CALCULATION OF BRACKET ASSEMBLY DIMENSIONS  ( DEVELOPED BY  PROF. O.P.

MITTA

  ITEM     DATA     mm  REMARKS  

  ENCUMBRANCE       e 1400      OK

  BKT FITT BELOW CONT WIRE       f 300      OK
  DIST.BETWEEN BKT FITTING       h 2000      OK
  REG ARM ABOVE CONT WIRE       r 300      OK
  SLEWING ALLOWANCE       l 100      OK
  RAISING ALLOWANCE       h1 50      OK
  DISTANCE C.W.& MAST FITTIN      L  2970      OK

  STAY ARM TUBE       a= 2761

  BRACKET TUBE       b= 3204
  REG ARM HOOK       c= 900
  REG ARM LENGTH       d= 1992
  ANGLE OF INCLINATION    DEGRE 32

1) calculation of "b" BRACKET TUBE
­­­­­­­­ ­­­­­­­­­­­­­ ­­­­­­­­ ­­­­­­­­
L­200 = 2770 i)sqr(L­200) 7672900
(e+f­85.5)= 1614.5 ii)sqr(e+f­85.5) 2606610
110/b = 0.034332 iii)sqr 110 12100

b=sqrt(i+ii­iii)
  b= 3204

2)Calculation of angle of inclination theta
­­­­­­­­ ­­­­­­­­­­­­­ ­­­­­­­­ ­­­­­­­­ ­­­­­­­­
theta = theta1+theta2

Tan theta1 = (e+f­85.5)/(L­200) 0.582852  
   
Tan theta2 =110/b 0.034332  

inverse tan theta1 =   0.527715  
inverse tan theta2 =   0.034319  

theta rad= 0.562034 32

sin theta= 0.532908 cosec theta 1.876496

cos theta 0.846173 cot theta 1.58784
tan theta 0.629786
3)Calculation of stay arm length "a"
­­­­­­­­ ­­­­­­­­­­­­­ ­­­­­­­­ ­­­­­­­­  
pq=(h­e­f­160 cos theta­70.5)

160 cos theta= 135.3877
160 sin theta= 85.26532

pq= 94.11232 pq sq = 8857.128

hq= L­125­160 sin theta

hq= 2759.735 hq sq= 7616135

a sq= pq sq +hq sq

a= 2761.339
++++++++ ++++++++ ++++++++

4)Calculation of "c" for reg arm hook
­­­­­­­­ ­­­­­­­­­­­­­ ­­­­­­­­ ­­­­­­­­
c= MX cosec theta + YZ cot theta +4.5

c=(f+r­156)cosec theta +39 cot theta + 4.5

c= 899.5898

5)Calculation of"d" for register arm
­­­­­­­­ ­­­­­­­­­­­­­ ­­­­­­­­ ­­­­­­­­
d=L­200­OM­XZ

d=(L­200)­(f+r­156)cot theta­39 cosec theta

d= 1991.816

******** ************* ******** ******** ******** ******** ********

EXERCISE 2

CALCULATION BRACKET ASSLY COMPONENTS

 
REF 6.2
  data mm
e 1450 a= 2789
f 300 b= 3256
h 2000 c= 888
r 300 d= 2035
l 100
 h1 50
L * 3000

1) calculation of "b" BRACKET TUBE
­­­­­­­­ ­­­­­­­­­­­­­ ­­­­­­­­ ­­­­­­­­
L­200 = 2800 i)sqr(L­200) 7840000
(e+f­85.5)= 1664.5 ii)sqr(e+f­85.5) 2770560
110/b = 0.033784 iii)sqr 110 12100

b=sqrt(i+ii­iii)
b= 3256

2)Calculation of angle of inclination theta
­­­­­­­­ ­­­­­­­­­­­­­ ­­­­­­­­ ­­­­­­­­ ­­­­­­­­
theta = theta1+theta2

Tan theta1 = (e+f­85.5)/(L­200) 0.594464  
   
Tan theta2 =110/b 0.033784  

inverse tan theta1 = rad 0.536339  

inverse tan theta2 = rad 0.033771  

theta rad 0.57011  

sin theta= 0.539725 cosec theta 1.852796

cos theta 0.841842 cot theta 1.559761
tan theta 0.641124

3)Calculation of stay arm length "a"
­­­­­­­­ ­­­­­­­­­­­­­ ­­­­­­­­ ­­­­­­­­
pq=(h­e­f­160 cos theta­70.5)

160 cos theta= 134.6946
160 sin theta= 86.35596

pq= 44.80535 pq sq = 2007.52

hq= L­125­160 sin theta

hq= 2788.644 hq sq= 7776536

a sq= pq sq +hq sq

a= 2789.004

4)Calculation of "c" for reg arm hook
­­­­­­­­ ­­­­­­­­­­­­­ ­­­­­­­­ ­­­­­­­­
 c= MX cosec theta + YZ cot theta +4.5

c=(f+r­156)cosec theta +39 cot theta + 4.5

c= 887.9722

5)Calculation of"d" for register arm
­­­­­­­­ ­­­­­­­­­­­­­ ­­­­­­­­ ­­­­­­­­
d=L­200­OM­XZ

d=(L­200)­(f+r­156)cot theta­39 cosec theta

d= 2035.207

******** ************* ******** ******** ******** ******** ********

EXERCISE 3

CALCULATION BRACKET ASSLY COMPONENTS

 
REF 6.3
  data mm
e 900 a= 2870
f 300 b= 3012
h 2000 c1 1193
r1 300 c2 1441
r2 400 c3 1689
r3 500 d1 1696
l 100 d2 1470
h1 50 d3 1243
L * 3000

1) calculation of "b" BRACKET TUBE
­­­­­­­­ ­­­­­­­­­­­­­ ­­­­­­­­ ­­­­­­­­
L­200 = 2800 i)sqr(L­200) 7840000
(e+f­85.5)= 1114.5 ii)sqr(e+f­85.5) 1242110
110/b = 0.036521 iii)sqr 110 12100

b=sqrt(i+ii­iii)
b= 3012

2)Calculation of angle of inclination theta
­­­­­­­­ ­­­­­­­­­­­­­ ­­­­­­­­ ­­­­­­­­ ­­­­­­­­
theta = theta1+theta2

Tan theta1 = (e+f­85.5)/(L­200) 0.398036  
   
Tan theta2 =110/b 0.036521  
 inverse tan theta1 = ........ ........ rad= 0.378812
inverse tan theta2 = ........ ........ rad= 0.036504

theta ........ ........ rad= 0.415316

sin theta= 0.403479 cosec theta 2.478442

cos theta 0.914989 cot theta 2.267746
tan theta 0.440966

3)Calculation of stay arm length "a"
­­­­­­­­ ­­­­­­­­­­­­­ ­­­­­­­­ ­­­­­­­­
pq=(h­e­f­160 cos theta­70.5)

160 cos theta= 146.3982
160 sin theta= 64.55669

pq= 583.1018 pq sq = 340007.7

hq= L­125­160 sin theta

hq= 2810.443 hq sq= 7898592

a sq= pq sq +hq sq

a= 2870.296

4)Calculation of "c" for reg arm hook
­­­­­­­­ ­­­­­­­­­­­­­ ­­­­­­­­ ­­­­­­­­
c= MX cosec theta + YZ cot theta +4.5

c=(f+r­156)cosec theta +39 cot theta + 4.5

c1= 1193.37

c2= 1441.214
 
c3= 1689.059

5)Calculation of"d" for register arm
­­­­­­­­ ­­­­­­­­­­­­­ ­­­­­­­­ ­­­­­­­­
d=L­200­OM­XZ

d=(L­200)­(f+r­156)cot theta­39 cosec theta

d1= 1696.461
 
 d2= 1469.687
 
d3= 1242.912

******** ************* ******** ******** ******** ******** ********

EXERCISE 4

CALCULATION BRACKET ASSLY COMPONENTS

 
REF 6.4
  data mm
e 950 a= 2859
f 300 b= 3031
h 2000 c1= 1273
r1 350 c2= 1393
r2 400 c3= 1753
r3 550 d1= 1631
l 100 d2= 1522
h1 50 d3= 359
L * 3000

1) calculation of "b" BRACKET TUBE
­­­­­­­­ ­­­­­­­­­­­­­ ­­­­­­­­ ­­­­­­­­
L­200 = 2800 i)sqr(L­200) 7840000
(e+f­85.5)= 1164.5 ii)sqr(e+f­85.5) 1356060
110/b = 0.036292 iii)sqr 110 12100

b=sqrt(i+ii­iii)
b= 3031

2)Calculation of angle of inclination theta
­­­­­­­­ ­­­­­­­­­­­­­ ­­­­­­­­ ­­­­­­­­ ­­­­­­­­
theta = theta1+theta2

Tan theta1 = (e+f­85.5)/(L­200) 0.415893 0.394132

   
Tan theta2 =110/b 0.036292

inverse tan theta1 = ........ ........ rad= 0.394132

inverse tan theta2 = ........ ........ rad= 0.036276

theta ........ ........ rad= 0.430407

sin theta= 0.417241 cosec theta 2.396696

cos theta 0.908796 cot theta 2.178108
tan theta 0.459114
3)Calculation of stay arm length "a"
­­­­­­­­ ­­­­­­­­­­­­­ ­­­­­­­­ ­­­­­­­­
pq=(h­e­f­160 cos theta­70.5)

160 cos theta= 145.4073
160 sin theta= 66.75856

pq= 534.0927 pq sq = 285255

hq= L­125­160 sin theta

hq= 2808.241 hq sq= 7886220

a sq= pq sq +hq sq

a= 2858.579

4)Calculation of "c" for reg arm hook
­­­­­­­­ ­­­­­­­­­­­­­ ­­­­­­­­ ­­­­­­­­
c= MX cosec theta + YZ cot theta +4.5

c=(f+r­156)cosec theta +39 cot theta + 4.5

c1= 1273.414

c2= 1393.249
 
c3= 1752.753

5)Calculation of"d" for register arm
­­­­­­­­ ­­­­­­­­­­­­­ ­­­­­­­­ ­­­­­­­­
d=L­200­OM­XZ

d=(L­200)­(f+r­156)cot theta­39 cosec theta

d1= 1630.544
 
d2= 1521.638
 
d3= 1194.922

******** ************* ******** ******** ******** ******** ********

EXERCISE 5

CALCULATION BRACKET ASSLY COMPONENTS
 
REF 6.4
  data mm
e 750 a= 2910
f 300 b= 2959
h 2000 c1 1337
r1 300 c2 1489
r2 355    
    d1 1543
l 100 d2 1401
h1 50    
L * 3000

1) calculation of "b" BRACKET TUBE
­­­­­­­­ ­­­­­­­­­­­­­ ­­­­­­­­ ­­­­­­­­
L­200 = 2800 i)sqr(L­200) 7840000
(e+f­85.5)= 964.5 ii)sqr(e+f­85.5) 930260.3
110/b = 0.037175 iii)sqr 110 12100

b=sqrt(i+ii­iii)
b= 2959

2)Calculation of angle of inclination theta
­­­­­­­­ ­­­­­­­­­­­­­ ­­­­­­­­ ­­­­­­­­ ­­­­­­­­
theta = theta1+theta2

Tan theta1 = (e+f­85.5)/(L­200) 0.344464
   
Tan theta2 =110/b 0.037175

inverse tan theta1 = ........ ........ rad= 0.331735

inverse tan theta2 = ........ ........ rad= 0.037158
........ ........
theta ........ ........ rad= 0.368892

sin theta= 0.360583 cosec theta 2.77329

cos theta 0.932727 cot theta 2.586724
tan theta 0.386589

3)Calculation of stay arm length "a"
­­­­­­­­ ­­­­­­­­­­­­­ ­­­­­­­­ ­­­­­­­­
pq=(h­e­f­160 cos theta­70.5)

160 cos theta= 149.2364
160 sin theta= 57.6932

pq= 730.2636 pq sq = 533285

hq= L­125­160 sin theta
 hq= 2817.307 hq sq= 7937218

a sq= pq sq +hq sq

a= 2910.413

4)Calculation of "c" for reg arm hook
­­­­­­­­ ­­­­­­­­­­­­­ ­­­­­­­­ ­­­­­­­­
c= MX cosec theta + YZ cot theta +4.5

c=(f+r­156)cosec theta +39 cot theta + 4.5

c1= 1336.723

c2= 1489.254
 
   

5)Calculation of"d" for register arm
­­­­­­­­ ­­­­­­­­­­­­­ ­­­­­­­­ ­­­­­­­­
d=L­200­OM­XZ

d=(L­200)­(f+r­156)cot theta­39 cosec theta

d1= 1543.336
 
d2= 1401.067
 
   

******** ************* ******** ******** ******** ******** ********

EXERCISE 6

CALCULATION BRACKET ASSLY COMPONENTS

 
REF 6.4
  data mm
e 775 a= 2903
f 300 b= 2968
h 2000 c1 1378
r1 325 c2 1459
r2 355    
    d1 1509
l 100 d2 1433
 h1 50    
L * 3000

1) calculation of "b" BRACKET TUBE
­­­­­­­­ ­­­­­­­­­­­­­ ­­­­­­­­ ­­­­­­­­
L­200 = 2800 i)sqr(L­200) 7840000
(e+f­85.5)= 989.5 ii)sqr(e+f­85.5) 979110.3
110/b = 0.037062 iii)sqr 110 12100

b=sqrt(i+ii­iii)
b= 2968

2)Calculation of angle of inclination theta
­­­­­­­­ ­­­­­­­­­­­­­ ­­­­­­­­ ­­­­­­­­ ­­­­­­­­
theta = theta1+theta2

Tan theta1 = (e+f­85.5)/(L­200) 0.353393
   
Tan theta2 =110/b 0.037062

inverse tan theta1 = ........ ........ rad= 0.339694

inverse tan theta2 = ........ ........ rad= 0.037045
   
theta ........ ........ rad= 0.376739

sin theta= 0.36789 cosec theta 2.718201

cos theta 0.929869 cot theta 2.527572
tan theta 0.395637

3)Calculation of stay arm length "a"
­­­­­­­­ ­­­­­­­­­­­­­ ­­­­­­­­ ­­­­­­­­
pq=(h­e­f­160 cos theta­70.5)

160 cos theta= 148.7791
160 sin theta= 58.86246

pq= 705.7209 pq sq = 498042

hq= L­125­160 sin theta

hq= 2816.138 hq sq= 7930631

a sq= pq sq +hq sq

a= 2903.218

4)Calculation of "c" for reg arm hook
­­­­­­­­ ­­­­­­­­­­­­­ ­­­­­­­­ ­­­­­­­­
c= MX cosec theta + YZ cot theta +4.5

c=(f+r­156)cosec theta +39 cot theta + 4.5

c1= 1377.912

c2= 1459.458
 
   

5)Calculation of"d" for register arm
­­­­­­­­ ­­­­­­­­­­­­­ ­­­­­­­­ ­­­­­­­­
d=L­200­OM­XZ

d=(L­200)­(f+r­156)cot theta­39 cosec theta

d1= 1508.559
 
d2= 1432.732
 
   

******** ************* ******** ******** ******** ******** ********

BY  PROF. O.P.MITTAL)

 
********