Syllabus for the Trade

of

Mechanic Agricultural Machinery

(SEMESTER PATTERN)

UNDER

CRAFTSMAN TRAINING SCHEME

By

Government of India
Ministry of Labour & Employment (DGE&T)
Central Staff Training and Research Institute
EN-81, Sector-V, Salt Lake City,
Kolkata-700091

1
List of the members attended the Trade Committee Meeting for revision the syllabus of “Mechanic Agricultural
Machinery” under Craftsman Training Scheme (CTS)

Sl. No. Name & Designation Representing Organisation Remarks

1 Shri Dinesh Nijhawan, Director ATI Ludhiana Chairman

2 Shri Baldev Singh Amar Agriculture Machinery Member

Group, Janta Nagar, Ludhiana

3 Shri Ram Raj, Joint Director of Training ATI, Ludhiana Member

4 Shri Sukhdev Singh, Deputy Director of Training A.T.I., Ludhiana Member

5 Shri Arun K. Gupta CEO, BCS India Pvt. Ltd. Member

Ludhiana

6 Shri S.K. Bansal, Manager Marketing BCS India Pvt. Ltd. Ludhiana Member

7 Shri P.S. Kharbanda, A.T.I.,Ludhiana Member

Asstt. Director of Training (Retd.)

8 Shri Nachhattar Singh R&D Centre, Ludhiana Member

9 Shri V.K. Garg CIPHET, Ludhiana Member

10 Shri Narender Kumar SAME DEUTZ-FAHR India Pvt. Member

Ltd. Ludhiana

11 Shri Roshinish Khurana Deptt. of FMPE, PAU, Ludhiana Member

12 Shri Sarbjit Singh Grewal SAME DEUTZ-FAHR India Pvt. Member

Ltd. Ludhiana

13 Shri Harvir Singh Jain Irrigation System Ltd. Member

Ludhiana

14 Shri Tarsem Singh, Tractor Mech. Instructor, I.T.I., Ludhiana Member

15 Shri Jagtar Singh, Tractor Mech. Instructor, I.T.I., Ludhiana Member

16 Shri Kuldeep Singh Bhuller, Tractor Mech. Instructor, I.T.I., Patti Member

17 Shri Balwinder Singh, Tractor Mech. Instructor, I.T.I., Patti Member

18 Shri Kulwant Singh Jathal International Tractor Limited, Member

Hoshiarpur.

19 Shri Sukhdev Singh Bhuller, Tractor Mech. Instrucotr, I.T.I., Sunam. Member

20 Shri Pardumman Singh, Tractor Mech. Instrucotr, I.T.I., Sunam. Member

21 Shri Harjit Singh, Tractor Mech. Instrucotr, I.T.I., R.S. pura, Jammu.. Member

22 Shri Gurcharan Singh, Asstt. Director of Training ATI Ludhiana Member

23 Shri Gajendra Pandey, Instructor I.T.I. Motihari (Bihar) Member

24 Shri Sanjiv Kumar, V.I. ATI Ludhiana Member

2
List of members attended the Workshop to finalize the syllabi of existing CTS into Semester
Pattern held from 6th to 10th May’2013 at CSTARI, Kolkata.

Sl. Name & Designation Organisation Remarks

No.
1. R.N. Bandyopadhyaya, Director CSTARI, Kolkata-91 Chairman
2. K. L. Kuli, Joint Director of Training CSTARI, Kolkata-91 Member
3. K. Srinivasa Rao, CSTARI, Kolkata-91 Member
Joint Director of Training
4. L.K. Muhkerjee, CSTARI, Kolkata-91 Member
Deputy Director of Training
5. Ashoke Rarhi, ATI-EPI, Dehradun Member
Deputy Director of Training
6. N. Nath, CSTARI, Kolkata-91 Member
Assistant Director of Training
7. S. Srinivasu, ATI-EPI, Hyderabad-13 Member
Assistant Director of Training
8. Sharanappa, ATI-EPI, Hyderabad-13 Member
Assistant Director of Training
9. Ramakrishne Gowda, FTI, Bangalore Member
Assistant Director of Training
10. Goutam Das Modak, RVTI, Kolkata-91 Member
Assistant Director of Trg./Principal
11. Venketesh. Ch. , Principal Govt. ITI, Dollygunj, Member
Andaman & Nicobar
Island
12. A.K. Ghate, Training Officer ATI, Mumbai Member
13. V.B. Zumbre, Training Officer ATI, Mumbai Member
14. P.M. Radhakrishna pillai, CTI, Chennai-32 Member
Training Officer
15. A.Jayaraman, Training officer CTI Chennai-32, Member
16. S. Bandyopadhyay, Training Officer ATI, Kanpur Member
17. Suriya Kumari .K , Training Officer RVTI, Kolkata-91 Member
18. R.K. Bhattacharyya, Training Officer RVTI, Trivandrum Member
19. Vijay Kumar, Training Officer ATI, Ludhiana Member
20. Anil Kumar, Training Officer ATI, Ludhiana Member
21. Sunil M.K. Training Officer ATI, Kolkata Member
22. Devender, Training Officer ATI, Kolkata Member
23. R. N. Manna, Training Officer CSTARI, Kolkata-91 Member
24. Mrs. S. Das, Training Officer CSTARI, Kolkata-91 Member
25. Jyoti Balwani, Training Officer RVTI, Kolkata-91 Member
26. Pragna H. Ravat, Training Officer RVTI, Kolkata-91 Member
27. Sarbojit Neogi, Vocational Instructor RVTI, Kolkata-91 Member
28. Nilotpal Saha, Vocational Instructor I.T.I., Berhampore, Member
Murshidabad, (W.B.)
29. Vijay Kumar, Data Entry Operator RVTI, Kolkata-91 Member

3
 GENERAL INFORMATION

1.Name of the Trade: – Mechanic Agricultural Machinery.

2.NCO Code No. :

3. Duration : 2 years (Four semesters)

4. Power Norms : 13.5 kw
5. Space Norm : 72 Sq. mtr. and Parking area 152 Sq. mtr. separate

6. Entry Qualification : Passed 8th class examination

7. Unit Size (No. of Students) : 16 Trainees

8. Instructor’s/Trainer’s Qualification :
(a)Degree in Agriculture Engineering from
recognized university with one year experience in
the relevant field.
OR
Diploma in Agriculture Engineering from a
recognized board of technical education with two
year experience in the relevant field.
OR
NTC/NAC in the trade with three years experience
respectively in the relevant field

(b) Preference will be given to a candidate with Craft

Instructors Certificate (CIC).

Note: At least one Instructor must have Degree / Diploma in the relevant field.

4
 Syllabus for the Trade of “Mechanic Agriculture Machinery”
First Semester
Semester Code: MAM; SEM- I
Week Theory Practical Engg. Drawing Workshop
No. Cal.& Science
1. Importance of safety Familiarization with the Institute
and general importance of trade training.
precautions to be Introduction to machinery used in
observed in the the trade-type of work done by
Section./ Fire- trainees in the Institute, type of
precautions for jobs done by the trainees in the
different types of trade, introduction to safety
fires-importance of the equipments and their uses etc.
trade in the
development of
Industrial Economy of
the Country-What is
related instructions on
the subject to be
taught, achievement to
be made. Elementary
First Aid.
Recreational, medical
facilities and extra-
curricular activities at
the Institute. (All
necessary guidance to
be provided to be
provided to the new-
comers to become
familiar with the
working of industrial
Training Institute
system including,
stores, procedures
etc.).
2. Safety precautions, Use of Fitter’s hand tools, care Free hand Applied
description of Fitter’s and maintenance of tools, filing sketching of workshop
hand tools, chisels, practice. straight lines, problem s
hammers, hacksaw, rectangles, involving
files, drill, taps, dies squares, circles, multiplication
and surface plate etc. polygons etc. and division.
Care and maintenance Common
of tools. fractions,
addition,
subtraction,
multiplication
and division-
5
 application of
fractions to
shop
problems.
3. Marking out, chipping Filing-filing to line-marking off- Free hand Properties and
and sawing hacksaw use of centre punch, dividers, sketching with uses of cast
blade and its selection, calipers, steel rule etc. Filing true dimension and iron, ferrous
causes of breakage of and square. proportionate metal, gray
blades. Filing- sketching. cast iron,
classification of files. white cast
Different filing iron, wrought
operations. Use of iron, and plain
measuring carbon steel,
instruments, vernier high speed
calipers etc. steel and alloy
steel.
4. Marking out for Chipping, grinding of chisels, Reading of Applied
drilling. Ratchet hack sawing. simple Blue workshop
brace-its manipulation Print. problems as in
and use. Hand drill Week No.2.
brief description,
operation and use. Flat
and twist drills cutting
angles of chisels.
5. Type of reamers-the Simple drilling Use of taps and Reading of Properties and
manipulation and dies. Use of hand reamers. simple Blue uses of copper,
uses. Taps & dies- Print. zinc, lead, tin,
their uses. aluminum,
brass, bronze,
solder bearing
metals, timber
and rubber.
Nylon, P.V.C.,
PP (poly prop
line, polymer)
6. Safety precautions in Introduction to centre lathe setting Free hand Decimal-
the use of lathe- up work between centers. Use of sketching with addition,
essential parts, their side cutting tools. Parallel turning dimension of subtraction,
description and and stepped turning. simple solid multiplication,
functions. such as cubes, conversion of
rectangular decimals to
blocks, common
cylinders etc. fractions-shop
problems.
7. Sheet metal worker’s Jointing of metals by soft Sketching of Brief
common hand tools- soldering. Simple marking out of views of simple description of
their names and sheet metal. Jointing of metal by solid bodies as manufacturing
description. Safety gas and electric welding. in Week 6 process of pig
precautions, simple above when iron and cast
forging process, viewed iron, white
6
 simple heat treatment perpendicular to cast iron.
to case hardening, their surfaces
Annealing & and axis.
hardening. Description
of simple soldering
and brazing fluxes
used on common
joints. Case hardening,
annealing and
hardening.
8. Sheet and wire- Simple sheet metal work cutting, Sketching of Reduction of
gauges. The blow bending and simple fold joints. views of simple common
lamp- its uses and pipe solid bodies as fractions to
fittings. mentioned when decimal
viewed fractions-shop
perpendicular to problems.
their surfaces
and axis.
9. Description giving Pipe bending and annealing, Sketching of Brief
composition, fitting of nipples and unions by views of simple description of
manufacture of soldering, brazing by using blow solid bodies as manufacturing
various common lamp. mentioned process of
engineering ferrous, above when steel copper,
Non-Ferrous viewed aluminum and
materials like cast perpendicular to P.V.C.
iron, mild steel, High their surfaces
Speed steel brass, and axis.
bronze, copper and
aluminum-aluminum
alloy.
10. Description, proper Types of precision instrument. Views of simple Units, Derived
handling of scale, Measuring diameter of piston, hollow and solid and
feeler gauge. Calipers main journals, crankpin. Big and bodies with fundamental,
and precision main bearing, cylinder bore with dimensions use types of
measuring instruments ordinary caliper and micrometer of different system FPS,
micrometer and vernier caliper, telescopic types of lines CGS, MKS
(inside/outside) gauge. and symbols for and their
vernier caliper, drawing. conversion.
telescopic gauge. Dial Land
test indicator & measurement
cylinder gauge. local units as
Marla, Kanal,
viswa, bigha,
acre etc.
11. Study types and uses General cleaning, checking and Free hand Meaning of
of temporary and tightening of nut & bolts, study of sketching of tenacity
permanent fasteners different types of nuts & bolts, rivets and elasticity,
used in Tractor locking devices of tractor. Such as washers with malleability,
Agriculture lock nuts, cotter, split pins, keys, dimensions brittleness,
Machinery. Circlip lock rings lock washers from samples. hardness,
7
 Description of types and locating where they are used. compressibilit
of threads, head and Removal of broken stud/bolt from y & ductility
screw points of blind hole. and their
screws, Nuts & Bolts examples.
& studs and materials
used types of nuts,
locking devices key
and splines.
Description of
chemical used as
carbon remover
antirusting &
derusting solution.
12. General introduction Study and operation of General Free hand Shop’s
and uses working shop power tools & equipment sketching of key problem on
safety of shop hand such as pneumatic nut runner, and screw metric system
tools-type of screw riveting tools, Arbor press & threads with of weight and
drivers, spanners set, hydraulic press. dimensions measurement.
types of wrenches, from samples.
plier punches and
hammers, shop power
tools & equipment
function and
maintenance, air
compressor, Hoist
Hydraulic/mechanical
jack. Jack stand,
support, lift (cranes)
Hydraulic press arbor
press, cleaning
equipments, Car
washer, cleaning tank,
steam cleaner and
Radiator flushing tank
pneumatic tools for
tightening and
opening nuts & bolts.
13. Development of General servicing of Tractor, Free hand Effects of
mechanical framing, washing cleaning oil greasing and sketching of key alloying
use of Bulldozer and lubricating all moving parts of and screw elements on
tractor and various tractor and inspection of all the threads with properties of
tractor assemblies and major components. Use of dimensions cast iron &
their function. mechanical hydraulic jack Car from samples. steel.
hoist, support wheel choke.
14. Description of various Checking engine auxiliaries, fuel, Free hand Effects of
types of tractors in oil and cooling system. Practice in sketching of key alloying
general use-their starting, running and stopping and screw elements on
advantages and engine. threads with properties of
disadvantages. dimensions cast iron steel.
Chassis frame of from samples.
8
 tractor-constructional
details. Reinforcement
of engine mountings
on chassis.
Precautions observed
while starting, running
and stopping the
tractor.
15. Study of different Study of different major Free hand Metric system
major components & components of tractor and their sketching of weight and
assemblies of tractor, function & placement study of nuts & bolts measurement
and different make different make tractor in Institute with dimensions units
(indigenous). Tractor- with different dealers or from samples. conversion
Name plate- organizations. Free hand factors.
constructional sketching of
differences and their different major
merits. assemblies of
tractors.
16. Description of Removal of wheels from tractor, Free hand Shop’s
different types of dismantling tyre & tubes- sketching of key problems on
tractor wheel checking puncture in tube and and screw metric system
assemblies. Function repairing puncture by hot/cold threads with of weight and
& types wheel tyres patches and vulcanizing method, dimension from measurements.
solid pneumatic & assembly-inflation to correct samples
tubeless tyres, pressure according to field & sketching of
constructional details, road. different types
size description ply of wheel rims.
rating, tread design
and their uses, types
of rim.
17. Wheel tyres and Dismantling tyre to checking, Views of simple Ratio and
tubes-solid and different rims, repairing, hollow and solid proportion
pneumatic tyres- derusting, painting, re-assembling bodies with shop
various types and after changing direction of tyre, dimensions. Use problems.
sizes description and for tyre rotation practice. of different type Percentage &
use. Fitting of tyres of lines and its application.
and tubes. Importance symbols for
of in-Flatting tyres to drawings. Free
correct pressure. hand sketching
Repair and of tyres showing
maintenance of tyres under over and
and tubes. Storage of proper inflation
tyres. of tyres.
18. Wheel tyres and Removing wheels from tractor, Free hand Shop’s
tubes-solid and checking tyres for wear and tubes sketching of key problems on
pneumatic tyres- for leaks. and screw metric system
various types and Practice on refitting tyres and threads with of weight and
sizes, tread description tubes and wheels and inflating to dimensions from measurements.
and use. Fitting of correct pressure samples. Effects of
tyres and tubes, alloying
9
 importance of in- elements on
Flatting tyres to properties of
correct pressure. cast iron and
Repair and steel.
maintenance of tyres
and tubes. Balancing
of Tractor wheels.
19. Uses of Fits, limits, Fitting wheels on tractors Explanation of Square root of
tolerance and tightening wheel holding nuts in simple a perfect
allowances. correct sequence. Wheel track Orthographic square. The
setting-front and rear. projection-list. square of a
whole number
and a decimal.
20. Function and types of Checking, Layout of steering Explanation of Mass-unit of
steering system. system of Mechanical steering simple mass, force-
Description, System. orthographic absolute unit
construction and Checking/Inspection of Steering projection 3rd of force. The
function of linkage and necessary repair. angle. weight of a
mechanical steering Removal of steering wheel, body-unit of
system steering wheel, steering gear box from tractor for weight shop
steering gear box, tie- overhauling. Removal front axle problem.
rod, arms link , ball and spindle hub and steering
and socket joints etc. linkage. Reassembling steering
their movement and assembly and Test for correct
adjustment. function.
Description and
mechanism of foot
steerage pedal as
incorporated in
tractors. Description
and principle of
hydraulic steering
system, pump
distributor valves ,
pipe line and hoses
etc.
21. Description and Checking, Layout of steering Views of simple C.G.S. and
working principle of system of Hydraulic steering hollow and solid F.P.S. system
the steering system on System. bodies with of units of
crawler type tractors. Checking/Inspection of Steering dimensions. Use force, weight
Steering by brake. linkage and necessary repair. of different etc. their
Steering-clutch-its Removal of steering wheel, types of Tines conversion
description, function, steering gear box from tractor for and symbols for problems.
adjustment and overhauling Removal front axle drawings. Percentage
maintenance. and spindle hub and steering and its
linkage. Reassembling steering application-
assembly and Test for correct shop
function. problems.

10
22. Description and Checking, inspected layout of Views of simple Ratio and
working principle of different parts of Hydraulic hollow and solid proportion
Hydraulic steering steering system,. Servicing of bodies with shop
system, pump and Hydraulic system. dimensions. Use problems.
operating valves and 1. Removing left, right ram of different
Rams, hose pipe. assembling. types of Tines
Necessary servicing. 2. Inspection Rubber hose/steel and symbols for
pipe. drawings.
3. Servicing of hydraulic pump.
23. Types of Brakes, Overhauling brakes including Free hand Work-unit of
parking and foot cleaning and inspection of all sketching of work energy-
brake, Mechanical and components, relining shoes, braking system power-units of
hydraulic brake, dry setting and actuating shoe of tractors power applied
and wet brake. clearance. Inspection spring of (Mechanical problems.
Description & both shoe and lever. Inspecting brakes system). Simple
function of hydraulic and setting parking brakes. problems on
brakes, master and Inspecting and setting hydraulic work, energy
auxiliary cylinder. main brake including replacement and power.
Bleeding and of washer and oil seals.
adjustment of brakes- Overhauling serve mechanism (as
serve system, layout applicable) inspecting piston and
and work-principle of valves. Bleeding and adjustment
brake, shoes and of brakes. Fault tracing and
drums-their fitting. remedy.
Knowledge of disc
type brakes. Dry and
oil dip wet brakes,
lining, material.
24. Types of Brakes, Overhauling brakes including Simple isometric Simple
parking and foot cleaning and inspection of all drawings, problems on
brake, Mechanical and components, relining shoes, isometric views work, energy
hydraulic brake, dry setting and actuating shoe of simple and power.
and wet brake. clearance angle. Inspection spring objects, such as
Description & of both shoe and lever. Inspecting square,
function of hydraulic and setting parking brakes. rectangles, cubes
brakes, master and Inspecting and setting hydraulic , rectangular
auxiliary cylinder. main brake including replacement blocks etc. Free
Bleeding and of washer and oil seals. hand sketch of
adjustment of brakes- Overhauling serve mechanism (as working
serve system, layout applicable) inspecting piston and hydraulic brakes
and work-principle of valves. Bleeding and adjustment system showing
brake, shoes and of brakes. Fault tracing and detail
drums-their fitting. remedy. Skimming of brake drum description
Knowledge of disc and disc plate. Master cylinder
type brakes. Dry and and wheel
oil dip wet brakes, cylinders.
lining, material.
25. (i) Project work
(ii) industrial visit (optional)
26. Examination
11
 Syllabus for the Trade of “Mechanic Agriculture Machinery”
Second Semester
Semester Code: MAM; SEM- II
Week Theory Practical Engg. Drawing Workshop
No. Cal.& Science
1. 1Description of Dismantling of unserviceable Simple Meaning of
. internal & external engine cleaning studying the parts isometric friction
combustion engines of the engine and reassembling drawings, examples,
different types of I.C. the engine, practice in use of isometric views meaning of
engines. Important correct tools & right procedure. of simple centre of
working parts in the objects, such as gravity-
engine, the 4 stroke square, examples
and two stroke cycle rectangles, specific
of operation. Single cubes , gravity
cylinder & multi rectangular examples.
cylinders engines. blocks etc. Free
Types of engines hand sketching
fitted on tractors, of 4 stroke
various methods of cycles & 2
starting of engine. stroke cycles of
engine.
2. Diesel engines-both Dismantling an un-serviceable Simple Mensuration-
mobile and stationery engine, cleaning of parts in the isometric area of
types, principles of engine, measuring of cylinder drawings, rectangles,
working of diesel, bore- crank pins main journals, isometric views squares, tri-
semi-diesel, piston studying valve operating of simple angles, circles,
kerosene, petrol , mechanism. objects, such as regular
LPG and CNG gas square, polygons etc.
engine. Two stroke rectangles, calculation of
cycl, operation cubes , areas.
difference between 4 rectangular
stroke & 2 stroke blocks etc. Free
cycle engines. hand sketch of
Description of valve piston assembly,
timing, description & valve assembly.
function of valve
spring guide, tappets,
valve seals & locks.
3. Description and Cylinder head overhaul pressure Use of drawing Simple
function of engine testing, phasing decarburizing instruments, T- problems
assemblies such as engines, facing valves and valve square and straight and
cylinder block, crank seats and grinding valves on seats, drawing board. ball-cranked
case, crank shaft fitting valves guides, fitting Free hand levers.
connecting rod, springs, caps, clotters & fitting of sketching of
pistons, camshaft valve seats, inserts. Use of torque crank shaft
tappet, and valves, wrench, correct sequence of showing all
regulator and fitting cylinder head bolts. parts.
governor etc.
12
4. Description & Removing pistons and connecting Construction of Calculation of
function of different rods from engine, dismantling, simple figures volume and
types of pistons, cleaning, inspecting, checking and solids as weight of
pistons pins-common clearances, installing rings and mentioned simple solid
troubles and remedy. piston pins. above with bodies such as
dimensions & cubes, square
titles. Use of and hexagonal
different types prism-shop
of scales in problem.
inches and
millimeters.
5. Description & Removing connecting rod Construction of Heat and
function of assembly connecting rod simple figures temperature
connecting rod. alignment cleaning checking and solids as thermometric
Materials used for bearing clearances, replacing mentioned in scale
connecting rods big bearing shells, setting correct Week No.26 Fahrenheit and
end & main bearings. clearances. Measuring wear in with dimensions centigrade
Shells piston pins and crank pins and main journals in & titles. Use of scales & their
locking methods of crank shaft. different types conversion.
piston pins. Crank of scales in Name & use
shaft description, inches and of temperature
function & type- millimeters. measuring
common troubles & instruments
remedy. normally used
in workshop.
6. Firing order of the Assembling crank shaft, main Construction of Heat and
engine & crank-shaft bearings, connecting rods and simple figures & temperature
balancing description piston assembly in the engine, solid as thermometric
of the fly wheel &its fitting cylinder head. Setting mentioned in scale.
function. Crank case valve lining. Reassembling and week No.24 Fahrenheit &
& oil pump. Valve starting the engine. Tuning up with dimensions Centigrade
timing diagram gears engine for smooth slow speed & titles. Use of scales & their
timing mark, Chain running. Layout working of turbo different types conversion.
sprockets chain charger, Servicing. of scales in Name use of
tensioner etc. Super inches & temperature
charger & turbo millimeters. measuring
charger. Sketching valve instruments
timing diagram. normally used
in workshop.
7. Engine cooling Checking cooling system for Lettering Heat and
methods, air & water overheating, cleaning, radiators, number & temperature
cooling radiators, dismantling, cleaning, assembling alphabet. Free thermometric
water pumps, & testing water pumps, reverse hand sketching scale.
thermostats and fan flushing the system & adjusting of different Fahrenheit &
their description. the fan belt tension. Checking of cooling system Centigrade
Special cooling in thermostat valve, pressure cap. showing all scales & their
monoblock necessary parts. conversion.
temperature gauge. Name use of
temperature
measuring
13
 instruments
normally used
in workshop.
8. Need for lubrication Studying the lubrication oil flow Lettering Shop problems
of engine parts in engine overhauling oil filters, number & on
friction, lubrication oil pump and setting the pressure alphabets. Free determination
oil & its properties release valve for correct oil hand sketching of volume and
lubrication system pressure maintenance & repairs in of lubrication weight of
types-full flow and the lubrication system in engine. system, filters simple solid
bypass flow system Servicing of oil cooler. and different bodies.
oil filters and pumps types of oil
types their special pump, pressure
features and uses and release valve.
oil cooler.
9. Fuel system-types & Tracing of different parts of fuel Free hand Geometry
grades of fuel used- system. Bleeding fuel lines for Air isometric properties of
properties of fuel. locks repairing fuel leaks in pipe sketching of lines, angles,
Fuel used in diesel line and unions cleaning of oil and simple objects triangles &
engines specification air filters in diesel engines. with circles.
of diesel fuels dimensions.
importance of Free hand
cleaning fuel sketching of fuel
generally-out of the feed system in
fuel feed system in diesel engines
the stationary and and fuel filters.
tractor diesel engine.
Combustion
chambers types
advantages & dis-
advantages heater
plugs types uses,
advantages
/disadvantages of
(Pre-combustion
chamber) (Indirect).
10. Fuel feed system Simple repairs in fuel feed Free hand Factor of
used in Tractor’s system. Servicing of fuel filter & sketching safety
description and lay air cleaners. isometric of examples.
out of the systems. simple Different types
Description, dimensions. of stresses
operation, Free hand examples.
maintenance of fuel sketching of
pump, feed pumps, different types
fuel filters and air of injectors.
cleaners.
11. Type of fuel injection Cleaning and servicing of primary Free hand Effect of
pump systems- air fuel filter and pressure stages sketching of forces on
injection & air-less filters removing feed pumps plain and material in
injection fuel feed dismantling, cleaning, elevation of such
pumps description. reassembling, refitting and testing simple objects application as
14
 Common Rail direct the feed pump. like hexagonal extending,
Injection system bar, square bar, bending &
(CRDI). Sensors used circular bar, shearing.
in system. tapered bar,
hollow bar etc.
Free hand
sketching of
single element
plunger of fuel
injection pump.
12. Fuel injection pumps Removing of F.I. pumps from Free hand Technical
description & running engine. Changing oil, sketching of advantage,
operation types, fitting back to engine, testing the plain and velocity ratio
adjustment in the governor & setting injection elevation of and applied
pumps phasing and timing. Servicing/pressure pump simple objects problems.
calibration of pump of (C.R.D.I.). Regulator’s and like hexagonal
checking and fixing Elect/Electronic injectors, bar, square bar,
injection timing checking operation of C.R.D.I. circular bar,
governors-types their system. tapered bar,
description & hollow bar etc.
operation, starting Free hand
and adjustment of sketching of air
slow speed. Reason cleaner used in
for black, white & tractors.
blue smoke in
exhaust. Pressure
pump Regulator,
common Rail
Electric/Electron/Piez
o Injector used in
C.R.D.I. system.
13. Injector nozzles Testing injectors for missing on Views of simple Useful work
types, description, the Tractor removing, solid and hollow of machine-
operation, testing of dismantling, cleaning, inspecting, bodies cut by mechanical
injectors, special replacing, defective parts section plane. efficiency of
features of pintle reassembling the injectors and machine
nozzles. Timing of testing them & setting injection problems.
injection in single timing in engines (both stationary
cylinder engine and Tractor engine).
flange type pumps
and their special
features, care &
maintenance of single
cylinder pumps.
14. Layout of Practice adjusting clutch pedal Reading of Machines-
transmission system, play, removing gear box and simple blue basic
description of clutch assembly from tractor. print. Free hand principles,
frictional clutches, Dismantling cleaning, inspecting, sketching of determination
single and multiplies repairing clutch plates and clutch assembly. of velocity
clutches, clutch pressure plate. ratio,
15
 linings Material, fluid mechanical
coupling description advantage and
and different efficiency.
adjustments troubles
and remedies.
15. Purpose of gear box Overhauling gear box, Transfer Exercise on blue Machines
in tractor types of case, auxiliary gear box. print reading. basic
gear boxes. Constant Free hand principle,
sliding Mech. sketching determination
Principle of epicycle showing of velocity
gear box. Auxiliary different gear ratio
transmission used as arrangement in mechanical
reduction gear. Low gear box. advantage and
& high gear ration, efficiency.
universal joint and
propeller shaft.
16. Differential carriers Overhauling differential reduction Exercises on Logarithm-use
double reduction gear, rear axle wheel hub & blue print of logarithmic
gearing, differential differential lock. reading. Free tables for
lock, Front wheel hand sketching multiplication
drive, crown wheel of differential & division.
and pinion and reduction
adjustments, power gearing system
take off mechanism. in rear axle.
Types front & rear
axles common
trouble and their
remedies care and
maintenance.
17. Use of hydraulic Study the layout & operation of Exercises on Determination
system in tractor, hydraulic system in tractor blue print of efficiency
types of pumps, overhauling hydraulic system, reading. Layout of simple
control valves, safety pumps, control valves and remote of hydraulic machines like
valves, strainer & cylinders. system in tractor winch, pulley
remote cylinders. for lift system. locks, wheel
Three point linkages, and compound
operating levers, axles.
study of different
circuits. Description
of depth/draft
position. Operation of
remote control in
Hydraulic system,
self sealing material
used in system,
description of
pressure hose pipe
Fault finding &
remedies in
hydraulic systems.
16
18. Description, working Overhauling power tiller Exercise on blue Further
principle & use of transmission system includes print readings. practice in the
power tiller (two main clutches, steering use of
wheel tractor) power clutch/brakes mechanism-gear logarithm
unit. Method of box and wheel hub testing for tables.
power transmission field operation without
to wheel from engine. implements and with implements.
Main clutch Driving practice with
assembling working trolley/trailer.
procedure steering
Clutch/brakes
mechanism method
of power
transmission to
implement
(Rotation), irrigation
pump, thresher.
Hitching of M.B.
Plough, trailer disc
harrow.
19. Electrical equipment- Servicing, storage batteries Free hand Electricity and
lighting arrangement electrical and starter systems. sketching of its use.
in tractors (As simple objects Electric
applicable) including related to the current,
storage battery, trade and positive
dynamo, regulator preparation of terminals. Use
switch and spot- simple working of switches
lights-both front and drawings and and fuses-
rear. Maintenance of sketches. Free conductors
battery. hand sketches of and insulators.
lighting system
in tractor.
20. Electrical equipment- Servicing, storage batteries starter Free hand Ohm’s law.
lighting arrangement generator and regulator systems. sketching of Measuring
in tractors (As simple objects current
applicable) including related to the voltages-
storage battery, trade and resistance in a
dynamo, regulator preparation of circuit.
switch and spot- simple working
lights-both front and drawings and
rear. Maintenance of sketches.
battery.

17
21. Description of Tracing lighting circuit fault Further practice Different
lighting circuit. rectification. in Blue Print forms of
Setting of regulator Checking tractor implements such Reading and energy, heat
for correct charging as discs, ploughs, cultivators, exercises related mechanical
rate. Fault finding in P.T.O., units etc. for serviceability to the trade. and electrical
electrical system. Further practice examples.
before use and lubricating them as
Tractor equipment- in Blue Print Conversion
required. Fitting them to tractors Reading and from one from
description and
and adjusting them for correct exercises related another.
function of offset and
functioning. to the trade. Generation of
tandem disc harrow,
electricity AC
seed drill ploughs of & DC
different types etc. generators and
Fitting and fixing of motors
equipment, danger in charging
overloading and circuit in a
incorrect hitching of vehicle.
ploughs. Average of
life of plough shares
and disc.

22. Tractor equipment- Checking tractor implements Further practice Plotting and
description and such as discs, ploughs, cultivators, in Blue Print reading of
function of offset and P.T.O., units etc. for serviceability Reading and simple graphs.
tandem disc harrow, before use and lubricating them as exercises related Meaning of
seed drill ploughs of required. Fitting them to tractors to the trade. Horse Power
different types etc. and adjusting them for correct Free hand and brake
Fitting and fixing of functioning. sketching of
horse power.
equipment, danger in Visit to tractor Service station and simple objects
overloading and related to the Simple
observing use of servicing
incorrect hitching of trade and problems on
equipments.
ploughs. Average of preparation of work, energy
life of plough shares simple & power
and disc. objections rating.
Short description of working
various equipments drawing from
used by a Service the sketches.
station.
23. Description and Exercise in driving a tractor with Further practice Calculation of
function of tractor different implements. in Blue Print volume and
implements and Reading and weight of
accessories. Draw bar exercises related simple solid
importance of setting, to the trade. bodies by
draw bar to correct using
height use of logarithm.
Hydraulic lift and
Belly Pulley mounted
on tractors.
Maintenance of
18
 tractor accessories.
Driving servicing and
maintenance of
tractor Motor Vehicle
Act, Driving Rules.
24. Trouble shooting in --
tractor driving and
testing the
performance of a
tractor-tractor driving
with implements.
25. (i) Project work
(ii) industrial visit (optional)
26. Examination

19
FINAL ACHIEVEMENTS TO BE OBTAINED BY THE TRAINEE AFTER COMPLETION OF
52 WEEKS TRAINING.

TRADE COMPETANCE:

1. To measure:

Linear dimensions correction up to 0.001* - 0.25 mm (Should be able to work within a tolerance of
-.005”).

2. To use measuring tools and equipments:

Scales, calipers, compass, try square, feeler gauge, dial test, indicator, vernier, micrometer, pressure
gauge, vacuum gauge etc.

3. To use hand tools:

Hammers, tongs, wrenches, screw jack, pulley block, spanner, center punch, chisels etc.

4. To manipulate machines and accessories:

Simple drilling, machine, pedestal grinding power press, lathe, air compressor etc.

5. To identify:

Hand tools of the trade, basic metals ferrous and non-ferrous like gun metal cast iron, aluminium,
copper etc.

6. To calculate:

Arrears, volumes and weight of simple solid bodies and parts related to the trade. Simple estimation
and costing.

7. To perform shop operation:

Major assemblies of an engine, gear box, differential steering, brakes, cooling system, air induction
system, hydraulic system, fuel system, lubrication and cleaning of the tractor, electrical systems etc.

8. To know, read and understand:

Simple Blue Print Reading and making of free hand sketching, use of reference tables, purpose of
safety precautions and regulations, use of fire extinguishes driving precautions, road rules, proper
maintenance of tractor, bulldozer and tractor implements and accessories.

20
 Syllabus for the Trade of “Mechanic Agriculture Machinery”
Third Semester
Semester Code: MAM; SEM - III
Week Theory Practical Engg. Drawing Workshop
No. Cal.& Science
1. Introduction to the trade Importance of safety Simple Blue Advanced
curriculum. precaution to be observed Print Reading problems
Importance of the trade in in the section. and I.S.I. involving
the advancement of Range of machinery used symbols of conversion of
Agriculture technology in the in the trade & their different length, area
country. features. materials. volume, weight,
Precautions to be observed speed and
in handling farm decimal to
machinery. fraction and
vice-versa.
2. Fundamental of computer Familiarization with the -do- -do-
Introduction, definition. computer.
History & characteristic of File making &
computer. renaming/delete window,
Applications of computer. MS office.
Directories making &
renaming/deleting.
Practice in letter typing,
modify, saving and taking
printout.
3. Computer hardware & Data typing on sheets Free hand How to
software concept. /tables. sketching of calculate the
Input devices (key board & Use of calculation different fitting drill size and
mouse) formulas. hand tools and speed.
Output devices (printer & Practice in preparing measuring Determination
scanner) attractive presentation. instruments. least count of
CPU memory (primary & Use of painting. measuring
secondary) instruments.
Introduction How to Paint. Calculations on
drilling holes in
different metals.
Drill RPM
setting.

21
4. Familiarization with Practice on measuring tools -do- -do-
common fitter’s hand tools for different purposes, such
and measuring instruments as micrometer, vernier
i.e. micrometer, vernier calipers, vernier height and
calipers, vernier height and depth gauge, dial test
depth gauge, dial test indicator, combination set,
indicator, combination set, feeler gauge, telescopic
feeler gauge, telescopic gauge, bevel protector,
gauge, bevel protector, thread gauge and
thread gauge and tachometer. tachometer.
5. Marking out for drilling. Practice on measuring tools Free hand Materials used
Ratchet brace-its for different purposes. sketching of in the
manipulation and use. Drilling and reaming. different construction of
Hand drill brief description, Use of dies and taps for ploughs and different parts
operation and use. cutting threads. their parts. of farm
Flat and twist drills cutting Practice on Stud machinery.
angles of chisels. extracting.
Repair and servicing of
workshop tools.
Filling true and square.
6. Types of tillage & their uses. Dismantling of Mould Sketching of Calculating
Board plough. ploughs and ploughing time
Working principles of their at different
ploughs. Checking, repairing & components. speeds and with
Constructional details. replacing the Component. varying width
Workshop adjustments. Assembling of MB plough. of implements
Method of hitching. Measuring Horizontal & & power
Importance of weight Vertical suction. requirement.
transfer. Dismantling of disc
Considerations while using plough.
mounted and semi mounted Checking, repairing &
implements. replacing the Component.
Method of ploughing. Assembling of disc plough.
Methods of field operation. Measuring disc & tilt angle
Recommended speeds for of disc plough.
operation under different Workshop adjustments.
field conditions. Hitching of ploughs.
Daily and periodical Field operation &
maintenance adjustments.
Faults and remedies.
Care and maintenance.
7. Function & working of sub Servicing of sub soiler. -do- -do-
soiler/ chisel Dismantling of chisel
plough. plough.
Checking, repairing &
Constructional details. replacing the Component.
Function & working of Assembling of chisel
Rotavator. plough.
Workshop adjustments. Hitching of sub soiler/
Method of hitching. chisel plough.
22
 Importance of weight Dismantling of Rotavator.
transfer. Checking, repairing &
Method of ploughing. replacing the Component.
Method of Field operation. Assembling of Rotavator.
Recommended speeds for Workshop adjustments.
operation of rotavators. Field operations &
Daily and periodical adjustments.
maintenance Faults and remedies.
Care and maintenance.
8. & 9. Types of harrows & their Dismantling & assembling Sketching Definition of
uses. of disc harrows(Off set harrows and work, energy,
Type/Double action). their horse-power,
working principles& Dismantling & assembling components. efficiency,
Constructional details of disc harrows (Single mechanical
Setting and adjustments. action). advantage,
Hitching and mode of Measuring gang angle. torque, speed,
operation. Dismantling & assembling pressure and
Difference between disc of bar/power harrows. volume and
harrows & drag harrow. Servicing of spring/blade their application
Difference between disc harrow. of units..
harrows & disc plough. Hitching arrangements,
Trouble shooting. Field operation &
Safety precautions. adjustments
Faults and Remedies.
Care and maintenance.
10. Types of cultivator. Dismantling the cultivator Sketching of Torque powers
Working Principles & their (Spring /Rigid). cultivators and and their
constructional details. Checking, repairing & their calculations.
adjustments. replacing the Components. components. Instruments
Common types of shovels & Assembling the cultivator used for
seeps. Setting of cultivators with measurement of
Adjustments, mode of the help of floor diagram. speed. HP
operation. Workshop adjustments. calculation with
Trouble shooting. Field operation & respect to draft
Care & Maintenance. adjustments. & speed of
Faults and Remedies. operation.
Care and maintenance.

23
11. to Soil forming equipment & Dismantling and Sketching of Types of horse
13. their types. assembling of levelers, different powers and
Constructional details of scrapers/ blade terracer, shaping and their
levelers, scrapers/ blade ditchers and bund forming calculations.
terracer, ditchers and bund formers/dozer/dumper. equipment. Instruments
formers. Servicing of Lazar leveler. used for
Constructional details of Servicing of post hole measurement of
Lazar leveler, trencher & digger. speed. HP
dozer/dumper and post hole Dismantling ,checking, calculation with
digger. repairing & replacing the respect to draft
Prime mover & driving components of Lazar & speed of
practice. leveler, trencher & post operation.
Adjustments, mode of hole digger.
operation. Assembling of Lazar
Method of Field operation. leveler, trencher & post
Recommended speeds for hole digger
operation. Workshop adjustments.
Daily and periodical Setting and adjusting for
maintenance field operation.
Care & Maintenance. Trouble shooting.
14. & Types of seed drills & their Dismantling & assembling Sketching of Simple
15. uses. of seed drills. different seed calculations on
Constructional details of Calibration of seed & drills and their seed
seed cum fertilizer drill. fertilizer rates. components calibration.
Seed & fertilizer metering Workshop adjustments of
devices. special drills such as zero
Constructional details of till, strip drill/rotto drill &
special drills such as zero till, Happy seeder.
strip drill/rotto drill & Happy Field operation &
seeder. adjustments of special
Types of furrow openers, drills such as zero till, strip
methods of transmission of drill/rotto drill & Happy
power. seeder.
Calibration & workshop
adjustments. Faults and remedies.
Field calibration and mode of
operation.
Guide chart for mixing
fertilizers.
Recommended speeds for
operation
Care & maintenance.
16. to Types of planters. Dismantling & assembling Sketching of Simple
18. Constructional details of of planters. different calculations on
Maize, Cotton, G/ nut & Calibration of seed & planters and planter
potato planters . fertilizer rates. their calibration. (Big
Constructional details of Workshop adjustments. components seed
paddy transplanter, Setting of planter with calibration)
Sugarcane & paddy different seed plates &
transplanter adjusts for planting.
24
 Common metering devices. Repair of furrow openers.
Types of furrow openers. Servicing of veg.
Power transmission. transplanter.
Function of row marker. Practice in the use of veg.
Field operation of paddy transplanter and
transplanter. adjustments.
Field operation of veg. Servicing of paddy
transplanter. transplanter.
Use of cage wheels and Raising type of MAT type
puddles. nursery for paddy.
Practice in the use of paddy
transplanter, Raising bed
and adjustments.
Use of cage-wheels and
paddy puddles.
19. Types of fertilizer Dismantling and Sketching of Simple
applicators. assembling of fertilizer fertilizer calculations on
Constructional details of applicators. applicators fertilizer
fertilizer applicators Minor repairs of fertilizer requirements.
Types of furrow openers, applicator.
Methods of transmission of Calibrations of fertilizer
power. applicator
Calibration & workshop Field operation &
adjustments. adjustments of fertilizer
Field operation & applicators.
adjustments of fertilizer Trouble shooting.
applicators. Precautions to be observed
Recommended speeds for in handling fertilizer
operation
Care & maintenance.

25
20. to Source of water. Visit to a tube well boring Sketching the Simple
22. Study common irrigation and sites, study of boring and layout of a tube calculation on
drainage systems. its operation. well and a water
Types of irrigation systems. Dismantling and boring rig. requirements,
Types of pumps. assembling of a volute type Making layout discharge and
Working principles & centrifugal pump. of farms shape size of
constructional details of Preparing foundations and showing typical open channel.
centrifugal pumps. installing a pumping set. irrigation/draina Calculations on
Types of centrifugal pumps Adjustments and operation ge systems. suction head
constructional details & of a pumping set and discharge
principle of operation of a Servicing of a submersible of tube well.
submersible pump. pump.
Description of tools and Measuring of discharge of
equipment required for water.
boring a tube well. Installation of HDPE,
Use a compressor for QRC, PVC & dipper pipe
revitalizing the tube well to line.
improve its discharge. Repairing and adjusting of
Pump selection, common irrigation valves and
prime movers, and coupling hydrants.
devices. Installing sprinkler and
Different types of irrigation fogger.
pipes Installing pop-up and
Working principles of valves drippers.
and hydrants. Installing drippers on level/
Working principles of hilly ground.
Popup/sprinkler ,& mister Field operation &
/fogger. adjustment (angular/ full
Working principles of circle).
drippers. Faults and remedies.
Methods of field operation & Troubles and remedies
adjustment.
Daily and periodical
maintenance.
Precautions to be observed
Care & Maintenance.
23. Types of power tillers, their Servicing of Power Free hand -do-
uses tiller/power weeder. sketching of
Constructional details. Field operation with power tiller and
Method of power different attachments. its parts.
transmission for different Common adjustments.
field operation with different Dismantling and
attachments. assembling of a cultivator.
Common types of weeds and Repair and maintenance
their control. Adjusting the cultivator
Methods of weed control. with the help of floor
Constructional detail of diagram.
power weeder. Setting of shovels and
Premergence and post sweeps.
emergence applications Field operation of
26
 Recommended weedicides cultivator with shovels and
for different crops. sweeps.
Equipments used for their Faults and remedies.
applications Care and maintenance
Trouble shooting and
remedies.
Daily and periodical
maintenance
Precautions in handling
weedicides.
24. Description of gas and arc Practice in gas and arc Free hand Volume and
welding equipment and tools. welding of broken sketching on pressure and
Safety precautions to be agriculture machinery different types their relative
observed while handling. parts. Demonstration on of welding calculations.
Current rating and electrode. gas cutting. joints. Estimating the
Selection for arc welding. electrode
consumption for
a given job.
25. (i) Project work
(ii) industrial visit (optional)
26. Examination

27
 Syllabus for the Trade of “Mechanic Agriculture Machinery”
Fourth Semester
Semester Code: MAM; SEM - IV
Week Theory Practical Engg. Drawing Workshop
No. Cal.& Science
1. & 2. Introduction to the trade Importance of safety Free hand Calculations on
curriculum. precaution to be observed sketching the efficiency of
Importance of the trade in in the section. power wiring electric motors.
the advancement of Range of machinery used circuit of a 3- Using electric
Electrical technology in the in the trade & their phase AC motors and I.C.
country. features. motor. Engines on the
Precautions to be observed farm.
in handling farm
machinery.
3.&4. Types of electrical motors Dismantling and -do- -do-
used on the farm, their assembling AC motors and
constructional details, study their parts. Reversing
selection, operation, care the directions. Study of
and maintenance. Different motor starting devices.
types of starters. Fuses and Periodical maintenance,
their capacities. Installation faults and remedies.
of motors. Safety
precautions.
5. & 6. Types of lathes, their Practice in simple turning, Free hand Gear
constructional details and step turning, taper turning, sketching of calculations for
function of each part. Types screw cutting, knurling, different types cutting threads.
of tools used on a lathe. offset turning boring etc. of threads and Calculations on
Different operations i.e. lathe tools. speed, feed and
plain, step, taper and offset taper.
turning, screw cutting,
boring and knurling. Speed,
feed and depth of cut for
different metals.
7. & 8. Types of sprayers & dusters. Dismantling and Free hand Calculation on
Working principles. assembling common sketching of discharge,
Calibrations of sprayers & sprayers. common application rate
dusters. Calibration of sprayers. sprayers and and field
Method of operation. Field adjustments & dusters. coverage.
Common prime movers. operation of sprayers.
Workshop adjustments. Dismantling and
Constructional details, assembling common
working principles & dusters.
calibration of high clearance Servicing fogging machine.
sprayers/ cotton & Aero Calibration of common
blast sprayers. dusters.
Methods of operation. Field adjustments &
Field operation. operation of duster.
28
 Common accidents and their
prevention.
Precautions in handling
weedicide.
Care and maintenance.
9. & Reapers & their types
10. Functions, working
principles, constructional
details.
Field adjustments &
operation
Care and maintenance.
Trouble shooting.
Precautions in working &
transporting.
11. & Types of threshers, maize
12. Sheller and ground nut
decorticators.
Working principles,
constructional details.
Adjustments and operations.
Prime mover and driving
systems.
Trouble shooting and
remedies.
Transmission of power belts
and pulleys.
Safety precautions.
Servicing of high
clearance/cotton sprayers.
Servicing of Aero blast
sprayers.
Calibration & adjustments
of high clearance/ cotton
sprayers & Aero blast
sprayers.
Repairs and maintenance.
Field operation &
adjustments.
Troubles and remedies.
Precautions while handling
insecticides and pesticides.
Dismantling and Free hand Calculations on
assembling a reaper. sketching work out put in
Workshop adjustments. different parts reaper
Dismantling and of reapers and harvesting as
assembling of reaper mower. compared to
winder. manual
Workshop adjustments. harvesting.
Dismantling and
assembling of straw-
reapers.
Workshop adjustments.
Hitching and fitting with
prime mover.
Field operation&
adjustment of reapers.
Field operation&
adjustment of reaper
winder.
Field operation&
adjustment straw-reapers.
Faults finding.
Dismantling and Free hand Calculating the
assembling of thresher. sketching speeds of
Workshop adjustments. thresher Sheller threshing, sizes
Fitting with prime mover. decorticator. of pulleys and
horse power
Adjusting and operating in requirements.
field.
Dismantling and
assembling of Maize seller.
Dismantling and
assembling of Ground nut
decorticator.
Fitting with prime mover.
Measuring important
speeds affecting the
29

13. & Purpose of a combine
14. harvester.
Advantages and limitations.
Types of combine harvester.
Special purpose combine
harvesters
Working principles &
constructional of different
systems of combine
harvester.
Components of different
systems of combine
harvester.
Flow path material of
combine harvesters.
Power transmission & drive
systems.
Workshop adjustments.
Methods of field operation.
Field adjustments according
to crop & soil condition.
Types of grain losses, their
causes and remedies.
Factors affecting the
performance of a combine.
Recommended speeds.
Considerations while
selecting a combine.
Custom hiring of combine.
Calculating of combine
operation of combine
harvesting.
Safety precautions.
15.& Need of green harvesting
16. equipment.
Working principles,
constructional details of
mover.
Functions, working
principles, constructional
details of folder harvester.
Functions, working
principles, constructional
details power chaff/ silage-
cutter.
workshop and field
performance.
Faults finding.
Precautions for safe
operation.
Study of different Free hand Calculations on
components systems of sketching of field capacity.
combine harvester. principle parts Computing cost
Study of drive mechanism of a combine. of operation of
and controls of combine Draw flow path a combine.
harvester. material of Common
Driving practice of combine lubricant used
combine harvester. harvester. in harvesting
Dismantling of cutter bar combine.
assembly.
Dismantling of feeder unit.
Dismantling of threshing
unit.
Dismantling of separating
unit.
Checking, repairing and
replacing the defective
components.
Assembling the
Components of different
systems of combine
harvester.
Workshop adjustments.
Transporting practice of
the combine.
Operating the combine in
the field and adjust
according to the field and
crop conditions.
Servicing and maintenance
Computing grain losses.
Storage during off season
Care and maintenance.
Practice in dismantling and -do- -do-
assembling mower.
Practice in dismantling and
assembling fodder
harvester.
Practice in dismantling and
assembling of power chaff/
silage-cutter.
Workshop adjustments.
Hitching and fitting with
prime-mover.
Field operation and
adjustments.
30
 adjustments.
Methods of field operation.
care and maintenance.
Trouble shooting.
Precautions in working &
transporting.
17. & Function and working of
18. rotary harvester.
Function and working of
hay-bailer.
Workshop adjustments.
Method of field operation.
Method of transportation.
Common accidents and their
prevention.
Trouble shooting.
Care and maintenance.
19. Need & importance of root
& harvesting machine.
20. Types & working of
diggers.
Components of diggers.
Prime mover attachments
and driving system.
Transporting the root
harvesting machinery.
Settings & Adjustments.
Troubles & Maintenance.
Safety precautions.
Servicing and maintenance
Faults finding.
Practice in dismantling and -do- -do-
assembling rotary
harvester.
Practice in dismantling and
assembling of hay bailer.
Workshop adjustments.
Hitching and fitting with
prime-mover.
Field operation and
adjustments.
Safety precautions,
Servicing and maintenance
Faults finding & remedies.
Dismantling of groundnut Free hand Calculating on
digger. sketching of field capacity.
Dismantling of potato / different
onion digger. equipment used
Checking, repairing and for potato,
replacing the defective groundnut.
components.
Assembling of groundnut
digger.
Assembling of potato /
onion digger Workshop
adjustments.
Attachment of diggers with
prime- movers.
Field operation and
adjustments.
Servicing and maintenance.
Faults and remedies.
safety precautions.
31
21. Important of winnowing. Servicing and adjusting the Free hand To calculate the
& Types of winnower and its winnower sketching of working
22. parts. Servicing and adjusting the common capacity and
Importance of cleaning & cleaner & graders. process in
horse power
grading. Fitting with prime mover equipment as
Types of cleaner/grader. attachment. given in theory. (selection of
Methods of Operation of winnower, suitable power
cleaning/grading. cleaner and grader. source of
Prime mover attachments Common troubles and its machine to be
and driving system. causes. required of
Settings and Adjustments. Servicing and adjusting the machines given
Troubles & maintenance. rice huller
in the theory.
Safety precautions. Servicing and adjusting the
Importance of rice huller polisher
and polisher, feed grinder- Servicing and adjusting the
cum-mixer, hammer mill, feed grinder-cum-mixer
oil extractor and sugarcane Servicing and adjusting the
crusher. hammer mill
Constructional details, Fitting with prime mover
materials used. Operation of rice huller.
Principles of operation. Operation of the polisher
Common faults and Operation of the hammer
remedies. mill
Care & maintenance. Common troubles and its
Safety precautions. causes.

23. Working of fans and Visit to a grain drying and Free hand Simple
blowers. storing plant sketching of calculations on
Purpose of grain auger, Studying different aspects common grain moisture
bucket elevator etc. of the processing measurement
Constructional details and construction, adjustments, equipment as relative
working of a grain drier. controls given in theory. humidity, wet
Grain storage structure i.e. Operation of grain and dry bulb
concrete and sheet metal handling seed treating and temperatures.
bins (sylo structure). drying equipment.
Methods and instruments Study of silo structure.
used for measuring moisture
contents of grains. Preparation of Log books.
Equipment and methods Maintenance of necessary
used for treating and records i.e. Log books of
fumigating seeds and grains. tractors, combines etc.
Operation of transporting Preparation of service
and handling equipment i.e. schedules.
Tractor, tractor trailer, Off season storage of farm
power tiller & combine equipment.
harvester.

24. Procedure and principle for Visit to a Government Factors to be

efficient management and Farms, Haryallee and Co- considered in

32
 organization of a farm. operative Societies and calculation the
Discussion on different farm study of farm records, cost of
shop layout. accounts and log books. operation of
Service schedule of farm common farm
machinery. machinery,
Off season storing of farm
equipment. Preparing
layout and list of
equipment of a typical
farm workshop.
Quality concept
Entrepreneurship
25. Revision
26. Examination

33
 TRADE: MECHANIC AGRICULTURAL MACHINERY
LIST OF TOOLS & EQUIPMENT
A. TRAINEES TOOL KIT FOR 16 TRAINEES +1 INSTRUCTOR
Sl. No. Name of the items Qty.
1. Caliper spring inside 15 cm. 17 nos.
2 Caliper spring outside 15 cm. 17 nos.
3. Centre punch 100 mm. 17 nos.
4. Chisel cold flat 20 mm x 150 mm. 17 nos.
5. Feeler Gauge 20 blades (metric) 17 nos.
6. Hammer ball peen 0.75 kg. 17 nos.
7. Hand file 20 cm second cut flat 17 nos.
8. Hand file 20 cm second cut half-round 17 nos.
9. Hand file 20 cm. smooth triangular 17 nos.
10. Hand file 30 cm. Round 17 nos.
11. Hand file 30 cm. Bastard 17 nos.
12. Pliers Circlip flat nose 15 cm 17 nos.
13. Pliers Circlip round nose 15 cm 17 nos.
14. Pliers side cutting 15 c m 17 nos.
15. Screw driver 100 mm x 8 mm. 17 nos.
16. Screw driver 750 mm x 6 mm . 17 nos.
17. Steel rule 15 cm. 17 nos.
18. Steel tool box with lock and key (folding type) 400x200x150 mm 17 nos.
19. Dividers spring 15 cm. 17 nos.
20. Pipe wrench 350 mm 17 nos.
21. Cleaning Tray 45x30 cm 17 nos.
22. Crow bar 17 nos.
23. Plier combination 15 cm. 17 nos.
24. Scriber bit with 15 cm scribing block universal 17 nos.
25. Spanner D.E. (set of 6 BSF) 17 nos.

B. MEASURING INSTRUMENT SHOP OUTFIT

Sl. No. Name of the items Qty.

1. 2-furrow disc plough with scrapers. 1 no.
2. 9 tine: cultivator-spring loaded. 1 no.
3. Allen key set of 12 pieces ( 2 mm to 14 mm) 4 set
4. Bearing puller screw powered/ hydraulic powered with 4 nos.
attachments Max spread 80, 200 and 300 mm
5. Blow lamp. 2 nos.
6. Brake drum spring balance belt etc for performance testing of 1 set
engine.
7. Cage Wheel 1 set
8. Camber angle gauge 1 no.
9. Carburetor (two different types) 2 nos.
10. Chain and pulley block 3000 kg. Capacity electric type 1 set
11. Chaser hard W/V 9 to 40 T.P.I. set of 11 external. 1 set
12. Chaser hard W/V 9 to 40 T.P.I. set of 11 internal. 1 set
13. Chisel cross cut 9 x 3 mm 4 nos.
14. Chisel diamond point 9 mm. 4 nos.
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15. Chisel half round 9 mm. 4 nos.
16. Chisel cross cut 200 mm x 6 mm 2 nos.
17. Pliers Circlip long nose internal and external type 15 cm 2 each
18. Pliers Circlip long nose internal and external type 20 cm 2 each
19. Compression gauge to read 0 to 115 kg/sq.cm and vacuum gauge 1 each
0 to 75 cm.
20. Compression Tester 1 no.
21. Cylinder bore gauge capacity 20 to 160 mm 1 no.
22. Cylinder ridge remover/ cutter 2 nos.
23. Dial test indicator to read 0.25 mm. 2 nos.
24. Disk brake with caliper assembly 1 no.
25. Distributor 2 nos.
26. Drift punch copper 15 cm 2 nos.
27. Drill post. 1 no.
28. Drill twist metric 3 mm to 12 mm x 1 mm. 2 set
29. Drill twist S.S. 1/8” to ½” x 1/64” set. 2 sets
30. Drilling machine bench 1 H.P. to drill up to 12 mm dia. 1 no.
31. Dynamo and voltage regulator 2 each
32. Engineers square 15 cm blade. 4 nos.
33. Engineers stethoscope 1 set
34. Equipment puncture, in box. 1 no.
35. Ex-tractor stud (EZYOUT TYPE) 1 no.
36. Feeler gauge 2 nos.
37. File flat 20 cm smooth. 4 nos.
38. File flat 25 cm. second cut 4 nos.
39. File flat 35 cm. bastard. 4 nos.
40. File flat safe edge 25 cm smooth. 4 nos.
41. File half round 40 cm. second cut 4 nos.
42. File square 20 cm. second cut 4 nos.
43. File square 30 cm rough. 4 nos.
44. File triangular 15 cm. second cut 4 nos.
45. Piston ring gap Filing jig for adjusting the 1 no.
46. Fire buckets with stand 4 nos.
47. Fire extinguisher 2 nos.
48. Front axle with hub 1 no.
49. Fuel feed pump (plunger type) 1 no.
50. Fuel injection pump dismantling tool kit 1 no.
51. Fuel injection pump one with pneumatic governor, one with 1 no.
R.Q.V. governor and one with R.S.V. governor, VE pump/ DPC
pumps
52. Fuel injection pump test bench with accessories. 1 no.
53. Fuel pump 2 nos.

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 C. GENERAL INSTALLATION/MACHINERIES

Sl. No. Name of the items Qty.

1. Ground wheel (complete wheel set of tractor) 1 set
2. Grover – 3,4,6 mm. 1 each
3. Gun, grease pressure. 1 no.
4. Gun, paraffin set 1 no.
5. H.S.S. hand reamers 3.5 to 12.5 mm in steps of 1.5 mm set of 12. 1 set
6. H.S.S. Hand reamers adjustable 11 to 12, 12 to 13, 13 to 15, 15 to 1 set each
16 mm.
7. H.S.S. Hand reamers, parallel 8 to 12 by 1.5 mm 2 sets
8. H.S.S. machine reamers 3 to 19 mm in steps of 1.5 mm. 1 set
9. Hacksaw frame adjustable for 20.30 cm blades 4 nos.
10. Hammer ball peen 0.25 kg. 4 nos.
11. Hammer ball peen 0.5 kg. 4 nos.
12. Hammer copper 1 kg. with handle. 4 nos.
13. Hammer plastic 0.25 kgs with handle. 4 nos.
14. Hammer, Planishing. 2 nos.
15. Hand Drill Pneumatic type / Elect. One each
16. Hand reamers adjustable 10.5 to 11.25 mm, 11.25 to 12.75 mm, 2 Set
12.75 to 14.25 mm, and 14.25 to 15.75 mm
17. Hand vice 37 mm 2 nos.
18. Hand vice up to 3.75 cm. 2 nos.
19. Hollow punch set of seven pieces 6 mm to 15 mm 1 set
20. Horses and wheel choke 2 nos.
21. Hydraulic jack Hi-Lift type with trolley capacity 3 Ton. 1 no.
22. Hydraulic Pump, control valves (two types) 2 nos.
23. Injector (four types) 2 each
24. Injector cleaning kit 2 nos.
25. Injector dismantling and assembling jig and fixture 1 no.
26. Injector dismantling jig with mounting bench 1 no.
27. Injector dismantling tool kit 1 no.
28. Injector pump 2 nos.
29. Injector Testing machine. 1 no.
30. Injector testing set (hand operated) 1 no.
31. Inspection lamp with guard and wandering lead of 50 ft. length 2 nos.
32. Lifting jack screw type 3050 kg. 4 nos.
33. Lockers with 8 drawers (standard size) 2 nos.
34. Magnet spanner set. 1 set
35. Mallet (Wooden/plastic) 2 each
36. Marking out table 90 x 60 x 90 cm. 1 no.
37. Mechanical jack 1 no.
38. Metal rack 180 x 150 x 45 cm. 1 no.
39. Micrometer outside 0-25 mm 25-50, 50-75 75-100 mm with 1 each
extension rod.
40. Micrometer inside 0-150 mm with extension rod. 1 each
41. Nose pliers 15 cm (Round and Straight) 2 each
42. Oil can 0.12 litre. 2 nos.
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43. Oil can 0.25 liter capacity 1 no.
44. Oil can 0.5 liter capacity 1 no.
45. Philips screw driver type set of 5 pieces ( 100 mm to 300 mm) 4 set
46. Piston ring compressor 2 nos.
47. Plastic Gauge 1 no.
48. Portable electric drill 6mm 1 no.
49. Pressure grease gun 1 no.
50. Prick punch 15 cm. 4 nos.
51. Puller set for steering wheel universal 1 no.
52. Puller set universal for bearing and bushes 1 set
53. Punch figure set 3 mm. 1 set
54. Punch hollow 6.7 and 9 mm set. 2 sets
55. Punch Letters set 3 mm. 1 set
56. Ratchet brace 1 no.
57. Rear axle assembly-gear box steering box 1 set each
58. Ring compression gauge /tester 1 no.
59. Ring expander and remover. 1 no.
60. Ring groove cleaner. 1 no.
61. Rule steel 30 cm to read inches and mm. 4 nos.
62. Safety goggles (clear glass) 2 Pair
63. Scrapper, bearing. 4 nos.
64. Scrapper, flat 25 cm handled. 4 nos.
65. Scrapper, half round 25 cm. 4 nos.
66. Scrapper, triangular 25 cm. 4 nos.
67. Screw driver-Electrician type-15 cm size. 4 nos.
68. Screw jack one tone, capacity double lift 1 no.
69. Screw pitch gauge 2 nos.
70. Scriber 15 cm. 4 nos.
71. Scribing block universal 2 nos.
72. Set of Morse socket 0-1, 1-2 and 2-3. 2 set
73. Setting hammer. 2 nos.
74. Snip straight. 2 nos.
75. Soldering iron 120 watt. 2 nos.
76. Soldering iron copper 280 gm (fire heated). 2 nos.
77. Spanner Ring & DE 36-41 2 set
78. Spanner Ring & open ended 36 to 41 mm 1 set
79. Spanner socket pneumatic / Power tool kit 1 set
80. Spanner socket pneumatic/Power tool kit 1 set
81. Spanner socket 6-32 mm. 2 set
82. Spanner, double ended set of 12 metric sizes 8 to 32 mm. 2 set
83. Spanner, double off-set double ended set of 7 M/W from 3 to 14 2 sets
mm.
84. Spanner, for sparking plug 10 mm to 22 mm. 4 sets
85. Spanner, ring set of 12 metric size up to 32 mm 2 set
86. Spanner, T-flax for screwing up and screwing in accessible 1 no.
position.
87. Spanners adjustable 15 cm. 2 nos.
88. Spare parts of tractor As desired

37
 89. Special tools for overhauling of inline and distributor type pumps 1 set
with jigs
90. Spray gun set with accessories. 1 no.
91. Stake grooving 2 nos.
92. Stake, hatchet. 2 nos.
93. Starter motor 2 nos.
94. Steering gear box hydraulic type 1 no.
95. Steering gear box with drop arm and push rod Mechanical 1 no.
96. Stone, carborandum 15 x 5 x 4 cm smooth and rough. 1 each
97. Surface plate 60 x 60 cm. 1 no.
98. Taps and dies complete set in Box B.A., B.S.W., B.S.F. 1 set each.
American and Metric.
99. Techno meter (counting type) 1 no.
100. Toe-in, toe-out gauge 2 nos.
101. Tool, valve grinding, screw in type. 1 no.
102. Tool. Valve grinding, suction type. 6 nos.
103. Tools, measuring instruments general shop out fit: 1 set
104. Torque wrench (0 to 150 lbs.ft.) 1 no.
105. Torque wrench (0 to 20 kg. meter) 1 no.
106. Torque wrench 12-68 Nm. 1 no.
107. Trammel 30 cm. 1 no.
108. Tray cleaning assorted sizes. 8 nos.
109. Triple leg grip puller with bearings attachment screw/ hydraulic 1 no.
powered max. spread 80, 160, 250, 450 mm
110. Twist drills for ratchet brace 6 to 20 by 1.5 cm. 1 set
111. V block pair with clamps 7.5 x 3.75 cm. 2 nos.
112. Valve grinding machine. 1 no.
113. Valve grinding tool-suction type 2 nos.
114. Valve key inserter 2 nos.
115. Valve seat cutting, tools complete with guides and pilot bar (all 1 no.
angles)
116. Valve spring compressor universal. 1 no.
117. Valve spring Lifter 2 nos.
118. Vernier caliper set 10” or 8” inside and outside, depth to read 1 no.
inches and mm.
119. Vice grip pliers 4 nos.
120. Water pump and oil pump. 1 each
121. Wheel alignment gauge 1 no.
122. Wing compass 25 cm. 2 nos.

D. GENERAL MACHINERY

Sl. No. Name of the items Qty.

1. Compressor capacity 12 c.ft. piston type with pressure gauge (for 1 no.
insulating of tubes etc.)
2. Electric Arc welding Set portable (inverter type) 1 set
3. Electric pedestal grinder with two 18cm. Wheel 1 no.
4. Grinder with two 18 cm wheels with twist drill grinding 1 no.
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 attachment
5. Mounted type three bottom mould Board 30 cm. size with coulter 1 no.
and jointer.
6. Disc harrow 1 no.
7. Cultivator 1 no.
8. Bund Farmer 1 no.
9. Washing unit/Car Washer, Tractor 35 to 45 HP 1 no.
10. Tractor with power steering 60 H.P. Fitted With all accessories 1 no.
11. Steel Almirah large 1 no.
12. Locker 8 drawer 1 no.
13. Work bench 295 x 120 x 80 cm with 4 vices 12.5 cm jaw. 4 nos.

LIST OF TOOLS & EQUIPMENTS FOR III and IV SEMESTER

Sl. Item/ Specification Quantity

No.
1. Tractor 60 HP power steering 1 no.
2 Tractor 75 HP 4WD 1 no.
3 Diesel GEN SET-25/50 KVA with AMF facility 1 no.
4 Mould Board Plough-Augur type 1 no.
5 Disc Plough 3 Bottom 1 no.
6 Disc Plough 2 Bottom reversible l 1 no.
7 Chisel Plough- 5/7 tine 1 no.
8 Rotavator – 5.5’ cutting Width 1 no.
9 Sub solier 24 -30 inch. 1 no.
10 Disc Harrow 8x8 trailed type 1 no.
11 Disc Harrow (14 Mounted type) off set 1 no.
12 Paddy harrow (14 Disc mounted type) 1 no.
13 Pulverizing Roller (Tractor Mounted) with spring loaded (11tyne) 1 no.
cultivator
14 Bund maker (disc type) 1 no.
15 Leveler/spike Leveler 3 meter width 1 no.
16 Laser Leveler complete with transmitter, receiver, control box, survey 1 set
equipment, 700 meter range
17 Tractor operator Angle blade Tracer 1 no.
18 Tractor operator Front mounted dozer with Hydraulic single cylinder 1 no.
19 Tractor operator scraper and bucket scraper 1 no.
20 Tractor Operator ditcher 1 no.
21 Tractor Operator trencher 10” to 16” Width & 4 ft depth 1 no.
22 Tractor Operator post hole digger 1 no.
23 Tractor Operator Zero/ strip till Seed cum fertilizer drill 9/11 rows 1 no.
24 Tractor PTO operated multi - crop direct sowing happy seeder 1 no.
25 Tractor Operator Seed cum fertilizer drill cum planter 1 no.
26 Tractor operated two rows Semi /automatic potato planter 1 no.
27 Tractor operated bed farmer cum three rows planter 1 no.
28 Tractor operated two rows vegetable trans planter (semi automatic) 1 no.
28A Paddy transplanter 1 no.
28B Sugar cane transplanter 1 no.
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29 Centrifugal Pump with electric motor 1 Unit
30 Submersible Pump complete unit 1 no.
31 Sprinkler type and drip irrigation systems complete sets. As per desire
Pipes(Different materiel & Sizes) Such as :- PVC, HDPE, QRC &
Poly Tubing
Dripper(Different materiel & Sizes) Jets, Foggers & Mister
 Sprinkler( Mini, Micro, angular and circular type )
 Lawn sprinkler and garden pop-ups
 Accessories and fitting for spray pop-ups
 Low volume & High volume rain gun range15 to 30 meter die
 Accessories and fitting for rain gun
 Compression Fittings (Elbow, Elbow Treaded, Joiner, Tee,
End Cap, adopter Male.)
 HDPE fittings (Elbow, Elbow Treaded, Joiner, Tee, End Cap,
adopter Male.)
 PVC Fittings (Elbow, Elbow Treaded, Joiner, Tee, End Cap,
adopter Male.)
 PVC Control valve different sizes
 Air Release Valve different sizes
 Butterfly / G.M. Gate Valves different sizes
 Fertigation Tank 30 to 160 Litres
 Fertigation Equipment Pump 30 to 160 Litres
 Filters (Primary filter) Sand, Hydro cyclone, Screen,
Plastic/metal & Disc and Drip line
 Poly joiner , reducer, Tee, Elbow ,End stop different sizes
 Grommet hole plug different sizes
 Pressure gauge
 Three way cock for gauge
 PVC valve box different sizes
 Water meter, Brase pressure regulator and irrigation drum
 Jain spanner repair tool kit & Drip line binder
 Single phase electric motor 3 HP high speed (Booster )
32 Tractor PTO operated sprayer for cotton 1 no.
33 Self propelled high clearance sprayer with 20 hp diesel engine 1 no.
34 Tractor PTO operated aero blast spray 1 no.
35 Power operated fogging machine 1 no.
36 Knapsack /foot sprayer 1 no.
37 Power operated manure spreader 1 no.
38 Rotary duster 1 no.
39 Mechanical Power Weeder 1 each
40 Tractor trailer with hydraulic system 1 no.
41 Tractor operated implement loading beam 1 no.
42 Thresher rasp bar type 1 no.
43 Maize crop thresher 1 no.
44 Multi crop thresher 1 no.
45 Semi-axial flow multi crop thresher 1 no.
46 High capacity multi crop thresher 1 no.
47 Axle flow vegetable thresher 1 no.
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48 Groundnut decorticator 1 no.
50 Winnower 1 no.
51 Self propelled riding type Reaper/Reaper winder 1 no.
52 Fodder kit for self Propelled reaper 1 no.

53 Power operated soybean reaper 2 nos.

54 Straw reaper 1 no.
55 Mower/Grass Cutter 1 no.
56 Power Tiller 1 no.
57 Prime movers (Engine Stationery type ) 2 nos.
58 Engine - for walking and riding type reapers 2nos.
59 Engine Spare Parts As required.
60 Self propelled Combine Harvester axial flow/Track type combine 1 no.
Harvester
61 Header Assembly for maize and sun-flower 1 no.
62 Tractor Operated Combine Harvester multi- crops 1 no.
63 Tractor operated hay bailer 1 no.
64 Rotary Harvester 1 no.
65 Chaff cutter and silage cutter 1each
66 Field crops like wheat, Soya bean, paddy etc. As per practice
67 Fodder Harvester/ Chopper Flale type 1 no.
68 Tractor operated potato digger 1 no.
69 Tractor operated ground nut digger 1 no.
70 Tractor operated onion digger 1 no.
71 Power operated Grader (wheat, maize) 1 no.
71A Power operated potato Grader 1 no.
72 Picking platform 1 no.
73 Power Operated Cleaner 1 no.
74 Drier (Solar/Heater) 1 no.
75 Dal Mill 1 no.
76 Rice Mill/Paddy dehauskar 1 no.
77 Rice Polisher 1 no.
78 Floor Mill 1 no.
79 Wind mill 1 no.
80 Solar street light 1 no.
81 Weighing balance 2 nos.
82 Measuring tape 4 nos.
83 Power Operator potato grader 1 no.
84 Kino/ Orange grader 1 each
85 Vaccine Machine 1 no.
86 Sewing Machine/Bag stitcher 1no.
87 Electric motor 3 Phase 7.5 H.P. 1 no.
88 Electric motor 3 Phase 10 H.P. 1 no.
89 Laptop Computers with Trade Related Software 2 nos.
90 Note book Computers with Trade Related Software 11 nos.
91 Air conditioner 1.5 ton &2 ton 1 each

41