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COMPREHENSIVE BOARD
EXAM REVIEWER
Volume 1
Problems and Solutions in Agricultural
Power, Machinery, Mechanization and
Allied Subjects
by
Affiliate Professor
College of Engineering
Central Luzon State University
Science City of Munoz, Nueva Ecija
2012
AGRICULTURAL ENGINEERING
COMPREHENSIVE BOARD
EXAM REVIEWER
Volume I
Problems and Solutions in Agricultural Power,
Machinery, Mechanization, and Allied Subjects
by
2012
The Author:
He was awarded by the Philippine Society of Agricultural Engineers (PSAE) as the Most
Outstanding Agricultural Engineer in the field of Farm Power and Machinery and by the
Professional Regulation Commission (PRC) as the Outstanding Professional in the field
of Agricultural Engineering, in 1993. And in 1997, he was awarded by the TOYM
Foundation and the Jerry Roxas Foundation as the Outstanding Young Filipino (TOYF) in
the field of Agricultural Engineering. He was also chosen as an Associate Laureate of
the Rolex Awards for Enterprise 2008 and as a Laureate on Economic Business
Development Category of The Tech Awards 2010. Recently, he was adjudged as one of
the 2011 Inspiring Modern-Day Filipino Heroes by Yahoo Southeast Asia.
Acknowledgement:
The author is very much thankful to the Lord God Almighty who inspired him to
prepare this material for the graduates of agricultural engineering who will take the
Professional Agricultural Engineering Licensure Examination.
He also wishes to acknowledge Dr. Norbert Orcullo for the encouragement to serve as
a reviewer for the aspiring agricultural engineers at the TGIM Review Center , Manila
for almost 5 years and to Dr. Ireneo Agulto of the CLSU College of Engineering for 3
years. To the Philippines Society of Agricultural Engineers who encourages in uplifting
the agricultural engineering profession in the country.
To Salve and their children: Mike, Happy, Humble, Jireh, Justly, Tenderly, and Wisdom
for their prayer and support.
Trial Edition
Given:
Implement - heavy duty offset disk
harrow
W - 1.0 m
V - 6 kph
Problem 2
Given:
Engine - Diesel
N1 - 2500 rpm
N2 - 1000 rpm
D2 - 4 in.
Given:
Engine rpm - 2200 rpm
Pump rpm - 1800 rpm
Engine pulley - 2.5 cm
Problem 4
Given:
D1 - 300 mm
D2 - 400 mm
C - 10 m
Given:
Engine Power - 10 hp
Engine speed - 1800 rpm
Sheller speed - 650 rpm
Driver pulley diameter - 12 inches
Required: Driven pulley diameter
Solution:
Nr Dr = Nn Dn
Dn = Nr Dr / Nn
= (1800 rpm) (12 in) / 650 rpm
= 33 in.
Problem 6
Given:
Dr - 12 in.
Dn - 33 in.
C - 60 in.
Given:
Design Power - 10 hp
Belt capacity - 4.5 hp per belt
Solution:
Nb = Pd / Cb
= 10 hp / 4.5 hp per belt
= 2.2 belts (use 3 belts)
Problem 8
Given:
Design power - 10 hp
Shaft rpm - 1800 rpm
Design stress - 6000 psi
Solution:
T = 63025 (Pd) / N
= 63025 (10 hp) / 1800 rpm
= 350 in-lb
D = [16 T / Sd ] 1/3
= [16 (350 in-lb) / (6000 psi) ] 1/3
= 0.66 in.
Problem 9
Given:
Width of cut - 30 cm
Depth of cut - 15 cm
Soil draft - 8 psi
Solution:
F = A Ds
= (30 cm) (15 cm) (8 psi x in/2.54 cm
x kg/2.2 lb)
= 253 kg
Problem 10
Given:
Force to pull the plow - 253 kg
Velocity of the plow - 5 kph
Solution:
DHP = F V
= 253 kg (5 kph x 1000m/km x
hr/3600s)
= 4.6 hp
Problem 11
Given:
Operating width - 2 m
Operating speed - 2 kph
Solution:
TFC = 0.1 W V
= 0.1 ( 2 m) ( 2 kph)
= 0.4 ha/hr
Problem 12
Given:
Actual field capacity - 0.23 ha/hr
Operating width - 1.5 m
Operating speed - 2 kph
Given:
Theoretical field capacity - 0.4 ha/hr
Field efficiency - 85%
Solution:
EFC = Ef (TFC)
= 0.85 (0.4 ha/hr)
= 0.34 ha/hr
Problem 14
Given:
Number of plows - 2
Plowing speed - 7 kph
Field efficiency - 80%
Given:
Shaft speed - 1800 rpm
Power delivered - 10 kw
Pulley diameter - 8 in.
Bearing type - 6200 single -row deep-
groove ball bearing
Solution:
Given:
Engine - Isuzu 8PA
Rated Hp - 225 hp
Engine speed - 3600 rpm
Design stress - 6,000 psi
1/2 all = 3 F/ 2A
A = 1/2 L
2,500/2 x 2(1/2) L = 3 (3939.06)
L = 0.32 in
Problem 17
Given:
Shaft force - 10 lbs
Crank radius - 10 cm
Shaft speed - 80 rpm
Problem 18
Given:
Torque - 1000 in-lb
Speed - 800 rpm
Design stress - 6000 psi
Given:
Plow - disk
Speed - 8 kph
Width - 25 cm/plow
Eff - 80%
Required: Theoretical and effective field capacity
Solution:
Ct = b V
= 0.25 x 0.1 x 3 x 8
= 0.6 ha/hr
Ce = Ct
= 0.6 ha/hr x 0.8
= 0.48 ha/hr
Problem 20
Given:
Plow type - disk
Number of disk -5
Field efficiency - 80%
Speed - 7 kph
Given:
Plow - moldboard
No. of Plow -4
Width of Cut - 0.3 m
Depth of Cut - 0.15 cm
Speed - 10 kph
Soil Draft - 8 psi
Solution:
F = 0.15 m x 0.30 m x 4 plows
x 5818.2 kg/m3
= 1014 kg
DHP = (1014 kg x 10 kph x 1000m/km
x hr/3600sec) / 76.2
= 36.9 hp
Problem 22
Problem 23
Given:
Eff Field Capacity - 2.9 ha/hr
Operating Width - 2.5 m
Travel Speed - 13 kph
Problem 25
Given:
Power Input - 16 hp
Depth of Cut - 10 cm
Width of Cut - 0.5 m
Speed of Tiller - 0.5 m/sec
Power Trans Eff - 0.80
Required: Specific Power Output
Solution:
SPO = (16 Hp x 0.80 x 746 watt/Hp) /
[100 cm/m (50 cm) (10 cm)
(0.5 m/sec)]
= 0.382 Watts/cm3
Problem 26
Given:
Width of Cut - 8 cm
Depth of Cut - 10 cm
No. of Plow -2
Draft - 5 psi
Speed - 10 kph
Solution:
A = 10 cm x 8 cm x 2 plows
= (80 cm2 /plow x 2 plows)
= 160 cm2
F = 160 cm2 (5 lb/in2) (in./ 2.54 cm)2
(kg/2.2 lb)
= 56.36 kg
DHP = F x V
= (56.36 kg x 10 kph x 1000 m/km x
hr/3600sec)/76.2 kg-m/sec-Hp
= 2.04 Hp
Problem 27
Problem 28
Given:
Wheel diameter - 0.8 m
Engine Hp - 10 hp
Wheel speed - 30 rpm
Solution:
Eff. Trans - 0.90
F = AHP/ 2 N R
= ( 10 hp) (0.90) (4573)/ 2 (30 rpm)
Required: Force exerted by the
(0.4 m)
cagewheel
= 272.93 kg
Problem 29
Given:
Machine - power tiller Θ = sin -1 (0.23/0.3)
Width of plot - 10 m = 50 deg
Number of rounds - 22 rounds
Required: Average swath of the power
tiller
Solution:
S = width of plot / 2 x number of rounds
= 10 m / 2 ( 22 rounds)
= 0.23 m
Problem 30
Given:
Implement - moldboard plow
Effective width of cut - 10 cm
Area to be plowed - 2 hectares
Required: Distance to be traveled by plow
Solution:
D = Area to be plowed / Effective
width of cut
= (2 hectares x 10,000 m2/ha) / (10
cm x m/100 cm)
= 200 km
Problem 31
Given:
Number of plow - 3 bottom
Speed - 8 kph
Effective width/plow - 25 cm
Plowing efficiency - 80%
Required: Theoretical field capacity
Solution:
TFC = 0.1 (3 plow)(0.25m/plow)(8 kph) / 0.80
= 0.75 ha/hr
EFC = 0.1(3 plow)(0.25m/plow)(8kph)
= 0.60 ha/hr
Problem 32
Given:
Plow - single-bottom moldboard
Soil draft - 8 psi
Width of cut - 0.3 m
Depth of cut - 0.15 m
Required: Force exerted by the plow
Solution:
F = A ds
= (0.3m)(0.15m)(8psi)(in/0.254m)2
(kg/2.2 lb)
= 253 kg
Problem 33
Given:
Force - 253 kg
Velocity - 5 kph
Required: Drawbar horsepower
Solution:
DHP = F V
= 253 kg (5 kph) (1000m/km)(hr/3600
sec)
= 4.6 hp
Problem 34
Given:
Width of implement - 5 m
Specific draft - 89 kg/m
Speed - 6 kph
Required: Drawbar pull
Solution:
F = Ds W
= 89 kg/m) ( 5 m)
= 445 kg
DHP = F V
= (445 kg)(6 kph)(1000m/km)
(hr/3600sec) /76.2 kg-m/sec-hp
= 10 hp
Problem 36
In a 200-hectare corn project, the field has to
be tilled within 30 days. What size of heavy-
duty offset-disk harrow should be selected if
the tractor to be used will be operated at a
speed of 5 kph. Assume a 75% field efficiency
and an 8-hour working day.
Given:
Area - 200 hectares
Tilling period - 30 days
Implement velocity - 5 kph
Field efficiency - 75%
Operating time - 8 hours per day
Required: Size of heavy-duty offset disk
harrow
Solution:
RFC = A /[Pt x OT x Eff]
= 200 hectares/[30 daysx 8hr/day x 0.75]
= 1.11 ha/hr
W = RFC / [0.1 x V]
= 1.11 ha/hr / [0.1 x 5 kph]
= 2.2 m
Problem 37
Given:
Width of implement - 1.2 m
Velocity - 3 kph
Width effective - 1.0 m
Time lost in crossing the dike - 5 min/ha
Time lost in repair - 10 min/ha
Turning and idle time - 10% of
effective operating time
Lost in removing obstruction
and clogging - 15 min/ha
Required: Theoretical field capacity,
effective field capacity, time lost
in turning and other idle time
per hectare
Solution:
TFC = 0.1 (1.2 m ) (3 kph)
= 0.36 ha/hr
EFC = 0.1 (1.0 m) (3 kph)
= 0.30 ha/hr
Tl = [1/(0.3 ha/hr)] [0.1]
= [3.33 hr/ha ][0.1]
= 0.333 hr/ha x 60 min/hr
= 20 min/ha
Problem 38
Problem 39
Given:
Pump horsepower - 64.8 hp
Engine efficiency - 80%
Required: Engine horsepower
Solution:
EHP = PHP / e
= 64.8 hp / 0.80
= 80.9 hp
Problem 40
Given:
Pump horsepower - 64.8 hp
Engine efficiency - 70%
Required: Engine horsepower
Solution:
EHP = PHP / e
= 64.8 hp / 0.70
= 92.5 hp
Problem 41
A farmer wishes to spray his vegetable farm at
a rate of 300 gallons per hectare. Sixteen
nozzles, 18-inches apart will be used. The
forward speed of the tractor is at 5 kph.
Compute the field capacity of the sprayer in
hectare per hour. What is the required pump
capacity for the sprayer? Also, what is the
capacity per nozzle.
Given:
Sraying rate - 300 gal per hectare Qp = (300 gal/ha)(3.6 ha/hr)
Number of nozzles - 16 (hr/60min)
Nozzle spacing - 18 inches = 18.3 gpm
Tractor speed - 5 kph
Required: Field capacity, required pump Qn = 18.3 gpm/16 nozzles
capacity = 1.14 gpm/nozzle
Solution:
FC = 0.1 W V
= 0.1 (16 nozzles)(18 in./nozzle)
(0.254 m/in)(5kph)
= 3.6 ha/hr
Problem 42
Given:
Tractor speed - 3 mph
Drawbar pull - 3000 lbs
Required: Drawbar horsepower
Solution:
DHP = F V
= (3000 lbs)(3.5mph)(5280ft/mi)
(hr/60 min) / 33000 ft-lb/min-hp
= 28 hp
Problem 43
Given:
Specific fuel consumption - 0.3 lbs/bhp-hour
Heating value of fuel - 19,500 BTU/lb
Solution:
bt = 2545 BTU/hp-hr x 100 /[(0.3 lbs/bhp-
hr) x 19,500 BTU/lb
= 43.5%
Problem 44
Problem 45
Given:
Width of implement - 3.0 m
Speed of the tractor - 10 kph
Required: Theoretical field capacity
Solution:
TFC = 0.1 W V
= 0.1 ( 3 m) (10 kph)
= 3 ha/hr
Problem 46
Given:
Wheel revolution at load - 1200
revolutions
Wheel revolution at no load - 1125
revolutions
Required: Percent slip
Solution:
% slip = [Rl – Rn] 100 / Rn
= [1200 rev – 1125 rev] 100 / 1125
rev
= 6.25%
Problem 47
Given:
Weight of manure to be applied - 1 ton
Length of application - 1000 meters
Machine swath - 2 meters
Required: Application rate
Solution:
Appli Rate = Weight of Manure /
[Width x Length]
= 1 ton x 1000 kg/ton x 10,000
m2/ha / [1000 m x 2 m]
= 5000 kg/ha
Problem 48
Assume that you are the Agricultural
Engineer of a 500-hectare corn farm with soil
type that gives 10 psi draft when plowing at
a speed of 4 km/hr. Compute the drawbar
horsepower required to pull a three-disk
plow with effective cut of 12 inches per disk
at a plowing depth of 6 inches.
Given:
Area - 500 ha corn farm
Soil draft - 10 psi
Plowing speed - 4 kph
Plow bottom - 3 disk
Width of cut - 12 in. per disk
Plowing depth - 6 inches
Required: Drawbar horsepower
Solution:
DPH = [3x12in x 6in x 10 psi x 4kph x
1000m/kmxhr/3600sec]
/ 76.2 kg-m/sec-hp
= 14.3 hp
Problem 49
Given:
No. of disk - 3 disk
Width of cut - 12 in per disk
Operating time - 16 hours per day
Time loss - 30%
Required: Effective field capacity
Solution:
EFC = 0.1(3diskx12 in/diskx0.254m/in)
(4 kph)(0.7)
= 0.36 ha/hr x 16hr/day
= 4.02 ha/day
Problem 50
Given:
Area to be plowed - 500 ha
Number of tractors - 10 units
Required: Number of days to finish the area
Solution:
Time = 500 ha / [10 tractors x 4.02 ha/day-
tractor]
= 12.5 days
Problem 51
Given:
Specific fuel consumption - 1 lb/dhp-hr
Specific gravity - 0.8
Required: Fuel consumed per 16 hours – tractor
Solution:
FCR = 1 lb/dhp-hrx14.3 hp / [0.8 x 62.4 lb/ft3]
= 0.286 ft3 of fuel /hr x (30cm/ft)3 x
liter/1000 cc
= 7.73 liters per hour
Vol of fuel = (7.73 liter/hr) (16hours/day)(12.5
days)
= 1546.87 liters
Problem 52
Given:
Number of disks - 20 disks
Disk spacing - 30 cm
Disk diameter - 40 cm
Required: Cutting width
Solution:
W = [0.95 N S + 0.3 D] / 1000
= 0.95 (20 disk x 300 mm) +
0.3 (400 mm) / 1000
= 5.82 m
Problem 53
Given:
Type of harrow - tandem disk harrow
Required: Width of cut
Solution:
W = [0.95 N S + 1.2 D] / 1000
= [0.95 (20 diskx300mm) + 1.2(400mm)]
/ 1000
= 6.18 m
Problem 54
A 30-disk double-offset-disk harrow is
travelling at a speed of 10 kph. If the disk
diameter is 40 cm spaced at 30cm, what is
the cutting width of the harrow? What is
its theoretical field capacity?
Given: Type of harrow - double-offset
Number of disk - 30 disks
Travelling speed - 10 kph
Disk diameter - 40 cm
Disk spacing - 30 cm
Required: Cutting width
Solution:
W = [0.95 N S + 0.85 D] / 1000
= 0.95 (29 disks x 300 mm)
+0.85(400 mm) / 1000
= 8.6 m
TFC = 0.1 W V
= 0.1 x 8.6 m x 10 kph
= 8.6 ha/hr
Problem 55
Given:
Area - 2 hectare
Sp - 0.25 m
Sr- 0.45
Required: Number of plants for 2-
hectare farm
Solution:
Np = (2 hectare x 10,000)/(0.25 m x
0.45 m)
= 177, 777.8 plants or hills
Problem 56
Given:
Machine - power tiller
Brake arm - 1 meter
Shaft load - 300 kg
Shaft speed - 25 rpm
Fuel consumption - 0.9 lph
Required: Torque, shaft power, and specific
fuel consumption
Solution:
T = FxL
= 300 kg x 1 m
= 300 kg-m
Ps = F x N / 1340
= 300 kg-m x 25 rpm / 1340
= 5.597 hp
SFC = Fc x f / Ps
= 0.9 lph x 0.84 kg diesel/liter x 1000
g/kg / 5.597 hp x 0.746 kW/hp
= 181.06 g / kW-hr
Problem 57
Given:
Harrow = tandem
Work angle = 18 deg
Speed = 10 kph
Field Eff = 90%
No. Disks = 24 units
Disk Dia = 30 cm
Spacing = 20 cm
Required: Effective Field Capacity
Solution:
(a) Effective Width
We = 0.95 N S + 1.2 D
= 0.95 (23) (20 cm) + 1.2 (30cm)
= 473 cm
(b) Theoretical Field Capacity
Ct = 0.1 W (V)
= 0.1 x 473 cm x m/100cm x 10
kph
= 4.73 ha/hr
(c ) Effective Field Capacity
Ce = f Ct
= 0.90 x 4.73 ha/hr
= 4.26 ha/hr
Problem 58
Given:
Crop - cotton
Seeding rate - 10 kg/ha
Row spacing - 0.5 m
Plant spacing - 0.20
Required: Seed required in kilogram
Solution:
Seed Required = 10 kg/ha x 0.20 m x
0.5 m /10
= 0.1 g
Problem 59
Given:
Swath - 1m
Walking speed - 20 m/min
Nozzle discharge - 0.4 liter/min
Required: Application rate
Solution:
Area covered by spray swath per minute
1 m x 20 m/min = 20 m2/min
Application rate per hectare = (10, 000
m2/ha x 0.4 liter/min) / 20 m2/min
= 200 liters /ha
Problem 60
Problem 62
Given:
Machine - pump
Test rig - 90 degree triangular weir
Ave head reading - 15 cm
Required: Pump flow rate
Solution:
Q = 0.0138 H 5/2
= 0.0138 x (15 cm) 5/2
= 12.02 lps
Problem 63
Given:
Length of pipe - 6 meters
Discharge - 0.012 m3/sec
Pipe diameter - 4 inches
Required: Friction head
Solution:
L x Q2
Hf = k
C2 x D 2
6 m x (0.012 m3/sec) 2
= 10
(1.0)2 x (4 in. x 2.54 cm/in x m/100 cm)2
= 0.864 m
Problem 64
Given:
Suction head - 6 m
Discharge head - 10 meters
Discharge rate - 60 lpm
Required: Water horsepower
Solution:
WHP = TDH x Q / 102
= (6 m + 10 m) x (60 lpm x min/60sec) /
102
= 0.157 kW x Hp/0.746 kW
= 0.210 hp
Problem 65
Given:
Pump discharge - 4 lps
Head - 6 meters
Input current - 1.5 amp
Input voltage - 220 volt
Power factor - 0.98
Required: Pump overall efficiency
Solution:
WHP = TDH x Q / 102
= (6 m) x ( 4 lps) / 102
= 0.235 kW
IP = V x I x cos
= 220 volt x 1.5 amp x 0.98
= 0.323 kW
p = (WHP / IP) x 100
= (0.235 kW / 0.323 kW) x 100
= 72.7 %
Problem 66
Given:
Flow rate - 0.1 m3/s
Total head -6m
Specific gravity of milk - 1.1
Pump efficiency - 75%
Transmission efficiency - 91%
Motor Efficiency - 99%
Required: Fluid horsepower, Brake horsepower,
and Motor horsepower
Solution:
FHP = Q H
(0.1 m3/s ) ( 6 m ) (1.1 x 1000 kg/m3) = 76.2
kg-m/sec-hp
= 0.87 hp
BHP = FHP / p
= 0.87 hp / 0.75
= 1.16 hp
MHP = BHP / (t x m)
= 1.16 hp / ( 0.91 x 0.99)
= 1.29 hp therefore use 1-1/2 hp motor
Problem 67
What will be the flow rate, working head, and
power requirement of the pump system above if its
speed is increased to 2100 rpm?
Given:
Speed1 - 1200 rpm
Flow rate - 0.1 m3/s
Head1 - 6m
Horsepower1 - 0.87 hp
Speed2 - 2100 rpm
Required: Flow rate2, Head2, and Horsepower2
Solution:
Q2 = (N2/N1) x Q1
= (2100 rpm/1200 rpm) 0.1m3/s
= 0.0175 m3/s
H2 = (N2/N1)2 x H1
= (2100 rpm/1200 rpm)2 x 6 m
= 18.4 m
HP2 = (N2/N1)3 x HP1
= (2100 rpm/1200 rpm)3 x 0.87 hp
= 4.66 hp
Problem 68
Given:
W = 900 kg
h2 = 1.2 m
L = 1.4 m
= 30 deg
L1 = 0.7 m
= 0.95
L2 = 0.3 m
Required: Pull
Solution:
900 kg (0.7 m) (0.95)
P =
1.4 m + 1.2 m (0.96)] cos 30 + 0.3 m
(0.95) sin 30
900 kg (0.665m)
=
(2.54 m) 0.866 + (0.285 m) 0.5
= 255.76 kg
Problem 70
Given:
No. of cows - 2
Draft - 60 kg
Required: Total Draft
Solution:
Dt = No. of oxen x draft/ox x factor
= 2 cows x 60 kg/ox x 1.9/2
= 114 kg
Problem 71
Given:
No. of cylinders - 4
Piston diameter - 3.5 in.
Stroke - 4.0 in.
Required: Piston displacement
Solution:
PD = (3.5 in)2/4 x 4.0 in x 4
= 153.9 in3
Problem 72
PLANn
IHP =
33, 000 x 2
Problem 73
Given:
No. of cylinder -4
Mean Eff Pressure - 102 psi
No. of stroke -2
No. of exp/ min. - 600
Bore (diameter) - 4 in.
Mech Eff - 80%
Stroke - 5 in.
Required: BHP
Solution:
No. of explosion/min = N (rev/min) x 1
explosion/cyl./rev x no. of cyl.
= Nx4
N = 150 rpm
BHP
Mech. Eff. = -------- x 100
IHP
54 Hp
= ------------- x 100
69 Hp
= 78.26%
Problem 76
Given:
t - 4 hours
Required: Power generated
Solution:
Pg = 0.35 - 0.092 log (4 hours x 60 min/hr)
= 0.35 - 0.092 log (240 min0
= 0.13 hp
Problem 77
Given:
Work - threshing
No. of persons - 2
Time - 6 hours
Required: Power generated by the two
persons
Solution:
Pg = 0.35 - 0.092 log (6 hours x 60min/hr)
= 0.35 - 0.092 log (360 min)
= 0.11 hp/person
TPg = 0.11 hp/person x 2 persons
= 0.22 hp
Problem 78
Given:
Engine speed - 2000 rpm
Brake arm length - 1.2 meters
Force registered - 5 kg
Required: Engine shaft power
Solution:
Ps = T x N / 974
= 5 kg x 1.2 m x 2000 rpm / 974
= 12.3 kW x Hp / 0.746 hp
= 16.51 hp
Problem 79
The engine fuel tank was completely filled
with gasoline before testing. After 4 hours
of continuous test, 3.7 liters of fuel was used
to reload the tank completely. Test has
shown that the engine shaft power was 10
hp. What is the specific fuel consumption of
the engine?
Given:
Fuel - gasoline
Operating time - 4 hours
Fuel consumed - 3.7 liters
Shaft power - 10 horsepower
Required: Specific fuel consumption
Solution:
3. 7 liters x 0.743 kg/liter gasoline x
1000 g / kg
SFC =
4 hours x 10 hp x 0.746 kW/hp
= 92.13 g/kW-hr
Problem 80
Given:
Engine - 4 stroke naturally aspirated
BHP output - 14.2 horsepower
Ambient air temperature - 27°C
Total atm pressure - 1020 mb
Required: Corrected BHP
Solution:
1013 0.65 T + 273 0.5
Kd = -------- x -------------
Pb 293
Given:
Q - 40 lps or 0.04 m3/s
H - 20 m
K - 0.7
Required: Power
Solution:
P = 9810 x 0.7 x 20 x 0.04
= 5494 watts or 5.5 KW
Problem 83
Given:
Q - 1.2 m3/sec
H - 550 m
t - 70%
Na - 1500
G -1
Required: Turbine specific speed
Solution:
Po = 0.7 x 9810 x 50 m x 1.2 m3/sec x
KW/1000W
= 412 kW
1500 rpm x (412 kW)0.5
Ns =
1 x (50 m)1.25
= 230
Problem 84
Given:
Fuel consumption rate - 0.5 kg/hr
Percentage volatile matter - 95 %
Required: Design power
Solution:
Pdes = 0.7 (Pc + Pv, max)
= 0.7 (1 + 0.95) (0.5 kg hr x 6000 kcal/kg)
= 4095 kcal/hr
Problem 85
Given:
Total fuel used - 5 kg
Net calfc value - 3000 kcal/kg
Total burning time - 4 hours
Required: Average power output
Solution:
Pav = 5 kg x 3000 kcal/kg/4 hours
= 3750 kcal/hr
Problem 86
Given:
Power output - 1000 BTU/hr
Type of stove - with grate
°C - 75 mm/kw
Required: Flame height
Solution:
hlf = 75 mm/kw x (1000 BTU/hr x kw/3414.43
BTU/hr)2/5
= 75 mm/kw (0.293 kw)0.4
= 45.9 mm
Problem 87
Given:
Weight of rice - 2 kg
Required: Cooking Time
Solution:
tc = 550 (2 kg)0.38
= 550 (1.30)
= 715.7 sec or 11.92 min
Problem 88
Given:
Volume of water - 2 liters
Boiling time - 20 minutes
Initial temperature of water - 28°C
Final temperature of water - 100°C
Thermal efficiency - 15%
Required: Maximum power
Solution:
= 2880 kcal/hr
Problem 89
Given:
Q - 40 lps or 0.04 m3/s
H - 20 m
K - 0.7
Required: Power
Solution:
P = 9810 x 0.7 x 20 x 0.04
= 5494 watts or 5.5 KW
Problem 90
Given:
Capacity of the bin - 2 tons
Drying time - 10 hours
Required: Drying capacity
Solution:
Cd = 2 tons / 10 hours
= 0.2 tons per hour
Problem 91
Five hundred hectares of farm is to be plowed using
5-bottom moldboard plow. The cutting width of
each plow bottom is 20 cm with a cutting depth of
15 cm. If three (3) tractors are pulling a plow at an
average speed of 15 kph, how many days does the
whole area be finished? Assume a plowing
efficiency of 85% and a plowing operation per day
of 6 hours. Also, compute the drawbar hp of the
plow if the specific draft of soil is equal to 12 psi.
Given:
Area - 500 has
No. of Plow - 5
Width of Cut - 20 cm
Depth of Cut - 15 cm
No of Tractors - 3 units
Speed of Tractor - 15 kph
Plowing Eff - 85%
Operation - 6 hr/day
Soil Draft - 12 psi
Required: Days to finish plowing
Plow drawbar horsepower
Solutions:
Winput = 20 cm x 5 bottoms
= 100 cm
Ct = (0.1 x 100 cm x 15 kph) / (100 cm/m)
= 1.5 ha/day
Ce = 0.85 (1.5 ha/day)
= 1.275 ha/hr-unit
Capacity for 3 tractor unit = 1.275 ha/hr-unit x
3 units
= 3.825 ha/hr x 6 hrs/day
= 22.95 ha/day
No. of days to finish plowing = 500 ha /
(22.95 ha/day)
= 21.78 days
Drawbar Hp = F x V
A = 20 cm/plow x 5 plows x 15 cm
= 1500 cm2
F = (1500 cm2 ) x 12 psi x (1in/2.54 cm)2
x kg/2.2 lb
= 1268.2 kg
DHP = (1268.2 kg x 15 kph x 1000m/km
x hr/3600 sec ) / 76.2 kg-m/sec-hp
= 6.9 hp
Problem 92
Given:
No. of cylinders -6
Engine speed - 2200 rpm
Cylinder bore - 0.15 m
Mean Eff Pressure - 180 psi
Piston stroke - 0.20 m
Engine stroke -4
Engine efficiency - 80%
Transmission efficiency - 90% to 92%
wheel axle, and 81% db
Required: Indicated horsepower and brake
horsepower of the tractor engine
PTO power, wheel axle power,
and drawbar power
Solution:
IHP = [180 lb/in2 x 704.2 kg/m2] x [0.2m] x
[ (0.15m)2/4] x [2200 rpm / 60
sec/min] x [6 cylinders] / [ 76.2 kg-
m/sec-hp] x 2
= 646.7 hp
Brake Horsepower = 646.7 hp x 0.80
= 517.4 hp
PTO Horsepower = 517.4 hp x 0.90
= 465.7 hp
Wheel Axle Power = 517.4 hp x 0.92
= 475.9 hp
Drawbar Power = 517.4 x 0.81
= 419.1 hp
Problem 93
Given:
Tractor weight - 3500 kg
Running velocity - 15 kph
Brake horsepower - 125 hp
Trans efficiency - 80% engine to
wheel axle
Wheel diameter - 2 m
Coef of rolling resist - 0.07
Required: Slip, drawbar horsepower,
tractive efficiency, and torque
Solutions:
Slip = [ 100 m - ( x 2 m x 11 rev)] x 100
/ [( x 2 m x 11 rev)]
= 44.70%
WAP = 125 hp x 0.8 = 100 hp
Ps = WAP x slip = 100 hp x 0.447
= 44.7 hp
R = 3500 kg x 0.07 = 245 kgf
PR = 245 kgf x 15kph (1000m/km x
hr/3600sec)/76.2
= 13.39 hp
Ploss = Ps + PR = 44.7 hp + 13.39 hp
= 58.09 hp
DHP = 100 hp – (58.09) = 41.9 hp
Eff t = DHP/WAP
= [41.9 hp x 100] / 100 hp
= 41.9%
Problem 94
Given:
Tractor WAP - 15 hp
Tractor speed - 10 kph
Tractor weight - 500 kg
Soil condition - deep mud soil
Wheel rotation - 28 revolutions
Distance traveled - 200 meters
Wheel diameter - 2 meters
Required: Wheel slip and speed of tractor
wheel in rpm and power losses
due to wheel slip, and power loss
due to running resistance.
Solution:
Slip = [ 200 m - ( x 2 m x 28 rev ) ] x 100
/ [ ( x 2 m x 28 rev ) ]
= [(200 m – 175.9 m) x 100 / [175.9 m]
= 13.7%
Nw = [10 km/hr x 1000m/km x hr/60 sec] /
[ ( x 2 m) x 0.137]
= 193.6 rpm
Ps = WAP x slip
= 15 hp x 0.137
= 2.6 hp
R = 500 kg x 0.25
= 125 kg
Pr = [125 kg x 10 km/hr x 1000 m/km x
hr/3600 sec] / 76.2 kg-m/sec-hp
= 4.5 hp
Problem 95
Given:
Initial moisture content - 20%
Final moisture content - 14%
Drying Time - 10 hours
Required: Moisture reduction per hour
Solution:
MR = (20% - 14%) / 10 hours
= 6% / 10 hours
= 0.6 percent / hour
Problem 96
Given:
Total heat utilized - 3000 kJ/hr
Heat supplied - 6000 kJ/hr
Required: Heat utilization efficiency
Solution:
HUE = 3000 kJ / 6000 kJ/hr x 100
= 50%
Problem 97
Given:
Tractor - 4 wheel type
Engine power - 150 hp
Mech Eff - 85%
Required: Wheel axle power
Solution:
Pw = m Pe
= 0.85 (150 hp)
= 127.5 hp
Problem 98
Given:
Speed of rotation - 40 rpm
Required: Wheel axle torque
Solution:
1000 N
T =
2n
= 378.45 N-m
Problem 99
Given:
Wheel diameter - 2 meters
Required: Force available at the wheel
Solution:
T = FR
F = T/R
= 378.45/ 1m
= 378.4 N
Problem 100
Given:
Number of rotation - 2.5 rev
Distance - 20 meters
Required: Percentage slip
Solution:
An = 20 m
(2 m) (2.5 rev.)
AL =
rev.
= 15.7 m
20 - 15.7
S = x 100
15.7
= 27.39%
Problem 101
Given:
Tractor weight - 2.5 tons
Soil type - deep mud
Rolling Resistance – 0.25
Required: Rolling resistance
Solution:
R = 0.25 (2500 kg)
= 625 kgf
Problem 102
Given:
Tractor velocity - 15 kph
Solution:
PL = Ps + PRR
625 kgf (15 km/hr) (1000/3000)
= 127.5 (0.2739) +
76.2 kg-m/sec-hp
= 34.92 hp + 34.18 hp
= 69.09 hp
Problem 103
Given:
Area - 150 ha Tractor Field Capacity = 2.4 m x 6 kph
Plant spacing - 60 cm x 0.80
Row spacing - 120 cm = 1.15 ha/hr-tractor
Speed - 6 kph
Oper time required - 10 day (8hr/day) No. of Tractors = 150 ha / (1.15 ha/hr-
Field efficiency - 80 % tractor x 8 hr/day
Required: No. of hills to be planted x 10 days)
Rate of planting in hills/ha = 1.63 Tractors
No. of tractors/planter unit use 2 tractors
Solution:
150 ha x 10, 000
No. of hills =
06 m x 1.2 m
Given:
Center distance -6m
Tractor pulley - 8 inches
Generator pulley - 6 inches
Required: Length of belt
Solution:
L = 2 C + 1.57 (D + d) + (D+d)2 / 4C
= 2 (236.22 in.) + 1.57 (8 in. + 6 in.) +
(8 in. +6 in. ) 2 / (4 in x 236.22 in)
= 472.44 in. + 21.98 in. + 0.2074 in.
= 494.63 in.
Problem 105
Given:
Shredder pulley - 5 inches
Engine pulley - 4 inches
Engine speed - 2400 rpm
Required: Shredder speed and speed ratio
Solution:
N1 D1 = N 2 D2
N1 = N2 D2 / D1
= (2400 rpm x 4 inches) / 5 inches
= 1,920 rpm
Nr = N2 / N1
= 2,400 rpm / 1,920 rpm
= 1.25
Problem 106
Given:
No. of broilers - 10,000 heads
Hs - 20 ft
Hd - 30 ft
SWR - 0.025 m3/day-chicken
Friction Head - 20% of the Hs & Hd
Operating time - 20 hr per day
Required:
Pump flow rate, total head, water hp,
brake hp, and motor hp
Solution:
(a) Pump flow rate = 0.025 m3/day-head
x 10,000 heads x 1 day/20 hrs
= 12.5 m3/hr
(b) Total head = (20 ft + 30 ft)(1.2)
= 60 ft / (3.28 ft/m)
= 18.3 m
(c ) Water Hp = 12.5 m3/hr (18.3 m) /273
= 0.84 hp
(d) Brake hp = 0.84 hp / 0.60
= 1.4 hp
(e) Motor Hp = 1.4 hp/ (0.95 x 0.8)
= 1.84 hp or use 2 hp electric motor
Problem 107
Given:
Area of the farm - 5 hectare rice farm
Hs - 10 ft
Hd - 2 ft
Hf - 25% of Hs & Hd
Crop Requirement - 10 mm/day
Seepage & percolation - 2 mm/day
Conveyance losses - 10% of IR (c) Pump discharge rqt = (660
m3/day)(day/8 hrs)
Required: = 82.5 m3/hr
Pump capacity, total head loss, water (d) Total head = (10 ft + 2
hp, brake hp, motor hp ft)(1.25)/(3.28 ft/m)
= 4.5 m
Solution: (e) Water hp = 82.5 m3/hr x 4.5 m / 273
(a) Irrigation requirement = (10 = 1.36 hp
mm/da + 2 mm/day)/(1000
mm/m) 50,000 m2 (f) Brake hp = 1.36 / 0.6
= 600 m3/day = 2.26 hp
(b) Diversion requirement = (600 (e) Engine hp = 2.26 hp
m3/day ) 1.1
= 2.26 hp / 0.8 /0.8
= 660 m3/day
= 3.5 hp use 5 hp engine
Problem 108
Given:
Rotor diameter - 5 m
Wind velocity - 4 m/s
Required:
Wind Power
Solution:
Pw = ½ da Ar V3
= ½ (1.2 kg/m3) (π (5m)2 /
4 ) (4 m/s) 3
= 753.6 watts
Problem 109
Given:
Rotor diameter -3m
Average wind speed - 3 m/s
Power coefficient - 0.4
Required:
Rotor Power
Solution:
Rotor Power = (Cp) ½ ds Ar V3
= (0.4) ½ (1.2 kg/m3)
(π (3 m)2 / 4) (3 m/s)3
= 45.8 watts
Problem 110
Given:
Rotor diameter - 4 m
Design velocity - 3 m/s
TSR - 2
Required:
Rotor speed
Solution:
Nr = (TSR x Vw ) / ( π D)
= (2 x 3 m/s) / (π x 4 m)
= 0.48 rps x 60 sec/min
= 28.7 rpm
Problem 111
Given:
Discharge - 15 m3/day
Head - 10 m
Pumping time - 10 hours per day
Required: Hydraulic Power
Solution:
Ph = dw g H Qp
= (1000 kg/m3) (9.8 m/s2)
(10 m) ( 15m3/day x day /
10 hrs x hr/3600 sec)
= 40.8 watts
Problem 112
Given:
Tractor weight - 3500 kg
Running velocity - 15 kph
Brake horsepower - 125 hp
Trans efficiency - 80% engine to
wheel axle
Wheel diameter - 2 m
Coef of rolling resistance - 0.07
Required:
Slip, drawbar horsepower, tractive
R = 3500 kg x 0.07
efficiency, and torque
= 245 kgf
PR = 245 kgf x 15kph (1000m/km
Solutions:
x hr/3600sec)/76.2
Slip = [ 100 m - ( x 2 m x 11 rev)]
= 13.39 hp
x 100 / [( x 2 m x 11 rev)]
Ploss = Ps + PR
= 44.70%
= 44.7 hp + 13.39 hp
WAP = 125 hp x 0.8
= 58.09 hp
= 100 hp
DHP = 100 hp – (58.09)
Ps = WAP x slip
= 41.9 hp
= 100 hp x 0.447
Eff t = DHP/WAP
= 44.7 hp
= [41.9 hp x 100] / 100 hp
= 41.9%
Problem 113
Given:
Tractor WAP - 15 hp
Tractor speed - 10 kph
Tractor weight - 500 kg
Soil condition - deep mud soil
Wheel rotation - 28 revolutions
Distance traveled - 200 meters
Wheel diameter - 2 meters
Required:
Wheel slip and speed of tractor wheel
in rpm and power
losses due to wheel slip, and power
loss due to running resistance.
Solution:
Ps = WAP x slip
Slip = [ 200 m - ( x 2 m x 28 rev ) ]
= 15 hp x 0.137
x 100 / [ ( x 2 m x 28 rev ) ]
= 2.6 hp
= [(200 m – 175.9 m) x 100 /
R = 500 kg x 0.25
[175.9 m]
= 13.7% = 125 kg
Pr = [125 kg x 10 km/hr x
Nw = [10 km/hr x 1000m/km x hr/
1000 m/km x hr/3600 sec] /
60 sec]/ [ ( x 2 m) x 0.137]
76.2 kg-m/sec-hp
= 193.6 rpm
= 4.5 hp
Problem 114
Given:
Weight of animal = 600 kg
Load = 80 kg
Speed = 0.9m.sec
Required:
Hp
Solution:
Hp = F x V
= 80 kg x 0.9m/sec
= 72 kg-m/sec or 0.96 hp
Problem 115
Given:
Work = threshing
No. of persons = 2
Time = 6 hours
Required:
Power generated by the two persons
Solution:
Pg = 0.35 - 0.092 log (6 hours x 60 min/hr)
= 0.35 - 0.092 log (360 min)
= 0.11 hp/person
TPg = 0.11 hp/person x 2 persons
= 0.22 hp
Problem 116
Given:
Harrow = tandem
Work angle = 18 deg
Speed = 10 kph
Field Eff = 90%
No. Disks = 24 units
Disk Dia = 30 cm
Spacing = 20 cm
Required:
Effective Field Capacity
Solution:
(a) Effective Width
We = 0.95 N S + 1.2 D
= 0.95 (23) (20 cm) + 1.2 (30cm)
= 473 cm
(b) Theoretical Field Capacity
Ct = 0.1 W (V)
= 0.1 x 473 cm x m/100cm
x 10 kph
= 4.73 ha/hr
(c ) Effective Field Capacity
Ce = f Ct
= 0.90 x 4.73 ha/hr
= 4.26 ha/hr
Problem 117
Given:
Capacity of the bin = 2 tons
Drying time = 10 hours
Initial MC = 20%
Final MC = 14 % Solution:
Drying time = 10 hours Cd = 2 tons/ 10 hours
= 0.2 tons per hour
Required: MR = (20% - 14%) 10 hours
Drying capacity and Moisture = 6% / 10 hours
Reduction per Hour = 0.6 percent/ hour
Problem 118
Given:
Heat utilized = 3000 kJ/hr
Heat supplied = 6000 kJ/hr
Required:
Heat utilization efficiency
Solution:
HUE = (3000 kJ/hr) / (6000 kJ/hr
x 100)
= 50 %
Problem 119
Given:
Power Input = 16 hp
Depth of Cut = 10 cm Solution:
Width of Cut = 0.5 m SPO = (16 Hp x 0.80 x 746 watt/Hp)/
Speed of Tiller = 0.5 m/sec (100 (50 cm) (10 cm)
Power Trans Eff = 0.80 (0.5 m/sec)
= 0.382 Watts/cm3
Required:
Specific Power Output
Problem 120
Given:
Size of Roller - 4 x 6
Speed of motor - 1720 rpm
Required:
Speed faster and slower rollers
Solution:
Speed of faster roller = 1720 rpm
Speed of slower roller = 1720 rpm
x (0.75)
= 1290 rpm
Problem 121
Given:
Width of Cut = 8 cm
Depth of Cut = 10 cm
No. of Plow = 2
Draft = 5 psi
Speed = 10 kph
Required:
Drawbar pull
Solution:
A = 10 cm x 8 cm x 2 plows
= (80 cm2 x 2 plows) x 2 plows
= 160 cm2
Given:
Vm – 100 liters
Dn - 0.2 lpm
Nn – 6 nozzles
Required:
Time to change mixture
Solution:
Tc = (100 liters) / [(0.2 lpm-nozzle)
x 6 nozzles) x 60 min/hr]
= 1.39 hours
Problem 123
Given:
Dr - 0.15 m; Wf - 1.20 kg
SGR – 110 kg/m2-hr
Required:
Operating time
Solution:
To = SGR x Ar x g x / Wf
= [110 kg/m2-hr x (0.15 m)2/4
x 0.2 ] / 1.20 kg
= 0.3 hrs or 20 minutes
Problem 124
Given:
FCR - 10 kg/hr
SGR - 110 kg/m2-hr
g – 54%
Solution:
Given:
Dr – 0.78 m
Lr – 2.4 m
%L – 80%
SGR - 110 kg/m2-hr
- 0.3
rh - 100 kg/m3
SAR - 4.7 kg air per kg rice husk
g – 20%
Required:
Time to operate the gasifier and the To = [Wf x g] / [SGR x Ar]
air required for gasification = [92 kg x 0.2] / [110 kg/m2-hr
x ( (0.78)2 /4]
Solution: = 0.35 hr
Vf = [ D2/4] L Ag = Wf x SA x / To
= [ (0.78)2 / 4 ] x 2.4 m = 92 kg x 4.7 kg air/kg fuel
= 1.15 m3 x 0.8 x 0.3 / 0.35 hr
= 0.92 m3 = 370.62 kg/hr or 296.5 m3/hr
Wf = 0.92 m3 x 100 kg/m3
= 92 kg
Problem 126
Given:
Rubber huller size - 8 x 10
Motor speed - 1720 rpm
Motor pulley - 4 inches
Required:
Huller pulley
Solution:
Huller speed = (14 m/s) x 3.28 ft/m
x (60 sec/min) / (8 in/12 x 3.14)
= 1315.8 rpm
Huller pulley = 1720 rpm (4 in) /1315.8 rpm
= 5.23 in
Problem 127
Given:
Diameter of huller - 600 mm
Motor pulley - 4 in.
Motor speed - 1740 rpm
Required:
Huller pulley diameter
Solution:
Huller rpm = (14 m/s ) (60 s/min)
/[ 3.14 (0.6 m)]
= 445.8 rpm
Huller Pulley D = 4 in (1740 rpm) / 445.8 rpm
= 15.6 in. use 16 in.
Problem 128
Problem 129
Given: Solution:
Wheel diameter – 2 meters Dl = D Nr
wheel rotation – 2-1/2 rev, = x 2 m x 2.5 rev
distance travel – 20 meters = 15.7 m
Dn = 20 m
Required: S = [( 20 m – 15.7 m) / 15.7 m]
Percentage wheel slip x 100
= 27.89%
Problem 130
Given:
Tractor weight – 2.5 tons
Coefficient of rolling resistance – 0.25
Required:
Rolling resistance of tractor wheel
Solution:
R = Cr x W
= 0.25 x 2,500 kg
= 0.625 kg
Problem 131
Given:
Gear position - 2nd
Engine speed – 2400 rpm
Wheel diameter - 2 m
Required:
Tractor speed
Solution:
Vt = 0.033 x 2400 rpm x 2 m / 2.49
= 63.6 kph
Problem 132
Given:
V – 2 m3
T1-27C;
T2-100C;
M – 100 kg/hr
b – 70%
f – 40%
Required:
Power input in raising the
temperature of water and maintaining
its operation
Solution:
Qh = m cp (Ts-T1)
= 2 m3 x 1000 kg/m3 x 1 kcal/kg Pi heating = 146,000 kCal/(0.4 x 0.7)
-C x (100 C- 27 C) = 521,428.6 kCal/hr
= 146 kCal / 1 hr Pi evaporating = 54,000 kCal/hr / (0.4
= 146,000 kCal/hr x 0.7)
Qe = m x hfg = 192,857.1 kCal/hr
= 100 kg water /hr x 540 kCal/kg
= 54,000 kCal/hr
Problem 133
Given :
Animal - poultry
No. of heads - 1000 chicken
Required:
Weight of dung produce in 1 month
Solution:
Weight of Dung = 0.075 kg
/day-animal
x 1000 animals x 30 days
= 2,250 kg
Problem 134
Given:
Animal- Hogs
Weight of substrate required –
1000 kilos per day
Required :
No of heads of hogs to sustain
operation
Solution:
No. of Heads = 500 kg x 1 day /
8 kg-day/ animal
= 62.5 hogs or use 63 heads
Problem 135
Given:
No of heads of cattle – 500
Retention time – 25 days
Feed material to water ratio – 1: 1.5
Density of substrate – 1000 kg/m3
Required:
Size of the digester and number of
burner that can be supplied by
the system
Solution:
Wt of manure = 500 heads
x 14 kg/day-head
= 7,000 kg/day
Volume of manure = 7,000 kg/day
x m3/1000 kg
= 7 m3/day
Volume of Slurry = 7 m3/day
+ 7 m3/day (1.5)
= 17.5 m3 / day
Volume of Digester = 17.5 m3/day
x 25 days
= 437.5 m3
Gas produced per day = 0.03 m3/kg
x 7,000 kg/day
= 210 m3/day
Number of Burners = 0.42 m3/hr-burner
/ 210 m3/day x day/6 hrs
= 35 burners
Problem 136
Problem 137
Problem 139
Given:
No. of row - 5
Row spacing - 30 cm
Speed of harvesting - 2 kph
Field efficiency - 70%
Specific draft - 2 kg/row
Required:
power of the reaper and effective
field capacity
Solution:
Power = specific draft x No. of Row
= 2 kg/row x 5 rows
= 10 kg x 2 kph x 1000 m/km
x hr/3600 sec
= 5.56 hp
FC theo = 0.1 x (5 rows x 30 cm/row)
x 2 kph
= 0.1 x 1.5 m x 2 kph
= 0.30 ha/hr
FC eff = 0.30 ha/hr x 0.70
= 0.21 ha/hr
Problem 141
Given:
Width of harvester - 6 meters
Effective width - 90% of
machine width
Harvesting rate - 100 kg per
minute
Speed of harvesting - 2.5 kph
Field efficiency - 70%
Required:
Effective field capacity and
harvesting rate in tons per
hectare
Solution:
FC theo = 0.1 x (6 m x 0.90)
x 2.5 kph
= 1.35 ha/hr
Given:
Total airflow - 50 m3/min
Area - 2.4 m x 2.4 m
Grain drying - 500 kg/m3
Required:
Apparent air velocity
Solution: Q = 50 m3/min-m3 x 2 m3
Volume = 1 ton x 1000 kg/ton = 100 m3/min
x m3/500kg Vapp = 100 m3/min / 2.4 m x 2.4 m
= 2 m3 = 17.36 m/min
Problem 143
Given:
MC initial - 25%
MC final - 14%
Initial weight - 4 tons
Required:
Weight of moisture removed
Solution:
Wt. of Moisture removed = Wi – Wf
Wt. final = Wi (1 – MCi) / (1 – MCf) Wt. of moisture removed = 4 tons –
= 4 tons (1- 0. 25) / (1 -0.14) 3.53 tons
= 4(0.75) / (0.86) = 0.47 ton
= 3.53 tons
Problem 144
Given:
Input voltage - 220 volt
Input current - 4.5 amp
Power factor - 0.98
Required:
Power input
Solution:
Power Input = E I Cos θ
= 220 volt x 4.5 amp
x 0.98
= 970.2 watts
Problem 145
Required:
Length of belt
Solution:
L = 2 C + 1.57 (D1+D2)
+ (D1-D2)2 /4C
= 2 (36 in) + 1.57 (12 in + 4 in)
+ (12 in – 4 in)2 / 4 (36 in.)
= 72 in. + 25.12 in. + 0.44 in.
= 97.6 in use 98 in.
Problem 146
Given:
D1 – 6 in.
D2 – 24 in.
C = 20 ft
Required:
Length of belt
Solution:
L = 2 C + 1.57 (D1+D2)
+ (D1 + D2) 2 / 4C
= 2 x 20 ft x 12 in./ft
+ 1.57 (24 in. + 6 in.)
+ (24 in. + 6 in. ) 2
/ (4 x 20 ft x 12 in./ft)
= 480 in. + 47.1 in. + 0.94 in.
= 528.04 in. + 12 in.
allowance
= 540.04 in. or 45 ft
Problem 147
Problem 148
Given:
Bearing actual load - 200 kgf
Bearing speed - 1500 rpm
Bearing load rating - 3500 kgf
Required:
Bearing life in hour using nomograph
Solution:
C/P = 1500 kgf / 200 kgf = 17.5
Using the nomograph, at 1500 rpm the life
in hours is approx 60,000 hours.
Link-Belt Life Bearing Nomograph
Problem 149
Given:
D1=4 in.
D2=12 in.
D3=2 in.
D4=12 in.
D5=2 in.
D6=12 in.
N1 = 1720 rpm
Required:
Shafts speed
Solution:
N2 = D2N2/D1
= 4 in (1720 rpm)/12 in
= 573.3 rpm
N3 = N2D3/D4
= 2 in (573.3 rpm)/12 in
= 95.55 rpm
N4 = D5N3/D6
= 2 in (95.55 rpm)/12 in
= 15.9 rpm
Problem 150
Given:
D1 – 4 in.
N1 – 2000 rpm
N2 – 250 rpm
C – 8 ft
Required:
Length of belt
Solution:
N1 D1 = N2 D2
D2 = N1 D1 / N 2
= 4 in. x 2000 rpm / 250 rpm
= 32 in
L = 1.57(D1 + D2) + (C2 + D12)
+ (C2 + D22)
= 1.57(32 + 4) + (962 +322)
+ (962 + 42)
= 56.52 in. + 101.19 in.
+ 96.08 in.
= 253.79 in or 21.15 ft
Problem 151
Required:
Drying time
Solution:
Given:
Pump diameter - 4 inches
Pump stroke - 6 inches
Lifting height - 20 ft
Delivery height - 12 ft
Pump speed - 10 lifting stroke
per minute
Volumetric efficiency - 90%
Mechanical efficiency - 80%
Operating efficiency - 70%
Required:
pump capacity, power to lift, and
= 0.003 hp
time to fill the tank
Time to fill tank = 600 liters /
Solution: (1.126 liters/
min x 0.70)
Pump Capacity = (π/4) (4 in)2 x 6 in. x 0.90 = 12.68 hrs
x 10stroke/min
= 68.75 in3/min x (2.54 cm/in)3
= 11 26.6 cm3 / min
x liter/1000 cc -
= 1.126 liters/min
Given:
Bearing types - ball and roller
Actual loads - 350 kgf for the two bearings
Rated Load - 2500 kgf for ball bearing
while
3000 kgf for roller bearing
Required:
Bearings life in number of revolutions
Solution:
Lr ball = (C / P) 3
= (2500 kgf / 350 kgf) 3
= 364.4 x 106 revolutions
Lr roller = (C / P) 3.33
= (3000 kgf/350 kgf)3.33
= 1279.6 x 106 revolutions
Problem 153
A windpump is to be
designed to irrigate 1
hectare tomato plantation
using a drip irrigation. The
irrigation diversion
requirement is 1.0 mm per
day. The average wind
speed in the area is 3.5
m/s The source of water is
6 meters while the tank is
elevated to fill water at a
height of 4 meters. The
wind is available within 24
hour period during the
growing period of tomato.
The dynamic head loss in
the piping system of
windpump is 115%.