, TORI 1

M factor for Torispherical Heads ( Corroded ):

Thickness Due to Internal Pressure (TR):

Max. All. Working Pressure at Given Thickness (MAWP):

M factor for Torispherical Heads ( New & Cold ):

Maximum Allowable Pressure, New and Cold (MAPNC):

Actual stress at given pressure and thickness (Sact):

Appendix 1-4(f) Calculations ( t/L = 0.00111 )

r/D = 0.074 : C1 = 0.601 : C2 = 1.250

Required Thickness Calculation:

Elastic Buckling Stress (Se):

A = 0.5 * D - r = 40.825 in.

Buckling Internal Pressure (Pe):

Yield Internal Pressure (Py):

Knuckle Failure Internal Pressure (Pck):

Allowable Pressure (Pa):

Iterating to Determine the Required thickness ...

App 1-4(f) Calculated Required Thick. (TR) : 0.1063 in.

MAWP Calculation ( T/L = 0.00117)

Elastic Buckling Stress (Se):

A = 0.5 * D - r = 40.825 in.

Buckling Internal Pressure (Pe):

= (Se * t) / (C2 * Re * ((0.5 * Re / r) - 1.0))

Yield Internal Pressure (Py):

Knuckle Failure Internal Pressure (Pck):

Maximum Allowable Working Pressure (MAWP):

New & Cold Calculation ( T/L = 0.00182)

Elastic Buckling Stress (Se):

A = 0.5 * D - r = 40.825 in.

Buckling Internal Pressure (Pe):

Yield Internal Pressure (Py):

Knuckle Failure Internal Pressure (Pck):

Maximum Allowable Pressure (MAPNC):

Final Internal Pressure Results:

Final Required Thickness (TR):

Final Maximum Allowable Working Pressure (MAWP):

Final Maximum Allowable Pressure, New and Cold (MAPNC):

SUMMARY OF INTERNAL PRESSURE RESULTS:

HYDROSTATIC TEST PRESSURES ( Measured at High Point ):

Percent Elongation per UCS-79 ( 75t/Rf * (1-Rf/Ro) ) 1.852 %

EXTERNAL PRESSURE RESULTS, SHELL NUMBER 1, Desc.: App1-4f, TORI 1

External Pressure Chart CS-2 at 300.00 F

Results for Max. Allowable External Pressure (Emawp):

Results for Reqd Thickness for Ext. Pressure (Tca):

SUMMARY of EXTERNAL PRESSURE RESULTS:

WEIGHT and VOLUME RESULTS, ORIGINAL THICKNESS:

WEIGHT AND VOLUME RESULTS, CORRODED THICKNESS:

Inside Vol. of 2.00 in. Straight, Corr. VOLSCA 14408.7 in.**3

CodeCalc 2004 ©1989-2004 by COADE Engineering Software

Input Echo, Nozzle Item 2, Description: Hside on Tori 2

Design Internal Pressure ( Case 1 ) P 245.00 psig

Include Hydrostatic Head Components NO

Shell or Head Material (Not Normalized or NA) SA-516 70

Inside Diameter of Elliptical Head D 84.0000 in.

Is this Nozzle a Radial Nozzle NO

Is the Nozzle Outside the 80% diameter Limit YES

Nozzle Material (Not Normalized or NA) SA-106 B

Diameter Basis for Nozzle BASISN OD