Académique Documents
Professionnel Documents
Culture Documents
Catalogue
Rollers for belt conveyors
ROLLERS_A4 17.8.2004 20:49 Stránka 1
This catalogue contains a selection of the most commonly used standard rollers designed
for bulk materials handling. Other sizes of rollers are available upon request. Transroll’s
standard rollers are designed and manufactured in compliance with ISO 1537
standards.
Besides our range of standard rollers we manufacture custom-made rollers for idlers
in compliance with the following standards: DIN 15207.1, DIN 22112.1, CEMA
502-2001 (B, C, D, E), BS, SABS. We also offer a range of special-design rollers
(waterproof rollers, rollers for extreme environments, rollers for extreme loading, high-
speed rollers, and case-hardened rollers).
If you are interested in special-design rollers or rollers made according to your specifications
please contact the Transroll Components technical sales department.
Rollers
Contents
Roller Design i
Types of Rollers iii
Selecting rollers according to belt width and speed iv
Operation Conditions v
General Conditions of Sale vi
Ordering Codes vii
Standard Dimensions of Shaft Ends ix
Ordering Custom-made Rollers xvi
Overview of Rollers xvii
Catalogue Sheet xviii
F - rollers (flat)
Diameter 63 mm 1
Diameter 76 mm 2
Diameter 89 mm 3
Diameter 102 mm 7
Diameter 108 mm 11
Diameter 127 mm 15
Diameter 133 mm 19
Diameter 152 mm 24
Diameter 159 mm 28
Diameter 194 mm 32
R - rollers (rubber-lagged)
Diameter 76/108 mm 34
Diameter 89/133 mm 35
I - rollers (impact)
Diameter 63/108 mm 36
Diameter 89/133 mm 37
Diameter 89/159 mm 41
Diameter 108/194 mm 45
Diameter 133/245 mm 46
T - rollers (training)
Diameter 89, 108 mm 47
Diameter 108, 133 mm 48
Diameter 63 - 108 mm 49
A) Shell
" Manufactured from seamless or lengthwise welded accurate steel tubes of ISO 4200 grade steel
" Wall thickness corresponds to the loading and operating conditions the roller is subjected
to and is optimised by FEM calculations and verified by long-term testing
B) Shaft
" Drawn from ISO 1035 - 1, ISO 1035-4, EN 10278 grade round bars
" The ends of shafts are CNC machined
" The shaft is ground to a fit tolerance of ISO h6
C) Bearing housing
" Deep drawn from quality sheet steel
" Sheet thickness corresponds to the loading and operating conditions the roller is subjected
to and is optimised by FEM calculations and verified by long-term testing
" Bearing fit tolerance to ISO M7
i
ROLLERS_A4 17.8.2004 20:49 Stránka 4
E) Bearing
" Single-row ball bearings are used, with dimensions in compliance with ISO 15
" C3 radial bearing clearance provides for optimum roller operation
" Bearings are filled with lithium based water repellent grease
" Bearings are filled to 70 % of the bearing’s free space which provides for operation without
the need for further lubrication throughout its service life
" Double-row self-aligning spherical-roller bearings are used for extremely harsh conditions
F) Circlip
" Manufactured from hardened spring steel in compliance with DIN 471
" Prevents axial movement of the shaft
Standard design Standard design with additional Standard design with additional
plate cover for harsh conditions plate cover and rubber seal
for very dusty and humid
conditions
To meet customer requirements Transroll offers three different designs of shaft-sealing system.
ii
ROLLERS_A4 17.8.2004 20:49 Stránka 5
Types of Rollers
Flat rollers - F
" used for carrying and return idlers, recommended
up to belt widths of 2000mm
Rubber-lagged rollers - R
" used to reduce the dynamic effects of impact
in the filling area or hopper
Impact rollers - I
" used to reduce the dynamic effects of impact
in the filling area or hopper
Training rollers - T
" used for conveyor belt alignment when passing
through the training idler
Rubber-lagging of rubber-lagged rollers, buffer-rings of impact rollers and discs of self-cleaning rollers are
manufactured from rubber compounds with the following parameters:
Abrasive wear mm3 Hardness °Sh Strength MPa Ductility % Specific weight g/cm3
70,5 65 20,1 496,7 1,12
iii
ROLLERS_A4
17.8.2004 20:49
iv
400 63,76,89 108/63 108/76 108/63 6204 500 250 160 3.5
500 63,76,89 108/63 108/76 108/63 6204 600 315 200 3.5
650 63,76,89 108/63 108/76 108/63 6204 750 380 250 3.5
800 89,108 108/63 108/76 108/63 6204 950 465 315 3.5
1000 108,133 133/89 133/89 133/89 6204 1150 600 380 3.5
1200 133 133/89 133/89 133/89 6204 1400 670 465 3.5
133 159/89 -- 159/89 6305 1400 670 465 5.5
133 159/89 -- 159/89 6306 1400 670 465 7.5
1400 133 133/89 -- 133/89 6204 1600 750 530 3.5
133 159/89 -- 159/89 6305 1600 750 530 5.5
133 159/89 -- 159/89 6306 1600 750 530 7.5
1600 159 194/108 -- - 6308 -- 900 600 7.5
1800 159 194/108 -- - 6308 -- 1000 670 7.5
2000 194 245/133 -- - 6310 -- 1150 750 7.5
)
* Carryng idler roller lengths only apply up to belt widths of 1000 mm. Return idler roller lengths apply to belt widths greater than 800 mm.
ROLLERS_A4 17.8.2004 20:49 Stránka 7
Operation Conditions
Transported material
Non-sorted bulk materials with max. loose mass 2,1 t/m3. The percentage of lumps cannot exceed 5%
of all transported material.
Belt width [mm] 400 500 650 800 1000 1200 1400 1600 1800 2000
Max. lump size [mm] 100 150 250 300 400 500 600 675 750 800
Conveying Speed
" Max. 3,5 m/s for belt width 400-1400 mm and rollers with bearing 6204
" Max. 5,5 m/s for belt width 1200-1400 mm and rollers with bearing 6305
" Max. 7,5 m/s for belt width 1200-2000 mm and rollers with bearings 6306, 6308, 6310 and 6312
" On determining the max. speed for a specific application the roller diameter needs to be taken into
consideration as this determines the number of revolutions at the given speed (max 700 rpm)
Working Conditions
Chemical and mechanical contamination, IE41, working temperature from -32°C to + 45 °C (for temperatures
lower than -20°C special lubrication should be applied – contact Transroll Components sales department)
Storage
Rollers must be stored on a palette on stabilised solid ground under a roof. Storage temperatures range from -25°C
to + 45 °C. Storage for longer than 6 months is not recommended.
Service Life
The average service life of roller (bearing durability) is 30.000 working hours within 5 years of the production
date. This service life is also valid if all operational conditions are met and the rollers are installed within
6 months of the production date. The service life does not apply to discs, buffer-rings and rubber lagging or
to the conveying of extremely abrasive bulk materials, e.g. fly-ash, slag.
v
ROLLERS_A4 17.8.2004 20:49 Stránka 8
Packaging
Rollers are supplied on wooden palettes 800x1200mm
Different types of packaging must be agreed in advance with the producer and must be specified in the order.
Each palette is marked with a label, stating the name and dimensions of rollers, order number, code, quantity.
Pricing
Price quotations are valid for 3 months from issue unless stated otherwise.
Guarantee
If all the requirements of these specifications are met the producer provides a 24 months guarantee from the date
of installation, however no longer than 30 months from the delivery date.
vi
ROLLERS_A4 17.8.2004 20:49 Stránka 9
CODE DESCRIPTION
F Flat
R Rubber-lagged
I Impact
T Training
EXAMPLE:
Flat roller, diameter of shell 89 mm, length 600 mm, bearing 6204, double flat shaft ends,
yellow polyester powder coating RAL 1003: F - 089 x 600 / 6204 / A / PP.1003
vii
ROLLERS_A4 17.8.2004 20:49 Stránka 10
C Bush J Plain
CODE DESCRIPTION
PP Polyester powder
WD Water diluted
viii
ROLLERS_A4 17.8.2004 20:49 Stránka 11
A - DOUBLE FLAT
Bearing
6205 6206
6204 6308 6310
6305 6306
∅ d 20 25 30 40 45
s 14 18 22 32 32
a 9 12 12 12 15
b 4 4 4 4 4
Bearing
6205 6206
6204 6308 6310
6305 6306
∅ d 20 25 30 40 45
s 14 18 22 32 32
a 9 12 12 12 15
b 4 4 4 4 4
t 4 4 4 5 6
ix
ROLLERS_A4 17.8.2004 20:49 Stránka 12
C - BUSH
Bearing
6205 6206
6204
6305 6306
∅ d 35 45 45
s 30 38 38
a 10 12 12
b 4 4 4
D - GARLAND
Bearing
6205 6206
6204 6308 6310 6310
6305 6306
∅ d 20 25 28 38 48 48
a 10 10 12 19 22 22
b 23 23 27 44 52 52
x
ROLLERS_A4 17.8.2004 20:49 Stránka 13
Bearing
6205 6206
6204 6308
6305 6306
M 20 24 30 36
b 5 5 5 10
e 43 43 48 70
F - EXTERNAL THREAD
Bearing
6205 6206
6204 6308
6305 6306
M 20 24 30 36
b 5 5 5 10
e 43 43 48 70
xi
ROLLERS_A4 17.8.2004 20:49 Stránka 14
G - INTERNAL THREAD
Bearing
6205 6206
6204 6308
6305 6306
∅ d 20 25 30 40
M 12 16 16 20
L1 20 25 25 30
b 4 4 4 4
H - SINGLE FLAT
Bearing
6205 6206
6204 6308 6310
6305 6306
∅ d 20 25 30 40 45
s 17 22 26 36 38
a 9 12 12 12 15
b 4 4 4 4 4
xii
ROLLERS_A4 17.8.2004 20:49 Stránka 15
Bearing
6205 6206
6204 6308 6310
6305 6306
∅ d 20 25 30 40 45
s 17 22 26 36 38
a 9 12 12 12 15
b 4 4 4 4 4
t 4 4 4 5 6
J - PLAIN
Bearing
6205 6206
6204 6308 6310
6305 6306
∅ d 20 25 30 40 45
e 13 16 20 30 30
xiii
ROLLERS_A4 17.8.2004 20:49 Stránka 16
K - REDUCED PLAIN
Bearing
6205 6206
6204 6308 6310
6305 6306
∅ d ∅ ≤ 20 ∅ ≤ 25 ∅ ≤ 30 ∅ ≤ 40 ∅ ≤ 45
b as required ≥ 4
e as required
Bearing
6204
∅ d 17 20
∅ d1 15 17
a 10 10
b 30 30
t 10 10
xiv
ROLLERS_A4 17.8.2004 20:49 Stránka 17
Bearing
6205 6206
6204 6308
6305 6306
M M ≤ 20 M ≤ 24 M ≤ 30 M ≤ 36
b as required ≥ 5
e as required
xv
ROLLERS_A4 17.8.2004 20:49 Stránka 18
xvi
ROLLERS_A4 17.8.2004 20:50 Stránka 19
Roller Shell
type diameter
F 63 1
F 76 2
F 89 3 4 5 6
F 102 7 8 9 10
F 108 11 12 13 14
F 127 15 16 17 18
F 133 19 20 21 22 23
F 152 24 25 26 27
F 159 28 29 30 31
F 194 32 33
R 76 34
R 89 35
I 63/108 36
I 89/133 37 38 39 40
I 89/159 41 42 43 44
I 108/194 45
I 133/245 46
T 63 49
T 76 49
T 89 47,49
T 108 47,49 48
T 133 48
D 63/108 50
D 63/133 51
D 89/133 52 53 54 55
D 89/159 56 57 58 59
D 108/159 60 61
D 108/194 62 63 64
D 133/194 65 66
D 133/245 67 68
S 108 69
S 133 70
Note: colored cells indicate rollers in catalogue, numbers in cells represent relevant pages in catalogue
xvii
ROLLERS_A4 17.8.2004 20:50 Stránka 20
Catalogue Sheet
Name of product Image of Roller Type of product
Additional technical
information and comments
xviii
Prazdna 31.8.2004 12:53 Stránka 1
ROLLERS_ROZRAZOVACE 15.8.2004 21:52 Stránka 1
F - rollers
Dokument1 15.8.2004 23:14 Stránka 1
1 katalog/změna čislovani_CMYK 31.8.2004 10:28 Stránka 1
R - rollers
Dokument1 15.8.2004 23:14 Stránka 1
1 katalog/změna čislovani_CMYK 31.8.2004 10:29 Stránka 34
L L1 L2
L L1 L2
I - rollers
Dokument1 15.8.2004 23:14 Stránka 1
1 katalog/změna čislovani_CMYK 31.8.2004 10:29 Stránka 36
T - rollers
Dokument1 15.8.2004 23:14 Stránka 1
1 katalog/změna čislovani_CMYK 31.8.2004 10:29 Stránka 47
Dimensions (mm)
∅ D mm Bearings Weight (kg) Belt width (mm)
L d d1
48 T-108xL/6206
T-133xL/6308 training roller ∅ 108 mm, ∅ 133 mm
Dimensions (mm)
∅ D mm Bearings Weight (kg) Belt width (mm)
L L1 d
Dimensions (mm)
∅ D mm Bearings Weight (kg) Belt width (mm)
L L1 L2 d M
D - rollers
Dokument1 15.8.2004 23:14 Stránka 1
1 katalog/změna čislovani_CMYK 31.8.2004 10:29 Stránka 50
S - rollers
Dokument1 15.8.2004 23:14 Stránka 1
1 katalog/změna čislovani_CMYK 31.8.2004 10:29 Stránka 69
Lednice Plant
Transroll Components
Tel.:
Catalogue
EasyRun® Rollers