Water Quencher Heater Low( HE-07 )

Tugas Memanaskan air pendingin quencher dengan steam jenuh 10 atm

Jenis Shell and tube heat exchanger
T= 403.0000 K 130.0000 C
P= 10.0000 atm

Perhitungan heater jumlah cooler 1.0000

Neraca panas
Air yang dibutuhkan
kecepatan massa air 20088.0000 kg/jam 44286.0048
massa air sesungguhnya 20088.0000 kg/jam 44286.0048
suhu air masuk 30.0000 C 303.0000
suhu air keluar 110.0000 C 383.0000
suhu rata-rata 70.0000 C 343.0000
del T air 80.0000 C 80.0000
cp air pada tc 1.0000 Btu/lb.F
Q air = m air.cp air.delT air
Q air 6377184.6912 Btu/jam ###

Steam yang dibutuhkan

Q steam = Q air 6377184.6912 Btu/jam
λ steam 2173.6000 kJ/kg 935.2804
T 1 = T2 130.0000 C 403.0000
Q steam = m steam.λ
m steam 6818.4732 lb/hr
m steam total 6818.4732 lb/hr

LMTD hot fluid cold fluid

266.0000 higher 230.0000
266.0000 lower 86.0000
0.0000 diff 144.0000

LMTD = 89.4722
R = dThot/dTcold 0.0000
S = dTcold/(Thothigh-Tcoldlow) 0.8000
dari fig.18 Kern untuk HE 1-2 diperoleh FT =
delta T = FT. LMTD = 89.4722 Fahrenheit

Tc dan tc
Tc=T steam 403.0000 K 266.0000
tc = (tchot+tccold)/2 343.0000 K 158.0000
Menghitung Ud
Ud trial 5.2836 (tabel 12.1 Coulson,steam - gases Ud=30-300 W/m
52.8355
diambil Ud 50.0000
Q 6377184.6912 = Ud.A.LMTD
A = Q/Ud/LMTD 1425.5115 ft2
L 16.0000 ft
a" 0.3925 (tabel 10 Kern untuk 1,5 in OD)
Nt=A/(a".L) 226.9923
correction Nt 238.0000 (tabel 9 Kern utk triangular pitch)
correction A 1494.6400 ft2
correction Ud 47.6875 -4.8494

Cek L/D
L 16.0000 ft
D = Id shell 37.0000 in = 3.0833
L/D 5.1892
( L/D antara 6 - 8 )

Cek
Flux = Q/A 4266.7028 Btu/ft2

steam berada dalam tube untuk mencegah korosi dalam shell

faktor koreksi diabaikan karena visk<1 cP

Hot fluid : shellside, water

shellside : ID 37.0000 inchi
Bafflespace 37.0000 inch
Passes 2.0000
C =(pitch-OD) 0.3750

Flow area, as =ID.C.B/(144PT)

as 3.5651 ft2
Gs = (m air)/as 12422.0788 lb/hr.ft2
De 0.0900 ft (fig 28 Kern)
pada Tc 158.0000 F 343.0000
viskositas = vis air 0.4000 cP 0.9680
Res = Gs.De/vis ud 1154.9453
jH 11.6000 ( fig 28 Kern )
cp air 0.9000 Btu/lb.F
k air 0.3940 btu/hr.ft.F
(cp.vis/k)^1/3 1.3027
ho=jH.k/De.(cp.vis/k)^1/3
ho 66.1629
Clean overall coefficient, Uc
Uc=hio.ho/(hio+ho) 63.3678
Ud 47.6875

Dirt Factor, Rd
Rd=(Uc-Ud)/(Uc.Ud) 0.0052
Rd required untuk organic vapors = 0,005 (Tabel 12 Kern)

Pressure Drop

Re shell 1154.9453
faktor friksi, f 0.0024 (fig 29 Kern)
No of crosses, N+1 = 12L/B
N+1 5.1892

s 0.9600
Ds = ID shell / 12, ft 3.0833 ft

dPs=f.Gs2.Ds.(N+1)/(5.22E10.De.s)
dPshell 0.0013 psi
0.0001 atm
Allowable dPshell untuk water = 10 psi

Tekanan gas keluar cooler -0.0001 atm

per 1 reaktor

lb/jam
lb/jam
K 86.0000 F
K 230.0000 F
K 158.0000 F
K 144.0000 F

Watt 1.8690 MW

Btu/lb
K 266.0000 F

difference
36.0000
180.0000
-144.0000

1.0000 (fig 18. Kern)

F 130.0000 C
F 70.0000 C
,steam - gases Ud=30-300 W/m.K)

Spesifikasi
L tube 16.0000 ft
OD 1.5000 in
k 1,5 in OD) pitch 1.8750 in triangular pitch
Passes 2.0000
angular pitch) BWG 16.0000

% Rd 0.0052 3.7800 %
dPshell 0.0013
dPtube 0.0138

ft 0.9398

Cold fluid : tubeside, steam

0.9398 tubeside : L 16.0000 ft
OD 1.5000 in
Nt 238.0000
passes 2.0000
Pitch 1.8750 in triangular pitch
BWG 16.0000

Flow area, at' 1.4700 in2 (tabel 10 Kern)

at=Nt.at'/144n 1.2148 ft2
Gt=(m steam)/at 5612.8745 lb/hr.ft2
D 0.1142 ft (tab 10, ID= 1.3700 in)
K pada Tc 266.0000 F,
lb/ft.hr viskositas =vis 0.0135 centipoise = 0.0327 lb/ft.hr
Re tube 19614.4223

hio utk cond steam 1500.0000 Btu/hr.ft2.F

Re tube 19614.4223
f 0.0002 (fig 26 Kern)
p 39.1788 psia

vg 10.8710 ft3/lb (table 7 Kern)

s 0.0015

dPt=0,5.f.Gt2.L.n/(5,22E10.De.s)
dPt 0.0138 psi

Allowable dPtube untuk steam=negligible

Konduktivitas panas air
T 158 F

T1 220 F k1 0.684 W/m.K table A.9 Holman

T2 240 F k2 0.685 W/m.K

k 0.6809 W/m.K
0.394039 Btu/hr.ft2(F/ft)