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Chapter 3
Gas Turbine Products Division Table of Contents
Chapter 3, Parts
Table of Contents
Title Page
Section 1
Introduction ............................................................................................................................................ 3- 1- 1
Section 2
3-TOC-i
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Chapter 3 Stewart & Stevenson International, Inc.
Table of Contents Gas Turbine Products Division
3-TOC-ii
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Stewart & Stevenson International, Inc. Chapter 3
Gas Turbine Products Division Section 1
Chapter 3, Section 1
Spare Parts
INTRODUCTION
The LM6000 Turbine-Generator set was engineered, designed, and manufactured by Stewart &
Stevenson International, Inc. (S&S). Spare parts support for planned or unscheduled maintenance of the
equipment is available. Stewart & Stevenson International, Inc. maintains inventories of spare parts in
Houston, Texas, U.S.A., and in other facilities around the world.
Spare Parts
In addition to new parts inventories, S&S offers a selected group of components on an exchange basis.
Recommendations for initial spare parts inventories can be supplied. These recommendations will
identify parts consumed in normal preventive (scheduled) maintenance during startup and initial opera-
tion. Corrective (unscheduled) maintenance parts, consistent with the purchaser's on-site maintenance
plan, are also provided. Included in this list will be certain accessories recommended for on-site special
support and systems test calibration equipment. To procure parts through S&S, use the work order
number, model number, serial number of the equipment or component, and the quantity of parts to be
ordered. This information will help the Service Department of S&S obtain the correct parts for this
particular unit. To obtain parts or service, write or call:
Part numbers and descriptions for ancillary system components can be obtained by referring to the S&S
drawings and parts lists contained in Chapter 4 of this manual and vendor-furnished publications in
Chapter 5.
Recommended Spare Pans are those items which are recommended as the minimum required to be
stocked on-site to support the gas turbine for Level I and Level I1 maintenance. The recommended spare
parts list for one year of operation for one LM6000 Gas Turbine-Generator set has been established.
Spare parts may be needed during commissioning and operating of the turbine-generator unit. These
parts can be procured through S&S at the address listed above.
3-1-1
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Chapter 3 Stewart & Stevenson International, Inc.
Section 1 Gas Turbine Products Division
The IGt Numbers shown in Table 1 in GEK 98493, Volume I1 (WP 0001 OO), represent components or
parts that are required for specific gas turbine models and are contingent upon the particular "On-
Engine" configuration selected by the customer. If a particular item or part is needed and is not listed in
this work package, refer to the appropriate Illustrated Parts Breakdown or contact:
Manager
Customer Service & Product Support
Marine & Industrial Engines and Service Division
General Electric Company, Mail Drop S155
Cincinnati, Ohio 45215
3-1-2
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Stewart & Stevenson International, Inc. Chapter 3
Gas Turbine Products Division Section 2
Chapter 3, Section 2
INTRODUCTION
The spare parts lists that follow are the recommended 6-year spares for two LM6000 (60-Hz) Turbine-
Generator units.
Stewart & Stevenson (S&S) is in no way implying that the parts will all be used or needed; however,
resulting from past experience, S&S has compiled the lists as completely as possible to cover a varying
range of possibilities. Parts not listed may also be needed during commissioning and operating of the
turbine-generator unit. These parts can be procured through S&S at the address listed in Section 1.
The spare parts lists are separated into several systems of the LM6000 Turbine-Generator unit. Parts are
identified by nomenclature (Device), manufacturer and manufacturer part number (Part No.), and quanti-
ty (Qty). Table 2.1, List of Tables, lists the systems for which spare parts are provided in this section.
Table Title
Ventilation System
Turbine Hydraulics/Hydraulic Start System
Generator Lube Oil System
Turbine Lube Oil System
Fuel System
Water Wash System
Vibration System
Generator Spares
Auxiliary System
Fire Protection and Gas Suppression System
Turbine Spares
NetCon Control Spares
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Chapter 3 Stewart & Stevenson International, Inc.
Section 2 Gas Turbine Products Division
Fan Belts
- -- -- -.- - 5VX1030 12 Sets
Fan Belts 5VX1500 12 Sets
Filter Elements P I 9-0856 400
Temperature Sensor 78R25NOON120E5 -3-
Pressure Gauge 2010 .- 3
Differential Pressure Switch -- 1950-10 - 3
Differential Pressure Switch 1950-00 3
Flow Switch Monitor <+ J00513 3
Differential Pressure .Switch
- ........................ .-
.......-...-....-. ...?.-- 2002
:
..................... .--............. 3 .......
Differential Pressure Switch '"1950-5 3
Exhaust Rope Seal 49001591 1138 6
Generator Supply Fan Bracket Set A7812R-70 5 sets
Turbine Supply Fan Bracket Set A7812R?O 5 sets
Hydraulic Supply
- - -- Pump-- -- -- -. . - .-.
8580-071 2 ---
Charge Pump Filter Element HC9606FUS8Z 48
Temperature Switch 132T4-FC6 3
Temperature Switch 100TC5-D6R 3
.
Pressure Gauge,
--0-1 000psi.. -. -- .. ... ... -- .....-...-.. .....J00504 ... -- .6 .
Pressure Gauge, 0-600 p s i -- J00002 1-
-
Control Pressure Switch - 100P44C6R 3
. Vacuum Switch .- .... ....... -- . . -. .--...-.. . 180P44C6R -- 3
3
...................
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Stewart & Stevenson International, Inc. Chapter 3
Gas Turbine Products Division Section 2
Filter Element -- --
.-.-- HC9600FKN13Z 48
Relief Valve J00508 3
Differential pressure Gauge, 0-30 psi 1502DG-4-A-4.5F 3
Pressure Indicator. 0-60 ~ s i
9
J00083
- ~ - - 3
Temperature Indicator, 0-250 OF ................. 50E160E025 ....-.........., ....,,
3 ....
Temperature Indicator, 50-400 OF 50E160E060 3
Temperature Indicator, 50-400 OF 50E160E180 3
Differential Pressure Switch 160P4S36--- 3
Pressure Switch .- 132P4S129 3 .....
J000511 -- 2
Temperature
-- Indicator, .0-250 OF . 50E160E025 3
-Temperature Switch --- . - . 100TC5DCC6R15 2
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Chapter 3 Stewart & Stevenson International, Inc.
Section 2 Gas Turbine Products Division
3-2-4
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Stewart & Stevenson International, Inc. Chapter 3
Gas Turbine Products Division Section 2
" --
Bearing Oil R I D 664-000-05-IT 6
26041 4126041 5 3-2-5
E l 5834 Orig
Chapter 3 Stewart & Stevenson International, Inc.
Section 2 Gas Turbine Products Division
-Pressure
-- Transmitter, 0-1 00-psi -- .- - 1151AP6E22B2D3-- -.. 2
is- 1151AP6E22B2D3 2
Instrument Valve 1053V3 2
- Inner Discharge
-- - Head 0-Ring- . . ..- WK2424
Combustible Gas Calibration Kit DE225130001 1
-. -. . . . . .- .- ..-- .- . -
"
3-2-6
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Stewart & Stevenson International, Inc. Chapter 3
Gas Turbine Products Division Section 2
..Check Valve
-- ..---...-.-.... - 1642M76601 2
Check Valve 1642M98G01 2 -
- HCU Harness L43341PO1 2
HCU Cable L43358PO3 2
TemperatureIPressure
-- Sensor -- L31947P02 ................ .......... 2
VlGV Actuator L43418P02 2
Sensor, Speed 9303M65P01 2
T25lP25 Sensor L31947P03 2
... VBV
-. Actuat 43
---
VBV Actuator -- - L43420P04 2
Valve L37239602 6
-- Hinge -- L37241GO1 6
-
Flame Sensor ......... ........................ L28490P05 ........................ 2
.................
- Igniter Plug -- 9392M95P04 4
Lead 9600M37P13 2
T3 Sensor - L43416P02 2
LP
-- -Sjeed Sensor- - . - - -- --- . --. -L43429P0
-1
-- - 2
- --- -
- - -
Accelerometer L31967P01
-- 2
-. . 19 -.
Borescope Plug, HPT1 -- 9299M96603 1
Boresco~ePlua. HPT2 1304M52G03 1
Fuel Hose...................
..- .... -- . .- L45816P04 ....-.. 12 .
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Chapter 3 Stewart & Stevenson International, Inc.
Section 2 Gas Turbine Products Division
Module
.................. Assembly, 8 Channel
"
Module Assembly, DCS Semi ....... -
Semi-isolated RTD Module, 10 OHM, High -Temperature 5464-205 3
Module Assembly, - --
nsceiv
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Stewart & Stevenson International, Inc. Chapter 4
G a s Turbine Products Division Table of Contents
Chapter 4, Drawings
Table of Contents
Title Page
Section I
Drawings ................................................................................................................................................. 4- 1- 1
Section 2
4-TOC-i
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Chapter 4 Stewart & Stevenson International, Inc.
Table of Contents Gas Turbine Products Division
4-TOC-ii
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Stewart & Stevenson International, Inc. Chapter 4
Gas Turbine Products Division Section 1
Chapter 4, Section 1
Drawings
INTRODUCTION
This chapter contains the drawings required to maintain and troubleshoot the system, equipment, and
related components in the turbine-generator system. Drawings prepared by equipment manufacturers or
vendors are provided in Chapter 5 , and companion S&S drawings may be provided in this chapter.
DRAWING LISTS
The mechanical drawings are listed in Table 2.1, Mechanical Drawings, in Section 2 of this chapter. The
electrical drawings are listed in Table 2.2, Electrical Drawings, in Section 2 of this chapter. Mechanical
and electrical drawings are contained in Volumes I thru VII of this manual.
As previously discussed, two types of drawings have been identified in Tables 2.1 and 2.2. These
drawings, mechanical and electrical, are the documents that define the configuration of your unit.
Mechanical and electrical drawings provided have been carefully detailed to include all the engineering
and design data required to fully understand and operate your LM6000 Turbine-Generator set. The
mechanical drawings illustrate subsystem flows, both off-skid and on-skid. The electrical drawings
illustrate interconnection of the devices identified on the mechanical drawings and should be used in
conjunction with the mechanical drawings. The revision level of each drawing produced by Stewart &
Stevenson has been identified by a letter. Questions regarding applicable revision levels should be
referred to Stewart & Stevenson International, Jacinto Port Engineering, Document Control, or your
project contact.
Mechanical drawings
The mechanical drawings included in this manual provide engineering-design and device set point data
on the turbine-generator set and its subsystems. Refer to the expanded explanation of applicable drawing
types that follows in this section. General Arrangement drawings, Flow and Instrument Diagrams, and
Instrument Diagrams are defined in the expanded listing that follows.
Electrical drawings
The electrical drawings included in this manual illustrate device interconnection and control-loop
specifications used in the turbine-generator set and its subsystems. Refer to the expanded explanation of
applicable drawing types that follows in this section. Interconnect Wiring Diagrams, One- and Three-
Line Diagrams, Wiring Diagrams, and System Wiring Diagrams are defined in the expanded listing that
follows.
4-1 -1
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Chapter 4 Stewart & Stevenson International, Inc.
Section 1 Gas Turbine Products Division
DRAWING EXPLANATIONS
Flow and InstrumentThese drawings define the flow characteristics, start pennissives,
Diagrams and device set point and control-logic data. Flow (in gpm or scfm),
filtration requirements, pressure-limiting, and shutdown responses
are identified on these drawings. Together with the wiring and
system wiring diagrams, these drawings define each system and its
related components. Related drawings have been identified, as
they were on the other drawings, on sheet 1 of each Flow and
Instrument Diagram drawing.
Instr~~menr
Diagrams These drawings identify protective devices which have been
interlocked to the control system software and which respond to
out-of-tolerance conditions by activating alarms and initiating
systemwide shutdowns as applicable. Related drawings have been
identified, as they were on the other drawings, on sheet 1 of each
Instrument Diagram drawing.
Interconnect Wiring Diagrams These are a series of three drawings (typically the first drawings
found in the section covering electrical drawings). The first of
these drawings provides an overview to the interconnection of
major equipment to the main skid and the turbine-control system.
The two remaining drawings provide the detailed information
required to intersonnect subsystem devices to the control system
and other ancillary items. Related drawings have been identified,
as they were on the other drawings, on sheet 1 of each Interconnect
Wiring Diagram drawing.
One- and Three-Line Diagrams These two drawings define the operation of the turbine-generator
set as it has been configured for installation at your site. Your one-
line drawing establishes the overall configuration of your unit and
its interconnection to the utility or plant grid. Your three-line
drawing further defines the interaction of the systems identified on
the one-line drawing and establishes the manner in which
devices-meters, switches, lamps, and the control system-
interact and receive and transmit data. Also shown on these
drawings are the system circuit breaker and the current and
potential transformers. Related drawings have been identified, as
they were on the other drawings, on sheet 1 of the One- and Three-
Line Diagram drawings.
4-1 -2
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Stewart & Stevenson International, Inc. Chapter 4
Gas Turbine Products Division Section 1
Wiring Diagrams These drawings show simplified wiring for terminal block-to-
terminal block installation and interconnection of control devices.
These are the first level of wiring diagrams and do not provide
point-to-point wiring data. Point-to-point wiring data are presented
on the System Wiring Diagrams. Related drawings have been
identified, as they were on the other drawings, on sheet 1 of each
Wiring Diagram drawing.
System Wiring Diagrams These drawings provide precise, detailed information regarding
device interconnection to the terminal blocks and, from the
terminal blocks, to the control system and the ancillary equipment
that assists the control system in maintaining steady-state operation
of the turbine generator. These drawings detail wiring connections
by wire color, termination number, wire number, terminal block
number, and associated device and applicable end termination in
the control system. Related drawings have been identified, as they
were on the other drawings, on sheet 1 of each System Wiring
Diagram drawing.
Logic Flow Diagrams These drawings define the machine logic that controls system
devices. Each step in the logic of the specific system (e.g., fire
suppression and gas detection or turbine-control system) is
enumerated using standard logic-flow symbology.
Equipment Each Stewart & Stevenson Flow and Instrument Diagram, Wiring
Diagram, and some System Wiring Diagram drawings carry
equipment information on the last sheet(s) of each drawing. This
information provides device tag numbers, part numbers, and device
descriptions (including types of service, service requirements, set
point(s), and other applicable data).
4-1 -3
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Chapter 4 Stewart & Stevenson International, Inc.
Section 1 Gas Turbine Products Division
4-1 -4
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Stewart & Stevenson International, Inc. Chapter 4
Gas Turbine Products Division Section 2
Chapter 4, Section 2
Drawing Lists
INTRODUCTION
This section contains the drawings required to maintain and troubleshoot the system, equipment, and
related components in the turbine-generator set. Drawings prepared by contract equipment
manufacturers or vendors have been assigned Stewart & Stevenson (S&S) drawing numbers and are
included in the drawing lists. Additional vendor drawings (not assigned S&S drawing numbers) may be
found in Chapter 5.
Drawing Lists
260414 - Mechanical drawings are listed in Table 2.1, Mechanical Drawings (260414), and the electrical
drawings are listed in Table 2.2, Electrical Drawings (260414). The 260414 turbine-generator unit
drawings are in Volumes I thru IV.
260415 - Mechanical drawings are listed in Table 2.3, Mechanical Drawings (260415), and the electrical
drawings are listed in Table 2.4, Electrical Drawings (260415). The 260415 turbine-generator unit
drawings are in Volumes V thru VII.
Volume I
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Chapter 4 Stewart & Stevenson International, Inc.
Section 2 Gas Turbine Products Division
Volume I (Cont)
Volume II
4-2-2
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Stewart & Stevenson International, Inc. Chapter 4
Gas Turbine Products Division Section 2
Drawina No. Re
Volume ll (Cont)
Switch Development
Schematic Diagram, 24VDC Control Power
Schematic Diagram, Circuit Breaker Control
Schematic Diagram, Motor Control Center
Wiring Diagram, Turbine Control Panel, Cubicle 1
Wiring Diagram, Turbine Control Panel, Cubicle 2
Wiring Diagram, Turbine Control Panel, Cubicle 3
Wiring Diagram, Turbine Control Panel, Termination Cubicle
Wiring Diagram, Main Generator Terminal Box
Volume Ill
Volume IV
4-2-3
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Chapter 4 Stewart & Stevenson International, Inc.
Section 2 Gas Turbine Products Division
Volume IV (Cont)
Tab 1 Volume V
Volume VI
4-2-5
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Chapter 4 Stewart & Stevenson International, Inc.
Section 2 Gas Turbine Products Division
Volume VI (Cont)
Volume VII
4-2-6
Orig
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-TJIK OURMU REWFORCZO m nrm 30 1%-6010 GENER4TW W O E OIL NEO-OW I TEUPERANRE SYITM. REUOTE UWNTEO.
LOO(*BLi H A N O U TANK TEUPERANRE IWTCMCC6RI5 SS K l X O PARTS. I S CAPILLARY
I5 N/A CENERATW LUBE M L WATTS 4 B A U V N M . 1/1. FNPT. 5 5 B M Y AND LENGM. 1/2- NPT PRCCESS AN0
HEAT E X O i A N E . 8 ORNN/ I/2--SdMO--U P I U . NU PORT. l F E Y A E . ELECTRICN CCUNECnOHS. OPOT
VZNT V A L E 1 W O WOC RATWG. LDCXABLE HANDLE UL/CSA APPROKD. EXPLOSION P R M F
16 N/A GENERATOR LUBE OIL DRAW I5 INSTRUUfNT V A L K . I/4. FHPT PROCESS SUPPUED M M (1) O U N M U C H 1 R m . PROYOEO 8 1 GEC
INSTRUUWT V U K IOUVJ CONNECTICU. I/*'J C TEST PORT HM lf-6023 BEARIhG UETAL GENERATOR REF U S M O U . U W N M OH GWERATOR
CAP, 316 55. UTOH PACKING TEUPEIIAIIJRC ELEUENT
17 I H T D l P C U N L Y LEI7 BLANK lf-6025 GENER.\TW W E E OIL ROSEUWNT I P U P N U U RlD. O U N ELEUENT. 1 I/?.
In
I
I
I
1 INTENPCUNLY LEFT B U N K
I
I
I I
I
I WPPL'r K U P E R A N R E
YnmI
78RlWWA025T3bfS IUUERSIOH LEHCM. 1 0 0 OHU AT 0 T.
OIRECRY COHNECTEO 1 0 EXPLDUW
P R W TERUINU BOX W/CHAW ATTAMED
GENERATOR LUBE OIL WW 1 IR O W WOICATW. &.-!MI RF. CS BOOY. F I A T COKR. N APPROKO. INaUOES
FLOW I N M C A T W IbIJFS(4.) I UTCU SEALS MERUOWU. 3/4' UNPT. 316 5 2
CENERATOR LUBE OIL ORANGE R E S E A R M 1 O l m R E N P N PRESSURE GAUGE. 4 1/2'
N T E R OIFFERENnAL I502DG-4-A-4.5 0111 0 - 3 0 PYO 10-204 L P d l
PRESSURE G W G E 0 - 3 0 PSO/XPAO DUN. SCALE RANGE. PANEL UCUHTEO.
U U Y N U U CWSPUCTION. UTDN SEALS.
I 4. NPT BACK C w E c n w s
5 + 4 3 2
-m
.- 1
urn -
ITCU TAG
NO NO. O W E UFR/PART NO. on DESCRlPnDN OEUCE OESCRIPIIW
31 PT-6026 GENERATOR LUBE 01L RDSEUWNT 1 PRESSURE TRANSUITTER. 0 - 3 W PSIG. PUUP. 4 ELEUENT PUUP WITH EACH
IM+T PRESSURE ll5ICP7E226203 316 SS DIAPHRACU. UION O-RINGS. OIL PUMP
TRANSUlTTER ORAlN/MNT VMVE. 1/4. FNPT PROCESS 3 5-10? INLET. 1/2- BSPP W M T . TXO (2)
AM3 1/2' NPT ELECTRICAL CONNECTIONS. PUUP U U E N R EACH RATED AT 0 319
4-10 m M C WTPUT. FU APPRDMD. CUBIC INCUES PER REV AT 2 B W PSlG
D EXPLOYON PRWF. OISCHARGE PRESSURE TWO (2) PUUP
SET P I - 6 0 2 1 AT ELEUENTS U C H RATED AT 0 1 1 9 CUBIC
4 m A - 0 PSIC. 20 m A = l M PSIG INCHES PER REV AT I M P PYG
34 lf-6035 C W E R A T W LUBE OIL SUPPLIED WTH (2) OUAL ELEUWT Rm. PRDUDED BY CEC OISCHARGE PRESSURE COUPLEE VAlH
35
1
TE-60X BEARING DRNN
I TEUPERANRE ELEMENT
INTENnONNLY LEFT B U N K
I
CCNERATW
I
REF
I
N S I H M I . UCUNTF.0 ON CENERATOR
I I I I I I C(YIPUNG AND B E U W Y N G .
UARAIHOH: 15 HP. 460 VAC. 3 PH. I
I I 57 PI-6046 LP JACKING O L PUUP ASHIRM
36 IN/* I GENERATLX LUBE OIL BAXO MV 1 SHELL AN0 N B E HEAT UCHANCER. PI-6049 MSCHARCE PRESSURE 451377SSD1BXNH
I' I
HEAT EXCHANGER 7OA156AD6048 COCUNG WATER OH N E E YOE INOICATOR 0-IWXr PY/KPA DUAL S C N E RANGE. PANEL UUWTEO.
(2'-I%# RF) AN0 W E R A T L X LUBE NUUINUU c c u s m u c n c u
W ON YiUL SIDE (2'-1501 RF).
ss NBEI cs Y t a L MUE CM)E
STAUPED, TEUA 'C'
W E R A T L X WEE 011 sks TANK. 304 SS. 500 e u w CAPAUW.
RESERVOIR 270191 tiF ASTU A-240. ATUDSPHERIC M N T INDICATOR 0-Ma0 PU/rPA
G W E R A I W W B t OIL CHECK-ALL 1 CHECl VALK. 2--1501 FUNGE INSERT,
SUPPLY CHECK V M K 2' nv-15-ss-u-i/s ,116 SS. UETN TD UC~N SEAT.
I A PYD CRACKING PRESSURE
GENERATW W B E OIL DRAW 1 GLOBE VAL= 1/4' FNPT. 316 55.
f l L L R DIffERENnAL lop053 GRMDL PACKING
PRESSURE BNANCC V N M PRESSURE G A U K 4 1/2' DIAL
GENERATW O L LXlFlCE SUPPLIED W/CEHERATLX (1) ORIFICE. NON D R I K END. 11 mm INLET PRESWRE 451377SSD20XNH CCUPWNO -x' TO D' nc uro
RANGE
Rff DIAUETER, 55 INDICATOR YJ' HC/D-60 P Y / K P A 0-60 PSIC (-10.3
TO 413 kPaCl PANEL
GENERATW D L MlFlCE SUPPLIED W / W f R A T W (1) ORflCE. O R l K END. I 7 mm UOUNTED. AWUINUU c w s r n u c n w .
REF DIAUETER. SS 316 SS BWROOH WEE.
E N E R A T W LUBE OIL SUPPLIED W/CENERATLX (1) CfNtRAlLX DRIKN PUUP 1/4- NPT BACK CMlNECTIW
PUUP REF INTENTIONULY En B U N K
INTENilONMLY LtFT B U H K
I I I I I
63 PSV-6054 CENER.tTW JACKING OIL VOIlH/ECKERE (2) R E U f f V N M . XW PYC Y T PRESSURE.
HP PU4P RfUEF VALM OEV-10 REF PART ff ITEU 56
64 I PSV-6053 I CENERATW JACKING OIL I VOITH/ECKERLE I f ? ) I REUW VALVE. I S M PYG SET PRESSURL
LP PUllP REUEF b M M OBV-I0 kif PART ff ITEU 56
65 N/A PRESSURE WAGE AWCRM 4 PRESSURE SNUBBER. 1/4' NPT, 243 SS
5HUBE:RS l112Y) HWSHG. A19 316 SS flLTER DISC
6r N/A J A U H G OIL PUUP DONMDYW 4 HIoRAUUC OL FILTERS. l/1. NPT.
DISWARCE OL ~ L T E R H P K O X ~ ~ ~ ~ Z N X 5 UlCRON AQYLUTE ELEUENT. U A P Y
RATED AT J M O PYO. NO BWASS.
U
,.
.,s,. --
- .IU"l.. -
P.TCM
. ... .
REPUCUENT ELEUENE P l l - 7 1 6 5
I
66 PSU-6051 GENERATOR WBE D L NED-OW 1 PRESSURE BYITCH. 62 PWT. PN~UIOE
PRESSURE SMTW I32P4Sl@5 OIAPUQAGU. FEU) M U S T A B L L U W
I 3 5 0 PUG. I/4' NPT PROCESS AND 1/2'
NPT LlECTRlCM CONNECTIONS. OPDT.
UL/CSA APPRDMD, EXPLOYW PRWF
60 N/A TANK IEUPERATURE
WERUClkflL
ITT W m E R
IIW-1/4-P-12
I
O N -
M E R U O W U 3/4' NPT. 204 SS.
13 71-
I
53 I II I N T E N n W M L Y LEFT E M U II I
I
I
I
I I I I I
54
. U/A PUUP ISOUTION VALK WATTS 1 BAU VNW. 1.-150# RF. ss EWY.
2'-Sf-16W-150-02-U SS RIU. F U L POAT.
DURASU REW~ORCED m n A r s
I 1 1 IL W A B L E HANDLE -.-
55 N/A PUUP MSCHUIGE
CHECK V A L M
KEPHER
lQ12F-18-30
(2227)
4 CHEW VALE, 3/4' IJC INLET *HO
CU W CONNECnCUS. 316 SS. UTCU
O-RING. 3D PSID CRACKING PRESSURE m n
A C-
M -I
-- I
Ym.-*rvrm
I-
-I.-
a Ia m
.JP A.
.LMI
- ----I=
0 BlERUUr
,,--
07/96
STEWART & STEENSON
aMMCrrmucrammc
now a
mnw.nru
INSTRUMENT DIAGRAM
-
1110
-
-
-
-
m
u
- - --- lu-
IDwrUIIY- om
F WlNN Iw/m GENERATOR UJBE OIL SYSTEM
.-
,o OAUS W/B6
p-
476248
NONE ]-OAK 1 - 4 f f 4
4 4 I 3 7 I
INOICATES O~STLUIER ccnmncu AS PIOW
W G O l E R U ARRINEUEHT DRAYMG
rsw-
PIL
Son
-- FAST S T W Urn UOlDR
P
OW DECZL TO YNlUUU LOAO
STEP D E C a TO KNI
LCHls
AU GAS W T S MUST BE IYOEPfNOMT- MO UWIF(LDING
D D
WAIN FLOW S
E
I-,Z1-. a smr. 101 mu. cmrr sr n
COHTRO. VNW 1- DlWETER Q11W WENNG PORT.
TEYPO1AIURC W Y l l S 314. l R A K L , 3/Sm S T 0 4 SZX 3-8
~ I ~ K A N O I M ~
( D F ~ / w o / ~ ~YOC)
-. 314' ~uuninw~na.a s
m y , 14 VDC CUSS H
. COL
n
a4 N/A NRBNL UL DRNN VOtT 1
A C N A T W W H 0 - 5 4 PSO SUWLY.
U R m a%& SPRING TO WEN
WE~C VNK 1. NPT. SWNG TIPL
CXRC5lCN PROW. WEO( L A L E S74 ( 1 7 CS B M Y . 13 X CR TRIM. R A E U FOR
LU- p stun (om) lmo PS A r lm -F
0-1100 P S G W D I A N I G PRESPtRE
0-1200 PSO BACH PRESYIRE
lc-154 F OPERAnNG 7DIPERAluRC
TURBINE ENGINEERING
. - *
- - - - - - --
8 7 6 I 5 4 3
ma ILP(
2
-w
.- 1
u,, -
UR SUPPLY CONnNUED ON
NRBINE LUBE OIL F k 0
< AT CDNNECnON
85-120 P51G (586-817 LPoG) M I
D D
- LEGEND: -
INDICATES CUSTOUER C c u H E c n c u AS %OW
NOTES.
1 Nl PIPING S H N L BE 321 SS YH Ul UINIUUU. A S N A-312
L ALL TUBING S H N L BE X)4 SS. ,035 W N l UINIUUU. A S N A-260
3 OlUfNSlWS AND VNUES IN [ ] ARE S UNITS AND ARE
U M N F M REFERENCE DHLY EWLPUENT PU BE DEYWCO
AUO UANUFACNRED UYNO ENWSH UNITS DHLY
6 REFLXWCE DRAWNG NO'S PREnX 'XXX'. E W U FIRST
MREE D l U K Of THIS DRAUNG NUMBER
-
O COP S I S T t U IS WERAnDHAL WRING U W l D FUEL
D p m A n o N WLI
VMM P o s n M .
VA
YB -
WEN
m-
UOYO
W T Of P O Y W E R R M F S W
F U T COMR N APPROMO W
I. NUUBCRS W ( I BRACES ARE
5 k 5 ASYCUED P M T NUUBERS
I
8 7 6 5 4 3
-(,11
A
2
-- r-
LEGEND:
INOICARS LUSTDYER CDlNECllCU AS SHOW
FSW -
W CEHfRN. UlRANCfUENl DRAWHG
FAST SlOP Y M UOTOR
PEFERENCE DRAWING;
D-XXXZlI ELOW k faYPUEN1 S W W S . UCCHAHICN
D-XXX260 %OW k INSlRUUENl OIACRAU. FUEL SYSTEM
1.-6WI RF
PYA1 PUMP LIOUID F w
1.
I I
*
B 1 7 6 5 4 1 3 I
-IL"I
2
-KI
-- 1
a,. -
o~/,a/sl on a
A R E M Y 0 PER E W 31611
D D
NOTE:
I. NUUBERS IN I I BRACES ARE
5 k 5 ASYWED PbRl NUUBERS
. *
4
- 8 7 6 5 4 4 3
-11-1
2
-
DLmCIID. 1
1
lyl 1-
b D
-c- -
i
Rzport Date: 1 2 / 0 3 , ~
CUSTOKER
STEWART & STEVENSON SERVICES, INC
VESSEL DESCRIPTION
FUEL GAS FILTER
Drawing Number: 281014M3
Vessel designed per the ASME Boiler & Pressure Vessel Code,
Section VIII, Division 1. 1995 Edition, 1995 Addenda
with Advanced Pressure Vessel, Version 6.10a
JOB NUMBER
281014
NAMEPLATE INFORMATION
MAWP: 695.00 PSI at 300°F
MDMT: -20°F at 695.00 PSI
Serial Number(s1: 281014-1,2,3,4,5,6
National Board Number (s): LATER
Year built: 1997
Radiography: RT 4
Postweld heat treated: No
Lefhal service: No
476609 ,
Engineering Manager .
R date: -
/ /a/?
Q.C. Manager -35 date: -
/ /-
Z 7 /-
-7
Load to be carried by welds, per UG-4l(b) (I) and Fig. UG-41.1 sketch (a)
W = [A - A1 + 2tn frl(E1t - Ftr)]Sv = [ 1.1261 - 0.1427 + 2 0.3000
* 1.000 (1.00 * 0.4375 - 1.00 * 0.388311 * 14100 = 14300 Ljs.
WEIGHTS :
d1-Y flooded
------------
Shell weight 600 Lbs. 1143 Lbs.
Head weight 52 Lbs. 81 Lbs.
Nozzle weight 50 Lbs. 50 Lbs.
---------- ------------
Total Weights 702 Lbs. 1274 Lbs.
VOLUME :
AREA :
HYDROSTATIC T E S T 7iTFORMATION
Gauge at Top
Controlling c-ornponents
Ratio: 16" .SO0 NOM. 2:l
Pressure: 1 6 " .SOOW WELDED/X-RAYED
Design Pressure * 1.5 (Cold Stress / Hot Stress) = Hydro Test Pressure
695.00 * 1.5 * ( 18800 / 16600 ) = 1180.66 PSI
TABLE OF CONTENTS - Job Number : 281014
NOTES:
02 FE.2 MP0254 PECO FILTER ELEMENT FFP.336 300F MAX OP. TEMP 8 =.,
03 LG MI0256 , LI LG4-8-3/4".600#-12" LEVEL GAUGE 2 El
04 LG MI0257 LI LG4-8-3/4".600#-18" LEVEL GAUGE I 2 El
05 POlS MP2534 ' ORANGE RESEARCH OPlS 31 6 1514 OGS-1C4.5-B.9 0.50 1 Ei
NOTES:
-
P. 0. Box 691405, Houston, TX 77269-1105 FAX: (713) 897-0916 Page No.
9811 Windmill Park Lane, Houston, TX 7 7 0 6 1 PHONE: (713) 890-521 -2 Q f L
NOTES:
38 3" BOLTING ME1 126 NUT HVY HEX SA.194-2H 314" CAD PtTO 32 -
? \
TEXAS SYSTEMS & CONTROLS, INC.
P. 0.Box 691105, Houston, TX 77269-1405 FAX: (713) 897-0916 Pace No.
9811 Windmill Park Lane, Houston, TX 77064 PHONE: (713) 890-521 f 1
-1 o
NOTES:
05 DAVIT MS2662 PIPE SA312304 2" XXS WLO .436" WALL 5.00
0 6 FILTER STANDOFF MS0228 PIPE SA312304 1.25" S40 WELDED .I40 WALL 10.00 -
07 MS2663 RFWN SA182304 600# 16" S40 125.250 RMS FINISH 1.DO -
08 MS0294 RFBL SA182304 600# 16" 125.250 RMS FINISH 1.OO -
09A MS0244 RFWN SA182304 600# 4" S80 125-250 RMS FINISH 1.00 -
098 . MS2725 RFWN SA182304 600# 3" S80 125.250 RMS FINISH 1.00
10 MS0273 SOL SA182304 3M 314x16 7.00
- -
11 BASE PLATE MAT'L MM2632 FA8 PLT SA240304 314" THK 22" 00 1.OO -
12 RE-PA0 MAT'L MY2508 CYLINDER SA-240-304 318" 16"lO X 28"LG ROLL&TACK 0.33 -
-
13 MT2140 PLATE SA-240.304 114" 2.00 -
14 DAVIT MS0274 RNO BAR SA479304 314" DIA h/b()uY 2.00 -
15 MS0246 ELL 90 SA182304 3M 314 SW -\vq::;= -
16 DAVIT I MB2694 EYE BOLT SA-193-08 314x12 DROP FORGED W/DUT SHOULDR 1.OO -
17 DAVIT MB2695 FLATWASHER 8-18 SS 314" 1.00
18 DAVIT MB2696 NUT HVY HEX SA-194.88 314" 1.OO -
19 MB2697 NUT HVY HEX SA-194-2H 1 112" 40.0r -
20 MB2698 STUD SA193B7 1 112XlO CAD PLTO 20.0r -
21 I MG0265 GST SW 304 NA 600# 16" : 1.00 -
22 MS0275 PLUG HEX SA182304 3M 112 NPT 1.Or
-
23 MH0286 HEAD SA-240.304 2 1 ELLIP 16" OD 112" NOM. 2" SF 1.Or
-
24 DAVIT MM2633 FAB PLT SA240304 314" THK 7 9116" X 9" 1.Or
-
25 FLANGE HANDLE MT1189 i RND BAR SA479304 In DlA 1.OP -'
26 FILTER ASSEMBLY ITEMS ; MM2637 FAB PLT SA240304 314" THK PER DWG MM2637 4.0r
!,
27 FILTER ASSEMBLY ITEMS MM2638 : FAB PLT SA240304 314" THK PER DWG MM2638
-
4.0r
-
28 FILTER ASSEMBLY ITEMS , MM2639 FAB PLT SA240304 114" THK PER DWG MM2639 1.or
-
TEXAS SYSTEMS & CONTROLS, INC.
P. 0.Box 691405, Houston, TX 77269-1405 FAX: (713) 897-0916 Pace No.
9841 Windmill Park Lane, Houston, TX 77064 PHONE: (713) 890-521 -1 o
f _L
NOTES:
--
14
SHIP LOOSE
-
8 7 0 I 5 $. 4 3
-I,.\
2
-- I.,..
1
1-
LEmQ
-
INOICATES M T D Y E R aWNECnCN.
MQI&
1. NL T M DIYENSW ARE TAKW FRPl W E R A T W DID OF YOD.
1. FRPl
NL WW O W
UMT
lBOAR E D C W N E C W S ARC 25'-4 1/4' 177411
CENlDlL)tC
ALL u w n m
MUENOW
TAKM FRal
-
(sa NOTES)
TURBINE E ~ b l ~ t t n l d G
1nO lN3S lNltfd SIN
v
LOH
m
a
m*
(lm nnn) IP xoa m z - WNB mum in 3em m v -
umn N N ~ m
) I~I-.Z - m w wmn mn a
(01% x m ) 3r-.K/I - w n o u w ~ v n v e slw/wv i a mm ~ M U N @*
(01% xm)
PI^ N N ~ )3r-.r/1
a trost-.r/~ I
-w m mvnvm ia/m m
- w n o u m ~ v n v m - ~i ad/ u n m 3am 3 m u ~
3em ~ W U N m*
a* P m mvn) m tat-.t/r - UM UN sv3
PIN^ ~ n nUI ) 1st-.K/I I - wum LZJIVW~JS-~d ia/w i a 3mm 3 m m a* (arr xnvl m fat-z - AM m v a o m m 33m W L V ~ rn
(01% x m ) l d w .I- A W ~m m w m a r m v u 3 ~ m n a (OW x m ) nl I~I-.K - nunu. aurn s ~ m o al a mm ~mamnr W
(OW XnV) 19 3- .r/l I - WN3U Y U U W 3EKI 3 m U N m* ( o m xm) #%I-.r - A- I%*# 1 ~ 0w
3 30m ~ M W N
(IH~ ~ mI
I) ma m .r/l I - wnu. r m u m mm 3 ~ a w u m* ( n s xm) m I~I-.K -m a mm~i w lem 3 n e v ~
( a s xm) lo ma m J/I - AWE mu m 30m PWN
I m* (lmn m n ) a tat-.r - wnma rml l a mm r n ~ v l c ~ n
(IIN~ MVn) 11 3033 3T3 dl I - A W I S M
IRLW m w n 3 ~ m m
NWU
m* umn m n ) 3 7 a
x m ) m tat-.!
Ima L
- *was u u v a nsva W
~ N .I- NW dnm m m a
(IM~ m n ) ~ 0M
IS 3 .I- HWU MLN WWH ~HEUN m* (IIN~
MVn) V/N - WU33NHJJ 13m lSM(I(1 3MWN a
( a s x m ) 10 3~03 ms .I- -.I MLU ~ITNWH 3 w u m a* ( a m xm) m I~I-.I - A- u n i w n w s a a
I ma m .I- ~ w d n sm w
( ~ w nm n ) P ~ W N m* ~ w NnN ~ a) tab-z - itm ulu n 3
(a%XIlv) I P ~ ~ . l - A ~ l 6 V # a*.
~ V M (llm m)m # m e - 1 - AWdm SV3
(01% N N ~ )to 3023 M .I- A- mil m v m a* (~nnwn) m IW-.K/I I - mnm -ou onon
(01s xnv) IP 3 0 m
~ .r/~
~ I- ~ nrw
w d m m mm mu^ [Ilfj* (mm rmn) IWP-.~/I I - ~ w n au
s amn
5 r s Aa ~ w n o w um u 3 a r w n r u n m n (4 %WSV HI 'I
Pmn mm) IP 3 m M .L/I- ~ w d n sn w m lem 3 m a u ~
I m*
3!xm (IM~ ~ * n )m IDW-.L - w nlu ~9
u m n ~ n n ma
) lcwc L ~ N .+/r - NNW ms OWDBIMO m
9m-a mi& ~mnlus
(m6a) .I- m v w 3m m w ~ ~sn m l n w n
a m n ~ mm )a I ~ D C I ~ N .+/r - ~ w d n sw IIR~TPUSH
( a m x m ) a I~I-.I - WL rcnn r m v n
NNM unn ~ m r o) 3 m m .K/I I - AWE YUWLS ~M*W*H m.
( L M NNn) 3- #oooC 1dN d/C - NVUO L a WDBIMO U m U d SWU LON
m 3 3 3 1 NOU33NN03 U J W O ~ S ~ ~
LEGEND:
LIDICAKS WSTWER e W n E c n m
~ONNFCTION
UWIO Na =PRY - i I/I--OW# nr
UWlD N E L E N R N - I i/r-em# RF
U W l D N E L REWRN - 1'-1501 RF
.Putuwf
M I S PRINT SENT OUT
TURBINE ENGINEERING
8
- I 7
7
3
MI~RI
2
-w
=-
1
D A ~ - 1
6'4 l/l-
(19941
MEi.
1. E M U N C W O U ( W l l N 0 TO BE PERFWUEO PER GWDEUNES
of I N S T N U l l W U A N U N
2 AU W C n W l N C HMDWARE AND EUBmDED STEEL TO BE
2 1/l-
W P P U L D BY CUSlOUER.
(641 I641
(Rff WLY) 3. JACK WREW TO BE S W A R E HEAD TIPE. 1 1/2' ACROSS F U R
(REF WLI)
4. ~ c n c +BOLT
i wo JACK SMEW L o z A n c u s ARE DETNUO
W I N S l * L U l l W F M r P R l N T ORAWYC
5 DIUENSIWS AND VAWES W [ ] ARE 9 UNITS AND ARE
mCE w BEAU U K N F W REFERENCE W L Y . E W l P Y E N l M U BE OESlWED
AND UANUFACRIREO UYNC ENGLISH UNITS W L Y .
6. REFERENCE DRAWNC NO.'$ PREflX 'XXT. E W M S FIRST
THREE DIGITS Of THIS DRA'MNC NUUBER.
REFERFNCE DRAWING:
D-XXX224 I N S T N U T I O N FDOrPRlNT
7 6 5 + 4 3
- L"
2
-m
SIY*
I
1
I. 1-
UAJN - TYPICAL AT ANCHOR POINTS
BA. k BQ
7 23. 20. 3A. ;ZB. 7 A . br 28
i-
s-ll Ill-
BOLT H a E S 1 1-
1. WEU1 LUGS bNO FASTENERS TO BE SHIPPED L W Y FOR
FIEU) INSTU~W.
\- wcnoa B a r
( Y E NOTE 3)
ELEVATlON
1 lo.---------/
[2=1
FI FVATIOM
PACKAGE MOUNTED FILTER
.
LEGEND:
0
ANCHOR 0a.T
JACK SCREW
P M R T I C M LOAD (t2)
l R A N s m w W U R (+X)
L L O N U N D I N M SHEAR (tl)
REFERENCE DRAWING:
D-XXX111 W C H M BDLT W D J A U SCREW OETNL
0.
a
4
L n unr
53SVJ m 0 1
JUVIS sv s o v m 1v3n1 01~ U V A ~ N OWIJ 3 8 A v n 11. ~ W J ~ M ~ H LONV ' S X V H ~ w S~DMIKI~LU IMLIU~O 1v
n m A v n s o v o i x31u n m s a n u v m a 3% HI 1 x 8 n o r a m m ~ ; m rn s o v o l n n n l x v n 3 w 3 w m u +
n d n 0'1c z n d n WK n m s a 3 3 6 INI/ZO IQ 1921 M V 8~l L r ' ~ 1 X) 0 nooln
~ V
I 3
' S M O T a l S V 51 O V O l 3 3 N V T V 8 N n
n n n u v n MI ' ~ t eomomls w c 3 d 3 m s w o l s m N u H o 3 m l v M 3 N n nsnae
n d..
n m~ q r-om*
...
.-
. . MEW.-..
~ N I / Z O ~ ~ 6 . 9 1MI/)
) ECS : S l U I M W 3 M l 8 M N 38ffiS3.d 101 5 R V l S O N 0
n d M W D O l 033- Wb30
INVZOI(IL.S] N d ) OSL ! S l U I M N 3 H 1 8 8 N 3 M E S 3 M d W I H L m V l S 33MHL 1)
"IdM 0 0 9 0 1 0 3 3 M 6 M 6 3 0
I N V Z O L L S r) N V 0~0 1 :SlDJMN MOSS3MdIW3 3MnSS3Md W I H I R V l S O N ' 8
n d l l WPC 0 3 3 6 M 6 3 0
INVZO195.01] M / 6 mC 7dUllJN W S S 3 M d I W 3 3MnSS3Ud M O l 0 R V l S O N V
new ~ H LMI smoi n w lmm ~ H L01 3 3 t m v ~ ~nsx n IWHS
X) OUVM 3HL A 8 0 3 N I n W 3 0 3 8 A V n ONlOVOl N O U V O N m I S l W N U H o 3 3 N l 8 8 N S V 3
'SIIO~J S v 3 b v s o v m s n O N U N 0 3 n w l v n 3 ~ 3 1 ) om ' ~ M ~ M SN V ~ m
.
~ H L013 3 h n v e ~ n
-v
' M O O l S V O J DMMllO A V 3 3 0 3N18WU W 1 S O H 0 3 X 3+U SV 0 3 N U 3 0 21 f l a x l W H s C
' n d n O96C-0 mmn m d s
I N l / Z O 6 2 9 rrrll N V ZlVLC ~ ' S l U I l W 3M18MN 3MnSS3Md 1 0 1 5 R V 1 S O M 0
t l d l 08901-0 n N V U 0 3 3 6
INVZO112 ILL] N V 116t ~ s i u j s w ~ N I ~ M N3 s n s s 3 a d WIH r RVIS 3 3 1 J ~ ~
n d n WWL-o nmn 0 3 3 6
IMI/ZO C 9 0 ' L I I N V L~S L Z : S l h l I M N LIOSS3lldlW3 3MnSS3.d 1
HDIH m V 1 S 0*! .8
' n d n omt-0 3 ~ m 0n 3 3 6
~ N I / Z O L l b ' l Q l ] Nl/IObBLZ SlWJMW W S S 3 H d n O J 3MffiS3Md 101 0 n V l S O N V
M O H S HoU6Od
0 0 1 0 8 3 M I I V S n H r l V 8 N n O N U V l O H O N W O W I 3HL l l n S 3 M MI 3 W 5 3 5 1 3 O V O l NIX l W H E 3 S 3 M l
WAOUS S3SV3 3HL NI 03On13NI I O N 3UV S O V O l 3 U V I S
:XUIOW ION 3 m OW n w IWUS 3 s v SOVOI I M O ~ nomm ~ H L'STDMLNO~ sv O X O M . S S ~ M ~ z
W 3 H S l V M I O N F J M 0 1 SI M O m 'bV3HS 3 S L l X S W U 21 M ' ( N 0 6 S 3 ~ l d n 0 3 / K l 6 N X ) W O l N J U l l U S l d .I
S310N
H
4. C ~ L EPYC DEYWANI IURC- w m a u c w m c u rm
INDEPENDENT URE ROPE CWEfiXTRA WPROXO PLOW STEEL
7. N R B Y E R O W UFl IS U M f UM LUSKx7 W G w c
D 4 1 I -ol IYIALXLE
CROSBY G-2140 40 T W S W L
.
(CROS8Y DR AWROMD E W N )
I I/(' CUA a4-10. a / g s m EE
1 -19 PWC 8 O W ENDS (6x49 IURC OPS) 19
4
-I2
-11
ANCHDR. SHACXLT
4 1 7 6 0 ~w n u ~
PW UNIT un PIN (GUIERATW R W )
I - .
T U E N FRW
nonu w %ID c 1s-10 718-
(71961
, cIl'-4-
I34541
[14lJ] *RE T U E N F R W
cEnmATon
ff %I0
wo
6.700 LBS 6.700 LBS
slQu!m
WEATHER HOOD
- -- ' L ' ? W * " L - U L"1191- -- -- -- --
FROU E L F T PIN
E SPREADER BAR
SIDE MEW
~ B I N E
nmR*UUc
FLIER
NRBINE LUBE DL
SCAXNGE N L R
n*YfARRESTW
NR
FLOW
.""
- -
I mr
-..On"- O..mm
ACM -I.- LY6MO STEWART h STEMNSON
nu u.w-mrmcnDnac HamWIOUI
lDYl
JDI Y a&/*
ruu
1
0-
0 DfNNlSW 1/97 ma A
m . ll.
- SHIPPING DATA
-
m l ~ x y u l w
--
-
--
UM F WNN 1/S7
I
L - I I I -
p-
--
t-lCU DDI 0 DAMS 1/97
-
-mYop.DwW~u,..m
..tWYrODYODU,IIU.D,L-
y-?Zn LZZ :%'YA-&r&= 3
-UYO
;Pg- I
.
- 1
.,., -1-an-
mu., YYY-
1
I
260414
B I 7 I 6 5 t 4 I 3 2
GENERATOR VENT EXHAUST - ZONE 8
HUK CAYEK F U T WASHERS LOCK WASHERS
UI I o~scn~~ncu RCF ow on on on ON ON
u*TtmU/SRwm U*TtmfiE==Am REWI WIP u A T I m u m W A m U A m u m c m r m REmWIP. U * i - * L P E W * ~
REwWIP REw WIP REWI SHIP
GENERATOR EMAUST YLlNCER YAW 8 12 ~/~.-BNc x 1 l/la 8 12 7111' CRS. PLTO I 12 7/80 CRS. PLTD
ASYUBI SSGfNEXl
31 36
Km
LG. HX HOA-315
I/l--1WHC X
I 1/1' LC. H I HO
CRS. P L m
3a I N - I J U N C HX.
PREHE U O Y D
1 1
4 I / 5 . m I 1 1
31 r I/].a,, r m
HEYK WE smc
I ENERATOR OWPCR C02 A W 32 24 I/]'-IYJHC X 32 36 112--1YIHC 34' XI' I/O' x 1' NED- 64 71 1/2' CRS. P L ~ P Y 1/2' CRS. ~m
14473 I*lfI LC. HX HO HX. CRL. PL~D PRENE U O Y O
CRS. P L ~ Ell FOAU. M-
H E Y K W E SOE
3 CENCRATM *IR/LYL SPARATOR D U E R 8 10 3/4'-IWNC X 1 2 5'-150) FF/RF x 8 10 3/4' C R ~ .PLATED I 10 3/4' CRS. P L ~
I/I' MU CG-IH.
Af-119-6M
, . I 1/4. LC HX HD
CRS. PL~D , ,FLfXlT*WC 1
111 BUE
FIRE PROTECTION SYSTEM. C 0 2
NUK
- ZONE 9
C*YETS F U T WAW€RS LC€# WAWERS
C IE' IRU OESOIIP~W REF o w on
uAa*u/spconc*m
on
uAEm--m
on
u * n * u m m * m
om
U A ~ O ~ N ~ A T C U
OM
u ~ i - ~ P c m n m
aEw W p REW WlP REw YllP RCW SHlP -REw wlP
i ~ Y PIPING
N CDI RE P R O R C ~ W a n I/].-IWNC x a B I/Z--IWHC HX II 14 I/I.CRS.PL~ 1 I I/I'GRIR~
C02 B O W S (12). STWAGE RACI. I I D * L G H I HO CRL. PLTD
UWIFCUJ. BOTlL€ Y E l W N G SCMf CRL. PL~D
1 C 0 1 B O l l U R A W BASE N Y Y B L Y TO lI7UII n 14 ~/4--1olwc x 11 11 J/~.-IOUHC HX I1 I4 3/4' MS. P L m I1 I4 3/4. CR5. P L m
U N N UHlT 2 l / C LO. H I M CRS. PLTD
CRS, p c m
I.P U n N G TO BE ZWC YlTH E U O W OIWROUATE.
Z HUIOWUIE 15 SUPPLlfD BY K N O O R
1. + OfNOTfS I T f U YLUSlRAlED ON YlCET I.
5-2-24
Orig
Stewart & Stevenson International, Inc. Chapter 5
Gas Turbine Products Division Section 2
Volume XIX
4 Texas Systems and Manual: Instructions and Operation Manual, Duplex Gas
Controls, Inc. Coalescer Filter Package (May, 199 7)
5-2-23
OriglRev 1
Chapter 5 Stewart & Stevenson International, Inc.
Section 2 Gas Turbine Products Division
18 Weed Instrument Data Sheets: Temperature Sensor, Model 305 RTD (261)
Whittaker Controls Manual C327335: LM6000 CDP Purge Valve (24VDC) (VB)
Maintenance Manual with Illustrated Parts List (August,
1994) (261)
Wilson Fire Equipment & Operation and Maintenance Manual for LM6000 Turbine
Service Company Generator Set (System: 600MR-1425) (April, 1997) (053,
077)
Volume XVlll
TCF Aerovent Drawing D-29597-00 (Sheet I , Rev. C and Sheet 2, Rev. D):
42" Type 'B' Vaneaxial, Belt-Driven, LM6OOO (September 1,
1995) (239)
Victor Insulators, Inc. Catalog V300 Data Sheets: Outdoor Bus Supports and Back
Connected Bushings (includes 5853) (February, 1994) (080,
081)
Chapter 5 Stewart & Stevenson International, Inc.
Section 2 Gas Turbine Products Division
24 Stewart & Stevenson Drawing 281838: Screen, Inlet, Flexible, LM6000 Generator
Set (May, 1991) (239)
Stewart & Stevenson Manual: Model 28700 Air Filter Assembly (Jan~lary,1997)
(239)
Stewart & Stevenson Drawing 299380, Rev. B: Turbine Lube Oil Sump Pre-
Separator (April, 1993) (244)
Volume XVll
TCF Aerovent Drawing C-29592-00: Size 490 TSL Belt Drive Centaxial
CW-Class III Vertical Discharge for LM6000
Turbim/Generator Set (June 6, 1995) (239)
5-2-20
Orig
Stewart & Stevenson International, Inc. Chapter 5
Gas Turbine Products Division Section 2
Steel City Schedule B-040294: Steel Switch Boxes and Covers (April 2,
1994) (053,054,055,058)
NIA Stewart & Stevenson For A-8064CHNFSS junction box, refer to Hoffman.
Stewart & Stevenson Drawing 324609, Rev. C: Assembly, Offset VBV Silencer
(August, 1996) (239)
Stewart & Stevenson Drawing 93552: Electronic Switch Assembly (July, 1985)
(054)
Stewart & Stevenson Drawing 270528: Assembly, Zero Speed Switch Assembly
(October, 1986) (054)
Stewart & Stevenson Drawing 270870, Rev. B: Orifice Fitting, 3mm, Rundown
Tank, Brush Generator (May 1, 1990) (248)
Stewart & Stevenson Drawing 277659, Rev. A: Speed Pickup Isolator for Bently
Nevada (January, 1990) (054)
Stewart & Stevenson Drawing 281777: Logic Flow Diagram, Fire Protection
System ( J L I ~1992)
Y,
5-2-19
Orig
Chapter 5 Stewart & Stevenson International, Inc.
Section 2 Gas Turbine Products Division
6 SAFT NIFE, INC. Technical Data: Safr Nife Nickel-Cadmium Batteries (008,
018,019)
SENS (Stored Energy Manual 101451, Rev. 1.2: DCT Series Filtered Battery
Systems) Charger Operation and Maintenance Guide
(February 15, 1996) (008,018,019)
5-2-18
Orig
Stewart & Stevenson International, Inc. Chapter 5
Gas Turbine Products Division Section 2
Volume XV (Cont)
35 Pall Industrial Bulletin PII-IC-8340: 8340 Series Dziplex Filter (1989) (263)
Instructions: ~ l t i ~ eCoalescing
~" Filter Installation,
Operation, and Maintenance Instructions (June 11, 1992)
(244)
Post Glover Resistors, Inc. Installation and Maintenance Instructions Data Sheets:
Neutral Grounding Resistors (032,081)
Potter & Brumfield (P & B) Catalog Sheets: KH-Series Relays Switch (032,053,054)
Volume XVI
RCM Industries, Inc. Catalog: Direct Reading Flowmeters for Liquids and Gases
(February, 1995) (262)
5-2-17
Orig
Chapter 5 Stewart & Stevenson International, Inc.
Section 2 Gas Turbine Products Division
Volume XV (Cont)
23 Mueller Data Sheet: Cast Stainless Steel Screwed and Socket Weld
"Y" Strainers (includes strainer 861-SS) (262)
Norman Filter Company Instructions: 4200 Series, 43/4400 Series, & 4500 Series -
Disassembly and Element Cleaning Instructions (262)
25 O'Keefe Controls Company Technical Data Brochure: Precision Fluid Restrictors (260)
5-2-1 6
Orig
Chapter 5 Stewart & Stevenson International, Inc.
Section 2 Gas Turbine Products Division
34 Lord Corporation Data Sheets: Center Bounded Mounts, CBA Series (232)
Volume XV
JM Clipper Drawing: CEP 7994A, F406 Belt (December 27, 1991) (239,
5-2-1 3
Orig
Chapter 5 Stewart & Stevenson International, Inc.
Section 2 Gas Turbine Products Division
Tab Vendor
21 IMO Industries Inc. Instruction Manual CIG-4 (R-0): CIG Mechanical Seal
Single Punzps (June, 1995)
Industrial Heat Transfer Drawing 003300, Rev A: Coil Assembly, 45 x 120, 4-row, 2-
pass MB (Septenzber 29, 1995) (239)
5-2-12
Orig
Stewart & Stevenson International, Inc. Chapter 5
Gas Turbine Products Division Section 2
Hayden Manual: Heat Exchangers - Fin Tube, Shell and Tube, Plate,
Industrial and 0.E.M, Liquid-to-Air, Liquid-to-Liquid, and
Air-to-Air Applications (1986) (232)
Hilliard Drawing 660 1-0 1-0 19-C:Assembly, Spec. 0.R. for Hyd.
Clutch (February 9, 1996)
3 General Electric Data Sheet: El50 Line Circuit Breakers, Types TEB, TED,
THED, page 4-15 (058)
Volume XIV
Volume IX (Cont)
Volume X
Volume XI
Volume XI1
General Electric Manual GEK 98493: LM6000 Series On-Site Operation and
Maintenance, Volume I (Revision pages placed in front of
volume.)
General Electric Manual GEK 98493: LM6000 Series On-Site Operation and
Maintenance, Volume II
Volume Xlll
5-2-9
Orig
Chapter 5 Stewart & Stevenson International, Inc.
Section 2 Gas Turbine Products Division
Volume IX (Cont)
29 Entrelec, Inc. Data Sheet: Logical Signal Conditioners, Series 10,000 and
Drawing T 7021957 (1988) (054)
30 Ernst Co., John C. Drawing E54524, Rev. A: Borosilicate Flat Gauge Glass
Installation/OperatiodMainrenance (May 14, 1982) (244)
5-2-8
Orig
Stewart & Stevenson International, Inc. Chapter 5
Gas Turbine Products Division Section 2
Volume IX (Cont)
~urabla@
Pump Form 2500C: Silent Check Valve, Model GLC (J~ily9, 1992)
Components, Inc. (244)
5-2-7
Orig
Chapter 5 Stewart & Stevenson International, Inc.
Section 2 Gas Turbine Products Division
Volume IX (Cont)
16 Daniel Flow Products, Inc. Catalog 1200: Liquid Level Gauges and Valves (248)
17 Delta Star, Inc. Catalog No. 6-03 1: Bus Support Fittings & Hardware for
Industrial Open Bus Systems (December 19, 1975) (080,
081)
5-2-6
Orig
Stewart & Stevenson International, Inc. Chapter 5
Gas Turbine Products Division Section 2
Volume IX (Cont)
Converter Concepts Data Sheets: 15 to 120 Wart Switching Power Supplies and
UPS-Automatic Compensation for All World Voltages
(053)
Crompton Instruments Data Sheets US25V: Protector Trip Relays - 250 Series
(032,053)
Crosby Valve & Gage Instruction No. IS-V3 137A: Installation, Maintenance, and
Company Adjustment Instructions for Crosby-Style JOS/JBS/JLT
Valves (March, 1992) (248)
5-2-5
Orig
Chapter 5 Stewart & Stevenson International, Inc.
Section 2 Gas Turbine Products Division
Volume IX
5-2-4
Orig
Stewart & Stevenson International, Inc. Chapter 5
Gas Turbine Products Division Section 2
13 Anderson, Greenwood & Form 05-9040-087: Installation & Start-up Instructions for
Company (AGCO@)(Cont) Type 81, 81P, 83, 86 Safety-Relief Valves (March, 1992)
(244,248,263)
22 Bently Nevada Manual Rev. A: Vibration Monitoring System for Srewarr &
Stevenson LM6000 Powered Gas Turbine Generator Set
(March, 1993) (053,062)
5-2-3
Orig
Chapter 5 Stewart & Stevenson International, Inc.
Section 2 Gas Turbine Products Division
7 American Warming and Drawing 2447 1, Rev. A: BD-53 Heavy Duty Backdraj
Ventilating (AWV) Damper (January 6, 1993) (239)
8 American Warming and Drawing 24473, Rev. C: Modified VC-42 Volume Control
Ventilating (AWV) Damper (January 6, 1993) (239)
9 American Warming and Drawing 24475: Mod13ed VC-42 Volume Control Damper
Ventilating (AWV) (1993) (239)
10 American Warming and Walter Kidde Data Sheet: Pressure Trip (239)
Ventilating (AWV)
Arnot Controls Corporation Form 193 B93 1: Model C (CM; CL, CF, CCW Thermostatic
Valves (1993) (244,248)
Chapter 5, Section 2
INTRODUCTION
This section contains the installation, operation, and maintenance publications for equipment and
components supplied by vendors for the turbine-generator sets (Table 2.1, Vendor Pnblications). The
publications are listed alphabetically by vendor name and identified by title number (if provided) and the
number of the volume where they can be found.
Volume Vlll
6 American Warming and Drawing 24470, Rev. A: DF-46 2- Way DzfJuser (January 6,
Ventilating (AWV) 1993) (239)
5-2-1
Orig
Chapter 5 Stewart & Stevenson International, Inc.
Section 1 Gas Turbine Products Division
To locate specific information, ( I )identify the vendor, by name, for the equipment or component you are
researching; ( 2 ) locate this vendor by name in the Vendor column of Table 2.1, Vendor Publications;
(3) cross-reference the vendor to the volume and tab location; and (4) go to the volume and tab to access
the information.
To cross-reference vendor information back to an S&S engineering drawing, use the three-digit number
found parenthetically (in boldface type) that follows the publication date. These numbers are the last
three digits of the S&S engineering drawing(s) containing references to the vendor. For example, (239)
would signify that the vendor data is referenced on the XXX239 drawing (the Flow and Instrument
Diagram for Ventilation System). Use the Bill of Material (usually the last sheets of the engineering
drawing) to find information on the equipment or component.
Additional Infomation
At some vendor descriptions, the reader will be redirected to locate information under a different vendor
name or as part of another vendor-supplied document. For example, American Wanning and Ventilating
is also known as AWV, and Killark information is found in the Wilson Fire manual. Some vendors have
several documents grouped under one tab. If this is the case, each vendor publication is separated by a
blue sheet of paper. If vendors have provided more than five documents, each document is separated by
a tab.
5-1-2
Orig
Stewart & Stevenson International, Inc. Chapter 5
Gas Turbine Products Division Section 1
- - - - --
Chapter 5, Section 1
Vendor Information
INTRODUCTION
This chapter contains descriptive operation and maintenance publications for equipment and components
used with the turbine-generator set (Table 2.1, Vendor Publications). The reader can locate information
primarily by identifying the vendor. Publications will be listed alphabetically by vendor name. Each
publication from a vendor is identified by the title found on the publication. The volume number and tab
number cross-reference where this vendor information is located in this manual. Publication dates for
vendor-supplied documentation are shown parenthetically (in italic) immediately following the
document title. Following the publication date are the last three digits of the Stewart & Stevenson (S&S)
engineering drawing(s) where the equipment or component can be located. See Figure 1.1, An Example
of the Structure of Table 2.1, for an example of the additional details that can be found on Table 2.1.
1
Thelabcolumn. Each volume begins with ~ a b r ~ h e
vendor information is found behind the respectivetab
Volume IV
1 Aercology . ~ ~
#EA-905 (248)
~~~b~oil T~
Identifies in which Volume the
~ information
~ will ~
be locatedt ~ ~ /
Date of publication
/ T02168.CDR
5-1-1
Orig
Chapter 5 Stewart & Stevenson International, Inc.
Table of Contents Gas Turbine Products Division
5-TOC-ii
Orig
Stewart & Stevenson International, Inc. Chapter 5
Gas Turbine Products Division Table of Contents
Table of Contents
Title Page
Section 1
Section 2
5-TOC-i
Orig
D
Ampere(s) dB Decibel
Absolute dBA Decibel (Absolute)
AC Altemating Current DC Direct Current
ACFM Absolute Cubic Feet per Minute DCS Digital Control System
ACMM Absolute Cubic Meter per Minute DF Diesel Fuel
AGB Accessory Gearbox dnldt Differential SpeedIDifferential Time
ALF Aft, Looking Forward (Rate of Change, Speed vs. Time)
Assy Assembly dp Differential Pressure
ASTM American Society for Testing and Materials dpldt Differential PressureDifferential Time
AUX Auxiliary -dPs3/dt Negative Rate of Change of High-Pressure
AVRX Auxiliary Voltage Regulator Compressor Static Pressure
DSM Digital SynchronizingModule
Dwg. Drawing
B
B (Beta) Variable Stator Position
B.E.M. Brush Electric Machines E
bhp Brake Horsepower EMU Engine Maintenance Unit
BOP Balarice of Plant
BTU British Thermal Unit
F
OF Degree Fahrenheit
FCV Flow Control Valve
Degree Celsius (Centigrade) F&ID Row & Instrument Diagram
CC Cubic Centimeter Fig. Figure
CCW Counterclockwise FIR Full Indicator Reading
CDLO Cooldown Lockout FMP Fuel Manifold Pressure
CDP Compressor Discharge Pressure FOD Foreign Object Damage
CFM Cubic Feet per Minute FLSO Fast Stop Lockout Without Motoring
CG Center of Gravity FSWM Fast Stop With Motoring
CIT Compressor Inlet Temperature ft Foot (Feet)
cm Centimeter ft2 Square Feet
cm2 Square Centimeter ftj Cubic Feet
cm3 Cubic Centimeter ft-lb Foot-Pound
Cont Continued
CRF Compressor Rear Frame
CRT Cathode Ray Tube (Screen) G
CT Current Transformer GA General Arrangement
CW Clockwise gal Gallon(s)
G.E. General Electric
Gas Generator L
Gallons per Minute L Liter
Gas Turbine Ib Pound(s)
GTG Gas Turbine Generator LEL Lower Explosive Limit
LFL Lower Flammable Limit
LP Low Pressure
H LPC Low-Pressure Compressor
H-0-A Hand-Off-Auto (Switch) LPCR Low-Pressure Compressor Rotors
hp Horsepower LVDT Linear-Variable Differential Transformer
HF' High Pressure
HPC High-Pressure Compressor
HPCR High-Pressure Compressor Rotor M
HPT High-Pressure Turbine m Meter
HPTR High-Pressure Turbine Rotor m2 Square Meter
hr Hour(s) m3 Cubic Meter
Hz Hertz (Cycles per Second) m.4 Milliampere
Maint. Maintenance
MAVR Modular Automatic Voltage Regulator
I mb Millibar
ID Inside Diameter MCC Motor Control Center
IGHP Isentropic Gas Horsepower MGTB Main Generator Tenninal Box
IGKW Isentropic Gas Kilowatt MHz Megahertz
IGV Inlet Guide Vane MIL Military
in Inch(es) MIL-SPEC Military Specification
in2 Square Inch min Minute(s)
in3 Cubic Inch m Millimeter
in-Hg Pressure, Inches of Mercury Mohm Megohm(s)
in-lb Inch-Pound mph Miles per Hour
in-Wg Pressure, Inches of Water M'ITB Main Turbine Tenninal Box
YO Input/Output Mvar Megavar
IPB Illustrated Parts Breakdown MW Megawatt
ISA Instrument Society of America
N
K NEMA National Electrical Manufacturers
kg cm Kilogram-Centimeter Association
kg m Kilo,gam-Meter Nm Newton Meter
kohm Kilohm NO, Oxides of Nitrogen
Wa KiloPascal
Wad KiloPascal Differential
Wag KiloPascal Gauge 0
kV Kilovolt OAT Outside Air Temperature
kVA Kilovolt Ampere OD Outside Diameter
kvar Kilovar O&M Operation and Maintenance
kW Kilowatt
kwh Kilowatt-Hour
kwhm Kilowatt-Hour Meter
Low-Pressure Compressor Inlet Total Low-Pressure Compressor Inlet Total
Pressure Temperature
High-Pressure Compressor Inlet Total High-Pressure Compressor Discharge
Pressure Temperature
r48 Low-Pressure Turbine Inlet Total Pressure High-Pressure Compressor Inlet
Pamb Ambient Pressure Temperature
Para. Paragraph Low-Pressure Turbine Inlet
PCB Printed Circuit Board Temperature
PF Power Factor Tamb Ambient Temperature
PMG Permanent Magnet Generator TAN Total Acid Number
Parts per Million TBD To Be Determined
High-Pressure Compressor Discharge TGB Transfer Gearbox
Static Pressure theta 2 Ratio of Measure Absolute Gas Generator
High-Pressure Compressor Inlet Static Inlet Temperature to Standard Day Absolute
Pressure TIT Turbine Inlet Temperature
Low-Pressure Turbine Discharge Static TRF Turbine Rear Frame
Pressure
psia Pounds per Square Inch, Absolute
psid Pounds per Square Inch, Differential v
psig Pounds per Square Inch, Gauge v Volt
PT Pressure Transmitter VAC Volts, Alternating Current
PTO Power Take-off VAR Volt-Amp Reactive
VBV Variable Bypass Valve
VDC Volts, Direct Current
VG Variable Geometry
A~ns Root Mean Square VIGV Variable Inlet Guide Vane
rPm Revolutions per Minute VSV Variable Stator Vane
RTD Resistance Temperature Detector
RTV Room Temperature Vulcanizing
Watt
S Low Pressure Compressor Physical
scfm Standard Cubic Feet per Minute Airflow
scm Standard Cubic Meters per Minute High Pressure Compressor Physical
SDTI Step Decelerate to Idle Airflow
sec Second(s) Flow, Fuel
SG Specific Gravity Pressure, Water Gauge
shp Shaft Horsepower Watt-Hour
SML Slow Decelerate to Minimum Load Waste Heat Recovery Unit
Sf0 Shutoff
sov Solenoid-Operated Valve
S&S Stewart & Stevenson Services, Inc.
STIG Steam Injection
X
XN2 Low-Pressure Rotor speed - Physical
XN2R Low-Pressure Rotor Speed - Corrected
XN25 High-pressure Compressor Speed - Physical
XN25R High-Pressure Compressor Speed -
Corrected
XNSD Low-Pressure Turbine Speed
Additional Information
The information contained in the vendor documentation that follows h a s been excerpted from General
Electric (GE) publication GEK-98493: UM6000 Series On-Site Operation and Maintenance Manual.
Stewart & Stevenson assumes no liability in the application of this information. For additional
information regarding the engineering data presented herein, contact General Electric or:
List of Publications
T h e following publications, produced by General Electric, have been included as guidelines that define
the qualijl/purity requirements for the g a s turbine engine fuel, lubrication, and water-washing systems.
A1 Natural G a s Fuel
A2 Liquid Fuel
A3 NO, Suppression Water Purity A-9
A4 Compressor-Cleaning Water Purity A-1 0
A5 Compressor-Cleaning Detergent A-1 1
GEK 98493 LM6000
Volume 1 GE Marine & Industrial Engines
Appendix A1
Natural Gas Fuel for GE Aircraft Derivative Gas Turbines in Industrial
Applications
-
This specification provides quirements and A1 2 Requirements
application guidelines for nannal gas fuels
which c q i be fired satisfactorily in GE A i . A1 2-1
~erivativeGas Turbines. other combustible
gases from chemical-process i n d d e s may
A1 2.1.1 Solid Materials
also meet the requirements of this specifica- The solid materials in the gas, exclusive of
tion. All gas mixnrres proposed for nse in GE hydroarbon materials, shall not exceed 30
gas turbines should be characterized by com- ppm by weight The size and density distribu-
plete composition^ analysis and be reviewed tion of the solid panicles must be such ,&anot
by GE M&IE (Marine & IndumW Engines) more than 1.0% by weight of the particles shall
prior to extended use- have a terminal settling velocity in air at 70°F
and 30411 Hg (absolute) greater than 14 inches
A1 -1 Applicable Documents per minute and not more than 0.1% shall have
a terminal settling velociry in excess of 23
The following documents are referenced for .
inches perminure-
testing procedms and requiremenrs: For a solid spherical particle, Stoke's Law of
serfling permits calculating the terminal
ASTM Dl072 Test for total SUHW
in fucl seeg vel&v if the pmcle diameter
gases particle specific gravity are h o w n The fol-
lowing tabulanon~giv&the particle diameters
ASTM Dll42 Water vapor content of equivaleI1t limiting sefig
gaseous fuels by meaxre-
Vel&ty values.
ment of dewpoint temper-
atures Settling Equivalent Spherical Particle
Velocity Diameter in Micrometers
ASTM Dll45 Procedure for sampling
(intrnin) Sp. Gr. = 2 Sp. Gr.= 4
naanaT gas
14 10 7
ASTM D2009 Procedure for collection
23 13 9
by filtration and deter-
mination of mass, number
aodopticdrjling ame A12 1-2 Hydrocarbons
spheric particulates
-
Naphthalene, gas hydrates, and solid or semi-
ASTM D3588 Procedure for calculadng solid hydrocarbons shall not condense from the
calorific value and specif- gas when the temperature of the gas is
ic gravity of gaseous fuels. decreased 20°F ar constant gas pressure.
GEK 98493 LM6000
Volume 1 GE Marine & Industrial Engines
A 4 Change 1
GEK 98493 LM6000
Volume I GE Marine & Industrial Engines
engine combustor can damage the engine hot A12.4 Dry Gas
section from flames beyond the normal flame
zone. For this reason, gaseous fuel mixtures The gas shall be what is known in the industry
must be maintained welJ above their dewpoints as "dry gas," that is, the gasoline vapor in 1000
at fuel manifold conditions- Liquid hydt-ocar- ft3 of gas at standard conditions (60°Fand 30-in
bons innoduced in the gas from lubricating oil Hg, absolute), shall be equivalent to not more
leakage from a gas pressure booster compres- than 0.1 gallon liquid
sor may result in restricted gas flow due to plug-
ging of the fuel nozzle flow orifices. Gas instal- A1 2-5 Flammability Limits
lations should include suitable separating
equipment and liquid traps located as close as The minimum ratio of the upper to lower flarn-
possible to the fuel system interface connection mabiliry limit, determined at 60°F and 1
on the engine. annosphere, is 2.2 to 1.
LM6000 GEK 98493
GE Marine & lndustrial Engines Volume I
Appendix A2
Liquid Fuel for GE Aircraft Derivative Gas Turbines in Industrial
Applications
-
This specification provides requirements and srarting and low-power operation. Contact GE
application guidelines for selection of liquid M&IE for specific applications.
fuels which can be fired satisfactorily in GE
Aircraft En,gines derivative gas turbines. It is
-
Alcohols Various alcohols, that is, hydroxyl
derivatives of hydrocarbons, such as methanol
recommended that the complete compositional and ethanol, can be burned in the GE Aircraft
analysis of all Liquid fuels proposed for use in derivative gas turbines. Contact M&IE for
GE/M&IED gas turbines be =viewed by q e d i c applications.
GE/M&IED prior to extended use.
NOTE A: Light distillates, such as D2880
A2.1 Fuel Specifications - Grade O-GT and liquified gas mixtures, may
have inadequute "lubricity" to achieve satis-
Fuels conforming to the following indusuy factory life in main enginejkl pumps. All such
specifications are acceptable for use in GE fuels proposed for use in GE Aircray? Deriva-
Aircraft Derivative gas turbines provided they tive Gas Turbinesshould be reviewed by M&lE.
also meet the criteria described in A2.2.
NOTE B. Fuels m r conform to ASTM
MII/-T-5624 Grades JP-4, JP-5 Dl30 (Detection of Copper Corrosion from
(NATO F-40, F44) Petroleum Products by the Copper Sm$
ASTM D975 Diesel Fuel Oil, Grades Tarnish Test.)
1-D and 2-D A 2 3 Additional Requirements
,
i
ASTM Dl655 Aviation Turbine Fuels The following requirements supplement and ..
supersede, where there is a conflict, the
MIGF-16884 Fuel Oil - Diesel Marine
specifications listed in A2.1. However, if the
(NATO F-75, F76)
specificanon is more resmctive it applies.
W-F-800A Fuel Oil - Diesel, Grades m21 Fuel Compatibility
DF-A, DF-1 and DF-2
MAT0 F-54) The fuel shall consist of hydrocarbon com-
pounds only and must be compatible between
ASTM DB00 Gas Turbine Fuel Oils, brands and batches-
Grades No. M T , No.
~GT, NO. 2 4 ~ (See
. A22.2 Fuel Additives
Notes A and B) The use of any additives requires the approval
ASTM D396 Grades 1 and 2 of M&E, unless such additives are specifically
approved in the fuel ~ p e c ~ c a t i o(A2.1).
n
Hydrocarbons - The pure hydrocarbon com-
bustible compounds (for example, methane A22.3 Fuel Viscosity
CH4, ethane C2H.5, propane C3H8,and butane The viscosity of the fuel as supplied to the inlet
C4H10, both normal and iso) are acceprable connection on the gas turbine shall be a mini-
either alone or in various mixtures with other mum of 0.5 centistokes and shall be 6.0 cSt
liquid-fuels providing fuel manifold pressures maximum for starting and 12.0 cSt maximum
are sufficient to maintain the fuel in the liquid during operation. The fuel may be heated to
stage. Alternate fuels may be required for meet this requirement
I
LM6000 GEK 98493
GE Marine & industrial Engines Volume I
A23 Fuel Forwarding After filling any tank or adding fuel to it., a set-
Recommendations tling time of 24 hours should be allowed before
taking fuel from that tank Initially, water and
True distillate fuel has low water, dirt, and nace
sludge should be drained from aU storage tanks
metal contaminant levels, as refined, which can
on a daily basis. ffier experience is gained
be maintained with careful transportation, han-
with a given fuel and fuel source, the frequency
dling, and storage. Most fuel contamination
of draining may be adjusted by the customer.
occurs during trampormion Where there is a
danger of contamination such as salt-bearing For each delivery, fuel samples should be mken
water, auxjliaty fuel clean-up equipment and analyzed at the following locations:
should be provided to restore origginalfuel qual- 1. At the refinery before loading.
ity. Available pudication equipment includes
centrifuges and electrosmic dehydrators. Ln 2. At the port where the fuel is delivered
addition to potentid hot corrosion from salt in before unloading.
the, water accumulated in the boaom of a stor- 3. From the pipelinejust upsueam of the raw
age tank can cause problems. Microorganisms fuel storage tanksas the fuel is being added
tend to grow at the water/fuel interface, gener- to the tanks.
ating chemicals corrosive to metals in the fuel
system and slime that canplug fuel filters. When the fuel is ueated/conditioned samples
should be taken and analyzed at both the inlet
Liquid fuel supplied by barges or other bulk and outlet of the fuel treatment system. Fuel
modes of tramporration should be pumped efiting the system must meet the fuel specifica-
directly into raw-fuel storage tanksand must be tion. This should be confirmed before the
conditioned/treated before being placed in one treated fuel is placed in the clean fuel storag'e /
of two clean fuel storage tanks from which the tanks. After filling the clean fuel storage tanks
gas m-bige will be suppLied Redundan~clean and allowing a 24 hour sertling time, fuel
fuel tanks are requkd in order to provide for a samples should be taken and analyzed to assure
primary "settIedn fuel supply, as well as a for thatthe fuel discharged fiom these tanks meets
preventive maintenanceto allow for tankrepair the fuel specification.
andlor cleaning with minimum downtime.
Storage tanks should be c o n s ~ c t e dof corro- For all fuel sampling, sufficient samples
sionresistant materialsor appropIiately linedto (a minimum of 3) must be taken to assure that
minimize internallyformed contaminants. Fuel a representative sample is obtained. Samples
should= be stored or handled in c o b n e n t s should lk taken at different levels in large vol-
high in copper or coated with zinc. ume mnks and at equally spaced time intervals
~g fuel delivery orfuel treament To avoid
Duplex, primary snainers (150-200 pm abso- contamination, all samples must be obtained in
lute) should be located between the off-loading clean plastic bottles- Fuel samples should be
facility and the raw-fuel storage tanks. Duplex, analyzed for ash, sulfur, vanadium, sodium, po-
secondary filters (50-100 p m absolute) should tassium, lithium, lead, calcium and entrained
be located benveen the raw-fuel storage tanks water per the ASTM procedures indicated in
and the final fuel-treatment system. All fuel- the fuel guidelines. If fuel samples taken after
storage tanks, whether raw or clean, must have the above recommendations have been imple-
inlets at the bonom. All tanks,whether raw or mented indicate that the fuel system does not
clean, 'should be provided with a floating suc- provide fuel per the guidelines, the customer
tion. The distance benveen the inlet and outlet must change his fuel source or modify the fuel
of each tank should be maxim^ -anent system.
MlD-TD4ooO.3
May 7996 G E Marine & lndusfrial Engines
For the purpose of this specification, the ASTM D 1293 Tests for pH of Water
following definitions shall apply ASTM D4191 Tests for Sodium in Water by
-
NOx Suppression Water Water introduced Atomic Absorbtion
Spectography
into the engine combustor for the purpose of
suppressing the oxides of nitrogen (NOx)in ASTM D4192 Tests for Potassium in Water
the engine exhaust gases. by Atomic Absohtion
2. Applicable Documents Spectography
AS'Tb5D512 Tests for Chloride Iron in The sampling shall be in accordance with
Water and Waste ASTM D3 370. A minimum of one (1) gallon
ASTMD516 Tests for S&te hd in or four (4) liters shall be supplied.
Water and Waste
ASTM DS59 Tests for Silica in Water and
Waste
MID-TD-0000-3
GE Marine & industrial Engines May 7996
Appendix A5
Liquid Detergent for Compressor Cleaning for GE Aircraft Derivative
Gas Turbines in lndustrial Applications
Use of noniospropyl alcohol, ethylene glycol, gas turbine. If after 2 hours the liquid detergent
or additives containing chlorine, sodium, or and antifreeze solution separates, (see
potassium is not permined since they may A5.3.1.3) agitation of the mixture in the wash
attack titanium and other metals. water tank is permissible. However, the liquid
It is extremely important that the liquid deter- detergent manufacturer shall specify that
gent and antifreeze solution be a homogeneous agitation is required.
mixture when sprayedinto the bellmouth ofthe
+l 0 to +20 38 62 33 67 27 73
(-12 to -7)
0 to +10 48 52 43 57 39 61
(-18 to -1 2)
-10 to0 55 45 50 50 58 42
(-23 to -1 8)
-20 to -1 0 60 40 55 45 70 30
(-29 to -23)
-30 to -20 63 37 60 40 77 23
(-34 to -29)