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Electrical Rules and Calculations for Air-Conditioning Systems – Part
Three
In Article " Electrical Rules and Calculations for Air-Conditioning Systems – Part One ", which was the
first Article in our new Course HVAC-2: Electrical Rules and Calculations for Air-Conditioning Systems,
I explained the following points:
Introduction for Air-Conditioning Systems Types
Introduction for Types of Motors/Compressors used in Air-Conditioning Systems
And in Article " Electrical Wiring Diagrams for Air Conditioning Systems – Part One ", I explained the
following points:
FEATURED POST
Importance of Electrical Wiring for Air Conditioning Systems,
Electrical Design Philosophy How to get the Electrical Wiring for Air Conditioning systems?,
for Major Types of Buildings Types of Electrical Wiring Diagrams For Air Conditioning Systems, Function
How to read Electrical Wiring Diagrams?
Also, I explained the electrical wiring diagrams for Typical Air conditioning equipments in the following
Articles:
Electrical Wiring Diagrams for Air Conditioning Systems – Part Two
Electrical Wiring Diagrams for Air Conditioning Systems – Part Three ELECTRICA
And in Article " Electrical Rules and Calculations for Air-Conditioning Systems – Part Two ", I explained
Electrical Calcu
Types of Disconnecting Means for Air-Conditioning Systems
Today, I will explain in detail identification and Marking of Disconnecting Means used for Air (3) Online Calcu
Conditioning Systems. Need for Li
ELECTRICAL LIBRARY
IEC62305-2
Electrical Works’ Method Statements
1- Classification of Electrical Distribution Systems
according to Interrupting Ratings of their OCPD Combinations Excel Spread
Manufacturers Lists for Electrical System Desig
Products
Electrician2
Electrical Drawing Details
All the disconnecting means (or generally all the overcurrent protective devices
OCPD) in a building’s electrical distribution system are arranged, with respect to Loresco Online
their short circuit ratings /interrupting ratings, in two combinations as follows:
PDF COURSES
LPI Online E
Electrical Load Estimation Course
1. Fully rated system,
2. Series rated system.
Excel Spreadsh
Design - Non
An Introduction to Heating, Ventilation
and Air Conditioning (HVAC) Systems
(5) nos. Exc
Each system from the above can consist of all fuses, all circuit breakers, or a
An Introduction to Lighting Design combination of fuses and circuit breakers.
(8) nos. On
An Introduction to Electrical Motor
Basics
Electrical Dema
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7/8/2017 Electrical Rules and Calculations for Air-Conditioning Systems – Part Three ~ Electrical Knowhow
ELECTRICAL BOOKS
1.1 Differences between Fully Rated And Series Rated Systems
Electrical Load
Units as per N
Electrical Books & Design Guides
Fully Rated System Series Rated System
Interrupting rating of overcurrent Interrupting rating of overcurrent Electrical Load
Code of Practice for Energy Efficiency Units as per N
protective devices OCPD is equal to or protective devices OCPD is above the
of Electrical Installations
greater than (typically 10% greater) the interrupting rating of the load side
available fault level at the bus where (protected) circuit breaker, but not Visual Interior
Guide for electrical design engineers the OCPD are installed. above the interrupting rating of the
line-side (protecting) device.
i.e.: The Lighting
Maintenance Manager's Guide to
Power Quality interrupting rating of downstream and i.e.:
upstream OCPD ≥ fault level where interrupting rating Rating of
OCPD are installed. downstream OCPD < fault level where GE Lighting As
Power Quality & Utilization Guide OCPD are installed < interrupting rating
of main upstream OCPD.
Siemens Se
Engine Application and Installation Interrupting rating of downstream OCPD It allows installing of downstream OCPD
Guide ≥ fault level where OCPD are installed. with interrupting rating < fault level
where OCPD are installed. Selective Co
Liquid Cooled Genset Application Fully rated systems can consist of all A series rated combination can consist
Manual fuses, all circuit breakers, or a of fuses protecting circuit breakers, or
combination of fuses and circuit circuit breakers protecting circuit Selective coord
breakers. breakers.
MV Design & Technical Guide
Fully rated systems are recommended series rated combinations have limited
and can be used everywhere, as long as applications (the only proper Power Fact
MV Application catalogue individual interrupting ratings are in application of series rated combinations
compliance with 110.9. is for branch circuit, lighting panels)
Series rated combinations can’t applied AccuSine Powe
Electrical and Traffic Engineering in health care systems, or emergency
Manual
circuits like fire pumps and elevators.
Series rated combinations have extra NEMA Mot
NEC requirements that must be met.
ELECTRICAL SOFTWARE fully rated combinations can be Series rated combinations inherently
selectively coordinated. can’t be selectively coordinated. Transformer H
Fully rated system is more expensive Series rated combinations can lower the
Electrical Software Programs than series rated system. overall system cost.
Transformer
(8) different Me
CalcuLux Software - Part Five
Conductor Am
CalcuLux Software - Part Six Using NEC
Conductor Am
CalcuLux Software-Part Seven
Locating of the
ID-Spec Software
How to Sele
DIALux Lighting Software Program-
Blue Version
Selecting the
DIALux Lighting Software Program - Protection for
Red Version
Sizing Overcurr
DIALux - Indoor Lighting Calculations Fig.2: Example for Series Rated System
Menu Options
Calculation of T
Note:
HOW TO
Electrical Dema
Replacement of breakers and fuses of panelboards and switchboards in series rated systems must
Write Technical Specifications for be done by using either:
Lightning Protection Systems
Electrical Dema
Breakers and fuses part number listed on the panelboard /switchboard label, or
Determine The Number Of Down Tables of available fuse/circuit breaker series rated combinations published by panelboard and
Conductors of LPS switchboard manufacturers (see Fig.3).
Electrical Dema
Message *
Send
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7/8/2017 Electrical Rules and Calculations for Air-Conditioning Systems – Part Three ~ Electrical Knowhow
Cable Connection
Only,
Bus Bar Sizes.
K- Circuit Breaker/Ground
I- Special Markings J - Fused Circuit Breakers
Fault Circuit Interrupter
Non-Conducting Line and Load “Test” Function,
Enclosure, Identification, “Class A” Marking,
Ventilated Identification of Instructions,
Enclosure, Fuses,
Terminal
40°C, No Open Fuse Identification,
Current Limiting, Tripping, General Markings.
Class CTL, General Markings.
Delta,
2-Pole — 3-Phase
Rated,
3-Pole — 1-Phase
Rated,
4-Pole — 3-Phase
Rated,
Multi-Wire Circuit,
DC Rated 3-Pole,
100 Percent
Continuous Rated,
SWD,
Independent Trip,
Special
Characteristics,
For Replacement
Not CTL,
Special Purpose
Not General,
HID,
Remotely
Operated Circuit
Breaker.
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7/8/2017 Electrical Rules and Calculations for Air-Conditioning Systems – Part Three ~ Electrical Knowhow
Fig.6
1. ON and OFF:
The ON and OFF (closed and open) positions of the handle must be marked (NEC 240.81). These
positions may also be marked with the internationally recognized “I” and “O” symbols, although
this is not a UL requirement. If these markings are not visible when a motor operator is installed
over the circuit breaker markings, then they must appear on the motor operator. Motor operators
may be found in applications where remote or automatic operation of a circuit breaker is
required.
3. HACR type:This marking indicates the circuit breaker is suitable for use with the group motor
installations typically found in heating, air conditioning and refrigeration equipment. The NEC
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7/8/2017 Electrical Rules and Calculations for Air-Conditioning Systems – Part Three ~ Electrical Knowhow
2005 no longer has this marking requirement. The electrical industry determined that circuit
breakers are considered suitable for use with such equipment without any further testing,
therefore, the HACR marking is no longer required on air conditioning and refrigeration
equipment or on circuit breakers for use in these applications. The requirement for this marking
has also been removed from the UL 1995 product standard for HVAC equipment.
Fig.7
1. Manufacturer’s Name:
This marking may be the manufacturer’s name, trademark or other recognized means to
identifying the company that made the circuit breaker.
2. Type Designation:
All circuit breakers are marked with a type designation, which may be a catalog number prefix or
a separate designation. Equipment labels, such as on panelboards, will list the circuit breaker
types suitable for use. Note that the word “type” may or may not be used on the circuit breaker
or equipment labels. It is important to review the markings on the equipment, such as a
panelboard, to make sure the circuit breaker designations on the equipment match the marking
on the circuit breaker.
3. Voltage Rating:
All circuit breakers must be marked with a voltage rating. If the rating is not marked “ac” or
“dc,” then it is suitable for both. 120/240 V rated circuit breakers are suitable for use on single
and three-phase 4-wire systems where the line-to-ground voltage does not exceed 120 V. Wye
rated circuit breakers such as those rated 480Y/277 V, are suitable for use on three-phase 4-wire
systems where the voltage to ground does not exceed 277 V. Special attention needs to be given
to high leg or corner-grounded delta systems to insure that the circuit breaker has the
appropriate rating. A review to see that the circuit breakers installed have a voltage rating
suitable for the application is paramount for a code-compliant installation (NEC 240.83(E)).
4. SWD:
15- or 20-A circuit breakers rated 347 V or less may be marked “SWD,” meaning that they are
suitable for switching fluorescent lighting loads on a regular basis (NEC 240.83(D)). These circuit
breakers are evaluated for high endurance use, since they will be used similar to a light switch.
5. HID:
50 A or less circuit breakers rated 480 V or less may be marked “HID,” meaning they are suitable
for switching high intensity discharge or fluorescent lighting loads on a regular basis. These circuit
breakers may employ a different construction than a standard SWD circuit breaker in order to
address the high inrush current resulting from the lower power factor created by the HID lighting
(NEC 240.83(D)). These circuit breakers also undergo additional endurance evaluation to
demonstrate their ability to perform the switching duty.
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7/8/2017 Electrical Rules and Calculations for Air-Conditioning Systems – Part Three ~ Electrical Knowhow
Fig.8
2. Interrupting Ratings:
All circuit breakers with an interrupting rating more than 5000 A must be marked with an
interrupting rating (NEC 240.83(C)). Interrupting ratings are stated in RMS symmetrical amperes.
If the short-circuit current rating of the equipment in which the circuit breaker is installed is less
than the interrupting rating of the circuit breaker, then the lesser rating applies. Circuit breakers
should be reviewed after installation to ensure they have an interrupting rating suitable for the
application. This marking may be found in any location except the back of circuit breakers that
are 1-½ inches wide per pole or less due to the size constraint.
4. 40°C:This marking indicates the maximum ambient temperature in which the circuit breaker
can be applied at its marked ampere rating without re-rating the ampacity of the circuit breaker.
This marking is required for thermal- magnetic circuit breakers and is optional for electronic trip
circuit breakers unless they are only suitable for a 25°C ambient, in which case they must be
marked 25°C. When the ambient temperature rises above 40°C, the designer may need to consult
the manufacturer to obtain rerating information.
6. Tightening Torque:
The nominal torque for all field-wiring terminals must be marked. If the width of the circuit
breaker is 1-½ inches per pole or less, then this marking may be found in any location except on
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7/8/2017 Electrical Rules and Calculations for Air-Conditioning Systems – Part Three ~ Electrical Knowhow
the back.
8. Separately Shipped Connectors:If connectors are not factory installed on a circuit breaker,
then it must be marked with the proper connectors or terminal kits required in any location
except the back.
Fig.9
1. “1 – 3” Marking:
A 2-pole circuit breaker used to protect a 3-phase load on a corner-grounded delta system must
be rated and marked for such an installation. Circuit breakers marked “1-phase – 3-phase” or “1 –
3 “are suitable for use on 3-phase corner-grounded delta or single-phase circuits (NEC 240.85).
For Identification of Disconnecting Means used in a Series Rated Combination System, the rules
NEC 240.86 and 110.22 are applied as shown in below.
1. A licensed professional engineer and in this case the system is called Engineered Series
Combination Systems and It can be applied For Existing installations only.
2. The system manufacturer and in this case the system is called Tested Series Combination
System and It can be applied For Existing and new installations.
The marking of a series rated system will differ according to the two above method used for
arrangement of protective components as follows:
Equipment enclosures for circuit breakers or fuses shall be legibly marked in the field as directed
by the engineer and the marking shall be readily visible.
The enclosures of circuit breakers or fuses must be legibly marked by the equipment
manufacturer and the marking shall be readily visible.
When the equipment is installed in the field, the equipment must have an additional
label to indicate that the equipment has been applied with a series combination
rating.
B- In case of Tested Series Combination Systems, the field marking can be as follows:
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7/8/2017 Electrical Rules and Calculations for Air-Conditioning Systems – Part Three ~ Electrical Knowhow
In the next Article, I will explain in detail How to Locate and Size of Disconnecting Means used for Air
Conditioning Systems. So, please keep following.
Back To Course
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<< Electrical Rules and Calculations for Home Electrical Rules and Calculations for Air-
Air-Conditioning Systems – Part Four Conditioning Systems – Part Two >>
Fuses, Fusibles Electrical Rules and Electrical Rules and Course HVAC-1: An
Calculations for Air- Calculations for Air- Introduction to
Conditioning... Conditioning... Heating, Ventilation...
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