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SURPASS hiT 7080

4.0

Installation and Test Manual (ITMN)

A42022-L5977-A052-01-7630
Installation and Test Manual (ITMN)

The information in this document is subject to change without notice and describes only the
product defined in the introduction of this documentation. This documentation is intended for the
use of Nokia Siemens Networks customers only for the purposes of the agreement under which
the document is submitted, and no part of it may be used, reproduced, modified or transmitted
in any form or means without the prior written permission of Nokia Siemens Networks. The
documentation has been prepared to be used by professional and properly trained personnel,
and the customer assumes full responsibility when using it. Nokia Siemens Networks welcomes
customer comments as part of the process of continuous development and improvement of the
documentation.
The information or statements given in this documentation concerning the suitability, capacity,
or performance of the mentioned hardware or software products are given "as is" and all liability
arising in connection with such hardware or software products shall be defined conclusively and
finally in a separate agreement between Nokia Siemens Networks and the customer. However,
Nokia Siemens Networks has made all reasonable efforts to ensure that the instructions
contained in the document are adequate and free of material errors and omissions. Nokia
Siemens Networks will, if deemed necessary by Nokia Siemens Networks, explain issues which
may not be covered by the document.
Nokia Siemens Networks will correct errors in this documentation as soon as possible. IN NO
EVENT WILL NOKIA SIEMENS NETWORKS BE LIABLE FOR ERRORS IN THIS DOCUMEN-
TATION OR FOR ANY DAMAGES, INCLUDING BUT NOT LIMITED TO SPECIAL, DIRECT,
INDIRECT, INCIDENTAL OR CONSEQUENTIAL OR ANY LOSSES, SUCH AS BUT NOT
LIMITED TO LOSS OF PROFIT, REVENUE, BUSINESS INTERRUPTION, BUSINESS
OPPORTUNITY OR DATA,THAT MAY ARISE FROM THE USE OF THIS DOCUMENT OR
THE INFORMATION IN IT.
This documentation and the product it describes are considered protected by copyrights and
other intellectual property rights according to the applicable laws.
The wave logo is a trademark of Nokia Siemens Networks Oy. Nokia is a registered trademark
of Nokia Corporation. Siemens is a registered trademark of Siemens AG.
Other product names mentioned in this document may be trademarks of their respective
owners, and they are mentioned for identification purposes only.
Copyright © Nokia Siemens Networks 2007. All rights reserved.

f Important Notice on Product Safety


Elevated voltages are inevitably present at specific points in this electrical equipment.
Some of the parts may also have elevated operating temperatures.
Non-observance of these conditions and the safety instructions can result in personal
injury or in property damage.
Therefore, only trained and qualified personnel may install and maintain the system.
The system complies with the standard EN 60950 / IEC 60950. All equipment connected
has to comply with the applicable safety standards.

The same text in German:


Wichtiger Hinweis zur Produktsicherheit
In elektrischen Anlagen stehen zwangsläufig bestimmte Teile der Geräte unter Span-
nung. Einige Teile können auch eine hohe Betriebstemperatur aufweisen.
Eine Nichtbeachtung dieser Situation und der Warnungshinweise kann zu Körperverlet-
zungen und Sachschäden führen.
Deshalb wird vorausgesetzt, dass nur geschultes und qualifiziertes Personal die
Anlagen installiert und wartet.
Das System entspricht den Anforderungen der EN 60950 / IEC 60950. Angeschlossene
Geräte müssen die zutreffenden Sicherheitsbestimmungen erfüllen.

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Statements of compliance

FCC statement

This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and (2) this device must accept any interference
received, including interference that may cause undesired operation. Shielded cables must be used with
this unit to ensure compliance with the Class A FCC limits.
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant
to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference when the equipment is operated in a commercial environment. This equipment generates,
uses, and can radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this equip-
ment in a residential area is likely to cause harmful interference in which case the user will be required
to correct the interference at his own expense.

CE statement

The CE conformity declaration for the product is fulfilled when the system is built and cabled in line with
the information given in the manual and the documentation specified within it, such as installation
instructions, cable lists or the like. Where necessary project-specific documentation should be taken into
consideration. Deviations from the specifications or independent modifications to the layout, such as
use of cable types with lower screening values for example, can lead to violation of the CE protection
requirements. In such cases the conformity declaration is invalidated. The responsibility for any prob-
lems which subsequently arise rests with the party responsible for deviating from the installation spec-
ifications.

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Table of Contents
This document has 52 pages.

1 Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.1 Intended audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.2 Structure of this document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.3 Symbols and conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.3.1 Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.3.2 Conventions used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.4 History of changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.5 Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2 Unpacking and inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14


2.1 Delivery formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.1.1 Rack and Shelf preconfiguration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.1.2 Shelf preconfiguration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.1.3 Bulk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.2 Unpack and inspect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3 Overview of hardware components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16


3.1 Racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.2 Shelves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.3 Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.4 Additional equipment units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4 Rack installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.1 Installing and grounding of racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.2 Establishing power connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5 Shelf installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.1 Installing/Removing and grounding of shelves . . . . . . . . . . . . . . . . . . . . . . 25
5.2 Establishing power connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.2.1 Establishing power connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.2.2 Disconnecting power connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

6 Installing cards in shelf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31


6.1 Installing module cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.2 Removing module cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

7 Installing additional equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33


7.1 Fire safety tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7.2 Fiber/Cable Duct . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
7.3 Electrical cable routing tray. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
7.4 Filler panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
7.5 SFP/XFP modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
7.6 Fan unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
7.7 Air Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
7.8 CF card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
7.9 Standard ETSI shelf bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

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8 Establishing cable connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43


8.1 Client signal cable connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
8.1.1 Optical Fiber. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
8.1.2 Ethernet cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
8.2 Controller cards connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
8.2.1 SC card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
8.2.2 SI-E card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

9 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

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List of Figures
Figure 1 ETSI rack frame example with SURPASS hiT 7080 main shelf . . . . . . 17
Figure 2 Front view of a SURPASS hiT 7080 shelf assembly . . . . . . . . . . . . . . . 19
Figure 3 Slot layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Figure 4 BP power connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Figure 5 Shelf support bracket with rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Figure 6 SURPASS hiT 7080 shelf with ETSI rack . . . . . . . . . . . . . . . . . . . . . . . 27
Figure 7 Power connection between rack and shelf . . . . . . . . . . . . . . . . . . . . . . 28
Figure 8 Power connection on BP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Figure 9 Connections for voltage measurement . . . . . . . . . . . . . . . . . . . . . . . . . 29
Figure 10 Side and front view of a module card (8 x STM-4/1) . . . . . . . . . . . . . . . 32
Figure 11 Fire safety tray for Nokia Siemens Networks ETSI rack . . . . . . . . . . . . 33
Figure 12 Fire safety tray mounting position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Figure 13 Electrical cable routing tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Figure 14 SFP transceiver module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Figure 15 XFP transceiver module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Figure 16 Heat sink installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Figure 17 SFP cage with heat sink installed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Figure 18 CF card slot position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Figure 19 Shelf bracket mounting positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Figure 20 Fiber protection wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Figure 21 RJ 45 male connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Figure 22 SC faceplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Figure 23 SI-E faceplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

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List of Tables
Table 1 Installation sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Table 2 Overview of document structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Table 3 List of used conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Table 4 Document history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Table 5 Installation equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Table 6 Environmental requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Table 7 SURPASS hiT 7080 installation tasks . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Table 8 Usable space for the NSN ETSI rack of SURPASS hiT 7080 . . . . . . . . 18
Table 9 Shelf slot arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Table 10 SURPASS hiT 7080 supported cards . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Table 11 Additional equipment units of SURPASS hiT 7080 . . . . . . . . . . . . . . . . 22
Table 12 Filler panel slot arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Table 13 Ethernet cable RJ 45 connector pin assignment . . . . . . . . . . . . . . . . . . 46
Table 14 Category 6 twisted pair color code standard . . . . . . . . . . . . . . . . . . . . . 46

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Installation and Test Manual (ITMN) Preface

1 Preface
The Installation and Test Manual (ITMN) provides instructions for installing and cabling
the SURPASS hiT 7080 equipment. This includes the procedures of unpacking, assem-
bling, mounting and plugging-in of all equipment parts.
The ITMN also provides the necessary information for post-installation of SURPASS hiT
7080 equipment, this might be required for system upgrades, or hardware replacement.
The additional technical background information is also provided. All chapters described
in this document must be completed in the displayed sequence in Table 2.
For detailed information on technical specifications and an overview of the SURPASS
hiT 7080 system, refer to the Technical Description (TED) manual.
For detailed information on Network Element (NE) drawings and cabling, refer to the
Interconnect, Cabling and Mechanical Assembly (ICMA) manual.
For detailed information regarding troubleshoot and remedy alarm events, refer to the
Troubleshooting Manual (TSMN).
Some features described in this document might not be available. In order to identify the
features released for your project, please refer to the Release Notes delivered with the
product.

1.1 Intended audience


The ITMN is intended for field technicians and operations center staff from Nokia
Siemens Networks, or third parties, who have to install and test a SURPASS hiT 7080
system.
To use this document, you should be familiar with Nokia Siemens Networks or equiva-
lent optical transmission and telecommunication hardware, and preferably have experi-
ence with installation and testing procedures as a telecommunications technician.

1.2 Structure of this document


An overview of the whole customer documentation for SURPASS hiT 7080 is also given
in the Documentation Guide, which is available on the CD-ROM delivered with the
product.
To fully install a SURPASS hiT 7080 NE, it is necessary to complete the commissioning
phases listed in Table 1.
It is mandatory that these phases are completed in the displayed order. If a phase is
skipped, or not performed, the NE installation process cannot be completed.

Commissioning phase Documents Performed


Installation Installation and Test Manual (ITMN) On site
Interconnect, Configuration and
Mechanical Assembly (ICMA) manual
NE commissioning NE Commissioning manuals On site

Table 1 Installation sequence

The ITMN contains the following chapters:

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Chapter Title Subject


Chapter 1 Preface Provides an introduction and overview of this
document.
Chapter 2 Unpacking and Provides the necessary information to correctly
inspection unpack and inspect a SURPASS hiT 7080
system.
Chapter 3 Overview of system Provides an overview of the hardware
components components for the SURPASS hiT 7080 system.
Chapter 4 Rack installation Provides information for installing and grounding
of rack and establishing rack power connections.
Chapter 5 Shelf installation Provides information for mounting and grounding
of shelf and establishing shelf power connections.
Chapter 6 Installing cards in Provides information for installing module cards.
shelf
Chapter 7 Installing additional Provides information for installing additional
equipment hardware for the NEs.
Chapter 8 Establishing cable Provides information for establishing cable
connections connections.
Chapter 9 Abbreviations Provides a list of abbreviations used in this
manual.

Table 2 Overview of document structure

After completion of the installation tasks described in the ITMN, the system NEs can be
commissioned.

1.3 Symbols and conventions


The following symbols and conventions are used in this document:

1.3.1 Symbols used


g Used for notes, tips or additional information.
Caution: Means that the reader should be careful. In this situation, you might do some-
! thing that could result in equipment damage or loss of data.
Warning: This warning symbol means danger. You are in a situation that could cause
bodily injury. Before you work on any equipment, be aware of the hazards involved with
electrical circuitry and be familiar with standard practices for preventing accidents.

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1.3.2 Conventions used

Representation Meaning
“Inverted commas” Window or wizard titles are represented in “inverted commas”.
Example: Open the “Help and Support Center” window. The
“New Connection” wizard is displayed.
Bold Any field or text in the GUI is represented in bold type.
Example: Click Shutdown and then click OK to turn off the
computer.
Italic Variables and file extensions are represented in italic.
Example: Enter 192.168.0.1 in the IP address field. Click OK to
produce a .pdf rendition.
Courier Commands, screen output, file names and paths are
represented in courier.
Example: # ping -t 192.168.0.1
<Angle brackets> Used for keyboard actions or place holders for concrete names
or values are represented in <angle brackets>. If used for a
filename the courier font must be used also.
Example: The naming convention for the log files is
<NEname>.txt, where <NEName> is the name of the NE
sending the messages. Press <CTRL>+<ALT><DEL> to open
the task manager.
> Used for menu sequences.
Example: Click File > Print... to print the document.

Table 3 List of used conventions

1.4 History of changes

Issue Issue date Remarks


1 November 2007 Initial version

Table 4 Document history

1.5 Prerequisites
Required tools and equipment
Table 5 lists the required tolls and equipment to complete the installation.

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Device Comments
Multimeter
Optical power meter
Crosstip screwdriver Type: Pozidriv PZ0
Internal Torx Screwdriver Type: Wrenching form, M3
ESD wrist strap
Fiber cleaning kit Dry cleaning kit
Crimp tool Type: Tyco hand crimp tool 169341-1

Table 5 Installation equipment

Environmental requirements
SURPASS hiT 7080 components should only be installed in a location that meet the
environmental requirements according to ETSI requirements (ETS 300 019), listed in
Table 6.

Parameter Unit Normal operation


Air temperature °C -5 to +45
Relative humidity % 5 to 93
Temperature change K/min 0.5
Air pressure kPa 63 to 102 (equivalent 4000 m
to -60 m)

Table 6 Environmental requirements

Components should not be located in dusty environments or near equipment with strong
magnetic characteristics, since external interferences can affect the normal operation.

Staff requirements
Personnel involved in installation and testing, must meet the following requirements:
• Must be fully aware of laser safety rules and regulations (see the Safety Instructions
manual).
• Experience as a service engineer or similar level of training in telecommunications
technology.
• Good basic knowledge in transmission systems and telecommunications center
design.
• Suitable, device-related training to impart the knowledge of the devices and system
required for the planned activity.
• Knowledge of PCs and additional basic knowledge of MS Windows.
• Knowledge of the system features as explained in the Technical Description (TED)
manual.
• Basic knowledge of testing, operating test instruments.

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Documentation/Hardware requirements
Installing and securing the racks should be done in accordance with the office floor plan
and job specifications. A floor plan is desirable to ensure the most efficient use of floor
space, and to ensure adequate maintenance area.
To start SURPASS hiT 7080 NE installation, complete the tasks listed in Table 7.

Phase Task Source


Pre-installation 1. Keep job specification ready Customer document
2. Keep office floor plan ready Customer document
3. Read preface ITMN
4. Read safety instructions Safety Instructions
manual
5. Read information on overview of ITMN
hardware components
Hardware installation 1. Place installation equipment ready Installer
2. Perform installation procedures ITMN
beginning with chapter "Unpacking
and inspection"
3. Refer to electrical and fiber cabling ICMA
plans, construction drawings of
racks, shelves etc.

Table 7 SURPASS hiT 7080 installation tasks

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Unpacking and inspection Installation and Test Manual (ITMN)

2 Unpacking and inspection


This chapter contains the necessary information regarding the different delivery formats
and how to correctly unpack and inspect the SURPASS hiT 7080 equipment.
The List of Material (LOM) contains information regarding racks, shelves and cards in
the NE. The customer must refer to the LOM in order to complete, or commence for the
Bulk delivery format, the NE installation.

2.1 Delivery formats


The SURPASS hiT 7080 system is available in the following delivery formats:
• Rack and Shelf preconfiguration
• Shelf preconfiguration
• Bulk
The three delivery formats differ regarding the pre-installed hardware and software.

2.1.1 Rack and Shelf preconfiguration


In the Rack and Shelf delivery format, the entire assembly work is assured by Nokia
Siemens Networks in advance.
Nokia Siemens Networks staff is responsible for:
• Installing cards in the correct slots/shelves
• Installing shelves in the correct racks
• Intra-rack electrical cabling (power and ground cabling)
• Intra-rack routing of Ethernet cable
• Intra-rack routing of optical fiber
• Shelf Identifiers (IDs) configuration
• Configuring the NEs main parameters
• Installing required software
Before delivered to the customer, the complete assembly is tested in the Nokia Siemens
Networks factory. Subsequently, the customer only needs to verify that everything is
delivered as ordered.

2.1.2 Shelf preconfiguration


In the Shelf preconfiguration delivery format, all shelves are equipped with the required
cards according to the LOM. Nokia Siemens Networks staff also assure that the shelf
IDs are configured.
Shelves and racks will be packed and shipped separately. Before being shipped to the
customer, the complete assembly has been tested in the Nokia Siemens Networks
factory. Subsequently, the customer only needs to verify that everything is as ordered.

2.1.3 Bulk
In the Bulk delivery format, all cards, shelves, and racks are shipped separately. Assem-
bling and cabling of the whole system equipment is performed by the customer.
The Bulk delivery format does not support any preconfigured parameters for the NE.

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2.2 Unpack and inspect


Irrespective of the delivery format available, the following procedure is necessary to
unpack and inspect SURPASS hiT 7080 equipment.

If cards are shipped separately they are packed in special anti-static bags to prevent
! Electrostatic Discharge (ESD) damage to their circuitry. It is best to keep such devices
in the special bags until they are ready to be installed in the shelf. Save the anti-static
bags so that they may be used if a card needs to be returned for repair or replacement.
When handling cards, always wear a wrist strap which is connected to safety ground
(earth). All SURPASS hiT 7080 shelves features a clearly labeled connector to attach a
wrist strap. This connector can be used only after the rack and the shelf have been
installed and properly grounded.

For each delivered container, perform the following:


1. Before unpacking, inspect each container for signs of shipping damage before
signing for the delivery. Any damage should be noted and claims filed with the
carrier using their published procedures.
2. Unpack and check the contents of the equipment from each container against the
packing list to ensure that all items are present:
3. Verify that all parts of the system assembly are in good condition and not bent,
broken, or damaged otherwise.
4. Check that all rack/shelf specific ordered features were performed as ordered (e.g.
welded rack/shelf etc.).
End of procedure.

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3 Overview of hardware components


This chapter provides an overview of SURPASS hiT 7080 hardware components.
The mechanical design is based on requirements such as:
• minimum space consumption;
• cabling;
• electromagnetic shielding;
• power dissipation;
• fire resistance and combustion;
• earthquake protection;
• temperature operation range.
The hardware components can be subdivided in the following main components:
• Racks
• Shelves
• Cards
• Additional equipment units

3.1 Racks
A rack is the main unit of the SURPASS hiT 7080. It carries all system devices in a deter-
mined arrangement.
Figure 1 shows an equipped example of the standard ETSI and Nokia Siemens
Networks ETSI racks.

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Figure 1 ETSI rack frame example with SURPASS hiT 7080 main shelf
The ETSI racks meet the ETS 300 119-2 requirements. Maximum outer dimensions are
2200 mm height, 600 mm width and 300 mm depth. These dimensions include all
mechanical parts of the rack, Breaker Panel (BP) with power circuit breakers, shelves,
rack front door, electrical cables, Ethernet cables and the optical fibers, connected to the
front of the cards. A fully equipped ETSI rack is display in Figure 1.
g A rack equipped with BP, shelves etc. is referred to as a frame.
Table 8 displays the usable space of the Nokia Siemens Networks ETSI rack (System
Unit: 1 SU = 25 mm).

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Parameter Dimension Remarks


Usable height 2050 mm 82 SU
Usable width 500 mm 20 SU
Usable depth 280 mm 11.2 SU

Table 8 Usable space for the NSN ETSI rack of SURPASS hiT 7080

3.2 Shelves
The shelf is available with various types of brackets for different applications (Standard
ETSI, Nokia Siemens Networks ETSI). The shelf mechanical concept consists of plug-
in technique, front access of cards and cable connections.
Each shelf consists of:
• Power supply
• Double rows of card slots for installing 33 cards (15 upper row slots and 18 lower
row slots)
• Cable duct for orderly routing of the cables to and from the cards
• Fiber duct for orderly routing of the fibers to and from the cards
• Two fan units with six fans in total to cool the system
• Backplane with ElectroMagnetic Interference (EMI) filter
• Air filter to protect the electronics and optics from dust and other contaminants
• Connector for the grounding of wrist straps
Figure 2 displays the front view of a SURPASS hiT 7080 shelf.

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Figure 2 Front view of a SURPASS hiT 7080 shelf assembly


Figure 3 Illustrates the SURPASS hiT 7080 main shelf slot layout.

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Figure 3 Slot layout


Slot arrangement for each card is depicted in Table 9.

Cards Slots Maximum


S L L L L L H I S L L number
C C C C C C O O I C C of
1 1 3 4 12 13 C 1 15 19 modules
to to to to C to to
2 2 11 14 1 9 18
to
2
SC √1) 1
SI-E √ 1
HOCC √ 2
2x √ √ √ √ √ √2) √ 19
STM-64
8x √ √ √ √ √ √3) √ 19
STM-16
8x √ √ √ √ √ √ √ 19
STM-
4/1

Table 9 Shelf slot arrangement

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Cards Slots Maximum


S L L L L L H I S L L number
C C C C C C O O I C C of
1 1 3 4 12 13 C 1 15 19 modules
to to to to C to to
2 2 11 14 1 9 18
to
2
8x √ √ √ √ √ √ √ 19
GE/T
6 x GE + √ √ √ 4
4x
FEGE/A
OA √ √ √ √ √ √ √ 19

Table 9 Shelf slot arrangement (Cont.)


1) Only slot SC2 can be used and the SC1 slot is strictly prohibited.
2) Only port 2 can be used.
3) Only port 5, 6, 7, 8 can be used.

3.3 Cards
Cards comprise all devices (printed circuit boards) which can be installed by a simple
plug-in procedure. Each card will be fixed with captive screws on the top and bottom
card levers.
Table 10 lists the cards supported in the SURPASS hiT 7080.

Card type Card name Description


Controller SC System control card for NE configuration
SI-E System interface card for NE management
Cross HOCC High order cross connecter card for switch fabric
connection
2 x STM-64 Optical interface card
SDH 8 x STM-16
8 x STM-4/1 Optical/electrical interface card
Ethernet 8 x GE/T Transparent Ethernet interface card
6 x GE + 4 x Layer 2 Ethernet interface card
FEGE/A

Table 10 SURPASS hiT 7080 supported cards

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Card type Card name Description


POA (20 dB) Pre-amplifier card
Amplifier BOA (13 dBm)
BOA (15 dBm) Boost amplifier card
BOA (18 dBm)

Table 10 SURPASS hiT 7080 supported cards (Cont.)

3.4 Additional equipment units


Table 11 lists the additional equipment units and the place in which they will be installed.

Unit name Unit used in Description


Electrical cable Racks Cabling guide for Ethernet cables and Electrical
routing tray cables running from one side to the opposite side of
the rack
Fiber duct Racks Cabling guide for optical fibers running from one side
to the opposite side of the rack
Cable duct Racks Cabling guide for optical fibers and Ethernet cables
running from one side to the opposite side of the rack
Rack front door Racks Lockable front door for controlled access to the
system hardware (not available in combination with
shelf front covers)
BP Racks Breaker Panel; Power line input is distributed via
separate circuit breakers
Fire safety tray Racks Fire resistance and combustion
Shelf support Racks Assistant tool for shelf mounting
bracket
SFP module Transponder 1.0 Gbps Ethernet or 155 Mbps up to 2.5 Gbps hot-
cards pluggable transceiver, used on transponder cards
XFP module Transponder 10 Gbps hot-pluggable transceiver, used on
cards transponder cards
Fan unit Shelf Fan unit for cooling of the shelf electronics; each fray
unit consists of three fan packs and an air filter. An
alarm LED will light in case of fault
Filter unit Shelf Air filter unit for protecting the shelf from
environmental dust and other contaminants
Filler panel Shelf Fills empty slots in a shelf
Standard ETSI Shelf Shelf bracket used for SURPASS hiT 7080 shelf
shelf bracket when installed in the Standard ETSI rack only. Four
additional internal Torx screws are also enclosed.

Table 11 Additional equipment units of SURPASS hiT 7080

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Installation and Test Manual (ITMN) Rack installation

4 Rack installation
This chapter provides the necessary procedures for installing, grounding and establish-
ing power connections for an ETSI rack.
g ETSI rack is the general name for a Standard ETSI rack or Nokia Siemens Networks
ETSI rack.
The complete details of the rack installation (how many racks are required, how they are
anchored to the floor, whether a raised or a concrete floor is used, ancillary devices such
as cable guides, overhead cable supports, etc.) should be described by the customer
job specifications, floor plans, and standard procedure documents.
For information regarding NE rack arrangement, explanations and detailed connection
diagrams, please refer to the Interconnect, Cabling and Mechanical Assembly (ICMA)
manual.

4.1 Installing and grounding of racks


This procedure describes the necessary steps to properly install and ground a
SURPASS hiT 7080 rack.
To install and ground the racks, complete the following steps:
1 Confirm that the correct number of ETSI racks are at the installation site according
to local requirements. Align each rack in an upright position by adjusting the four
bolts on the bottom plate.
Each rack has to be fixed the ladder rack available on customer site.
2 One BP must be installed at the top of each ETSI rack as seen in Figure 1.
Use the 4 crosshead screws (M6 x 12 mm) provided to fix the BP on both sides of
the rack.
3 Due to the large number of different grounding methods that can be employed by
customers, specific grounding instructions are not contained in this document. The
various job-specific and site-specific documents should describe the exact method
used to ground the racks at your particular installation site.
All racks must be grounded according to applicable standards, local requirements
and your company's regular installation practices. An antioxidant coating is manda-
tory for all grounding connections.
4 The ETSI rack installations do not require additional grounding of the BP.
End of procedure.

4.2 Establishing power connections


This procedure contains the necessary information for proper installation of DC power
and cables to the SURPASS hiT 7080 racks.
Keep in mind the following warnings when installing power connections:
• Be aware of different steps to be performed for ETSI installations, which are noted
within the text.
• Shut off the power from the power source before beginning to establish power con-
nections.

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• This equipment must be grounded. Always establish the ground connection before
installing or replacing a rack, and ensure that is established during normal use.
• If you have received the NE with preconfigured rack and shelf, verify that the supply
voltage is -48 V/-60 V for ETSI racks.
• The nominal supply voltage for an ETSI systems is -48 V/-60 V DC.
The BP, which employs circuit breakers for ETSI installations, should already be
mounted on top of the rack. Four circuit breakers are used for each shelf in the rack (two
circuit breakers for working power supply and two circuit breakers for protection power
supply).
Figure 4 shows the power connections between the station battery/station AC/DC
coverter and the SURPASS hiT 7080 BP of an ETSI rack.

Figure 4 BP power connection


The fuction of the BP is:
• to provide separate circuit breakers for each shelf (see Chapter 5.2).
• to process the inputs from the circuit breakers (current overload protection).
• to provide ful front access for external and internal power connections.
To connect power to an ETSI rack, complete the following steps:
1 Set all circuit breakers “OFF” by switching the levers point downwards and the labels
must indicate “OFF”.
2 Connect the supply voltage cable L1(+) from feeder A by fixing the power lugs to the
(N)+ interface on the BP first set of terminals.
3 Connect the supply voltage cable L1(-) from feeder A by fixing the power lugs to the
(L)- interface on the BP first set of terminals.
4 Connect the supply voltage cable L2(+) from feeder A by fixing the power lugs to the
(N)+ interface on the BP second set of terminals.
5 Connect the supply voltage cable L2(-) from feeder A by fixing the power lugs to the
(L)- interface on the BP second set of terminals.
End of procedure.

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5 Shelf installation
This chapter provides the necessary procedures for installing/removing, grounding and
establishing power connection to the ETSI shelves.
This chapter is only performed if one of the following conditions is verified:
• The NE is not shipped in rack and shelf preconfiguration delivery format.
• Replacing faulty shelves.
• Adding extension shelves.
• Establishing a power connection to a shelf.
All racks and ancillary equipment (e.g. power distribution devices, grounding facilities,
fiber management devices, etc.) are installed according to local site plan.
For information regarding the possible arrangements of NE shelf mounting, explana-
tions and detailed connections diagrams, pinning maps, electrical cabling, routing and
cable lengths, refer to the Interconnect, Cabling and Mechanical Assembly (ICMA)
manual.

5.1 Installing/Removing and grounding of shelves


This procedure describes the necessary steps to properly install, or remove, and ground
a SURPASS hiT 7080 shelf.

Warning:
!
The SURPAS hiT 7080 shelf is a rack mounted equipment, and it can not be used as a
floor standing equipment.

Installing shelves
g 1. Prior to installing the SURPASS hiT 7080 shelf, install the fire safety tray first.
For information on fire safety tray installation, please refer to Chapter 7.1.
2. The SURPASS hiT 7080 shelf is pre-installed with the Nokia Siemens Networks
ETSI shelf bracket. To install the shelf in the standard ETSI rack, follow the pro-
cedure in Chapter 7.9 to mount the standard ETSI shelf bracket before the shelf
installation.
To install a shelf, complete the following steps:
1 Mount the mounting nuts on the ETSI racks.
• For the standard ETSI rack, the mounting nut positions are on the 3rd, 13th,
15th, 17th, 19th, 21st, 23rd, and 25th mounting bolt hole counting from the
bottom of the rack (see Figure 6).
• For the Nokia Siemens Networks ETSI rack, the mounting nut positions are on
the 3rd, 13th, 17th, 21st, 25th, 29th, 33rd, and 37th mounting bolt hole counting
from the bottom of the rack (see Figure 6).
2 Mount the shelf support bracket to the ETSI rack by tightening all M6 screws, make
sure they are not over tightened and they will be removed after installing the shelf.
The mounting position of the shelf support bracket is on the 3rd mounting bolt hole
counting from the bottom of the rack.
Figure 5 illustrates the shelf support bracket mounted on the rack.

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Figure 5 Shelf support bracket with rack


3 Remove the front cover of the shelf to be installed (if applicable).
4 Remove the fan units from the shelf if the fan units are pre-installed in the shelf.
Please refer to Chapter 7.6 for removing the fan units.
5 Slide the shelf into the rack, and place the shelf onto the shelf support bracket.
6 Mount the shelf in the required rack by tightening all M6 screws, and make sure they
are not over tightened.
The lowest shelf bracket bolt hole should be mounted on the 13th mounting bolt hole
of the rack.
7 Re-install the fan units to the shelf.
Please refer to Chapter 7.6 for installing the fan units.
8 Re-install the front cover and bolt it securely (if applicable).
9 Remove the shelf support bracket by removing the screws used for tightening the
shelf support bracket to the rack and pulling out the shelf support bracket.
Figure 6 shows a SURPASS hiT 7080 shelf example mounted on the ETSI rack.

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Figure 6 SURPASS hiT 7080 shelf with ETSI rack


End of procedure.

Removing shelves
To remove a shelf from the rack, complete the following steps:
1 Remove the front cover of the shelf (if applicable).
2 Disconnect power supply from the BP to the shelf by removing the circuit breakers.
3 Remove the screws used for tightening the shelf to the rack.
4 Carefully remove the shelf from the rack.

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End of procedure.

Grounding shelves
The shelf grounding is only completed for a standard ETSI rack, the grounding of a
Nokia Siemens Networks ETSI shelf is completed by simply mounting the shelf to the
rack.
g Use 12 AWG or larger size of the protective grounding cable to ground shelves.

5.2 Establishing power connections


This procedure describes the necessary steps for proper installation of DC power and
cables to the SURPASS hiT 7080 shelf and the steps for disconnecting the power cables
from the SURPASS hiT 7080 shelf.

5.2.1 Establishing power connections


Keep in mind the following warnings when installing power connections:
• Shut off the power from the power source before beginning to establish power con-
nections.
• This equipment must be grounded. Always establish the ground connection before
installing or replacing a shelf, and ensure that it is established during normal use.
• If you have received the NE with preconfigured rack and shelf, verify that the supply
voltage is -48V/-60 V for the ETSI racks.
Two electrical cables are needed for the power connection of each shelf (working and
protection). Each cable is 3 m long and has a 5-pin female connector (D-Sub 5w5) on
one end and two T-Faston terminals at the other end. If the ETSI BP uses breakers >
25 A, it requires screw mount terminals instead of faston terminals.
Figure 7 shows the power connections between the BP of the rack and a shelf.

Figure 7 Power connection between rack and shelf


Before starting the power connection procedure verify that:

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• All power connections to the shelf are protected with 20 A breakers (disconnect
devices) using dedicated power feeding cables in working/protection path.
• The cable used to establish the electrical connections is 400-40-50136.
To connect power to a shelf, complete the following steps:
1 Ensure that all circuit breakers on the BP are open (switching the levers point
downward and the labels indicate “OFF”).
2 Take the end with the two T-Faston terminals of the first cable and insert both con-
nectors in the appropriate female, working path, connectors of the corresponding
two circuit breakers for the main shelf (A1) on the BP as shown in Figure 8.
3 Take the end with the two T-Faston terminals of the second cable and insert both
connectors in the appropriate female, protection path, connectors of the correspond-
ing two circuit breakers for the main shelf (B1) on the BP as shown in Figure 8.
Figure 8 displays the power connections on the BP.

Figure 8 Power connection on BP


Repeat steps 1 to 3 for shelves 2 (A2/B2) and 3 (A3/B3) if necessary.
4 Close the circuit breakers on the BP (switching the levers point upward and the
labels indicate “ON”).
5 Take the first power cable (working path) end with 5-pin female D-Sub connector
and connect the red test lead of the voltmeter (positive voltmeter connector) to the
left pin of the cable connector (A1). Connect the black test lead (negative voltmeter
connector) to the right pin (A2) of the D-Sub connector.
Figure 9 displays the connections from the voltmeter to the D-Sub connector.

Figure 9 Connections for voltage measurement

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Measure the voltage and verify that the voltmeter reads between -40 V DC to -72 V
DC. Repeat the measurement with the red test lead connected to the pin A5 and
black test lead connected to the pin A4.
6 Take the second power cable (protection path) end with the 5-pin female D-Sub con-
nector and connect the red test lead of the voltmeter (positive voltmeter connector)
to the left pin of the cable connector (A1). Connect the black test lead (negative volt-
meter connector) to the right pin (A2) of the D-Sub connector (see Figure 9).
Measure the voltage and verify that the voltmeter reads between -40 V DC to -72 V
DC. Repeat the measurement with the red test lead connected to the pin A5 and
black test lead connected to the pin A4.
Repeat step 1, and proceed to step 7.
7 Neatly route the two power cables from the BP to the connector panel, forming a
strain-relief.
8 Connect the first power cable to the male D-Sub connector on the connector panel
labeled POWER A, close its two circuit breakers, and verify that the fan unit is
working. Afterwards, open the two circuit breakers again.
9 Connect the second power cable to the male D-Sub connector on the connector
panel labeled POWER B, close its two circuit breakers, and verify that the fan unit is
working. Afterwards, open the two circuit breakers again.
Repeat steps 1 to 9 for additional shelves in the same rack (if applicable), and leave
all circuit breakers open until instructed otherwise (switching levers point downward
and labels “OFF”).
End of procedure.

5.2.2 Disconnecting power connections


To disconnect the power from a shelf, complete the following steps:

Strictly follow the procedures below to prevent damaging the NE, and never pull out the
! power cable without opening the circuit breakers on the BP.

1 Open the circuit breakers on the BP (switching the levers point downwards and the
labels indicate "OFF").
2 Pull out the first power cable connector from the male D-Sub connector on the con-
nector panel labeled POWER A.
3 Pull out the second power cable connector from the male D-Sub connector on the
connector panel labeled POWER B.
End of procedure.

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Installation and Test Manual (ITMN) Installing cards in shelf

6 Installing cards in shelf


This chapter provides the necessary information to install cards in a SURPASS hiT 7080
shelf.
For an overview of the different types of cards available, please refer to the Technical
Description (TED) manual.
For information on rack arrangements, frame/shelf equipping, required electrical cabling
and cable connections, please refer to the Interconnect, Cabling and Mechanical
Assembly (ICMA) manual.
For information regarding cards locations in shelves, please refer to Chapter 3 for
relevant information.
Before installing module cards, keep in mind the following warnings:
• Switch shelf power “OFF” before installing module cards (deactivate circuit break-
ers).
• Always use an ESD wristband when installing module cards. Plug the wristband
cable into the Electronic Bonding Point (EBP) jack located on the left side of the
cable duct level and ensure the shelf assembly is properly grounded.
• All module cards must be inserted slowly and carefully to avoid damage. All cards
are fitted with insertion and removal aids by two levers. To ensure proper positioning
of the card and as a protection against ESD, two captive crosshead screws on the
top and bottom card levers have to be tightened. Specific characteristics of the cards
(geometry, mechanical coding, backplane connectors) guaranty easy plugging of
the cards, and shall prevent any damage.
• Always tighten the two captive crosshead screws before inserting the next card.
• Always insert one card at a time. Never attempt to simultaneously insert two or more
cards into the shelf.
• When inserting a card, make sure both levers on the card are unlocked and open.
Never attempt to insert a card with a closed lever.
• Never apply excessive force when installing a card, otherwise severe damage can
occur to the card and the shelf:
– If a card seems to require unusual effort to insert, do not force the entry.
– If anything is physically interfering with card insertion do not force the entry.
– If a card is not correctly engaging the shelf guide rails or backplane connector
do not force the entry.
• Carefully close and lock the card levers only after the card is fully inserted and
properly seated in the backplane connector. Close both levers at the same time.
• A filler panel must be installed for any empty slot in a shelf.
Figure 10 shows a module card example in a side and front view.

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Figure 10 Side and front view of a module card (8 x STM-4/1)


It is mandatory that a plugged card is immediately fixed to the shelf with the supplied
screws, it is not possible to install more cards if this task is not properly completed.
g The Compact Flash (CF) card should be installed in the SC card before installing
the SC card in a shelf. Please refer to Chapter 7.8 for CF card installation.

6.1 Installing module cards


To install a module card, identify the correct slot location in the shelf and complete the
following steps:
1 Open and unlock the levers on the card.
2 Carefully slide-in the module card, and make sure each card mates properly with its
backplane connector.
Carefully close both levers at the same time, and ensure that the levers are secure.
3 To fix the card position mechanically and to ensure ESD shielding, use the appro-
priate cross-tip screwdriver to tighten the captive crosshead screws on the upper
and the lower end of the faceplate (see Figure 10).
End of procedure.

6.2 Removing module cards


To remove a module card, complete the following steps:
1 Use the appropriate cross-tip screwdriver to unscrew the captive crosshead screws
on the upper and the lower end of the faceplate.
2 Open and unlock the levers on the card.
3 Carefully remove the module card without applying excessive force.
End of procedure.

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Installation and Test Manual (ITMN) Installing additional equipment

7 Installing additional equipment


This chapter provides the necessary procedures for installing additional hardware for
the SURPASS hiT 7080 NE.
For detailed information on the equipment, please refer to the SURPASS hiT 7080 Tech-
nical Description (TED) manual.

7.1 Fire safety tray


The fire safety tray is intended for fire resistance and combustion.
Figure 11 illustrates a fire safety tray for Nokia Siemens Networks ETSI rack.

Figure 11 Fire safety tray for Nokia Siemens Networks ETSI rack
One fire safety tray for each rack is required. Install the fire safety tray according to the
number of racks installed on site.
To install the fire safety tray, complete the following steps:
1 Mount the mounting nuts on the ETSI racks.
The mounting nut positions are on the 1st and 2nd mounting bolt holes counting
from the bottom of the ETSI racks (see Figure 6).
2 Mount the fire safety tray in the required rack by tightening all M6 screws, and make
sure they are not over tightened.
Figure 12 illustrates the fire safety tray mounted on the ETSI racks.

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Figure 12 Fire safety tray mounting position


End of procedure.

7.2 Fiber/Cable Duct


The fiber duct is an optical fiber guiding device for fiber connections and external fibers.
One fiber duct for each frame is required. The fiber duct is pre-equipped with the
SURPASS hiT 7080 shelf; no additional installation needed.
The cable duct is an Ethernet cable and optical fiber guiding device for cable connec-
tions and external cables. One cable duct for each frame is required. The fiber duct is
pre-equipped with the SURPASS hiT 7080 shelf, no additional installation needed.
For fiber duct and cable duct mounting position, please refer to Figure 2.

7.3 Electrical cable routing tray


The electrical cable routing tray is intended for slack management of the system cable
(intra shelf and/or intra NE configuration) and external cables. One electrical cable
routing tray for each shelf is required. The tray has to be fixed with 4 crosshead screws
(6M x 12mm) on both sides of the rack.
Figure 13 illustrates the electrical cable routing tray.

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Figure 13 Electrical cable routing tray


Mount the mounting nuts before mounting the electrical cable routing tray. The mounting
positions are on the 45th mounting bolt holes counting from the bottom of the ETSI racks
(see Figure 6).

7.4 Filler panel


Filler panels have to be installed in all empty slots of a shelf. This ensures electromag-
netic shielding and defined cooling air flow.
There are three types of filler panels used in the SURPASS hiT 7080 shelf. Table 12 lists
the filler panel slot arrangement. For slot layout, please see Figure 3.

Filler panel Slot arrangment


Name
LC LC 1 to 19, SC 1
HOCC HOCC 1 to 2
IO IO 1 to 9

Table 12 Filler panel slot arrangement

Each filler panel has to be fixed with captive crosshead screws on the upper and the
lower end of the faceplate and has to be tightened with the appropriate cross-tip screw-
driver.
In order to remove a filler panel, loosen both crosshead screws and pull the panel by
using the panel front grip.

7.5 SFP/XFP modules


This procedure describes the necessary steps for installing and removing SFP and XFP
transceiver modules in the appropriate transponder cards.

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For information on the appropriate transponder equipment and cable/fiber routing,


please refer to SURPASS hiT 7080 Interconnect, Configuration and Mechanical
Assembly (ICMA) manual.
Before installing SFP/XFP transceiver modules keep in mind the following warnings:
• Always use an ESD wristband when installing SFP/XFP transceiver modules. Plug
the wristband cable into the EBP jack located on the left side of the cable duct level
and ensure the shelf assembly is properly grounded.
• All transceiver modules must be inserted slowly and carefully to avoid damage.
• Never apply excessive force when installing an SFP/XFP transceiver module; oth-
erwise severe damage can occur to the module and to the card:
– If an SFP/XFP module seems to require unusual effort to insert, do not force the
entry.
– If anything is physically interfering with the SFP/XFP module insertion, do not
force the entry.
– If an SFP/XFP module is not correctly engaging the card, do not force the entry.
• Carefully close and lock the card levers only after the card is fully inserted and
properly seated in the backplane connector. Close both levers at the same time.
Figure 14 displays the SFP transceiver module.

Figure 14 SFP transceiver module


Figure 15 displays the XFP transceiver module.

Figure 15 XFP transceiver module

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g The SFP and XFP transceiver modules are hot plugable. Shelf power shutdown or
removing of the appropriate transponder card is not required.

Installing SFP/XFP transceiver module


Prior to installing the SFP/XFP modules, determine the slot location of the transponder
card position in the corresponding shelf.
Warning:
!
For thermal insurance, before installing the 2.5 Gbps DWDM SFP or STM-64 SFP,
make sure the heat sink has been installed in the SFP/XFP cage (see Figure 17). If not,
follow the procedure in the Installing heat sink section to complete the heat sink instal-
lation.

Additionally, make sure that the locking bracket is not positioned beside the module
chassis.
To install an SFP/XFP module, and complete the following steps:
1 Align the module you are about to insert. Referring to the transponder card mounted
in upright position the locking bracket has to be on the left module side.
SFPs/XFPs are keyed to prevent incorrect installation.
2 Insert the SFP/XFP module into the desired front slot of the appropriate transponder
card. Make sure the locking mechanism has snapped in.
End of procedure.

Removing SFP/XFP transceiver module


To remove an SFP/XFP transceiver module, complete the following steps:
1 Remove the optical fibers connected to the transceiver module.
2 Turn bracket until it is positioned on the right side of the module chassis. This
releases the locking mechanism on the module.
3 Slowly remove the module by pulling it slowly out of the transponder card slot. Using
the locking bracket as a grip eases this procedure.
If it is not possible to take the locking bracket with your fingers, carefully use a small
blade screwdriver to pull the bracket.
End of procedure.

Installing heat sink


The heat sink is used for absorbing and dissipating heat from the SFP cage.
To install the heat sink, place the heat sink onto the SFP cage and secure the cage
assembly by using the clip. After the heat sink and clip are installed, the following
requirements must apply (see Figure 16):
• the perimeter of the heat sink must be flush with the top of the frame of the cage
assembly
• the raised boss must be centered in the cavity of the cage assembly

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• the clip locking windows must be fully latched onto the attachment latches of the
cage assembly
Any heat sink used must be flush with and securely attached to the cage assembly.

Figure 16 Heat sink installation


Figure 17 illustrates the SFP cage with the heat sink installed.

Figure 17 SFP cage with heat sink installed

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Removing heat sink


To remove the heat sink, complete the following steps:
1 Insert the tip of the tool (such as a small screwdriver) behind either release aperture
of the clip, and rotate the tool until the corresponding locking windows are released
from the attachment latches of the cage assembly. Repeat this step for the remain-
ing release aperture (see Figure 17).
2 Lift the clip and heat sink from the cage assembly.
End of procedure.

7.6 Fan unit


The fan units provide a continuous air flow to cool the shelf’s electronic equipment.
Before installing fan units keep in mind the following warnings:
• All fan units must be inserted slowly and carefully to avoid damage.
• Always tighten the two captive crosshead screws before inserting the next fan unit.
• Always insert one fan unit at a time. Never attempt to simultaneously insert two of
fan units into the shelf.
• When inserting a fan unit, make sure both levers on the card are unlocked and open.
Never attempt to insert a fan unit with a closed lever.
• Never apply excessive force when installing a tray unit; otherwise severe damage
can occur to the module and to the card:
– If a fan unit seems to require unusual effort to insert, do not force the entry.
– If anything is physically interfering with the fan unit insertion, do not force the
entry.
– If a fan unit is not correctly engaging the shelf guide rails or backplane connec-
tor, do not force the entry.
• Carefully close and lock the fan unit levers only after the unit is fully inserted and
properly seated in the backplane connector. Close both levers at the same time.
For fan unit mounting position, please refer to Figure 2

Warning:
!
The system can not work without any fan unit.
In case of any fan unit failure, system can still work normally for a maximum of 16 hours.
The action of changing the faulty fan unit must be finished within 2 minutes.

Installing fan unit


To install a fan unit, complete the following steps:
1 Open and unlock the levers on the fan unit.
2 Carefully slide-in fan unit, and make sure the fan unit engages properly with its back-
plane connector.
Carefully close both levers at the same time, and ensure that the levers are secure.
End of procedure.

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Replacing fan unit


To replace a fan unit, complete the following steps:
1 Open and unlock the levers on the fan unit.
2 Carefully remove the fan unit without applying excessive force.
3 Install a replacement fan unit.
End of procedure.

7.7 Air Filter


Due to high air flow rates, an air filter is required to protect the shelf from environmental
dust and other contaminants.

An excessively dirty air filter will reduce cooling airflow.


!
It is recommended that the air filter should be replaced every 3 months or more fre-
quently if environmental conditions warrant.
The action of the air replacement must be finished within 10 minutes.

7.8 CF card
The pluggable Compact Flash (CF) memory card is equipped in the SC card. The NE
database, Management Information Base (MIB), system software, and configurations
are stored in this nonvolatile memory card, which supports quick recovery in the event
of power failure, node failure, or unit replacement.
Before installing module cards, keep in mind the following warnings:
• Always use an ESD wristband when installing the CF card into an SC card. Plug the
wristband cable into the EBP jack located on the left side of the cable duct level and
ensure the shelf assembly is properly grounded.
• Never apply excessive force when installing a CF card, otherwise severe damage
can occur to the CF card and SC card.
– If a CF card seems to require unusual effort to insert, do not force the entry.
– If anything is physically interfering with card insertion, do not force the entry.
– If a CF card is not correctly engaging the CF card slot or backplane connector,
do not force the entry.
Figure 18 displays the CF card slot position on the SC card.

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Figure 18 CF card slot position

Warning:
!
The only allowed CF card should be validated and provided by Nokia Siemens Net-
works. Any CF card from another supply channel is forbidden and might cause system
failure.

Inserting CF card
To insert the CF card, complete the following steps:
1 Locate the CF card slot on the SC card (see Figure 18).
2 Make sure the CF card reject button is inside the button slot. If not, press the CF card
reject button once to push it inside.
3 Insert a CF card into the CF card slot with the printed side facing the back of the SC
card, and make sure the CF card engages properly with the backplane connector.
The CF card is keyed to prevent incorrect installation.
End of procedure.

Removing CF card
To remove the CF card, complete the following steps:
1 Press the CF card reject button one time to eject the button.
2 Press the CF card reject button again to pop out the CF card.
3 Take the CF card out of the card slot.
Do not attempt to pull out the CF card without using the card reject button.
End of procedure.

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7.9 Standard ETSI shelf bracket


The standard ETSI shelf bracket is used for the SURPASS hiT 7080 shelf installed in
the standard ETSI rack.
To install the standard ETSI shelf bracket, complete the following steps:
1 Remove the Nokia Siemens Networks ETSI shelf bracket from the right side of the
shelf by removing the five internal Torx screws used for mounting the shelf bracket,
and keep the five screws for later use.
For the screw hole positions, please see Figure 19.
2 Mount the standard ETSI shelf bracket by tightening internal Torx screws.
Seven internal Torx screws are needed for one standard ETSI shelf bracket instal-
lation. Use the five screws removed from the Nokia Siemens Networks shelf bracket
and additional two screws which can be found in the equipment accessory package.
For the screw hole positions, please see Figure 19.
3 Repeat step 1 to step 2 for installing another standard ETSI shelf bracket on the left
side of the self.
Figure 19 illustrates the shelf bracket mounting hole positions for the ETSI racks.

Figure 19 Shelf bracket mounting positions


End of procedure.

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Installation and Test Manual (ITMN) Establishing cable connections

8 Establishing cable connections


This chapter contains the necessary information for establishing cable connections.
For more information on rack arrangement, card equipping, fiber handling rules,
Ethernet cabling and fiber connections, please refer to the Interconnect, Cabling and
Mechanical Assembly (ICMA) manual.
For information on safety and handling, please refer to the Safety Instructions manual.
In order to avoid cable damage when routing the cable connections, the following cable
guiding parts of the system have to be used:
• Fiber duct: Supports safe fiber routing from rack to rack. The fiber duct system is
mounted on bottom of the shelf.
• Cable duct: Supports safe Ethernet cable routing from rack to rack. The cable duct
system is mounted on middle of the shelf.
• Electrical cable routing tray: Supports safe electrical cable routing from rack to rack.
The electrical cable routing tray is mounted over the SURPASS hiT 7080 shelf.
Since the NE normally requires a lot of internal cable connections, it is reasonable to
complete a cabling assembly sequence as follows:
1 Shelf internal cabling
2 Rack internal cabling
3 Rack external cabling

8.1 Client signal cable connections


The SURPASS hiT 7080 client signal cables include the following two cable types:
• Optical fiber
• Ethernet cable
For more information, please see the corresponding section.

8.1.1 Optical Fiber


Nokia Siemens Networks has several lengths of fiber patch-cords available for optical
connections. Both ends of these patch-cords are terminated with an LC type fiber con-
nectors. The recommended patch-cord lengths are listed in the ICMA manual.
In any case, such customer-supplied fiber cables must be terminated with the same type
and quality of fiber connector as used on Nokia Siemens Networks cables and cards.
Using different optical connectors will result in unacceptable optical performance. All
optical connectors have to be LC type only.
Before establishing optical fiber connections, keep in mind the following warnings:
• Always use an ESD wristband when establishing fiber connections. Plug the wrist-
band cable into the EBP jack located on the left side of the cable duct level and
ensure the shelf assembly is properly grounded.
• Use extreme caution when connecting or disconnecting fiber, since high optical
power levels can be present at card connectors or fiber ends. Never look directly into
the end of a fiber, patch-cord, fiber pigtail, or card connector unitil you are sure that
no light is present.
• Never make any fiber connections with dirty connectors.

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– The use of dirty connectors will most likely result in irreversible damage to fiber
end faces and/or connector and unacceptable optical performance.
– If the faces of the optical connectors are dirty, it may cause attenuation and
reflections which impair transmission quality severely.
For information on optical connector cleaning instruction, please refer to Chapter 6
in SURPASS hiT 7080 Troubleshooting Manual (TSMN).
• Always fit unused optical fiber connectors with protective caps to guard against
mechanical damage and contamination. The protective dust caps should only be
removed immediately prior to installation.
• Always use fiber protection wiring for safe fiber routing, please refer to Fiber protec-
tion wiring section for more details.
• To remove fiber connection, always pull the connectors. Never pull the fibers.
SURPASS hiT 7080 uses LC connectors (SFP/XFP transceiver modules) to establish
fiber connections. Each LC connector can be connected to two fiber connectors that are
stacked on top of each other, the upper fiber and the lower fiber.
To install or remove the fiber connections, complete one of the following tasks:

Establishing fiber connection


To establish fiber connections, complete the following steps:
1 Connect the upper fiber connector to the upper slot in the LC connector in the tran-
sponder card.
Assure that you heard the snap in sound.
2 Connect the lower fiber connector to the lower slot in the LC connector in the tran-
sponder card.
Assure that you heard the snap in sound.
End of procedure.

Removing fiber connection


To remove the fiber connections, complete the following steps:
1 Press the lever of the upper fiber connector to release the fiber.
If it is not possible to press the lever with your finger, carefully use a small blade
screwdriver with one hand to press the lever, and pull the connector with the other
hand.
2 Press the lever of the lower fiber connector to release the fiber.
If it is not possible to press the lever with your finger, carefully use a small blade
screwdriver with one hand to press the lever, and pull the connector with the other
hand.
End of procedure.

Fiber protection wiring


Fiber protection wiring is used for protecting fibers routed in the rack against fiber
damage. One fiber protection wiring can hold up to twenty fibers.
Figure 20 shows a bunch of fibers with fiber protection wiring surrounded.

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Figure 20 Fiber protection wiring

8.1.2 Ethernet cable


SURPASS hiT 7080 uses Category 6 (CAT 6) Ethernet cable with RJ 45 connectors to
establish electrical Ethernet connections. If the transmission distance is over 10 meters,
use the pin arrangement recommended in Table 13.
Before establishing Ethernet cable connections, keep in mind the following warnings:
• Always use an ESD wristband when establishing Ethernet cable connections. Plug
the wristband cable into the EBP jack located on the left side of the cable duct level
and ensure the shelf assembly is properly grounded.
• To remove Ethernet cable connection, always pull the connectors. Never pull the
cables.
Figure 21 shows the RJ 45 male connector.

Figure 21 RJ 45 male connector


Table 13 lists the pin assignment of RJ 45 male connector.

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PIN Number Signal Name


1 Twisted-pair, Tx+
2 Twisted-pair, Tx-
3 Twisted-pair, Rx+
4 Not Connected
5 Not Connected
6 Twisted-pair, Rx-
7 Not Connected
8 Not Connected

Table 13 Ethernet cable RJ 45 connector pin assignment

Table 14 lists the CAT 6 Ethernet cable color code for wiring RJ 45 connector.

1 2 3 4 5 6 7 8
White Orange White Blue White Green White Brown
Orange Green Blue Brown

Table 14 Category 6 twisted pair color code standard

To install or remove the Ethernet cable connections, complete one of the following tasks:

Establishing Ethernet cable connection


To establish Ethernet cable connections, complete the following steps:
1 Determine the routing path of the Ethernet cable connection.
2 Cut the connection cable to the appropriate length and add RJ 45 male connectors
to the cable ends.
3 Plug one RJ 45 male connector of the patch-cord into the corresponding Ethernet
interface.
If you hear a “Click”, the RJ 45 connector has engaged and the connection is secure.
4 Plug the RJ 45 male connector of the opposite end of the path-cord to the corre-
sponding Ethernet interface.
If you hear a “Click”, the RJ 45 connector has engaged and the connection is secure.
End of procedure.

Removing Ethernet cable connection


To remove the Ethernect cable connection, press the lever of the RJ 45 male connector
to release the cable.

8.2 Controller cards connections


The SURPASS hiT 7080 controller cards include the following two types:
• System Controller (SC) card
Figure 22 displays the faceplate of the SC card.

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Figure 22 SC faceplate
• System Interface with EOW function (SI-E) card
Figure 23 displays the faceplate of the SI-E card.

Figure 23 SI-E faceplate


For detailed information on controller card faceplate interfaces, pinning, cabling and
routing, please refer to SURPASS hiT 7080 Interconnect, Configuration and
Mechanical Assembly (ICMA) manual.
For detailed information on the controller cards please refer to the SURPASS hiT
7080 Technical Description (TED) manual.
Before establishing controller card connections, always connect the grounding wrist
wrap strap to the ground jack on the shelf connector panel. This prevents static dis-
charge from damaging the equipment.

8.2.1 SC card
The SC card provides one CONSOLE interface (RS 232) for NE initialization access.
The Console cable uses DB9 connectors at each end.
To establish the console cable connection, complete the following steps:
1 Connect one end of the console cable to the console interface on the SC card, and
tighten the captive crosshead screws on both end of the DB9 connector.
The console cable is provided in the SURPASS hiT 7080 installation kit.
2 Connect the other end of the console cable to the COM port on the PC, and tighten
the captive crosshead screws on both end of the DB9 connector.
End of procedure.

8.2.2 SI-E card


The SI-E card provides the following interfaces:
• Timing interfaces (T3-1, T3-2, T4-1, T4-2)
• Alarm interface (ALM)
• Extended user channel interfaces (HCOC-1, HCOC-2)
• Engineering Order Wire interface (EOW)
The EOW interface can be used to establish conference and selective calls from one
NE to other NEs via an EOW handset using a 2-wire RJ 45 handset interface on the
SI-E card faceplate.
Warning:
!
To reduce the risk of fire, use No.26 AWG or larger telecommunication line cord
only.

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• Management interfaces (MGT-1, MGT-2)


The management interfaces provide external controller card access. Specifically it’s
used for connections to Telecommunication Network Management System (TNMS)
and Local Craft Terminal (LCT) simultaneously.
Connections are established via two RJ 45 connectors on the faceplate of the SI-E
card.

Warning:
!
It is forbidden to loop the two management (MGT-1 and MGT-2) ports or connect
them to the same hub, since the management packets are always sent out from the
two management ports so that it may effect the system performance.

• Extension shelf interfaces (EXT-1, EXT-2. EXT-3, EXT-4)


The extension shelf interfaces provide four 100 Mbps Ethernet channel for commu-
nication between main shelf and extension shelves.
g The extension shelf interfaces are reserved for a future product release.
• F1 user channel interfaces (F1-1, F1-2)
• MDO interfaces (MDO1-4, MDO5-8)
• MDI interfaces (MDI1-4, MDI5-8)
Warning:
!
The voltage of MDI is -48V. The MDI cable only can be inserted into MDI interface.
Inserting MDI cable into other interfaces can cause SC card damage.

CAT 6 Ethernet cable with RJ 45 connectors are used for all interface connections.
For pin assignments, please refer to SURPASS hiT 7080 Interconnect, Configura-
tion and Mechanical Assembly (ICMA) manual.

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Installation and Test Manual (ITMN) Abbreviations

9 Abbreviations
ACO Alarm Cut Off

ACT Active

AWG American Wire Gauge

BP Breaker Panel

BOA Booster Optical Amplifier

CAT Category

CF Compact Flash

DC Direct Current

DCN Data Communication Network

EBP Earth Bonding Point

EMI Electromagnetic Interference

EOW Engineering Order Wire

ESD Electrostatically Sensitive Device

ETSI European Telecommunications Standards Institute

EXT Extension

GND Ground

HOCC High Order Cross Connection

ICMA Interconnect, Cabling and Mechanical Assembly manual

ID Identifier

ITMN Installation and Test Manual

LC Lucent Connector

LCT Local Craft Terminal

LED Light Emitting Diode

LOM List Of Mertial

MAC Media Access Control

MDI Miscellaneous Discrete Input

MDO Miscellaneous Discrete Output

MGT Management

MIB Management Information Base

NE Network Element

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Abbreviations Installation and Test Manual (ITMN)

NSN Nokia Siemens Networks

PC Personal Computer

POA Pre-Optical Amplifier

PWR Power

SC System Controller

SDH Synchronous Digital Hierarchy

SFP Small Form-Factor Pluggable

SI System Interface

SI-E System Interface with Engineering Order Wire

SU System Unit (1 SU = 25 mm)

SUP Suppress

TED Technical Description manual

TNMS Telecommunication Network Management System

TSMN Troubleshooting Manual

XFP 10 Gbps Small Form-Factor Pluggable

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Index
A H
Additional equipment 22 Heat sink
Air filter 40 Installing heat sink 37
Cable duct 34 Removing heat sink 39
CF card 40
Electrical cable routing tray 34 I
Fan unit 39
Installing
Fiber duct 34
Cards 31
Filler panel 35
CF card 41
Fire safety tray 33
Fan unit 39
SFP 35
Fire safety tray 33
Standard ETSI shelf bracket 42
heat sink 37
XFP 35
Rack 23
SFP 37
C Shelf 25
Cable Standard ETSI shelf bracket 42
Ethernet cable 45 XFP 37
Optical fiber 43
Cable connection O
Console cable 47
Optical fiber
Ethernet cable 46
Fiber protection wiring 44
Optical fiber 44
Card
Installing cards 31 P
Removing cards 32 Pin assignment
Supported cards 21 RJ 45 45
CF card Power connection
Inserting CF card 41 Rack 23
Removing CF card 41 Shelf 28
Controller card
SC card 47 R
SI-E card 47
Rack 16
Grounding rack 23
D Installing rack 23
Delivery format 14 Power connection 23
Document structure 9 Removing
Cards 32
F CF card 41
Ethernet cable 46
Fan unit
Heat sink 39
Installing fan unit 39
Optical fiber 44
Replacing fan unit 40
SFP 37
Fire safety tray
Shelf 27
Installing fire safety tray 33
XFP 37
Replacing
G Fan unit 40
Grounding Requirement
Shelf 28 Documentation 13
Environment 12
Staff 12
Tools and equipment 11

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S
SFP
Installing SFP 37
Removing SFP 37
Shelf 18
Disconnecting power connection 30
Establishing power connection 28
Grounding shelf 28
Installing shelf 25
Power connection 28
Removing shelf 27
Slot arrangement 20

X
XFP
Installing XFP 37
Removing XFP 37

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