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operated in correct way quality is the precondition of feed nutri- must be unsaturated steam, free from con-
hy do some feed facto- With the same level of raw material and after repeated grind would decrease 40 6: The batching equipment should tion which must be strictly manipulated. densed water so as to ensure enough ‘pasting’
ries earn profits while formula, the quality of feed only depends percent. be clean so as to avoid cross The conditioning quality is the primary of starch and prevent machine blockage due
others don’t? Why do on process technology and equipment The key point of grain size control contamination control point of pellet quality which to too much moisture. The steam must go
feed of some factories performance. technology is to grind each raw material 7: The batching process especially the includes temperature, time, water and through a water trap and a pressure reducing
sell well? The reason behind is technical As the digest system of chicken, pig, fish, to the best size suitable for digestion so as use of medicine should be carefully ‘pasting degree’ of starch. A second- valve before entering the conditioner.
design and equipment selection. shrimp and pet varies, feed of different size to ensure the batch feed can acquire best recorded ary control
and degree of ripeness are demanded. It raising efficiency and economic profit. It is No-error computer control technology point covers
Choosing skilled feed engineering con- is one of the important methods for the mandatory to study the best digestion size is adopted to manipulate batching accuracy. powder
structors and comprehensive solutions modern feed companies to improve prod- of each raw material for different animals as Micro additives can be premixed and rate, cooling
The event that
GROWiNG
will energizeiS
providers are also vital for the success of uct quality by upgrading process technology. shown in Table 1. batched and high accurate batching system tempera-
a company. Impact of grain size on feed nutrition Pulverization and micro-pulverization can be adopted. ture, mois-
The factors affecting feed quality can be Generally, grain size should take con- must be applied for aquatics feed. ture, blade-
your BUSINESS
beautiful
summed up in three aspects, namely: sideration of many factors like feeding Research has shown that carp feed ratio Impact of mixing even degree
• The quality of raw material method, process costs, capacity and growing could raise 5-10 percent if the screen of conformity on nutrition and water
• The feed formula characteristics of animals. grinder has been reduced from 1.5mm, Conformity is vital for feed quality as it durability
• The process technology Its empirical value should be no more 1.2mm to 1.0mm, 0.8mm, 0.6mm. As a will determine whether the animal can get of the feed.
than 1/3 of the diameter result, grain size has a markable influence full nutrition from the feed. The air balance To meet VI INTERNATIONAL
AQUACULTURE
Table 1: International best grinding particle size of pellet. on variation of nutrition. between mixing bin and mixer also has an the above
EXHIBITION
Appropriate grain size Grain with excessive small or big diam- impact on nutrition. require-
Best size
can improve digestion eter could break into layers which would Too big finish product bins and pellet ments man-
recommended
Animal Raise stage (µm) rate of the nutritious affect the digestion rate of feed nutrition. It bins and too long transportation lines will ufacturers
element. Research has is only by selecting proper technical design, destroy conformity of feed and reduce the need proper
shown that if the even professional company and equipment can conversion rate of the animal. steam supply
Ablactation 0~14d 300 size of corn feed for sow good quality feed be made. It is critical to choose the right mixer, and control
Pork Ablactation 14~35d 400 is reduced from 1200um mixing period and feeding method in order systems,
Grice ≤500�Corn� to 400um, its digestion Impact of batch on to ensure conformity and nutrition. The conditioning,
Fattening pig 500~600�Corn�
rate could be raised by feed nutrition control of mixing conformity covers mixing pelleting,
14 percent, dry materi- Formula is a major impact factor for feed feed, concentrated feed, additives, premix cooling and October 20th to 23rd
Sow 500~600�Corn� als in manure could be nutrition and pellet quality. Formula with feed and liquid feed. screening Puerto Montt - Chile
Growing pig 15~30kg 323(batch) www.aqua-sur.cl
reduced by 21 percent high content of grain like corn and soybean The technical improvements in batching equipment
Dorking 700~900�Corn� and the nitrogen would cannot produce high quality pellet feed due process have the following aspects: with all
be lowered by 31 percent. to the lack of natural bond. 1: Proper mixer must be selected to control
900
Over grind could lead Addition of highly cohesive wheat can ensure conformity parameters
Last available stands: book now!
Beef cattle 1~1.5cm�straw�corn stalk� María Paz / mpfernandez@aqua.cl / +56-2 756 5402 / +56-9 9547 7589
to more consumption of improve pellet quality. 2: The materials should be added in cor- scientifically
FRANCE / 00 33 2 97 40 42 09
2~7cm�corn
energy, less capacity and It is necessary to combine each element rect order with big materials added adjusted.
stock�hay� Our hydrolysates have a superior concentration of Natural Active Nutrients
TM
destroy of nutrition of in the formula and keep fat to lowest at first and small ones added later. All The steam SponSorS Thanks to their biological action on fish and shrimp growthorganizerS
mechanisms,
Fish ≤0.5mm�batch� they boost your feed performance and help you substituting fish meal.
feed. The research data limit. In case of large proportion of adding materials should be added in proper fed into con-
Shrimp 150~175 proves that VA of pellet materials, the condition process should be amount and order especially for pro-
12 | InternatIonal AquAFeed | September-october 2010 ditioning units contact@aquativ-diana.com - www.aquativ-diana.com
Hemoglobin
3: Control the cooling time, moisture able to increase conditioning time and improve feed quality. It has been
and temperature of feed in accord- and raise temperature as the vitamins a key research subject for profes-
ance with the room temperature and with poor thermal stability would be sional technicians.
moisture easily lost during the pelleting process. Animals have different reactions to the
4: Control the fat coated on the surface Vitamins like A, E, C, thiamine hydro- same anti-nutrition factors as its spe-
of feed chloride, etc will be killed rapidly cies and age vary. The anti-nutrition
5: Check the hardness of pelleted feed as the temperature and conditioning factors can be divided into positive
and keep good records time is raised. inhibitors for carbohydrate, miner-
Conditioning process is vital for pellet The critical condition for condition- als and prolease, etc. The pelleting
quality. The mixed materials with process adopts conditioning,
high content of grain usually stay high temperature extrusion
for at least 40-60 seconds in the methods to weaken the anti-
conditioner.
SO NATURAL
nutrition factors as listed in
Meanwhile, the temperature Table 2 to maximum limit.
inside the conditioner should be 5. Impact of pellet on starch
kept between 85-98� to improve and protein: the starch would Natural ingredients for aqua feed • Pro-Bind Plus, a nutritional, gelatin based pellet binder,
Whether you’re looking for a natural EU especially for pelleted (shrimp) feed.
‘pasting’ of starch. Materials with become ‘pasted’ and protein
and USDA approved pellet binder for your • Blood meal, a fish meal alternative, especially for
high fibers must stay for shorter would be denaturated after
production of stable pellets or nature’s best carnivorous fish species.
time in the conditioner. In case of conditioning so that the ani- alternatives for fish meal, you can contact • Muco-Pro®, high contents of natural proteins,
addition of liquids like molasses, mal can digest and aborb the Sonac. Sonac produces valuable and essential amino acids and peptides.
the materials should stay longer in starch and protein better. ingredients for the production of aqua feed. • Hemoglobin Powder, high protein content and good
conditioner (maximum 30 minutes) However, it is the technical digestibility, for better feed conversion
so that it would absorb molasses issue of a professional com- www.sonac.biz
fully. pany to determine the raw
34| |InternatIonal
10 AquAFeed| |September-october
InternatIonalAquAFeed September-october2010
2010 September-october2010
September-october 2010| |InternatIonal AquAFeed| |11
InternatIonalAquAFeed 35
This digital re-print is part of the September | October 2010 edition of International Aquafeed magazine.
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VO L U M E 1 3 I S S U E 5 2 0 1 0
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Influence of natural and
artificial binders
- in feeds for Litopenaeus vannamei
• Visit the International Aquafeed website
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Ecobiol Aqua
- the effective single strain probiotic
• Contact the International Aquafeed Team
A general overview
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