Hydraulic and Pneumatic Systems Technician Noss PDF

Kingdom of Saudi Arabia General
Organization for Technical

Education and Vocational Training
Directorate General For Curricula .
Design & Development
National Occupational Skill Standards For

Hydraulic and Pneumatic Systems
Technician
(93950)
 
 1425 H
 
‫מ‬ ‫א‬ ‫א‬ ‫מא‬
Table of Contents
Introduction .................................................................................................. 3
The members of working committee for preparing the National Skill

Standards for the trade specialization......................................................... 5
Job Analysis Timetable................................................................................. 8
Trade Tasks Analysis.................................................................................. 15
Statistical Analysis for the Trade:
Basic Data Analysis........................................................................... 106
Tasks Arrangement Tables ............................................................. 115

Introduction
We thank Allah Who teaches us what we do not know , and peace be upon
the Prophet , followers and companions.
The curriculum is considered as an important element in the educational and

training process, because it has the desirable level of knowledge and skills to
be acquired by the students and trainees.
The General Organization for Technical Educational and Vocational

Training (GOTEVOT) is the assigned authority for qualifying and training the
Saudi youth to participate in the vocational and professional works; and to give
them the skills required by the labor market. For this reason the organization is
committed to go forward with the rapid development of technological process
in this field.
National skill standards are the basic foundation for preparing and
developing curriculum and training programs. This is the policy for
developing the curriculum that GOTEVOT has implemented in common with
in many other advanced countries.
The concept of developing National skills standards emerged from the idea
that the practitioners are the most expert specialists to define any profession
according to precise descriptions for tasks, duties, skills, knowledge, and the
behaviors required for the professions.
GOTEVOT has benefited from these expert specialists, from the labor
market, working alongside the GOTEVOT educational experts. This has
enabled the precise definitions, objectives and tasks for each technical
specialization to be completed
May Allah continue to help us for the benefit of our Country?

The Members of Working Committee on
Preparing the National Skill Standards for
Hydraulic and Pneumatic Systems
Technician
Members of General Committee for the Programs and
Curriculum Development
Dr. Saleh A. Al Amr Deputy Government For Development

Dr. Tariq Mohammed Al Deputy General Manager
Thwaini
Former Dean Of Riyadh College Of
Dr. Ali Soleman Al Watban
Technology
Dr. Khaled M. Al Ghefaili Former Director Of Trainee Affairs
General Director For Design And
Dr. Bader Naser Aloliwi
Development Of Curriculum
Dr. Mohammed Saleh Al Dean Of Telecommunication And
Owayed Information College In Riyadh
Former Director Of Royal Secondary
Eng. Saleh Naser Dalaan
Institute In Riyadh
Mr. Mohammed A.N. Al General Director Of Libraries
Saikhan
Mr. Mohammed Ali Ahmed Al Curriculum Specialist And Facilitator
Zahrani
Eng. Ibrahim A. S. Al Furaiji Curriculum Specialist And Facilitator
Mr. Abdall A.S Mohammed Curriculum Specialist And Facilitator
Gohargy
Mr. Saleh Abdullah Al Romi Curriculum Specialist And Facilitator
Mr. Abdulrahman Mohammed Curriculum Specialist And Facilitator
Al Amro
Mr. Hamad A. Al Gadheeb Curriculum Specialist And Facilitator
Eng. Abdulaziz A. Alzwayed Curriculum Specialist And Facilitator
Mr. Turki N. K. Al Ghubaini Curriculum Specialist And Facilitator
Executive Secretary For Deputy
Mr. Abdulrahman Ali Al Mehuis
Governor
Members of Specialist Committee For The Trades
Dr. Ali S. Al-Watban Riyadh Technical College
Eng. Ibrahim A. Al-Furaiji Committee Coordinator
Dr. Abdalla Ahmed Ali Idris Buraydah college of Technology
Eng.Abd Alrahman Ibraheem Alsilaem Onaiza industrial Institute
Eng.Ali Mohamad Al uzaz Weapon Maintenance- Riyadh

branch
Eng.Abdallah Salih Matar Aramco Saudia
Eng.Hisham Kamil Najm Zahid Company
Eng.Mohamad Musa Abdalla Bugshan Company
Eng.Nadir Ahmed Jad Jumaih Company

The Panel Members in the Job Analysis Workshop for Hydraulic
and Pneumatic Systems Technician
Ahmed Mobarak Bakrmoom Bogshan Company

Basam Abdullah Al-Dkheel The National Guards
Sayed kamel Hajar Al- Owaidh Company
Adel Ali Al- Samman Water And Sewerage Authority
Abdullah Salah Al- Dawas Water And Sewerage Authority
Awadh Noghamesh Al- Enzy General Organization For Weapons And

Munitions Industrey
Mohammed Fathi Othman Shebh Al- Jazeerah Contractors
Bernard Santro Al- Jomaih Company
I.O.B. Youvaraj Zahid Tractor Company
job Analysis Workshop Trade Facilitator
Eng. Ibrahim A. S. Al Furaiji Curriculum Specialist And Facilitator
Eng.Abdurahman M.Zuwaed Curriculum Specialist And Facilitator

Job Analysis Timetable
DACUM Chart For Hydraulic And Pneumatic Systems Technician
DACUM Panel
Awadh Noghamesh Al- Enzy
General Organization For Weapons And
Munitions Industrey
Abdullah Salah Al- Dawas
Water And Sewerage Authority
A.O.B You Fari
Zahid Tractor Company
Basam Abdullah Al- Dakeel
The National Guards
Ahmed Mobark Bakrmoom
Bogshan Company
Adel Ali Al- Samnan
Water And Sewerage Authority
Mohammed Fathi Othman
Shebh Al- Jazeerah Contractors Developed by:
Bernard Santro
Al-Jomaih Company General Organization
Sayed Kamel Hajar Technical Education and Vocational Training
Al- Owaidh Company
(GOTEVOT)
Curriculum Department
DACUM Facilitators Produced for:

Dr. Ali Al- Watban Hydraulic And Pneumatic Systems
Eng. Ibrahim Al- Furaiji
Technician
Eng. Abdulaziz Al- Zowaid
Organizational Structure
SERVICE MANAGER
WORKSHOP MANAGER
SUPERVISOR
HYDRAULIC AND PNEUMATIC

SYSTEMS TECHNICIAN Date
7 -1423 H
ASSISTANT MECHANIC
Duties Tasks
A1) A2) A3) A4) A5)
Apply safety rules Wear protective Prepare working Bring necessary tools Put warning & Disconnect battery
uniform area &equipment guidance sings before work
A
B1) B2) B3) B4) B5)
Inspect pipes &

Measure nitrogen
Fill job cards Check liquids Inspect filters
pressure
hoses
B
Perform periodic
maintenance B13) B14)
Check oil viscosity by

Check oil tank
tester
C1) C2) C3) C4) C5)
Repair troubles of
Inspect oil
C attached parts to Inspect hydraulic
tanks separation temperature sensor Inspect oil cooler
Inspect pump Measure oil
hydraulic system plates
pressure temperature
D1) D2) D3) D4) D5)
Inspect vane Inspect axial piston

Inspect gear pumps Repair vane pumps Repair gear pumps
pumps pumps
Repair troubles of all

D types of hydraulic
D13)
pumps
Repair pump
drive system
E1) E2) E3) E4) E5)
Repair troubles of
E control valves Inspect valve Repair valve
Replace oil seals
Replace springs Inspect control
operating system operating system valves
F1) F2) F3) F4) F5)
Repair all types of

F hydraulic cylinders Inspect cylinders
Overhaul all types of
Replace cylinder
piston packing &
Inspect end
connection
Repair end
cylinders connection
seals
A6) A7) A8)
Follow safety
Use suitable tools
Able to use fire rules for
& Equipment with
extinguish hydraulic
the proper ways
systems
B6) B7) B8) B9) B10) B11) B12)
Inspect mountings Inspect

Inspect fittings &
Inspect leaks of hydraulic accumulate torn Change fluids Replace filters Check oil level
connection
components recharge
C6) C7)
Inspect pump Replace pipes &

drive shaft pulley hoses
D6) D7) D8) D9) D10) D11) D12)
Repair axial
Repair vane Readjust
Repair axial piston pumps Measure the Bleed air from Inspect pump
pumps control pump after
piston pumps control flow rate of oil pump drive system
system repair
system
E6) E7)
Repair control Adjust control

valves valves
F6)
Adjust ball pin

connection
G1) G2) G3) G4) G5)
Repair all types of Perform Replace oil Overhaul

G hydraulic motors Inspect motor measurements seals Replace damaged parts hydraulic motor
H1) H2) H3) H4) H5)

Repair hydraulic Measure Repair
Measure Inspect transmission
H system troubles of torque Inspect torque
transmission pump
components of
power train converter converter circuit torque converter
on pressure
pressure circuit
I1) I2) I3) I4) I5)
Repair electric & Replace

I electronic troubles Inspect fuses
Inspect drive
electric
Replace damaged coils Replace relay
sensor
terminals
J1) J2) J3) J4) J5)

Repair
J pneumatics Inspect air Measure air circuit Repair air Repair electropneumactic Repair water
troubles tanks pressure leaks control valves separators
K1) K2) K3) K4) K5)
Repair
K attachments Measure
Adjust pressure
Replace
Replace bushings Replace oil seals
pressure pistons
G6) G7) G8)
Repair motor
Inspect motor
Measure motor assisted
assisted control
drain control
system
system
H6) H7) H8)
Replace Inspect pump

Repair control
transmission coupling to
brake
pump engine
I6) I7)
Replace Measure
electronic hydraulic oil
control board temperature
J6) J7) J8) J9) J10)
Replace air
Repair air Inspect air Overhaul air
outlets (control Inspect air pistons
pistons compressors compressors
valves)
K6) K7) K8)
Replace
Inspect jack Repair jack
hydraulic
hammer hammer
hammer chisel
General knowledge and skills Worker behaviors
1- Good command of English. 1-honesty.
2- Computer skills. 2- Implementation of management orders &
3- Good knowledge of. Technical computer basics instructions.
4- Familiar with hydraulic symbols. 3- Applying safety rules.
5- Able to use equipment manuals &hydraulic 4- Cooperate with colleagues.
circuits. 5- Maintain tools & instruments
6- Familiar with spare part name. 6- Feeling with responsibility.
7- Ability of using special tools. 7- Comply with work rules.
8- Ability of using instruments 8- Good treatments with others.
9- .familiar with pacifications of pumps & 9- Diplomacy talks with customers.
hydraulic motor. 10- Well dressing.
10- Identifying supporting workshops duties & 11- Accuracy in tasks achievement.
tasks.
11- Ability of innovation.
12- Welling to know new technologies.
13- Knowledge of oil specifications.
14- Familiar with joints types.
Trends and future concerns Tool, equipment and material

1-adhere to follow up with technology 1- Special tools for hydraulics.
developments. 2- Pressure measurement tool.
2- Develop hydraulic systems. 3- Flow rate measurement tool.
Maintain working area clean. 4- Temperature measurement tool.
4- Interested to introducing electronic 5- Test bench for pumps & motors.
technology. 6- safety Equipment for hydraulic system
5- Ability to design special tools. 7- Multitask meter.
8- Control valves test bench.
9- Oil viscosity tester.
Task Analysis
Hydraulic and Pneumatic Systems Occupation
Occupation 93950
Technician No
Duty Apply the safety measure Duty No A
Task Wear the work uniform Task No A1
Performance Wear Protective Uniform and Devices to Keep Personal
Objectives Protection for Hydraulic Technician as Per Work Demand
Steps Performance Standard

• Determine protective uniform • check for correct uniform ,size
and devices as per work and safety devices
demand • check for correct choice of
• Change normal clothes safety clothes and devices
• Wear specified clothes • keep the safety uniform and
• Using safety devices devices in clean condition
Demand Knowledge & Safety Materials, Equipment

Sciences and Tools
• Clothes : Suitable • Knowledge of
Uniform , Safety Required
Shoes , Gloves & Safety Rules ,
Helmet Clothes and
• Devices : Safety, Devices
Eye Glasses , Ear • Knowing
Protection , Safety Suitable
Mask and Breath Clothes to
Protection Match With
Workshops &
Uncovered
Areas
• Known the
Safety
Equipment ,
Types &
Using
Methods
Occupation 93950
Technician no
Duty Apply the safety measure Duty no A
Task Prepare working area Task no A2
Performance Prepare safety working area in workshops or uncovered area
objectives using ……..
Steps Performance standard

• Determine the suitable working • Prepare the safe
location working area
• Check for cleaning of working area according the
• Check for suitability of safety devices specification and
• Check for suitability of light system safety rules of heavy
• Check for goodwill of cranes equipment’s
• Check for goodwill of stands maintenance
• Keep the flammable oils in safety
stores which specially prepared
• Follow the recommended instruction
of responsible supervisor
• Put the equipment in specified area
Demand knowledge & sciences Safety Materials, equipment

and tools
• Awareness with safety • Workshop or
measures uncovered
• Experience with working area
emergency outlet in • Breathing
working area equipment’s
• Awareness with using lighting
lifting • Fire
• awareness with using extinguishers
stands • First – aid bag
• Awareness with using fire • Cranes
extinguishers • Stands
• Awareness with using
ventilation devices
Occupation 93950
Technician no
Task Check equipment protection Task no A3
Performance Check equipment for personal , location and equipment
objectives safety

• Put equipment in suitable • Follow up the correct ways for
place equipment safety
• Pull hand brake
• Disconnect battery
• Provide working area by safety
devices
Knowledge Safety Materials, equipment

and tools
• Awareness with • Beware from • Safety location
equipment , putting • Safety devices
safety rules equipment
(ways) incline
• Keep ignition
sources
faraway from
equipment
• Keep
flammable
liquid faraway
from
equipment
Occupation 93950
Technician no
Task Put warning and guidance signs-past Task no A4
Put warning and guidance signs-boards in working area to
Performance
prevent accidents and injuries which make working area
objectives
appear in good manner

• Prepare working area • Follow up the correct methods
• Choose suitable boards for putting boards in their
• Prepare warning and guidance places
signs • All boards must be in their
• Fixed signs boards in suitable special location with required
places appearance
• Check that signs boards in
clear position for the all

and tools
• Awareness with all • Take care • warning and
warning and guidance when guidance sign
expressions transport and boards
• Awareness with correct fixed sign • Warning and
manners to put signs boards guidance sign
boards in suitable places stickers
• Awareness with correct • Fixed
manners to fixed signs materials
boards • Fixed tools
Occupation 93950
Technician no
Task Disconnect battery before work Task no A5
Performance Disconnect battery from every heavy equipment electric
objectives circuits to avoid short circuit or sudden operation

• Prepare suitable tools • Cut electric power sources
• Disconnect battery guard cover from every equipment electric
• Disconnect battery negative elements
pole
• Disconnect cable volt
• Disconnect all battery cables

and tools
• Awareness with all • Put on personal • personal
symbols and safety uniform safety
numbers of battery and devices uniform and
• Awareness with • Be aware from devices
correct using for battery acid • Clean tissues
tools and suitable • Be aware from • Especial tools
devices electric current • Manual
• Awareness with catalogue
correct manners to
remove battery
Occupation 93950
Technician no
Use suitable tools &equipment’s with
Task Task no A6
the proper ways
Performance Use suitable tools &equipment’s with the proper ways
objectives according to safety specification

• Choose suitable hand tools • Use tools equipment and
• Choose suitable devices (vice , devices according to their
, steel and nylon wires manufacturer recommendation
• Choose suitable apparatus
cranes , stands , measuring
devices
• Choose suitable torque range
and power tools
• Follow up the correct and
suitable methods for work

and tools
• Awareness with • Put on personal • Personal
tools and devices safety uniform safety uniform
type and devices and devices
• Awareness with • Be aware when • Workshop
correct manners to using detergent tools
use tools material • Working
• Awareness with • Be aware when uniform
suitable detergent connect • Detergent
material for tools equipment with material
• Awareness with current • Clean tissues
correct manners to • Check that tools
store tools in handy
Occupation 93950
Technician no
Task Able to use fire extinguishers Task no A7
Performance Experience with using fire extinguishers to control firing as
objectives soon as possible when need

• Alarm ring when fire occur • Control the fire by using
• Disconnect electric current suitable fire extinguishers in
• Bring suitable fire correct manner
extinguishers
• Remove fire extinguishers
safety pin
• Press fire extinguishers switch
• Put off fire from down to
height

and tools
• Experience by using • Use gas mask • Fire
fire extinguishers • Beware from fire extinguishers
• Experience with fire spread • Alarm
extinguishers types • Be shore that equipment
• Experience with flammable • Gases mask
flammable material material faraway
• Experience with fire from fire
extinguishers location
location
• Review the expire
date for fire
extinguishers
Occupation 93950
Technician no
Follow safety rules for hydraulic
Task Task no A8
systems
Performance Follow safety rules for hydraulic systems to avoid human and
objectives matter losses

• Prepare working area • Complete desired without
• Read thoroughly all human and matter losses
maintenance manual
• Read thoroughly all wariness
recommendation related to
equipment
• Follow up the manufacturer
maintenance recommendation

and tools
• Awareness by safety • Put on personal • safety and
rules according to safety uniform fire uniform
manufacturer and devices • Fire
company • Respect the guide extinguishers
• Experience with stickers found in • Guide and
using manual posters and guide aware posts
maintenance post
• Awareness by sign
awareness
Occupation 93950
Technician no
Duty Perform periodic maintenance Duty no B
Task Fill job cards Task no B1
Performance Fill job cards with correct manner to arrange work with
objectives recommended efficiency according to standard references

• Record customer name in card • Follow up the correct methods
• Record customer address and to fill job cards according to
telephone number standard references
• Record equipment number • Fill all the information related
• Record equipment serial to customer and equipment to
number get good arrange work
• Record beginning service
equipment date
• Write equipment failure type

and tools
• Awareness with • Put on personal • Job cards
correct methods for safety uniform book
fill job cards • Keep job cards • Pens
• Awareness with faraway from • Personal
hydraulic systems ignition sources safety uniform
trouble • Computer
• Awareness with
different equipment
types
• Experience in using
manual maintenance
Occupation 93950
Technician no
Task Check liquids (analysis) Task no B2
Performance
Check liquids (analysis) in correct periodic intervals
objectives

• Prepare equipment for • Follow up the correct methods
inspection for liquid inspection
• Bring necessary tools for • Get an accurate and correct
inspection inspection results
• Take oil samples
• Inspect different liquids
• Compare inspection results
with reference given in manual
book
• Write the notes in the card

and tools
different liquid safety uniform safety
types • Beware when uniform
• Awareness with using chemical • liquid
technical liquid inspection inspection
specifications material apparatus
• Awareness with • Keep chemical • Inspection
liquid inspection inspection materials
apparatus material faraway • Clean tissues
• Experience in using from ignition • Special tools
manual maintenance sources • Manual
• Experience with maintenance
analysis
spectrometric liquid
results
Occupation 93950
Technician no
Task Inspect filters Task no B3
Performance Inspection filters with correct methods to determined
objectives exchange date

inspection for filter inspection
• Bring necessary tools and • Get an accurate and correct
devices for inspection inspection results
• Inspect hydraulic circuit filters
• Check liquid seals
• Check strainer elements
• Inspect debris sensor
• Check oil flow

and tools
different filter types safety uniform safety
• Awareness with • Beware from uniform
different filter high pressure and • Special tools
inspection methods temperature for • inspection
• Awareness with oil hot oil tools
filter location in • Beware from • Clean tissues
hydraulic circuit sharp edges • Compressed
• Experience with air
liquid analysis • Manual
devices maintenance
manual maintenance
Occupation 93950
Technician no
Task Inspect nitrogen pressure Task no B4
Inspect nitrogen pressure using special apparatus to perform
Performance
hydraulic circuits working with recommended efficiency and
objectives
trouble shooting

• Prepare equipment for inspection • Follow up the correct
• Bring necessary tools and devices methods for nitrogen
for inspection pressure inspection
• Determine the location of nitrogen • Get an accurate and
tank in equipment correct inspection results
• Fixed the inspection instruments in
specific places
• Measure nitrogen pressure
• Check for internal liquid seals
between nitrogen and hydraulic

and tools
• Awareness with different • Put on • personal
nitrogen tank types personal safety
• Awareness with pressure safety uniform and
inspection devices uniform devices
• Awareness with correct • Experience • Special tools
reading of nitrogen with safety • Manual
pressure using maintenance
• Awareness with nitrogen nitrogen • Normal
charging methods rules tools
• Experience in using • Clean tissues
manual maintenance • Compressed
air
Occupation 93950
Technician no
Task Inspect pipes & hoses Task no B5
Performance Inspect pipes & hoses with correct methods to determined
objectives any leakage

inspection for pipes & hoses inspection
devices for inspection inspection results for pipes &
• inspect pipes & hoses hoses
• Trouble shooting

and tools
• Awareness with • Put on personal • personal
different hydraulic safety uniform safety
circuit components • Beware from uniform
• Awareness with high pressure in • inspection
different inspection pipes & hoses tools and
devices • Beware from devices
• Experience in using high temperature • Clean tissues
manual maintenance and sharp edges • Compressed
• Awareness with air
different types of • Detergent
pipes & hoses materials
• Manual
maintenance
Occupation 93950
Technician no
Task Inspect leaks Task no B6
Performance
Inspect leaks to determine leak source
objectives

inspection to check leaking in hydraulic
• Bring necessary tools and circuits
devices for inspection • Get an accurate and correct
• Inspect external leaking inspection results
• Check internal leaking using
correct methods

and tools
circuit components • Beware from uniform
• Awareness with high pressure in • inspection
different inspection pipes & hoses tools and
devices • Beware from hot devices
• Experience in using sharp edges • Clean tissues
different pipes & • Detergent
hoses type materials
• Manual
maintenance
Occupation 93950
Technician no
Inspect mountings of hydraulic
Task Task no B7
components
Performance
Inspect mountings of hydraulic components
objectives

• Prepare equipment for inspection • Follow up the correct
• Bring necessary tools and devices for methods for bearing
inspection inspection
• Inspect mountings of hydraulic • Get an accurate and
components externally correct inspection results
• Disassembly mountings of hydraulic
components
• Inspect mountings of hydraulic
components bearing sleeves
• Measure clearance between bearing
sleeves and pins
• Attach bearing screws using torque
wrench
• Inspect grease fitting
• Grease bearing sleeves
Knowledge Safety Materials, equipment and

tools
• Awareness with different • Put on personal • Personal safety
bearing design safety uniform uniform and
• Awareness with clearance • Beware from devices
tolerance between hot sharp edges • Clean tissues
bearing and pins • Special tools
• Awareness with replace • Grease
bearing methods • Measuring
• Awareness with using devices
inspection devices and • Detergent
tools materials
• Experience in using • Compressed air
manual maintenance • Manual
maintenance
Occupation 93950
Technician no
Task Inspect accumulator pre charge Task no B8
Performance Inspect accumulator pre charge using special devices to be
objectives shore that hydraulic circuits working in demand efficiency

inspection for accumulator inspection
• Bring inspection tools • Get an accurate and correct
• Inspect hydraulic accumulator inspection results
for external leakage and cracks
• Check nitrogen accumulator
pressure
Knowledge Safety Mate, equipment and

tools
different safety uniform safety
accumulator designs • Beware from uniform and
• Awareness with nitrogen devices
different • Beware from hot • Special tools
accumulator sharp edges • Clean tissues
pressure inspection • Compressed
methods air
• Awareness with • Manual
accumulator maintenance
pressure values • Nitrogen
• Experience in using pressure
manual maintenance measuring
devices
Occupation 93950
Technician no
Task Change fluids Task no B9
Change fluids in specific period according manufacturer
Performance
company to be shore that equipment working in demand
objectives
efficiency

• Prepare equipment for exchange • Follow up the correct methods for
liquids exchange liquids
• Bring new liquid according • Equipment working in correct
specification manner
• Determine location of filling ports
and empty plugs for equipment
• Remove empty plugs
• Be shore that liquid drain
completely
• Connect empty plugs
• Pour new liquid according
specific quantity
• Measure liquid level in circuit
• Stop engine
• Repeat measure liquid level

tools
different liquid types safety uniform and safety uniform
• Awareness with devices • Special tools
technical liquid • Beware from using • New liquid
specifications any ignition • Hand pump
• Awareness with filling sources while • Tank for
and empty oil location exchange liquid empty liquid
• Experience with • Using specific • Tube and
measuring liquid ladder when going funnel
levels methods to equipment cabin • Electric lamp
• Experience in using • Manual
manual maintenance maintenance
93950
Occupation Technician no
Task Replace filters Task no B10
Replace filters in specific intervals according manufacturer
Performance
company to be shore that equipment working in demand
objectives
efficiency

• Prepare equipment for inspection • Follow up the correct methods for
• Bring necessary tools for replace filter inspection
filters • Get an accurate and correct
• Bring specified new filter inspection results
• Check that new and old filters is
the same identical type
• Drain oil from old filter
• Disassembly filter using specific
tools
• Remove plastic plug from new
port filter
• Assembly filter seals
• Assembly new filter and tight
using specific tools
• Operate equipment and check
leaking

tools
• Awareness with • Put on personal • Personal safety
different filter types safety uniform and uniform
• Awareness with devices • Oils
change filter interval • Beware from high • Special tools
• Experience in using pressure in circuit • New specified
manual maintenance • beware from high filter and seals
oil temperature • Clean tissues
• Beware from sharp • Compressed air
edges rotating • Manual
parts maintenance
Occupation 93950
Technician no
Task Inspect fittings & connections Task no B11
Inspect fittings & connections for fixing hydraulic circuit
Performance
components to be shore that equipment working in demand
objectives
efficiency

inspection for fittings & connections
• Determine fittings &
connections
• Inspect fittings & connections
Knowledge Safety Materials equipment

and tools
different fittings & safety uniform safety
connections design and devices uniform
types • Beware from • Special tools
• Awareness with high pressure in • Clean tissues
different fittings & circuit • Compressed
connections • Keep any air
inspection methods ignition sources • Manual
• Experience in using faraway from maintenance
manual maintenance when inspect
fittings &
connections
Occupation 93950
Technician no
Task Check oil level Task no B12
Performance Check oil level before start operation to get safety operation
objectives and equipment working in demand efficiency

inspection for measuring oil level
• Measure oil level using
specified manner
• Added oil if oil level need

and tools
measuring oil level safety uniform safety
locations and devices uniform
• Awareness with • Using specific • Special tools
measuring oil level ladder when • Clean tissues
inspection methods going to • Compressed
• Experience in using equipment cabin air
manual maintenance • Electric lamp
• Manual
maintenance
Occupation 93950
Technician no
Task Check oil tanks Task no B13
Performance Check oil tanks with correct manners to be shore no leakage
objectives and equipment trouble shooting

inspection for inspection oil tank
• Inspect tanks from external
broken and cracks
• Inspect glass oil level tank
indicator
• Inspect inlet and outlet liquid
tubes for tank
• Inspect tank fixing bases
• Inspect release valve and
breathing holes
• Inspect partition plates in tanks

and tools
location tanks in safety uniform safety
equipment and devices uniform
• Awareness with • Using specific • Electric lamp
different parts must ladder when • Clean tissues
be check in oil tank going to • Compressed
• Experience in using equipment cabin air
manual maintenance • Beware from hot • Manual
sharp edges maintenance
Occupation 93950
Technician no
Task Check oil viscosity by tester Task no B14
Performance Check oil viscosity by tester to be shore that equipment
objectives working according to manufacturer company specifications

inspection for measure oil viscosity
• Bring oil sample which needs • Get an accurate and correct
inspection inspection results
• Measure oil viscosity using
specified apparatus
• Compare inspection results
with specified
recommendation

and tools
different measuring safety uniform safety
oil viscosity and devices uniform
• Awareness with • Keep any • Viscosity
using inspection ignition sources measuring
devices faraway from device
• Awareness with measuring place • Clean tissues
safety methods • Beware when • Compressed
while inspection using inspection air
• Experience with chemical • Suitable light
viscosity measuring materials • Manual
values maintenance
manual maintenance
Occupation 93950
Technician no
Repair troubles of attached parties to
Duty Duty no C
hydraulic system
Inspect hydraulic tanks separation
Task Task no C1
plates
Performance Inspect hydraulic tanks separation plates to be shore that
objectives hydraulic circuits working in demand efficiency

inspection for inspection tanks separation
• Bring necessary inspection plates
tools and devices • Get an accurate and correct
• Inspect hydraulic tanks inspection results
separation plates to determine
troubles (cracks or broken
welding)

and tools
different tanks safety uniform safety
location and devices uniform
• Awareness with • Keep any • Special tools
inspection ignition sources • Electric lamp
separation plate faraway from • Clean tissues
• Experience in using tanks • Compressed
manual maintenance • Using specific air
ladder when
going to
equipment cabin
Occupation 93950
Technician no
Duty Duty no C
hydraulic system
Task Inspect oil temperature sensor Task no C2
Inspect oil temperature sensor using special devices to have
Performance
correct oil temperature reading and operate equipment with
objectives
demand efficiency

• Prepare equipment for inspection • Follow up the correct methods for
• Bring necessary inspection tools inspection heat sensor
and devices • Get an accurate and correct
• Determine heat sensor location inspection results
• Inspect heat sensor for external
broken and cracks
• Inspect assistant electric circuits
• Check electric (ring) for sensor
• Read failure symbol number and
compare it with the serial failure
numbers in manual maintenance
• Inspect sensor calibration
• Replace sensor if need
• Operate equipment and recheck
sensor efficiency

tools
• Awareness with • Put on personal • Personal safety
different sensors design safety uniform and uniform
• Awareness with special devices • Special tools
devices for sensor • Beware from hot • Clean tissues
inspection rotating parts • Electric circuit
• Awareness with sensor • Beware when using measuring
locations electric sensors instrument
• Experience with sensor • Compressed air
troubles and how • Manual
discover it maintenance
• Experience with failure
symbol number
electric circuits
measuring devices
manual maintenance
Occupation 93950
Technician no
Duty Duty no C
hydraulic system
Task Inspect oil cooler Task no C3
Performance Inspect oil cooler using special devices and tools and
objectives determine their condition to get good oil cooling

inspection for inspection oil cooler
• Bring necessary inspection • Get an accurate and correct
tools inspection results
• Inspect cooler component (air-
water)
• Inspect assistant circuit
(electric-hydraulic)
• Inspect cooling water level in
water tank
• Inspect oil level in circuit
• Inspect water and oil
connection for cooler
• Check inlet and outlet water
with correct quantity from
cooler
• Measure inlet and outlet oil
and water temperature from
cooler and compare it with
specified reading
• Disassembly cooler and make
pressure test to determine
leakage points
• Determine failure
and tools
different types and safety uniform safety
design for oil cooler and devices uniform
• Awareness with • Beware from • Special tools
using inspection rotating sharp • Clean tissues
devices hot parts • Suitable light
• Awareness with • Beware when • Compressed
different inspection using pressure air
methods inspection • Manual
• Awareness with devices maintenance
assistant electric and
hydraulic circuit
• Experience with
inlet and outlet
temperature for
cooler
manual maintenance
Occupation 93950
Technician no
Duty Duty no C
hydraulic system
Task Inspect pump pressure Task no C4
Performance Inspect pump pressure using special devices and determine
objectives their condition to get correct pressure

inspection for inspection pump oil
• Bring necessary inspection pressure
tools and devices • Get an accurate and correct
• Inspect tanks from external inspection results
broken and cracks
• Measure oil level and added
oil if necessary
• Operate equipment until oil
temperature raised to correct
operation temperature
• Measure oil pressure and
pump flow using correct
and tools
design of oil pumps and devices uniform
• Awareness with • Beware from hot • Special tools
using inspection sharp rotating • Experience
devices parts with oil flow
• Awareness with • Beware from and pressure
using inspection high pressures measuring
methods devices
• Experience with oil • Clean tissues
flow and pressure • Compressed
measuring methods air
Occupation 93950
Technician no
Duty Duty no C
hydraulic system
Task Measure temperature Task no C5
Performance Measure temperature using special devices to get correct
objectives temperature

inspection for measuring temperature
• Bring necessary special • Get an accurate and correct
measuring tools inspection results
• Fixed measuring tools in their • Operate equipment with
specific points recommended methods
• Operate equipment
• Operate hydraulic circuit
• Measure temperature
according to manufacturer
company specified methods
• Compare measured measure
temperature with manufacturer
company specified
temperature
• Determine causes of
temperature difference
and tools
different measuring safety uniform safety
temperature and devices uniform
temperature rotating sharp • oil
inspection methods parts temperature
• Experience with measuring
temperature devices
measuring values • Clean tissues
for circuit • Compressed
causes of • Manual
temperature maintenance
difference
manual maintenance
Occupation 93950
Technician no
Duty Duty no C
hydraulic system
Task Inspect pump drive shaft pulley Task no C6
Performance Inspect pump drive shaft pulley using special devices and
objectives determine their condition to get safety equipment operation

inspection for pulley inspection
• Inspect tanks from external
broken and cracks
• Inspect pulley from external
broken , cracks and bent
• Remove belt and inspect his
recess in pulley
• Inspect sleeve and fixed
screws pulley

and tools
design pulley and devices uniform
pulley inspection rotating sharp • Clean tissues
methods parts • Compressed
• Experience in using air
manual maintenance • Electric lamp
• Manual
maintenance
Occupation 93950
Technician no
Duty Duty no C
hydraulic system
Task Replace pipes &hoses Task no C7
Performance Replace pipes &hoses using special devices to be shore that
objectives hydraulic circuits working with high efficiency

inspection for replace pipes &hoses
• Bring necessary tools to • Operate pipes &hoses
replace pipes &hoses hydraulic with required
• Bring new pipes &hoses efficiency
• Release pipes &hoses pressure
• Disconnect old pipes &hoses
• Clean fixture and connection
• Connect new pipes &hoses
• Operate equipment and
bleeding air from pipes
&hoses
• Inspect pipes &hoses
efficiency and performance
and tools
different pipes safety uniform safety
&hoses types and devices uniform
• Awareness with • Release circuit • Special tools
disassembly pressure before • New
necessary tools disassembly specified
• Experience in using pipes &hoses pipes &hoses
manual maintenance • Beware from hot • Clean tissues
rotating sharp • Compressed
parts air
• Manual
maintenance
Occupation 93950
Technician no
Repair troubles of different hydraulic
Duty Duty no D
pumps types
Task Inspect hydraulic pump vane type Task no D1
Performance Inspect hydraulic pump vane type using special devices to be
objectives shore from its correction and trouble shooting

inspection for hydraulic pump vane
• Bring special tools and devices inspection
• Be shore from oil tank • Get an accurate and correct
quantity inspection results
• Inspect pump components
• Inspect pump pressure
• Inspect oil pump flow
• Inspect oil flow and pressure
system (hydraulic - electric)
• Compare the reading with
pump performance
• Be shore from working pump
quietly
• Remove pump and measure
clearance if necessary
and tools
pump vane types and devices uniform and
and design • Beware from devices
• Awareness with high oil pressures • oil pressure
using inspection • Beware from hot measuring
devices rotating parts device
• Awareness with • Oil flow
locations of pumps measuring
in equipment device
• Awareness with • Stop watch
causes of hydraulic •
pump troubles • Clean tissues
• Experience in using • Compressed
manual maintenance air
Occupation 93950
Technician no
Repair troubles of all types of
Duty Duty no D
hydraulic pumps
Task Inspect hydraulic gear pump Task no D2
Performance Inspect hydraulic gear pump type using special devices to be

inspection for hydraulic gear pump
• Bring inspection tools and inspection
devices • Get an accurate and correct
• Be shore from oil tank inspection results
quantity
• Determine oil pump location
in equipment
• Inspect oil pump pressure
pump performance curve
quietly

and tools
pump gear types and devices uniform and
• Awareness with • Beware from devices
using inspection high oil pressures • oil pressure
devices • Beware from hot measuring
• Awareness with rotating parts device
locations of pumps • Oil flow
in equipment measuring
• Experience with device
noise sources • Normal tools
• Experience in using • Stop watch
manual maintenance • Stethoscope
• Awareness with for hearing
pump testing sounds
methods • Clean tissues
• Compressed
air
• Manual
maintenance

Occupation 93950
Technician no
Duty Duty no D
hydraulic pumps
Task Inspect axial piston pump Task no D3
Performance Inspect axial piston pump type using special devices to be

inspection for axial piston pump
• Bring special tools and devices • Get an accurate and correct
• Be shore from oil tank inspection results
quantity
• Inspect pump pressure
• Inspect oil flow and pressure
system (hydraulic - electric)
pump performance
quietly

and tools
axial piston pump and devices uniform and
types • Beware from devices
• Awareness with high oil pressures • Stop watch
using inspection in hydraulic • oil pressure
devices circuits measuring
• Awareness with • Beware from hot device
locations of pumps rotating parts • Oil flow
in equipment measuring
• Awareness with device
causes of hydraulic •
pump troubles • Clean tissues
• Experience with • Compressed
noise sources air

Occupation 93950
Technician no
Duty Duty no D
hydraulic pumps
Task Repair vane pumps Task no D4
Performance Repair vane pumps and exchange failure parts measure oil
objectives flow according to manufacturer company recommendations

inspection for hydraulic repair vane
• Bring necessary repair tools pumps
and devices • Get an accurate and correct
• Determine trouble before inspection results
disassembly
• Pump disassembly
• Clean pump components
• Inspect pump vanes and
pressure zone
• Measure clearance of axial ,
sleeves and baring
• Exchange failure parts
• Assembly pump component in
correct methods
• Put pump on test bench to
examine pressure , flow and be
shore from working pump
quietly
• Remove pump from test bench
and put it in equipment and
connect circuit
• Be shore from oil tank
• Quantity
• Operate equipment and check
operation efficiency

and tools
vane pump designs and devices uniform and
using inspection and high pressures • Spare parts
measurement when testing according
devices pump specifications
• Awareness with • Beware from • Pump test
specified pressure failing pump bench
and flow values parts on ground • Detergent
• Awareness with • Beware from materials
hydraulic pump injury chemical • Clean tissues
disassembly and detergent • Compressed
assembly method materials to eyes air
• Awareness with • Keep any • Hydraulic oil
recommended ignition sources according
tension and torque faraway from specifications
values detergent • Crane
• Experience in using materials • Manual

Occupation 93950
Technician no
Duty Duty no D
hydraulic pumps
Task Repair gear pump Task no D5
Repair gear pump and exchange failure parts using special
Performance
tools to get high operation efficiency according to
objectives
manufacturer company recommendations

inspection for repair gear pump
• Bring necessary repair tools • Operation hydraulic gear
and devices pump with demand efficiency
• Determine trouble before
disassembly
• Remove pump from equipment
• Clean pump outside surfaces
• Disassembly pump
• Clean internal pump
components
• Inspect pump gears , shafts
and pressure zone
• Measure clearance between
gears, sleeves and baring
according manufacturer values
correct methods
examine performance (
pressure , flow and be shore
from working pump quietly)
• put pump in equipment and
check operation efficiency

and tools
gear pump designs and devices uniform and
using inspection and high pressures • Pump test
measurement when testing bench
devices pump • Spare parts
• Awareness with • Beware from according
specified pressure chemical specifications
and flow values detergent • Clean tissues
• Awareness with materials • Detergent
recommended • Keep any materials
tension and torque ignition sources • Compressed
values faraway from air
• Awareness with detergent • Normal tools
hydraulic gear pump materials • Manual
disassembly and • Beware from maintenance
assembly method failing parts on • Hydraulic oil
ground according
specifications

Occupation 93950
Technician no
Duty Duty no D
hydraulic pumps
Task Repair axial piston pump Task no D6
Performance Repair axial piston pump and exchange failure parts using
objectives special tools to get high equipment efficiency

inspection for repair axial piston pump
• Bring special repair tools and • Operation hydraulic gear
devices pump with demand efficiency
• Determine trouble before
disassembly
• Clean pump outside surfaces
• Clean internal pump
components
• Inspect pump piston and
cylinder
• Inspect fixation ends
• Inspect rotating shaft
correct methods
examine performance
and put it in equipment
• operate equipment and check
performance efficiency

and tools
axial piston pump and devices uniform and
designs • Beware from devices
• Awareness with high pressures • Pump test
using inspection and when testing bench
measurement pump • Normal tools
devices • Beware from • Spare parts
• Awareness with failing parts on according
specified pressure ground specifications
and flow values • Beware from • Detergent
• Awareness with chemical materials
recommended detergent • Compressed
tension and torque materials air
values • Keep any • Clean tissues
• Awareness with ignition sources • Hydraulic oil
hydraulic axial faraway from • Manual
piston pump detergent maintenance
disassembly and materials
assembly method
manual maintenance

Occupation 93950
Technician no
Duty Duty no D
hydraulic pump
Task Repair vane pump control system Task no D7
Repair vane pump control system and exchange failure parts
Performance
to get high pump operation efficiency according to
objectives
manufacturer company recommendations

• Prepare equipment for repair • Follow up the correct methods
• Bring special repair tools and for repair control system of
devices vane hydraulic pump
• Bring spare part according • Operation hydraulic gear
specifications pump with demand efficiency
• Determine location of pump
control system (hydraulic –
electric)
if control system inside it
• Remove control system from
equipment if it in hydraulic
circuits
• Clean outside pump or control
system surfaces
pump (pressure regulation
valve)
• Disassembly control system
• Inspect control system
components
• Inspect internal components
(valves and springs)
• Assembly control system
component
• Put control system on test
bench to examine operation
efficiency
• Calibrate control system
test bench and put it in pump
or in circuit

and tools
pump vane control and devices uniform and
system designs • Beware from devices
• Awareness with high pressures • Spare parts
using inspection and when using test according
testing devices devices specifications
• Experience in using • Beware from • Control
manual maintenance failing parts on system test
ground bench
• Normal tools
• Clean tissues
• Compressed
air
• Detergent
materials
• Hydraulic oil
• Manual
maintenance

Occupation 93950
Technician no
Duty Duty no D
hydraulic pumps
Repair axial piston pumps control
Task Task no D8
system
Performance Repair axial piston pumps control system and exchange
objectives failure parts to get high operation pump efficiency

• Bring special repair tools and for repair control system of
devices axial piston hydraulic pump
• Bring spare part according • Operation hydraulic axial
specifications piston pump with demand
• Remove pump from equipment efficiency
if control system inside it
pump (hydraulic – electric)
• disassembly control system
• Inspect control system
components
• Inspect main control system
components (solenoid ,valves
,control valves and springs)
• Exchange failure parts with
new one according
specification
• Assembly control system
component with recommended
methods
• Put control unit system in
pump
• Test control unit on test bench
• Remove control system and
put on equipment to test
performance

and tools
pump axial piston and devices uniform and
control system • Beware from devices
designs failing parts on • Control
• Awareness with ground system test
using inspection and • Beware from bench
testing devices high pressures • Normal tools
• Experience in using when using test • Spare parts
manual maintenance devices • Clean tissues
• Compressed
air
• Hydraulic oil
• Manual
maintenance

Occupation 93950
Technician no
Repair all types of hydraulic pumps
Duty Duty no D
troubles
Task Measure oil flow Task no D9
Performance Measure oil flow using special devices to be shore from
objectives working hydraulic circuit with highest efficiency

• Prepare equipment for • Use the correct methods for oil
inspection flow measure
• Bring tools and devices for oil • Get an accurate and correct
flow inspection inspection results
• Determine fixation point of oil
flow inspection device in
circuit
• Fixed oil flow inspection
device in specified places
• Operate equipment
• Inspect oil flow with
recommended methods
• Compare flow reading with
pump performance curve
and tools
• Awareness with oil • Put on personal • Personal
flow measuring test safety uniform safety
• Awareness with and devices uniform and
correct oil flow • Beware from devices
values high oil pressures • Spare parts
• Awareness with oil • Using specific • Normal tools
flow measuring ladder when • Stop watch
methods going to • oil flow
• Awareness with equipment cabin measuring
fixed location of oil • Keep any device
flow device on ignition sources • Electric lamp
circuit at specific faraway from • Clean tissues
engine speed and tanks • Compressed
equipment position air

Occupation 93950
Technician no
Repair all types of hydraulic pumps
Duty Duty no D
troubles
Task Readjust pump after repair Task no D10
Performance Readjust pump after repair using special devices to get
objectives highest pump efficiency

• Prepare pump for adjusting • Follow up the correct methods
• Bring tools and devices to for adjust pump after repair
adjust pump • Operation hydraulic pump
• Put pump on adjusting device with correct behavior after
• Operate adjusting device repair
motor at specific speed to
adjust pump
• Measure oil pressure and
adjust if necessary
• Measure flow quantity and
adjust if necessary
and tools
pump types and and devices uniform and
designs • Beware from devices
• Awareness with high oil pressures • Pump test
using adjusting when adjusting bench
devices pump on test • Normal tools
• Awareness with bench • Clean tissues
reference values of • Keep any • Compressed
pressure and oil ignition sources air
flow for all pump faraway from • Manual
types tanks maintenance
manual maintenance

Occupation 93950
Technician no
Duty Duty no D
hydraulic pumps
Task Bleed air from pump Task no D11
Performance Bleed air from pump using special devices to get highest
objectives pump efficiency

• Bring necessary tools for for bleeding air from hydraulic
bleeding air circuit
• Operate equipment • Operation equipment with
• Release tighten nut outlet oil correct behavior after bleeding
tube from pump air process
• Check that bleed air path from
outlet oil tube with oil until oil
path without air
• Tight tighten nut outlet oil tube
from pump
• Continue operation equipment
and test performance

and tools
pumps and devices uniform and
bleeding air high oil pressures • Normal tools
methods from • Beware from hot • Clean tissues
hydraulic circuit rotating parts • Compressed
causes of bleeding • Tub
air in hydraulic • Manual
circuit maintenance
• Awareness with
locations of
bleeding air
manual maintenance

Occupation 93950
Technician no
Duty Duty no D
hydraulic pumps
Task Inspect pump drive system Task no D12
Performance Inspect pump drive system using special devices to get
objectives recommended equipment efficiency

• Prepare equipment for • Follow up the correct steps to
inspection inspect pump drive system
• Bring necessary tools and • Accurate and correct
• Inspect pump drive coupling if
used
• Inspect pump drive belt if used
• Inspect belt pulley if used
• Inspect drive gear casing
coupling if used
• Inspect bushing

and tools
different drive pump safety uniform safety
system and devices uniform and
• Experience in using • Beware from hot devices
manual maintenance rotating parts • Inspection
tools and
devices
• Clean tissue
• Compressed
air
• Manual
maintenance

Occupation 93950
Technician no
Duty Duty no D
hydraulic pumps
Task Repair pump drive system Task no D13
Repair pump drive system and exchange failure parts using
Performance
special tools and devices to get operation pump with
objectives
recommended efficiency

• Prepare equipment for repair • Follow up the correct steps for
• Bring necessary tools and repair pump drive system
devices for inspection • Accurate and correct working
• Bring spare part according pump drive system
specifications
• Remove pump drive system
• Disassembly pump drive
system
• Inspect pump drive system
components
• Exchange failure components
• Assembly pump drive system
• Put pump drive system in his
place in equipment
Operate equipment and inspect
drive system performance

and tools
different pump drive safety uniform safety
system types and and devices uniform and
design • Beware from devices
• Awareness with rotating parts • Special tools
inspection method • Spare parts
for pump drive according
system specifications
• Experience in using • Compressed
manual maintenance air
• Clean tissues
• Manual
maintenance

Occupation 93950
Technician no
Duty Repair troubles of control valves Duty no E
Task Inspect valve operating system Task no E1
Performance Inspect valve operating system by using special devices to be

inspection inspect operation valves
• Bring special tools and devices system
• Inspect valve system • Accurate and correct working
(hydraulic – pneumatic – pump drive system
electric – manual )
• Inspect assistant circuit
(hydraulic – pneumatic –
electric )
• Determine trouble according to
symbol number when used

and tools
different pump drive safety uniform safety
system types and and devices uniform and
design (hydraulic – • Beware from hot devices
pneumatic – electric rotating parts • Inspection
– manual ) tools and
• Awareness with devices
assistant circuit • Clean tissue
(hydraulic – • Compressed
pneumatic – electric air
) • Manual
• Experience in using maintenance
manual maintenance

Occupation 93950
Technician no
Task Repair valve operating system Task no E2
Repair valve operating system and exchange failure parts
Performance
using special tools and devices to get highest operation
objectives
efficiency

• Prepare equipment for • Follow up the correct steps for
inspection repair operation valves system
• Bring special tools and devices • Obtaining high operation
• Bring spare part according efficiency for operation valve
specifications system according to
manufacturer company
• Remove armies and recommendations
connection for manual
operation valve system
• exchange failure components
• Repeat assembly manual
operation valve system
• Check electric solenoid signal
of operation valve
• Put operation system on valve
electric circuit

and tools
different designs for safety uniform safety
operation valves and devices uniform and
system (hydraulic – • Beware when devices
pneumatic – electric using electric • Spare parts
– manual ) circuit according
• Awareness with • Beware from specifications
assistant circuit failing operation • Special tools
(hydraulic – valve solenoid on • Pressure
pneumatic – electric ground gauge
) • Electric
• Experience in using circuit
electric signal inspection
inspection device device
air
• Manual
maintenance

Occupation 93950
Technician no
Task Replace oil seals Task no E3
Performance Replace oil seals and exchange failure parts using special
objectives tools and devices to get highest hydraulic circuit efficiency
• Prepare equipment for repair • Follow up the correct steps to
• Bring repair tools and devices replace oil seal pump
• Bring oil seals according • Operation control valve with
specifications demand efficiency
• Determine valve location
• Remove valve from equipment
• Disassembly valve
• Clean internal valve
components
• Remove failure oil seal
• Inspect oil seal place
• Clean components
• Put new oil seal using special
tools
• Assembly valve
• Put test valve on test bench at
workshop and check for any
leakage
• Put valve on equipment
• Operate equipment and inspect
performance

and tools
different valves safety uniform safety
designs and devices uniform and
• Experience in using • Beware from devices
manual maintenance high pressure • Spare parts
• Experience in using • Beware from hot according
inspection and rotating parts specifications
operation tests on • Special tools
test bench • Valve test
device
• Clean tissues
• Compressed
air
• Detergent
material
• Electric lamp
Manual maintenance

Occupation 93950
Technician no
Task Replace springs Task no E4
Performance Replace springs using special tools and devices to get highest
objectives operation efficiency for control valves

• Bring special tools and devices replace spring
• Remove valve from equipment • Operation control valve with
• Clean valve outside surfaces demand efficiency
• disassembly valve
• Remove failure springs
• Put new springs using special
tools according specifications
• Assembly valve with
recommended methods
• Test valve performance on test
bench
• Put valve on equipment
electric circuit performance

and tools
different designs of safety uniform safety
springs and devices uniform and
• Awareness with • Beware when devices
using spring special take spring from • Special tools
tools valves • Spare parts
• Experience in using • Beware from according
manual maintenance spring lost specifications
spring tension test • Compressed
device air
• Manual
maintenance

Occupation 93950
Technician no
Task Inspect control valves Task no E5
Performance Inspect control valves by using special devices to get highest
objectives valves operation efficiency and trouble shooting

inspection inspect control valves
• Bring special tools and devices • Accurate and correct working
• Inspect control valve main inspection results
parts
• Inspect assistant electric circuit
• Inspect operation solenoid
valves
• Inspect valve arm stroke
• Check oil leakage
• Write notes in job cards

and tools
control valves and devices uniform and
using inspection using hydraulic • Special tools
tools and electric • Clean tissues
• Experience in using circuit • Compressed
manual maintenance • Beware from air
movable and hot • Electric lamp
parts • Manual
maintenance

Occupation 93950
Technician no
Task Repair control valves Task no E6
Repair control valves and exchange failure parts using special
Performance
tools and devices to get efficient operation valves and
objectives
recommended efficiency

• Bring special tools and devices repair valves
• Prepare spare parts according • Operation control valve with
specifications demand efficiency
• Clean valve
• Disassembly valve and clean
internal parts
• Measure clearance between
valve and his casing
• Remove failure parts
• Put new parts according
specifications
• Assembly valve with
recommended methods
• Test performance valve on test
bench
• Put valve on equipment and
tight his tube and hoses
• Operate equipment and test
hydraulic circuit performance

and tools
hydraulic circuit and devices uniform and
control valve types using hydraulic • Spare parts
and designs and electric according
• Awareness with circuit specifications
assistant electric • Beware from • Special tools
circuit sharp and hot • Clean tissues
• Experience in using parts • Compressed
test devices air
• Experience with • Suitable light
different types of • Manual
seals maintenance
manual maintenance
Occupation 93950
Technician no
Task Adjust control valves Task no E7
Performance Adjust control valves by using special devices to get highest
objectives hydraulic circuit efficiency

• Bring necessary tools and to adjust control valves
devices for adjusting • Equipment operation
• Put pressure measuring device efficiency after adjusting
valve on specific point in • Operation valves with
circuit demand efficiency
• Operate equipment to heating
oil
• Measure pressure
• Adjust pressure from specific
valve to obtain recommended
pressure for circuit
• Inspect equipment
performance after adjustment
• Remove pressure measuring
device from circuit
• Write notes in job cards

and tools
different types of safety uniform safety
control valves and devices uniform and
adjusting valves using hydraulic • Special tools
methods parts • Stop watch
• Awareness with • Beware from • Pressure
recommended movable and hot measuring
adjusting values parts device
• Experience in using • Clean tissue
air
• Manual
maintenance
Directorate General For Curricula

Occupation 93950
Technician no
Repairs all types of hydraulic
Duty Duty no F
cylinders
Task Inspects cylinders Task no F1
Performance Inspecting the hydraulic cylinders using specific Equipment
objectives to determine the usability

• Prepare the Equipment for • Follow up the exact steps for
repairing inspection of the cylinders
• Prepare the required inspection according to the regulations of
tools the manufacturer
• Check out the essential • Get the right and accurate
cylinders of the hydraulic inspection results
cylinders
• Check out the cylinder for
external leakages
• Check out the cylinder for
internal leakages with the
testing apparatus
• Determine the troubles
• Write down the remarks in the
job card
1
Knowledge Safety Equipment and tools

• Knowledge about • Wear the safety • Safety
different designs of uniform with the uniform and
the cylinders personal safety personal
• Knowledge about Equipment safety
the use of the • Take care of Equipment
special releasing dropping the • Special tools
tools of cylinders parts of the • Levers
• Knowledge about cylinder on the • Clean tissue
the methods of ground • Compressed
inspection of the • Take care while air
cylinders using the levers • Flash light
• Familiarity with the • Maintenance
maintenance manual manual
2

Occupation 93950
Technician no
Duty Duty no F
cylinders
Task Prepare all types of cylinders Task no F2
Preparing all types of cylinders and change the damaged
Performance
parts of tools and Equipment to ensure the highest
objectives
performance

• Prepare the Equipment for • Follow up the exact steps
repairing in preparing all types of
• Prepare the required tools cylinders according to the
• Release the pressure of the circuit manufacturing advices
• Release the tubes and hoses • Preparing the hydraulic
• Release the cylinder from the cylinders with the required
equipment correctly efficiency
• Clean up the outer surface of the
cylinder
• Release the piston with the rod
from the cylinder
• Release the piston with the rod
from the cylinder
• Release the wool and oil seal
from the piston
• Clean up the inner surface of the
cylinder and the piston
• check out the essential parts of
the cylinder
• Replace the wool and oil seal
from the piston
• Assemble the cylinder correctly
• Test the cylinder with the testing
apparatus
• Install the cylinder in the
equipment
• Install the tubes and hoses
• Get out the air if necessary
• Turn on the equipment to test the
performance
3

different designs of uniform with the uniform and
hydraulic cylinders personal safety personal
the methods of • Take care of Equipment
releasing the dropping the • Special tools
cylinders parts of the • Levers
• Knowledge about cylinder on the • Standard
the use of the ground replacing parts
releasing tools • Clean tissue
• Knowledge about • Hydraulic oil
the troubles of the • Compressed
cylinders air
• Knowledge about • Flash light
the testing methods • Maintenance
of the hydraulic manual
cylinders
• Familiarity with the
maintenance manual
4

Occupation 93950
Technician no
Duty Duty no F
cylinders
Replaces the inner lining of the
Task Task no F3
cylinders
Replacing the inner lining of the cylinders
Performance With the special tools
objectives Ensure the recommended efficient running of the hydraulic
cylinders

• Prepare the Equipment for repairing • Follow up the exact
• Prepare the required tools and steps to replace the
Equipment lining of cylinders
• Prepare the standard new lining • Get the required
• Release the pressure of the circuit efficiency of the
• Release the tubes and hoses hydraulic cylinders
• Release the cylinder from the
equipment
• Clean up the outer surface of the
cylinder
• Release the cylinder and get out the
piston with the rod
• Release the piston nut with the special
tools
• Get the piston out and take off the
lining
• Clean up the essential parts of the
cylinder
• Replace the lining
• Install the piston nut
• Assemble the cylinder correctly
• Test the cylinder with the tester
• Install the cylinder in the equipment
• Install the tubes and hoses
• Get out the air if necessary
performance
5

different types of uniform with the uniform and
hydraulic cylinders personal safety personal
the methods of • Take care while Equipment
releasing the releasing the • Standard
cylinders cylinder from the replacing parts
• Knowledge about equipment • Levers
the methods of • Take care of the • Special tools
replacing the lining high pressures • Clean tissue
• Familiarity with the • Hydraulic oil
different types of • Compressed
lining (oil seal) of air
the cylinders • Maintenance
• Familiarity with the manual
releasing the
pressure from the
circuit and taking
off the air
maintenance manual
6

Occupation 93950
Technician no
Duty Duty no F
cylinders
Task Inspects of the pin connections Task no F4
Performance Inspection of the pin connections with special tools to
objectives determine their durability

• Prepare the Equipment for • Follow up the exact steps
repairing to inspect the installing
• Prepare the required tools and ends
Equipment • Get the correct inspection
• Release the tubes and hoses results
equipment
• Clean up the cylinder
• Inspect the pins and bushes
• Measure the clearance between
the pins and the bushes
equipment
• Determine the defects
• Write down the remarks in the job
card
7

• Knowledge about • Wear safety • Safety
the methods of uniform with uniform and
releasing the pin personal safety personal
connections Equipment safety
• Knowledge about • Take care while Equipment
measurement tools using the levers • Special tools
• Familiarity with the • Take care while • Levers
causes of the releasing the • Clean tissue
troubles in pin cylinder from the • Hydraulic oil
connections equipment • Compressed
• Familiarity with the air
maintenance manual • Maintenance
manual
8

Occupation 93950
Technician no
Duty Duty no F
cylinders
Task Repairs the pin connections Task no F5
Repairing the pin connections with special tools and
Performance
replacing the defected ones to ensure the recommended
objectives
efficient running of the hydraulic cylinders

• Prepare the Equipment for • Follow up the exact
repairing steps to repair the pin
• Prepare the required tools and connections
Equipment • Get the most efficient
• Prepare the standard replacing use of the pin
parts connections
• Release the tubes and hoses
equipment correctly
• Clean up the cylinder
• Replace the pins and bushes
correctly
equipment and the tubes as well
as the hoses
• Lubricate the pin connections
• Run the equipment to test the
performance of the cylinder
9

the types and uniform with the uniform and
designs of the pin personal safety personal
connections Equipment safety
• Knowledge about • Take care while Equipment
the special tools of using the levers • Special tools
repairing the pin • Take care while • Levers
connections releasing the • Clean tissue
• Familiarity with the cylinder from the • Hydraulic oil
measuring tools equipment • Compressed
manual
10

Occupation 93950
Technician no
Duty Duty no F
cylinders
Task Adjust ball pin connection Task no F6
Adjusting the ball pin connection
Performance
With special tools to ensure the correct running according to
objectives
the recommendations of the manufacturer

• Prepare the equipment for • Follow up the exact steps to
repairing repair the ball pin
• Prepare the required tools and connections
Equipment • Working properly
• Inspect the clearance of the ball according to the
pin connection recommendations
• Adjust the clearance
card
11

• Knowledge about • Wear the • Personal
the types of ball pin personal safety safety
connections uniform and uniform and
• Knowledge about Equipment Equipment
methods of • Take care of the • Special tools
adjusting clearances moving objects • Measurement
• Familiarity with the tools
measuring tools • Clean tissue
• Familiarity with the • Adjustment
maintenance manual plats
• Compressed
air
• Levers
• Maintenance
manual
12

Occupation 93950
Technician no
Duty Duty no G
motors
Task Inspects motors Task no G1
Performance Inspecting hydraulic motors with special tools to ensure the
objectives durability

repairing inspects types of hydraulic
• Prepare the required tools and motors
Equipment • Get the correct inspection
• Make sure about the oil level in results
the tank
• Inspect the essential parts of the
motor
• Inspect the control valves
• Inspect the electric circuit
• Check up the oil pressure of the
running circuit
• Listen to any abnormal sounds
• Measure the exhausting of the
motor
card
13

different types of personal safety safety
hydraulic circuits uniform and uniform and
different designs of • Take care while • Special tools
hydraulic motors dealing with • Hydraulic oil
• Familiarity with the hydraulic circuits pressure
measuring and • Take care of the measuring
inspecting tools moving and hot device
• Familiarity with the objects • Headphone
measuring of the • Clean tissue
pressure and flow of • Compressed
hydraulic oil air
• Familiarity with the • Stop watch
maintenance manual • Tank with a
scale in liters
• Maintenance
manual
14

Occupation 93950
Technician no
Duty Duty no G
motors
Task Performs measurements Task no G2
Performance Performing measurements with special tools to determine the
objectives durability of the parts and ensure the correct repair

• Prepare the equipment for • Follow up the exact steps of
repairing taking measurements
• Prepare the required tools and • Get the correct
Equipment measurement results
• Divide the hydraulic motor according to the
• Clean up the essential parts of the manufacturer specification
motor
• Measure the clearance to compare
with what is given in maintenance
manual
• Inspect the inner parts
card
15

different types of • Take care while • Special tools
measuring devices dealing with • Measuring
• Knowledge about hydraulic circuits devices
different designs of • Take care while • Levers
hydraulic motors dealing with the • Clean tissue
• Familiarity with the levers • Compressed
maintenance manual • Take care of the air
moving and hot • Maintenance
objects manual
16

Occupation 93950
Technician no
Duty Duty no G
motors
Task Replaces oil seals Task no G3
Replacing oil seals with special tools and devices to ensure
Performance
prevention of oil leakage and running the hydraulic motor
objectives
with the highest efficiency

repairing replacing the oil seal
• Prepare the required tools and • Run the hydraulic motor
Equipment efficiently
• Prepare the new oil seals
according to the specifications
• Determine the places of leakage
• Release the parts which needs
new oil seals
• Divide the hydraulic motor
• Release the old oil seal
• Clean up the place of the oil seal
• Inspect the oil seal seat
• Install the new oil seal perfectly
• Assemble the equipment
• Inspect the motor with the
inspection device
• Turn on the equipment to test it's
running
card
17

the methods of • Take care while • Special tools
replacing oil seals releasing parts of • Standard oil
• Knowledge about oil seals seals
different designs of • Take care of • Levers
hydraulic motors dropping objects • Hydraulic oil
• Knowledge about on the ground • Clean tissue
the types of oil seals • Take care while • Compressed
• Familiarity with the dealing with the air
maintenance manual levers • Maintenance
manual
18

Occupation 93950
Technician no
Duty Duty no G
motors
Task Replaces damaged parts Task no G4
Replaces damaged parts with special tools and devices to
Performance
ensure running the hydraulic motor with the highest
objectives
efficiency

repairing replacing the damaged parts
• Prepare the required tools and • Run the equipment
• Release the motor from the
equipment
• Divide the hydraulic motor
• Clean up the parts
• Inspect the oil seal seat
• Inspect the parts
• Prepare the new parts according
to the specifications
• Replace the damaged parts
correctly
• Assemble the motor perfectly
inspection device
• Install the motor in the equipment
running
19

the methods of • Take care while • Special tools
replacing damaged dealing with • Replacement
parts of the motor hydraulic circuits parts taking
• Knowledge about • Take care of care while
different designs of dropping objects dealing with
hydraulic motors on the ground the levers
• Knowledge about • Take care while • Levers
the using the dealing with the • Hydraulic oil
measuring devices levers • Clean tissue
• Familiarity with the • Compressed
maintenance manual air
• Maintenance
manual
20

Occupation 93950
Technician no
Duty Duty no G
motors
Task Overhauls hydraulic motor Task no G5
Overhauling hydraulic motor and replace damaged parts
Performance
with special tools to ensure the most efficiency of the
objectives
hydraulic motor

repairing overhaul all types of
• Prepare the required tools and hydraulic motors
Equipment • Run the motor efficiently
• Prepare the new parts according
to the specifications
• Release the tubes and hoses
• Release the hydraulic device from
the equipment
• Clean up the device from outside
• Divide the device on the working
table correctly
• Clean up the inner parts of the
motor
motor
• Inspect the inner parts of the
motor (pistons-gears-fans)
• Inspect the control system by the
motor speed
• Assemble the motor perfectly
inspection device
• Install the motor in the equipment
• Install tubes and hoses in the
motor
running
21

different types and personal safety safety
designs of hydraulic uniform and uniform and
motors Equipment Equipment
• Familiarity with • Take care while • Special tools
using the special dealing with • Levers
tools of overhauling hydraulic circuits • Hydraulic oil
hydraulic motors • Take care while • Standard
• Familiarity with the dealing with the replacement
tension and levers parts
moments values • Take care of • Motor testing
• Familiarity with the dropping objects device
releasing and on the ground • Clean tissue
assembling all types • Compressed
of hydraulic motors air
• Familiarity with the • Maintenance
22

Occupation 93950
Technician no
Duty Duty no G
motors
Task Measures motor drain Task no G6
Measuring motor drain with special tools to determine the
Performance
durability of the motor and ensure the recommended
objectives
efficiency of the hydraulic motor

repairing measuring the quantity of
• Prepare the required tools and the drain
Equipment • Get the correct
• Release the feedback tube to the measurement results
motor and put it in a measuring
tank
• Prepare stop watch
• Run the equipment
• Run the motor and the stop watch
at the same time for a minute
• Compare the value with the other
values in the maintenance manual
card
23

• Familiarity with the Equipment Equipment
methods of • Take care while • Special tools
measuring the drain dealing with • Stop watch
• Familiarity with the hydraulic circuits • Measuring
maintenance manual tank
• Clean tissue
• Compressed
air
• Maintenance
manual
24

Occupation 93950
Technician no
Duty Duty no G
motors
Inspects motor assisted control
Task Task no G7
systems
Performance Inspects motor assisted control systems with special tools and
objectives devices to determine durability

repairing inspecting equipment
• Prepare the required tools and assisted control systems
Equipment • Get the most accurate
• Install the inspection device in the inspection results for motor
determined place assisted control systems
• Inspect the main oil feed system
• Release the control system by
speeding up the rotation of the
hydraulic motor
• Follow up the inspection steps
written down in the maintenance
manual
• Read the trouble symbol's number
and compare it with the serial
number in the trouble index
card
25

assisted hydraulic uniform and uniform and
control system Equipment Equipment
circuits • Take care of the • Inspection
• Familiarity with moving and hot devices
using inspection objects • Special tools
devices • Clean tissue
• Familiarity with the • Compressed
maintenance manual air
• Maintenance
manual
26

Occupation 93950
Technician no
Repair hydraulic system troubles of
Duty Duty no H
power train
Task Inspects torque converter pressure Task no H1
Inspecting torque converter pressure with special tools and
Performance
devices to determine the troubles and ensure running the
objectives
equipment with the required efficiency

repairing measuring the torque
• Prepare the required tools and converter pressure
Equipment • Get the accurate inspection
• Install the oil pressure measuring results
device in the proper place
• Turn on the equipment
• Measure the torque converter
pressure as recommended
• Compare the pressure value with
the corresponding value in the
index (in and out)
• Adjust the pressure by the
regulator
card
27

torque converter uniform and uniform and
circuits Equipment Equipment
• Knowledge about • Take care while • Special tools
different types and dealing with • Pressure
designs of torque hydraulic circuits measuring
converters • Climbing the device
• Familiarity with the equipment the • Clean tissue
using of torque right way • Compressed
converter circuit • Take care of the air
measuring devices moving and hot • Maintenance
• Familiarity with the objects manual
maintenance manual
28

Occupation 93950
Technician no
Duty Duty no H
power train
Task Inspects torque converter circuit Task no H2
Performance Inspecting torque converter circuit with special tools to
objectives determine the durability

repairing inspecting the torque
• Prepare the required tools and converter circuit
• Inspect the oil level in the results
transmission
• Inspect the filter of the torque
converter line
• Inspect the torque converter
charging pump and its
connections
discharge pump and its
connections if found
• Inspect the in and out oil valves
discharging hole
• Check out for sounds
• Inspect the outside leakage
• Check for oil cooling efficiency
• Measure the torque converter oil
temperature
card
29

different types and personal safety safety
designs of torque uniform and uniform and
converters Equipment Equipment
the hydraulic dealing with • Clean tissue
circuits of torque hydraulic circuits • Compressed
converter • Take care of the air
• Familiarity with the moving and hot • Oil pressure
methods of objects measuring
measuring the oil device
pressure of torque • Maintenance
converters manual
methods of
inspecting torque
converters
maintenance manual
30

Occupation 93950
Technician no
Duty Duty no H
power train
Task Measures transmission pressure Task no H3
Performance Measuring transmission pressure with special tools and
objectives devices to determine durability

repairing measuring the transmission
• Prepare the required tools and pressure
• Measure transmission oil level results
• Determine a place for installing
measurement device
• Turn of the equipment
• Measure the transmission
pressure for each speed
index
• Determine the trouble at any
speed
card
31

transmission uniform and uniform and
measuring dealing with • Pressure
transmission equipment measuring
pressure movement device
• Familiarity with the • Take care of the • Clean tissue
maintenance manual moving and hot • Compressed
objects air
• Maintenance
manual
32

Occupation 93950
Technician no
Duty Duty no H
power train
Task Inspects transmission pump Task no H4
Performance Inspecting transmission pump with special tools and devices
objectives to determine the defects

repairing measuring the transmission
• Prepare the required tools and pump
• Turn on the equipment results
• Check out the transmission
speeds
• Install the oil pressure and flow
measuring device
• Compare the results with the
performance curve
• Inspect the transmission pump
card
33

transmission pumps uniform and uniform and
inspection methods • Take care of • Special tools
of transmission dropping the pats • Oil pressure
pump of the pump on flow
• Familiarity with the the ground measuring
maintenance manual • Take care while devices
dealing with • Clean tissue
hydraulic circuits • Compressed
air
• Maintenance
manual
34

Occupation 93950
Technician no
Duty Duty no H
power train
Repairs components of torque
Task Task no H5
converter circuit
Performance Repairing components of torque converter circuit and replace
objectives damaged parts to get the highest efficiency

repairing repairing the torque
• Prepare the required tools and converter circuit as
Equipment recommended
• Install the oil pressure measuring • Run the torque converter
device in the suitable place circuit efficiently
• Measure the torque converter
pressure as recommended
index (in and out)
• Adjust the pressure by the
regulator
card
35

• Knowledge about • Take care of the • Special tools
repairing methods moving and hot • Standard spare
of torque converters objects parts
• Familiarity with the • Take care while • Clean tissue
maintenance manual dealing with • Compressed
hydraulic circuits air
• Take care of • Maintenance
dropping the pats manual
of the pump on
the ground
36

Occupation 93950
Technician no
Duty Duty no H
power train
Task Repairs control brake Task no H6
Performance Repairing control brake with special tools and devices and
objectives replace damaged parts to get the highest efficiency

repairing repairing control brake
• Prepare the required tools and
Equipment
• Prepare the standard spare parts
• Release the brakes from the
system (transmission and torque
converter)
brakes
• Replace damaged parts
• Install the brakes to the
equipment
brakes performance
37

different designs of personal safety safety
control brakes uniform and uniform and
repairing control dealing with • Standard spare
brakes hydraulic circuits parts
• Familiarity with the • Clean tissue
maintenance manual • Compressed
air
• Maintenance
manual
38

Occupation 93950
Technician no
Duty Duty no H
power train
Task Replaces transmission pump Task no H7
Performance Replacing transmission pump with special tools and devices
objectives to ensure running with the highest efficiency

repairing replace the transmission
• Prepare the required tools and pump
Equipment • Run the transmission pump
• Prepare the standard new pump efficiently
• Release the pipes from the pump
• Release the pump from the
equipment
• Release the couplings from the
old pump and install it to the new
pump
• Install the new pump to the
transmission
• Install the pipes and connections
to the pump
• prepare the pump to run if
necessary
• Check out the oil level in the
transmission
brakes performance
39

different types and dealing with • Pressure
designs of torque hydraulic circuits measuring
converters • Climbing the device
• Familiarity with the equipment the • Clean tissue
using of torque right way • Compressed
converter circuit • Take care of the air
measuring devices moving and hot • Maintenance
• Familiarity with the objects manual
maintenance manual
40

Occupation 93950
Technician no
Duty Duty no H
power train
Task Inspects pump coupling to engine Task no H8
Performance Inspecting pump coupling to engine with special tools and
objectives devices to ensure running with the required efficiency

repairing inspecting pump coupling
• Prepare the required tools and to engine
• Release the connections from the results
pump
• Release the pump
• Inspect the part of coupling
connected to the pump shaft
• Inspect the other part of coupling
connected to the directing gear
• Reinstall the pump with engine
• Turn on the engine and test the
efficiency of the pump
card
41

pump coupling uniform and uniform and
pump coupling • Release of circuit • Special tools
inspection methods pressure before • Clean tissue
• Familiarity with the releasing the • Compressed
maintenance manual pump air
• Take care of the • Maintenance
hot and rotating manual
parts
42

Occupation 93950
Technician no
Repair electric and electronic
Duty Duty no I
troubles
Task Inspects fuses Task no I1
Performance Inspecting fuses with special devices to ensure running with
objectives the required efficiency

repairing inspecting fuses
• Prepare the required tools and • Get the accurate inspection
Equipment results
• Find the place of the fuses box
• Release the cover of fuses box
• Release the fuses and test them
with the voltmeter
• Recognize the defected fuses and
replace them
• Reinstall the fuses box cover
• Turn on the equipment for testing
card
43

electric circuits for personal safety safety
hydraulic systems uniform and uniform and
fuses inspection • Take care while • Voltmeter
methods dealing with • Ordinary
• Familiarity with the electric circuits tools
maintenance manual • Compressed
air
• Maintenance
manual
44

Occupation 93950
Technician no
Duty Duty no I
troubles
Task Inspects drive sensor Task no I2
Performance Inspecting drive sensor with special tools and devices to
objectives determine the durability

• Prepare the equipment for • Follow up the exact steps
repairing for inspection of drive
• Prepare the required tools and sensor
• Prepare the drive circuit for results
inspection
• Inspect the drive sensor from
outside for any cracks and make
sure of the wire connections
• inspect the sensor's holder
• Inspect the balance of the sensor
• inspect the drive sensor with
special devices
• Check for the electric signal from
the drive sensor to the controlling
computer
card
45

the drive sensor personal safety safety
circuit uniform and uniform and
drive sensor circuits • Take care while • Drive sensor
inspection methods dealing with inspector
• Knowing the places electric circuits • Special tools
of the drive sensors • Clean tissue
in the equipment • Maintenance
• Familiarity with the manual
different designs of
the drive sensors
maintenance manual
46

Occupation 93950
Technician no
Duty Duty no I
troubles
Task Replaces electric terminals Task no I3
Performance Replacing electric terminals with special tools and devices to
objectives ensure the recommended efficiency of the electric circuits

repairing replacing the electric
• Prepare the required tools and terminals
Equipment • Efficient electric
• New standard electric terminals connections
• Take off the battery cable and
insolate it
• Determine the electric terminals
to be replaced
• Take off the electric terminals to
be replaced
• Cut the defected electric terminals
• Install the new electric terminal
and fix it with the end of the wire
• Install the battery cable
the performance of the new
electric circuit
47

methods of personal safety safety
replacing electric uniform and uniform and
terminals with the Equipment Equipment
proper tools • Take care while • Standard
• Familiarity with the dealing with electric
maintenance manual hydraulic circuits terminals
• Special tools
• Clean tissue
• Compressed
air
• Maintenance
manual
48

Occupation 93950
Technician no
Duty Duty no I
troubles
Task Replaces damaged coils Task no I4
Performance Replacing damaged coils to ensure running hydraulic circuits
objectives efficiently

repairing replacing coils
• Prepare the required tools and • Run the electric circuits
Equipment efficiently as required
• Determine the damaged coils
• Turn off the battery
• Prepare new standard electric
coils
• Separate the wires connected to
the damaged coils
• Release the coil to be replaced
• Install the new coil
• Connect the wires with the new
coil
• Connect the battery
the performance of the new coil
card
49

electric circuits personal safety safety
methods of coils dealing with • New standard
inspection electric circuits coil
• Maintenance
manual
50

Occupation 93950
Technician no
Duty Duty no I
troubles
Task Replaces relay Task no I5
Performance Replacing relay with special tools and devices to ensure
objectives running electric circuits with the required efficiency

repairing replacing relays following
• Prepare the required tools and up the exact steps of
Equipment replacing coils
• Prepare the new standard relay • Running the electric circuits
• Determine the replacement place efficiently as required
• Turn off the battery • Run the electric circuits
• Separate the wires connected to efficiently as required
the damaged relay
• Take off relay
• Test the relay
• Install the new coil
• Connect the wires
• Connect the battery to test the
performance of the new relay
51

methods of relays dealing with • New standard
inspection electric circuits relays
• Maintenance
manual
52

Occupation 93950
Technician no
Duty Duty no I
troubles
Task Replace electronic control board Task no I6
Performance Replace electronic control board with special tools and devices to
objectives ensure running with the required efficiency

repairing measuring the torque
• Prepare the required tools and converter pressure
• Check the symbolic number for results
defects of the electronic control
system if found
• Prepare the new standard control
board
• Turn off the battery
• Separate the wires connected to
the board
• Take off board
• Test the relay
• Install the battery cable
the performance of the new board
53

methods of dealing with • Boards
electronic boards electric circuits inspection
inspection • Take care while device
• Familiarity with dealing with • New standard
reading and hydraulic circuits boards
analyzing the fault • Clean tissue
symbol • Compressed
manual
54

Occupation 93950
Technician no
Duty Duty no I
troubles
Task Measure hydraulic oil temperature Task no I7
Performance Measure hydraulic oil temperature with special devices to determine
objectives durability

repairing measuring the oil
• Prepare the required tools and temperature
• Prepare the thermocouple results
• Turn on the equipment for a while
• Measure the oil temperature with
the thermocouple
• Compare the tow reading of
temperatures
• Determine the trouble
card
55

oil temperature on personal safety safety
running equipment uniform and uniform and
steps of measuring • Take care while • Special tools
temperature dealing with • Thermocouple
• Familiarity with the electric circuits • Clean tissue
different designs of • Take care while • Compressed
temperature scales dealing with air
• Familiarity with the hydraulic circuits • Maintenance
56

Occupation 93950
Technician no
Duty Repair pneumatic troubles Duty no J
Task Inspect air tanks Task no J1
Performance Inspect air tanks with special tools and devices to ensure the
objectives durability and getting the highest efficiency of the air circuit

repairing inspecting the air tanks
• Prepare the required tools and torque converter pressure
• Inspect the air leakage results
• Check for cracks or defects on the
tank
• Release the air from the tank
• Inspect the pipes and the assisting
electric circuit
card
57

different air circuits personal safety safety
• Knowledge about uniform and uniform and
methods of air tanks Equipment Equipment
inspection • Take care while • Special tools
• Familiarity with the dealing with air • Flash light
maintenance manual circuits • Compressed
air
• Clean tissue
• Maintenance
manual
58

Occupation 93950
Technician no
Task Measure air circuit pressure Task no J2
Performance Measure air circuit pressure with special tools and devices to

repairing measuring the air pressure
Equipment results
• Prepare the air pressure
measurement gauge
• Place the air pressure
measurement gauge
• Turn on the equipment for a while
• Measure the pressure
• Determine the trouble
card
59

methods of Equipment Equipment
measuring air • Take care while • Special tools
pressure dealing with air • Air pressure
• Familiarity with the circuits measurement
maintenance manual gauge
• Flash light
• Compressed
air
• Clean tissue
• Maintenance
manual
60

Occupation 93950
Technician no
Task Repair air leaks Task no J3
Performance Repair air leaks with special tools and replace the defected
objectives ones to ensure running with the required efficiency

repairing measuring the oil
• Prepare the required tools and temperature
Equipment • Run the air circuits
• Prepare the standard spare parts efficiently as required
for the air circuit
• Determine the leakage places
• Tie up the released connections
• Replace the defected part
• Check the air pressure
• Test the circuit performance after
repair process
61

methods of Equipment Equipment
repairing the air • Take care while • Standard spare
leakage dealing with air parts
• Familiarity with the circuits • Special tools
maintenance manual • Flash light
• Compressed
air
• Clean tissue
• Maintenance
manual
62

Occupation 93950
Technician no
Repair electropneumactic control
Task Task no J4
valves
Performance Repair electropneumactic control valves with special tools
objectives and devices to ensure running with the required efficiency

repairing repairing the electro
• Prepare the required tools and pneumatic control valve
Equipment • Run the electro pneumatic
• Release the pressure from the air control valve efficiently as
circuit required
• Release the pipes and electric
wires connected to the valve
• Take off the control valve and
clean it's outside
• Divide the control valve
• Clean the vale from inside
valve
• Inspect the inner parts and the
seat of the valve
• Inspect the electric coils
• Prepare the required spare parts
• Replace the damaged valves with
new standard ones
• Assemble the valve the same way
as recommended
• Install the valve in the equipment
• Reinstall the pipes and electric
wires
performance of the electro
pneumatic control valve
63

electro pneumatic uniform and uniform and
control valve Equipment Equipment
• Knowledge about • Take care while • Standard spare
methods of dealing with air parts
repairing the electro circuits • Special tools
pneumatic control • Take care while • Flash light
valve dealing with • Compressed
• Knowledge about electric circuits air
the assisting electric • Take care of • Clean tissue
circuits dropping objects • Maintenance
• Familiarity with the on the ground manual
maintenance manual • Take care of the
sharp and
rotating parts
64

Occupation 93950
Technician no
Task Repair water separators Task no J5
Performance Repair water separators with special tools and devices to

repairing repairing water separators
• Prepare the required tools and • Run the water separators
• Release the pressure from the air
circuit
wires connected to the water
separators
• Take off the separator unit and
clean it's outside
• Divide the separator unit
• Clean the inside parts
separator unit
separator unit
• Assemble the water separator the
same way as recommended
• Install the separator unit in the
equipment and reinstall the pipes
and electric wires
performance of the separator unit
65

different systems personal safety safety
and designs of uniform and uniform and
water separator Equipment Equipment
units • Take care while • Standard spare
• knowledge about dealing with air parts
methods of circuits • Special tools
repairing the water • Take care while • Flash light
separators dealing with • Compressed
the assisting electric • Take care of • Clean tissue
circuits dropping objects • Maintenance
• Familiarity with the on the ground manual
maintenance manual • Take care of the
sharp and
rotating parts
66

Occupation 93950
Technician no
Task Replace air outlets (control valves) Task no J6
Performance Replace air outlets (control valves) special tools and devices to

repairing repairing the air control
• Prepare the required tools and valves
Equipment • Run the air control valves
• Prepare the air outlets (control efficiently as required
valves)
circuit
wires connected to the control
valve
• Take off the control valve and
clean it's outside
• Install the new control valve in
the equipment
• Reinstall the pipes and assisting
electric circuits
performance of the control valve
67

and designs of air uniform and uniform and
control valves Equipment Equipment
• knowledge about • Take care while • Standard spare
methods of dealing with air parts
repairing the air circuits • Special tools
control valves • Take care while • Flash light
• Knowledge about dealing with • Compressed
the assisting electric electric circuits air
circuits • Take care of the • Clean tissue
• Familiarity with the sharp parts • Maintenance
68

Occupation 93950
Technician no
Task Inspect air pistons Task no J7
Performance Inspect air pistons with special tools and devices to ensure
objectives running with the required efficiency

repairing for inspecting the air
• Prepare the required tools and pistons
• Run the pistons
• Inspect the pistons
• Check for air leakage from the
connected pipes
card
69

pistons Equipment Equipment
methods of dealing with air • Flash light
repairing the air circuits • Compressed
pistons • Take care while air
• Knowledge about dealing with • Clean tissue
the assisting electric electric circuits • Maintenance
circuits • Take care of the manual
• Familiarity with the sharp parts
maintenance manual
70

Occupation 93950
Technician no
Task Repair air pistons Task no J8
Performance Repair air pistons with special tools and devices to ensure

repairing repairing air pistons
• Prepare the required tools and • Run the air pistons
circuit
wires connected to the air pistons
• Take off the air piston and clean
it's outside
• Divide the air piston
• Clean the inner parts
air piston
• Inspect the piston, cylinder, arm,
and lining
• Replace the damaged parts with
new standard ones
• Assemble the piston the same
way as recommended
• Install the piston in the equipment
and reinstall the pipes, hoses, and
electric wires
performance of the piston
71

methods of dealing with air • Flash light
repairing the air circuits • Compressed
pistons • Take care while air
• Knowledge about dealing with • Clean tissue
the assisting electric electric circuits • Maintenance
circuits • Take care of the manual
• Familiarity with the sharp parts
maintenance manual
Occupation 93950
Technician no
Task Inspect air compressors Task no J9
Performance Inspect air compressors with special tools and devices to

repairing inspecting the air
• Prepare the required tools and compressors
• Inspect the air compressor
• Inspect the oil leakage from the
air compressor
• Check the connections of the
pipes and hoses
• Inspect the assisting electric
circuit
• Check the air pressure
• Check the belt of the compressor
72

card
73

• Knowledge about • Wear personal • Personal
different systems safety uniform safety
and designs of air and Equipment uniform and
compressors • Take care while Equipment
• Knowledge about dealing with air • Special tools
methods of circuits • Flash light
repairing the air • Take care while • Air pressure
compressors dealing with measuring
• Knowledge about electric circuits device
the assisting electric • Take care of the • Clean tissue
circuits sharp and • Maintenance
• Familiarity with rotating parts manual
the pressure values
of air compressors
maintenance manual
Occupation 93950
Technician no
Task Overhaul air compressors Task no J10
Performance Overhaul air compressors with special tools and devices to

repairing overhaul air compressors
• Prepare the required tools and • Run the air compressors
• Release the air from the air circuit
• Release the pipes and hoses
connected to air compressor
• Take off the air compressor
• Clean air the outside of the
compressor
• Get red of the oil from the
compressor
• Divide the compressor
74

compressor
• Clean the inner parts
• Inspect the piston, cylinder,
chambers, alloys, crank, arm , and
bushings
new standard ones
• Measure the clearance and write
it down in the job card
• Assemble the air compressor the
same way as recommended
• Install the compressor in the
equipment and reinstall the
connections and electric wires
• Turn on the motor
• test the performance of the
compressor after repair
• Write down the remark in the job
card
75

• Knowledge about • Wear personal • Personal
different systems safety uniform safety
and designs of air and Equipment uniform and
compressors • Take care while Equipment
• Knowledge about dealing with air • Special tools
methods of circuits • Compressor
overhauling the air • Take care while oil
compressors dealing with • Compressed
the assisting electric • Take care of the • Clean tissue
circuits sharp and • Maintenance
• Familiarity with the rotating parts manual
maintenance manual
76

Occupation 93950
Technician no
Duty Repair attachments Duty no K
Task Measure pressure Task no K1
Performance Measure pressure with special tools and devices to ensure

repairing of measuring the oil
• Prepare the required tools and pressure
Equipment • Get the accurate
• Determine the place to install inspection results
the pressure measuring device
according to the nature of trouble
• Install the measuring device
and turn on the equipment
• Measure the oil pressure in
both cases of running and
stopping, then compare them with
the values stated in the
maintenance manual
job card
77

• Knowledge • Wear • Personal
about different personal safety safety uniform
systems of uniform and and Equipment
hydraulic circuits Equipment • Special tools
• Knowledge • Take care • Pressure
about using the while dealing measuring
pressure measuring with hydraulic device
devices circuits • Clean tissue
• Knowledge • Take care of • Compressed
about values of oil the moving and air
pressures of hot objects • Maintenance
hydraulic circuits manual
• Knowledge
about reading
engineering
drawing
• Ability to
distinguish between
different hydraulic
circuits and their
pressures
• Familiarity with
the maintenance
manual
78

Occupation 93950
Technician no
Task Adjust pressure Task no K2
Performance Adjust pressure accurately to ensure running with the
objectives required efficiency

repairing of adjusting oil pressure
• Prepare the required tools and • Run the hydraulic
Equipment circuits efficiently
• Determine the place to install
the pressure measuring device
according to the nature of trouble
• Install the measuring device
and turn on the equipment
• Measure the oil pressure in
both cases of running and
stopping, then compare them with
the values stated in the
maintenance manual
• Adjust the pressure with
regulator
job card
79

• Knowledge • Wear • Personal
about different personal safety safety uniform
systems of uniform and and Equipment
hydraulic circuits Equipment • Special tools
• Knowledge • Take care • Pressure
about using the while dealing measuring
pressure measuring with hydraulic device
devices circuits • Clean tissue
• Knowledge • Take care of • Compressed
about values of oil the moving and air
pressures of hot objects • Maintenance
hydraulic circuits manual
• Knowledge
about the places of
adjusting the oil
pressure in the
hydraulic circuits
• Familiarity with
the maintenance
manual
80

Occupation 93950
Technician no
Task Replace pistons Task no K3
Performance Replace pistons with special tools and devices to ensure
objectives running with the highest efficiency

repairing replacing pistons
• Prepare the required tools and • Run the air pistons
• Determine the piston to be
replaced
• Prepare the standard new piston
circuit
• Release the pipes and hoses
connected to the air piston
• Take off the air piston from the
equipment
• Divide the air piston
• Install the new piston
• Install the piston in the equipment
and reinstall the pipes and hoses
performance of the piston
81

methods of dealing with • Flash light
replacing pistons hydraulic circuits • Compressed
• Familiarity with the • Take care of the air
maintenance manual moving and hot • Clean tissue
objects • Maintenance
manual
82

Occupation 93950
Technician no
Task Replace bushings Task no K4
Performance Replace bushings with special tools and devices to ensure

repairing replacing bushings
• Prepare the required tools and • Run the attachments
• Determine the bushings to be
replaced
• Prepare the new standard
bushings
• Release the pressure in the circuit
their bushings to be replaced
(pump-motor-piston)
• Replace the bushings as
recommended
• Measure the clearance of the
bushing
• Assemble the parts whose
bushing has been replaced
• reinstall the part to the equipment
assemble the part whose bushing
has been replaced running
83

replacing bushings dealing with • Grazes
• Knowledge about hydraulic circuits • Standard
causes of bushing • Take care of bushings
corrosion levers • Levers and
• Familiarity with the • Take care of the carriers
maintenance manual moving and hot • Compressed
objects air
• Clean tissue
• Maintenance
manual
84

Occupation 93950
Technician no
Task Replace oil seals Task no K5
Performance Replace oil seals with special tools and devices to ensure

repairing replacing oil seals
• Prepare the required tools and • Run the attachments
• Determine the part to replace its
oil seal
• Prepare the new standard seals
their seals to be replaced
• Divide that part
• Clean the parts from inside
• Take off the old seal
• Install the new seal as
recommended
• Assemble the parts whose seal
has been replaced
• Measure the clearance of the
bushes
• Reinstall the part to the
equipment
seal performance
85

replacing seals dealing with • Oil
• Familiarity with the hydraulic circuits • Standard seals
maintenance manual • Take care of • Levers and
levers carriers
• Take care of the • Compressed
moving and hot air
objects • Clean tissue
• Maintenance
manual
86

Occupation 93950
Technician no
Task Replace hydraulic hammer chisel Task no K6
Performance Replace hydraulic hammer chisel with special tools and
objectives devices to ensure running with the required efficiency

repairing replacing hammer chisel
• Prepare the required tools and • Run the hammer chisel
• Prepare the new standard hammer
chisel
• Release the old hammer chisel
• Check for the supporting pins
• Install the new hammer chisel
• Seal as recommended
hammer chisel performance
87

of hydraulic uniform and uniform and
methods of dealing with • Standard
replacing hammer hydraulic circuits hammer
chisels • Take care of the chisels
• Familiarity with the moving and hot • Levers and
maintenance manual objects carriers
• Compressed
air
• Clean tissue
• Maintenance
manual
88

Occupation 93950
Technician no
Task Inspect jack hammer Task no K7
Performance Inspect jack hammer with special tools and devices to
objectives determine troubles

repairing inspecting jack hammer
Equipment results
• Inspect the outer jack hammer
body for cracks or fractures
• Inspect the oil leakage from the
hammer
• Check the supporters of hydraulic
connections
• Inspect the supporting bolts
• Check the corrosion of bushings
• Check the gas pressure
• Check the flow pressure of the
assistant oil circuits
card
89

methods of dealing with • Nitrogen gas
hammers hydraulic circuits pressure
inspection • Take care of the measuring
• Knowledge about moving and hot device
different designs of objects • Compressed
types of hammers air
• Familiarity with the • Clean tissue
maintenance manual • Oil flow and
pressure
measuring
device
• Maintenance
manual
90

Occupation 93950
Technician no
Task Repair jack hammer Task no K8
Performance Repair jack hammer with special tools and devices to ensure

repairing repairing the jack hammer
• Prepare the required tools and • Run the hammer efficiently
Equipment as required
• Release the jack hammer form the
equipment after releasing the
hydraulic connections
• Clean up the outer surface or the
hammer
• Divide the hammer
hammer
hammer
• Prepare standard new spare parts
the new ones
• assemble the hammer as
recommended
• Check the supporters of hydraulic
connections
• Install the hammer in the
equipment and tie the hydraulic
connections
the performance
91

methods of dealing with • Standard spare
repairing jack hydraulic circuits parts
hammers • Take care of • Levers and
inspection levers carriers
• Knowledge about • Take care of • Oil
different designs of dropping parts of • Compressed
jack hammers the hammer on air
• Familiarity with the the ground • Clean tissue
manual
92
Statistical analysis
Questionnaire count (55)
93
Basic data analysis
94
Duty a Follow safety procedures

Percentage Degree
of Degree of of Ranking
No Task performing importanc training index
the task e (0-5) difficult (100)
(%) y (0-5)
1 Wear work clothes 100 ٤٫٥٤ ٠٫٧٨ 29.3
2 Prepare the workplace 98.2 ٤٫٥ ١٫١ 40
3 Insure the equipment safety 98.2 ٤٫٦٥ 1.22 45.8
4 Put warning and guidance signs-past83.6 ٤٫٤٥ 1.1 33.6
Disconnect battery before starting
5 100 ٤٫٢٣ 0.82 28.4
maintenance
6 Use tools and equipment properly 100 ٤٫٤٧ 1.66 ٦١
7 Know how to use fire extinguisher ٩٨٫٢ ٤٫٤٦ 1.2 ٤٣٫٢
Follow safety guidelines while
8 ١٠٠ ٤٫٦٢ 1.7 ٦٤٫٥
operating the hydraulic systems
Average of duty ٩٧٫٣ ٤٫٤٩ 1.2 ٤٣٫٢
95
Prepare plastic manufacturing

Duty b
machine
Percentage Degree
(%) y (0-5)
1 Complete card job data ٩٤٫٥ ٤٫٢٧ ١٫٤ ٤٦٫٤
2 Inspect liquids ٩٦٫٤ ٤٫٣١ ١٫٢٩ ٤٤
3 Inspect filters ١٠٠ ٤٫٣٦ ١٫٣ ٤٦٫٦
4 Inspect nitrogen pressure ٨٧٫٣ ٤٫٠٢ ١٫٩٦ ٥٦٫٤
5 Inspect tube and hoses ٩٢٫٧ ٤٫٢٦ ١٫٣٩ ٤٥٫٢
6 Inspect leakage ١٠٠ ٤٫٢٨ ١٫٥ ٥٢٫٨
Inspect fixed baring hydraulic
7 ٩٠٫٧ ٤٫٤ ١٫٦١ ٥٣
component
8 Inspect accumulator ٨٥٫٢ ٤٫١١ ١٫٩٣ ٥٥٫٥
9 Replace liquid ٨٧٫٣ ٤٫٣٤ ١٫٤٨ ٤٦
10 Replace filters ١٠٠ ٤٫٤٨ ١٫٢٩ ٤٧٫٧
11 Inspect fittings & connections ٩٢٫٧ ٤٫٣ ١٫٦٣ ٥٣٫٥
12 Inspect oil level ١٠٠ ٤٫٤٣ ٠٫٩٢ ٣٣٫٥
13 Inspect oil tanks ٩٢٫٧ ٤٫٢١ ١٫١١ ٣٥٫٧
١٤ Inspect oil viscosity by device ٧٦٫٤ ٤٫٢٤ ١٫٩٥ ٥١٫٩
Average of duty ٩٢٫٦ ٤٫٢٩ ١٫٤٨ ٤٧٫٧
96
Duty Follow safety procedures

Percentage Degree
(%) y (0-5)
1 Inspect partial plates ٧٤٫١ ٣٫٩٥ ١٫٩٧ 47.5
2 Inspect oil temperature sensor 87.3 ٤٫٤٣ ١٫٦٩ 53.6
3 Inspect oil cooler ٩٤٫٥ ٤٫١٤ 1.92 61.7
4 Inspect pump pressure ٩٢٫٧ ٤٫٤٨ 1.96 66.9
5 Inspect temperature degree ٩٠٫٩ ٤٫٤١ 1.62 ٥٣٫٣
6 Inspect drive shaft pulley ٩٢٫٧ ٤٫٢٢ 1.69 ٥٤٫٣
7 Replace tube and hoses ٩٦٫٤ ٤٫٢٣ 1.66 ٥٥٫٧
Average of duty ٨٩٫٨ ٤٫٢٦ 1.79 ٥٦٫١
97
Operate plastic manufacturing

Duty d
machine
Percentage Degree
(%) y (0-5)
1 Inspect vane hydraulic pump ٨١٫٨ ٤٫٥٧ ٢٫٥ ٧٦٫٨
2 Inspect gear hydraulic pump ٩٤٫٥ ٤٫٤٥ ٢٫٢٥ ٧٧٫٩
3 Inspect piston hydraulic pump ٨٩٫١ ٤٫٥٢ ٢٫٥٩ ٨٥٫٧
4 Repair vane hydraulic pump ٧٨٫٢ ٤٫٦٩ ٢٫٨٧ ٨٦٫٦
5 Repair gear hydraulic pump ٨٧٫٣ ٤٫٦ ٢٫٦٧ ٨٨
6 Repair piston hydraulic pump ٨٣٫٦ ٤٫٧٧ ٢٫٩٨ ٩٧٫٧
Repair vane hydraulic pump control
7 ٨١٫٨ ٤٫٦٨ ٢٫٩٥ ٩٣
system
Repair piston hydraulic pump control
8 ٨٣٫٦ ٤٫٨٤ ٣ ١٠٠
system
9 Inspect oil flow ٨٩٫١ ٤٫٢٩ ٢٫١٥ ٦٧٫٧
10 Readjust pump after repair ٨٩٫١ ٤٫٥٦ ٢٫٦٥ ٨٨٫٧
11 Bleed air from pump ٨٩٫١ ٤٫٤٣ ١٫٧١ ٦١٫٣
12 Inspect pump drive system ٩٦٫٤ ٤٫٤٦ ٢٫١٤ ٧٥٫٧
13 Repair pump drive system ٨٧٫٣ ٤٫٤٣ ٢٫٢ ٦٩٫٩
Average of duty ٨٧٫٧ ٤٫٥٦ ٢٫٥١ ٨٢٫٢
98
Duty
e Follow safety procedures
Percentage Degree
(%) y (0-5)
1 Inspect valve operating system ٩٢٫٦ ٤٫٥٩ ٢٫٦٢ ٩١٫٥
2 Repair valve operating system ٨٧ ٤٫٥٢ ٢٫٥٨ ٨٣٫٥
3 Replace leakage seals ٩٨٫٢ ٤٫٦٣ ٢٫٠٤ ٧٦٫٣
4 Replace springs ٩٤٫٥ ٤٫٢٧ ١٫٨٢ ٦٠٫٤
5 Inspect control valves ٩٢٫٧ ٤٫٥٦ ٢٫٣٨ ٨٢٫٦
6 Repair control valves ٩٠٫٩ ٤٫٥٥ ٢٫٥٤ ٨٦٫٥
7 Adjust control valves ٩٤٫٥ ٤٫٤٩ ٢٫٥٩ ٩٠٫٥
Average of duty ٩٢٫٩ ٤٫٥٢ ٢٫٣٧ ٨١٫٦
Duty f Follow safety procedures

Percentage Degree
(%) y (0-5)
1 Inspect cylinders ٩٦٫٣ ٤٫٤٣ ١٫٨٨ ٦٥٫٨
2 Repair cylinders types ٨٧٫٣ ٤٫٦٢ ٢٫٢٥ ٧٤٫٦
3 Replace cylinder stuff box ٩٦٫٤ ٤٫٥٨ ٢٫١٢ ٧٧
4 Inspect fittings fixation ٩٦٫٤ ٤٫٣٨ ١٫٨٢ ٦٢٫٣
5 Repair fittings fixation ٨٨٫٩ ٤٫٢٦ ١٫٩٥ ٦٠٫٨
6 Adjust sphere fittings fixation ٩٠٫٩ ٤٫٢٤ ١٫٩٦ ٦٢٫١
Average of duty ٩٢٫٧ ٤٫٤١ ٢ ٦٧٫١
99
Duty g Follow safety procedures

Percentage Degree
(%) y (0-5)
1 Inspect engine ٩٦٫٤ ٤٫٥٦ ٢٫٤٦ ٨٨٫٩
2 Perform measurements ٩٢٫٦ ٤٫٣٥ ٢٫٣٢ ٧٦٫٨
3 Replace leakage seals ٩٨٫٢ ٤٫٥٧ 1.73 ٦٣٫٦
4 Replace failure parts ٩٦٫٤ ٤٫٦٧ 2.16 ٨٠٫١
5 Repair hydraulic motor ٨٩٫١ ٤٫٧١ ٢٫٨٧ ٩٩
6 Measure oil discharge ٩٢٫٦ ٤٫٣٥ ٢٫١٥ ٧١٫١
Inspect assistant motor control
7 ٩٠٫٦ ٤٫٤٩ ٢٫٦١ ٨٧٫٤
systems
Repair assistant motor control
8 ٨٦٫٨ ٤٫٦٦ ٢٫٨٤ ٩٤٫٣
systems
Average of duty ٩٢٫٨ ٤٫٥٤ ٢٫٣٩ ٨٢٫٦
Duty h Follow safety procedures

Percentage Degree
(%) y (0-5)
1 Inspect torque converter pressure ٩٢٫٧ 4.54 ٢٫٤ ٨٣٫٢
2 Inspect torque converter circuit ٩٢٫٥ 4.54 ٢٫٥٧ ٨٨٫٦
3 Inspect power train pressure 94.5 ٤٫٥٧ ٢٫٢٢ ٧٩
4 Inspect power train pump 96.4 ٤٫٥٤ ٢٫١٦ ٧٧٫٨
5 Repair torque converter circuit 89.1 ٤٫٥٨ ٢٫٧٦ ٩٢٫٧
6 Repair control brakes 87.3 ٤٫٥٧ ٢٫٢٤ ٧٣٫٧
7 Replace power train pump 96.4 ٤٫٤٢ ١٫٨٢ ٦٣٫٨
Inspect pump engagement with
8 92.7 ٤٫٤٧ ١٫٨٣ ٦٢٫٤
engine
Average of duty 92.7 ٤٫٥٣ ٢٫٢٥ ٧٧٫٦
100
Duty I Follow safety procedures

Percentage Degree
(%) y (0-5)
1 Inspect fuses ٩٤٫٥ ٤٫٤ ١٫٣٨ ٤٧
2 Inspect motion sensor ٧٤٫٥ ٤٫٦٣ ٢ ٥٦٫٧
3 Replace electric end connections ٧٢٫٧ ٤٫٣٨ ١٫٦٨ ٤٣٫٩
4 Replace failure coils ٦٦٫٧ ٤٫٦٦ ٢٫٣٦ ٦٠٫٣
5 Replace relays ٧٤٫١ ٤٫٥٩ ٢٫١٩ ٦١٫٢
6 Replace electronic control plates ٦١٫٨ ٤٫٥٢ ٣٫١٦ ٧٢٫٦
7 Inspect hydraulic oil temperature ٨٥٫٥ ٤٫٣٩ ٢٫٠٥ ٦٣٫١
Average of duty ٧٥٫٧ ٤٫٥١ ٢٫١٢ ٥٧٫٨
Operate plastic manufacturing

Duty j
machine
Percentage Degree
(%) y (0-5)
1 Inspect air tanks ٩٦٫٣ ٤٫٢٨ ١٫٦٧ ٥٦٫٥
2 Measure air circuit pressure ٩٦٫٣ ٤٫٤٨ ٢ ٧١
3 Repair air leakage ٩٦٫٤ ٤٫٤٩ ١٫٧٧ ٦٣
Repair electro- pneumatic control
4 ٨٠ ٤٫٦٩ ٢٫٨٥ ٨٧٫٩
valves
5 Repair separation unit – water from air ٨٧ ٤٫٤٧ ١٫٩٣ ٦١٫٧
6 Replace air outlet (control valves) ٨٨٫٩ ٤٫٥٧ ٢٫١٨ ٧٢٫٨
7 Inspect air pistons ٩٤٫٥ ٤٫٥ ٢٫١٥ ٧٥٫٢
8 Repair air pistons ٨٩٫١ ٤٫٤٥ ٢٫٤١ ٧٨٫٥
9 Inspect air compressor ٩٨٫٢ ٤٫٥٢ ٢٫٣ ٨٣٫٩
10 Repair air compressor ٩٢٫٧ ٤٫٥٩ ٢٫٤٨ ٨٦٫٨
Average of duty ٩١٫٩ ٤٫٥ ٢٫١٧ ٧٣٫٧
101
Duty k Follow safety procedures

Percentage Degree
(%) y (0-5)
1 Measure pressure ٩٤٫٥ ٤٫٤٧ ١٫٨٤ ٦٣٫٨
2 Adjust pressure ٩٦٫٤ ٤٫٥٢ ٢٫٠٢ ٧٢٫٣
3 Exchange piston 94.5 ٤٫٥١ ٢ ٧٠٫١
4 Exchange cylinders ٩٤٫٥ ٤٫٥٥ ١٫٩٢ ٦٧٫٨
5 Replace stuff box ٩٨٫٢ ٤٫٤٩ ١٫٩٤ ٧٠٫٣
6 Replace chisel ٨٧٫٣ ٤٫١٧ ١٫٨ ٥٣٫٩
7 Inspect jack hammer ٩٠٫٩ ٤٫٣٩ ١٫٩٦ ٦٤٫٢
8 Repair jack hammer ٩٠٫٩ ٤٫٦٣ ٢٫٧٢ ٩٤٫٣
Average of duty ٩٣٫٤ ٤٫٤٧ ٢٫٠٢ ٦٩٫٦
102
103
Tasks arrangement tables
104
No. No. Ranking

No Name duty Name task
Duty Task index
Repair troubles of all types Repair axial piston pumps
1 D 8 100
of hydraulic pumps control system
Repair all types of Overhaul hydraulic motor
2 G 5 99
hydraulic motors
Repair troubles of all types
3 D 6 Repair axial piston pumps 97.7
of hydraulic pumps
Repair all types of Repair motor assisted control
4 G 8 94.3
hydraulic motors system
5 K Repair attachments 8 Repair jack hammer 94.3
Repair troubles of all types Repair vane pumps control
6 D 7 93
of hydraulic pumps system
Repair hydraulic system Repair components of torque
7 H 5 92.7
troubles of power train converter circuit
Repair troubles of control Inspect valve operating
8 E 1 91.5
valves system
Repair troubles of control
9 E 7 Adjust control valves 90.5
valves
Repair all types of
10 G 1 Inspect motor 88.9
hydraulic motors
11 D 10 Readjust pump after repair 88.7
of hydraulic pumps
Repair hydraulic system Inspect torque converter
12 H 2 88.6
troubles of power train circuit
13 D 5 Repair gear pumps 88
of hydraulic pumps
Repair electropneumactic
14 J Repair pneumatics troubles 4 87.9
control valves
Repair all types of Inspect motor assisted
15 G 7 87.4
hydraulic motors control system
16 J Repair pneumatics troubles 10 Overhaul air compressors 86.8
17 D 4 Repair vane pumps 86.6
of hydraulic pumps
18 E 6 Repair control valves 86.5
valves
105
19 D 3 Inspect axial piston pumps 85.7
of hydraulic pumps
20 J Repair pneumatics troubles 9 Inspect air compressors 83.9
Repair troubles of control Repair valve operating
21 E 2 83.5
valves system
Repair hydraulic system Measure torque converter
22 H 1 83.2
troubles of power train pressure
23 E 5 Inspect control valves 82.6
valves
Repair all types of
24 G 4 Replace damaged parts 80.1
hydraulic motors
Repair hydraulic system Measure transmission on
25 H 3 79
troubles of power train pressure
26 J Repair pneumatics troubles 8 Repair air pistons 78.5
27 D 2 Inspect gear pumps 77.9
of hydraulic pumps
Repair hydraulic system Inspect transmission pump
28 H 4 77.8
troubles of power train
Repair all types of Replace cylinder piston
29 F 3 77
hydraulic cylinders packing & seals
30 D 1 Inspect vane pumps
of hydraulic pumps 76.8
Repair all types of Perform measurements
31 G 2 76.8
hydraulic motors
32 E 3 Replace oil seals 76.3
valves
33 D 12 Inspect pump drive system 75.7
of hydraulic pumps
34 J Repair pneumatics troubles 7 Inspect air pistons 75.2
Repair all types of Overhaul all types of
35 F 2 74.6
hydraulic cylinders cylinders
Repair hydraulic system
36 H 6 Repair control brake 73.7
Replace air outlets (control
37 J Repair pneumatics troubles 6 72.8
valves)
Repair electric & electronic Replace electronic control
38 I 6
troubles board 72.6
39 K Repair attachments 2 Adjust pressure 72.3
106
Repair all types of
40 G 6 Measure motor drain 71.1
hydraulic motors
41 J Repair pneumatics troubles 2 Measure air circuit pressure 71
42 K Repair attatchments 5 Replace oil seals 70.3
43 K Repair attatchments 3 Replace pistons 70.1
44 D 13 Repair pump drive system 69.9
of hydrolic pumps
45 K Repair attatchments 4 Replace bushings 67.8
46 D 9 Measure the flow rate of oil 67.7
of hydrolic pumps
Repair troubles of attatched
47 C 4 Inspect pump pressure 66.9
parts to hydrolic system
Repair all types of hydrolic
48 F 1 Inspect cylinders 65.8
cylinders
Follow safety rules for
49 A Apply safety rules 8 64.5
hydrolic systems
50 K Repair attatchments 7 Inspect jach hammer 64.2
Repair hydrolic system
51 H 7 Replace transmission pump 63.8
52 K Repair attatchments 1 Measure pressure 63.8
Repair all types of hydrolic Replace oil seals
53 G 3
motors 63.6
Repair electric & electronic Measure hydraulic oil
54 I 7 63.1
troubles temperature
55 J Repair pneumatics troubles 3 Repair air leaks 63
Repair hydrolic system Inspect pump coupling to
56 H 8 62.4
troubles of power train engine
Repair all types of Inspect end connection
57 F 4
hydraulic cylinders 62.3
Repair all types of
58 F 6 Adjust ball pin connection 62.1
hydraulic cylinders
Repair troubles of attached
59 C 3 Inspect oil cooler 61.7
parts to hydraulic system
60 J Repair pneumatics troubles 5 Repair water separators 61.7
61 D 11 Bleed air from pump 61.3
of hydraulic pumps
107
Repair electric & electronic Replace relay
62 I 5 61.2
troubles
Use suitable tools &
63 A Apply safety rules 6 Equipment with the proper 61
ways
Repair all types of
64 F 5 Repair end connection 60.8
hydraulic cylinders
Repair troubles of control Replace springs
65 E 4 60.4
valves
Repair electric & electronic Replace damaged coils
66 I 4 60.3
troubles
Repair electric & electronic
67 I 2 Inspect drive sensor 56.7
troubles
68 J Repair pneumatics troubles 1 Inspect air tanks 56.5
Perform periodic
69 B 4 Measure nitrogen pressure 56.4
maintenance
70 C 7 Replace pipes & hoses 55.7
Perform periodic Inspect accumulator
71 B 8 55.5
maintenance recharge
Repair troubles of attached Inspect pump drive shaft
72 C 6 54.3
parts to hydraulic system pulley
Replace hydraulic hammer
73 K Repair attachments 6 53.9
chisel
Inspect oil temperature
74 C 2 sensor 53.6
Perform periodic
75 B 11 Inspect fittings & connection 53.5
maintenance
76 C 5 Measure oil temperature 53.3
Perform periodic Inspect mountings of
77 B 7 53
maintenance hydraulic components
Perform periodic
78 B 6 Inspect leaks 52.8
maintenance
Perform periodic
79 B 14 Check oil viscosity by tester 51.9
maintenance
Perform periodic
80 B 10 Replace filters
maintenance 47.7
108
Repair troubles of attached Inspect hydraulic tanks
81 C 1 47.5
parts to hydraulic system separation plates
82 I 1 Inspect fuses 47
troubles
Perform periodic
83 B 3 Inspect filters 46.6
maintenance
Perform periodic
84 B 1 Fill job cards 46.4
maintenance
Perform periodic
85 B 9 Change fluids 46
maintenance
Bring necessary tools
&equipment
Perform periodic Inspect pipes & hoses
87 B 5 45.2
maintenance
Perform periodic
88 B 2 Check liquids 44
maintenance
89 I 3 Replace electric terminals 43.9
troubles
90 A Apply safety rules 7 Able to use fire extinguish 43.2
91 A Apply safety rules 2 Prepare working area 40
Perform periodic
92 B 13 Check oil tank 35.7
maintenance
Put warning & guidance
sings
Perform periodic
94 B 12 Check oil level 33.5
maintenance
95 A Apply safety rules 1 Wear protective uniform 29.3
Apply safe replace oil seals Disconnect battery before
96 A 5 28.4
etym. rules work
109
General knowledge and skills needed to be a Need percentage for

No
hydraulic and pneumatic systems technician knowledge or skill
1 Familiar with hydraulic symbols 98.2
2 Able to use equipment manuals & hydraulic circuits 98.2
3 Familiar with spare part name 98.2
4 Familiar with joints types 98.2
5 Ability of using special tools 96.4
6 Ability of using instruments 96.4
7 Identifying supporting workshops duties & tasks 96.4
8 Welling to know new technologies 96.4
9 Knowledge of oil specifications 96.4
10 Good command of English 94.5
11 .familiar with pacifications of pumps & hydraulic motor 90.9
12 Ability of innovation 87.3
13 Good knowledge of. Technical computer basics 78.2
14 Computer skills 75.9
Worker behavior needed to be a plastic Need percentage for worker

No
manufacturing machine operator behavior
1 Honesty 100
2 Applying safety rules 100
3 Cooperate with colleagues 100
4 Maintain tools & instruments 100
5 Feeling with responsibility 98.1
6 Comply with work rules 98.1
7 Good treatments with others 98.1
8 Implementation of management orders & instructions 96.3
9 Accuracy in tasks achievement 96.3
10 . Diplomacy talks with customers 94.4
11 Well dressing 87
110
Importance of trends and

No Trends and future concerns
future concerns
1 Maintain working area clean 98.2
2 Adhere to follow up with technology developments 96.4
3 Ability to design special tools 96.4
4 Develop hydraulic systems 92.7
5 Interested to introducing electronic technology 89.1
Need percentage tools,

No Tools, equipment, supplies and materials needed equipment, supplies and
materials
1 Special tools for hydraulics 100
2 Pressure measurement tool 100
3 Flow rate measurement tool 100
4 Temperature measurement tool 100
5 Safety Equipment for hydraulic system 100
6 Multitask meter 100
7 Test bench for pumps & motors 92.7
8 Control valves test bench 92.7
9 Oil viscosity tester 92.7
111

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Kingdom of Saudi Arabia General

Organization for Technical

National Occupational Skill Standards For

The members of working committee for preparing the National Skill

Job Analysis Timetable................................................................................. 8

Trade Tasks Analysis.................................................................................. 15

Statistical Analysis for the Trade:

Basic Data Analysis........................................................................... 106

Tasks Arrangement Tables ............................................................. 115

The curriculum is considered as an important element in the educational and

The General Organization for Technical Educational and Vocational

May Allah continue to help us for the benefit of our Country?

Dr. Saleh A. Al Amr Deputy Government For Development

Dr. Ali S. Al-Watban Riyadh Technical College

Eng. Ibrahim A. Al-Furaiji Committee Coordinator

Dr. Abdalla Ahmed Ali Idris Buraydah college of Technology

Eng.Abd Alrahman Ibraheem Alsilaem Onaiza industrial Institute

Eng.Ali Mohamad Al uzaz Weapon Maintenance- Riyadh

Eng.Abdallah Salih Matar Aramco Saudia

Eng.Hisham Kamil Najm Zahid Company

Eng.Mohamad Musa Abdalla Bugshan Company

Eng.Nadir Ahmed Jad Jumaih Company

Ahmed Mobarak Bakrmoom Bogshan Company

Sayed kamel Hajar Al- Owaidh Company

Adel Ali Al- Samman Water And Sewerage Authority

Abdullah Salah Al- Dawas Water And Sewerage Authority

Awadh Noghamesh Al- Enzy General Organization For Weapons And

Mohammed Fathi Othman Shebh Al- Jazeerah Contractors

Bernard Santro Al- Jomaih Company

I.O.B. Youvaraj Zahid Tractor Company

job Analysis Workshop Trade Facilitator

Eng. Ibrahim A. S. Al Furaiji Curriculum Specialist And Facilitator

Eng.Abdurahman M.Zuwaed Curriculum Specialist And Facilitator

DACUM Facilitators Produced for:

HYDRAULIC AND PNEUMATIC

B1) B2) B3) B4) B5)

Inspect pipes &

Check oil viscosity by

C1) C2) C3) C4) C5)

D1) D2) D3) D4) D5)

Inspect vane Inspect axial piston

Repair troubles of all

E1) E2) E3) E4) E5)

F1) F2) F3) F4) F5)

Repair all types of

B6) B7) B8) B9) B10) B11) B12)

Inspect mountings Inspect

Inspect pump Replace pipes &

D6) D7) D8) D9) D10) D11) D12)

Repair control Adjust control

Adjust ball pin

Repair all types of Perform Replace oil Overhaul

H1) H2) H3) H4) H5)

I1) I2) I3) I4) I5)

Repair electric & Replace

J1) J2) J3) J4) J5)

K1) K2) K3) K4) K5)

H6) H7) H8)

Replace Inspect pump

J6) J7) J8) J9) J10)

K6) K7) K8)

Trends and future concerns Tool, equipment and material

Steps Performance Standard