DESIGN OF LIFTING LUGS

FOR HORIZONTAL VESSEL

JOB NUMBER :
EQUIPMENT TAG :
PROJECT :
CLIENT :
DRAWING NO. :

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 Input Data

L1 L2

FV1 FV2
FH a FH

L3
CG

Vessel erection weight W = 1500 lb

Rigging impact factor IF = 1.80
Distance from lift lug hole to vessel C.G. L1 = 48 in
Distance from lift lug hole to vessel C.G. L2 = 48 in
Distance from lift lug hole to vessel C.L. L3 = 18 in
Type of lifting [O]ne point / [S]preader bar = O -
Lug material = SA36 -
Yield strength of lug material YSL = 16600 psi
Vessel material SA36
Yield strength of vessel material YSV = 16600 -
Skirt material SA36
Yield strength of skirt material YSS = 16600 -

吊耳受力计算

1. Lifting with Spreader bar

Force FV1 = IF x W x L2 / (L1 + L2) FV1 1350 lb

Force FV2 = IF x W - FV1 FV2 1350 lb

2. One point lifting

Maximum angle - input data a 55 deg

Force FV1 = IF x W x L2 / (L1 + L2) FV1 1350 lb
Force FV2 = IF x W - FV1 FV2 1350 lb
Axial force FH = F2 / tan(a) FH 945 lb
 LIFTING LUGS CALCULATION
FV
R TW
LW
FH

DW TL

H
DH
WT

CALCULATION
Vessel weight W 1,500 lb
Impact factor IF 1.80 -
Yield strength of lug material YSL 16,600 psi
Yield strength of vessel material YSV 16,600 psi
Lug hole diameter DH 1.000 in
Tearout radius R 2.000 in
Width of lifting lug B 6.000 in
Thicknes of lift lug TL 0.375 in
Thickness of lug reinforcement washers TW 1.000 in
Distance from center of lug hole to bottom of the lug H 2.000 in
Fillet weld leg size - lug to shell weld LW 0.375 in
Required fillet weld leg size - washer to lug weld = 2 x TW / 3 LR 0.667 in
Actual filled weld leg size - washer to lug weld LP 0.000 in
Washer O.D. = 2 x (R - LP - 0.125) DW 3.750 in

CALCULATE DESIGN LOAD PER LUG IN VERTICAL CASE

Design load on each lug (max of FV1 and FV2) FV 1,350 lb
Recommended shackle - Crosby type G2130 -
Recommended shackle pin diameter DP 0.3125 in

CALCULATE LIFTING LUG

Horizontal force in lug FH 945 lb

Bending stress = FH x H / (TL x B2 / 6) Sb 840 psi OK

Allowable bending stress = 0.66 x SYL Sa 10,956 psi

Shear stress = FH / (TL x B) Ss 420 psi OK

Allowable shear stress = 0.577 x Sa Sas 6,322 psi

Combined stress = (Sb2 + 4 x Ss2)0.5 Sec 1,188 psi OK

Allowable combined stress = 0.66 x SYL Sa 10956 psi
 FV
R

H1
H2
R

H1

H2
NR
DH/2

DH TW TL TW

DW

LUG VERIFICATION
Minimum radius of the lug = 1.5 x DH Rmin 1.50 in
Actual lug radius R 2.00 in OK
H1 = R - DH / 2 H1 1.50 in
H2 = (DW - DH) / 2 H2 1.38 in
Actual lug section area = H1 x TL A1 0.56 in2
Actual washer section area = 2 x H2 x TW A2 2.75 in2
Total area = A1 + A2 A 3.31 in2
Radius to neutral axis
Term 1 = (2 x TW + TL) x ln[(H2 + DH/2) / (DH/2)] tr1 3.14 in
Term 2 = TL x ln[(H1 + DH/2) / (H2 + DH/2)] tr2 0.02 in
半径 = A / ( tr1 + tr2) NR 1.05 in
Excentricity = [A1x(H1+DH) + A2x(H2+DH)] / (2xA) - NR e 0.15 in
Bending moment = FV x NR / 2 MB 707 in-lb
Unit load = FV + MB x (R - NR) / (R x e) UL 3581 lb
Minimum required section area = UL / (0.66 x YSL) ALmin 0.33 in2
Minimum washer section area = Almin - A1 AWmin 0.00 in2
Minimum washer thickness = Awmin / (2 x H2) TW m 0.00 in
Actual washer thickness TW 1 OK

Actual stress = UL / (TL x H1 + 2 x TW x H2) S 1081 psi OK

Allowable stress = 0.66 x YSL Sa 10,956 psi

Tearout stress = 0.5 x FV / [H2 x (TL + 2 x TW)] St 207 psi OK

Allowable stress = 0.577 x Sa Sat 6321.612 psi

Bearing stress = FV / [DP x (TL + 2 x TW)] Sbr 1819 psi OK

Allowable bearing stress = 0.85 x YSL Sab 14110 psi
 焊接校核

WASHER FILLET WELDS VERIFICATION

Load on washer = FV x TW / (TL + 2 x TW) FW 568.42 lb

Shear stress = FW / (p x DW x LP) Ssw 0 psi OK

Allowable shear stress = 0.577 x Sa Sasw 6321.612 psi

CALCULATE LUG TO VESSEL WELDS

Weld throat = 0.7071 x LW WT 0.27 in
Weld area = 2 x WT x B AW 3.18 in2
Weld modulus of resistance = WT x B2 / (3 x 20.5) SW 2.250 in3

CALCULATE SHEAR STRESS IN LUG TO SHELL WELD

Shear stress = FH / AW Ssw 297 psi OK
Allowable shear stress = 0.577 x Sa Sasw 6321.612 psi

CALCULATE BENDING STRESS IN LUG TO SHELL WELD

Max. bending stress = FH x H / AW Sbw 840 psi OK
Allowable shear stress = 0.66 x SYL Sasw 10,956 psi

CALCULATE COMBINED STRESS IN LUG TO SHELL WELD

Combined stress = (Sbw2 + 4 x Ssw2)0.5 Sec 1,029 psi OK
Allowable combined stress = 0.66 x SYL Sa 10,956 psi
 Calculated Stress (psi)

LOCATION DESCRIPTION CALCULATED ALLOWABLE

Lug body Bending stress 840 10,956

Lug body Shear stress 420 6,322

Lug body Equivalent stress 1188 10956

Lug/shell welds Bending stress 840 10,956

Lug/shell welds Shear stress 297 6321.612

Lug/shell welds Equivalent stress 1029 10,956

Lug body Stress in curved portion 1081 10,956

Lug body Tearout stress 207 6321.612

Lug body Bearing stress 1819 14110

Washer welds Shear stress 0.00 6321.612

Designed by___________________

Verified by :___________________

___________________
Approved by

Rev. no. : ___________________

Date : ___________________