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Page 14 2. Gear Ratios and Structures
59 : 17 . . . not 17 : 59.
Or it can be small . . .
Ratios as Fractions
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2. Gear Ratios and Structures Page 15
Write your answers in the space allowed after each question. Correct answers follow the
questions. Don’t peek until you’ve written your best guess in the blank spaces.
b. Reduce it to 1.
c. Write it as a fraction.
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Page 16 2. Gear Ratios and Structures
a. With a colon.
b. Colon reduced to 1.
c. As a fraction.
d. Fraction reduced to 1.
a. With a colon.
c. As a fraction.
d. As a fraction reduced to 1.
3. a. 39:13
Self Study Answers
b. 3:1
1. a. 48:12 (or 12:48, but usually written 39
with the big number first.) c.
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d. 3
b. 4:1
1
c. 48 e. “Thirty-nine to thirteen.”
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d. 4 f. “Three to one.”
1
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2. Gear Ratios and Structures Page 17
2. What’s the RPM of one turning exactly once around every five minutes?
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Page 18 2. Gear Ratios and Structures
1
2. RPM
5
Rule 2. The Speed Ratio is the Gear Ratio
Explanation . . . in one minute it will only go turned upside down.
one fifth of a complete revolution.
Example :
3. 420 RPM Gear = 59 Teeth
Explanation . . . there are 60 seconds in a Gear Ratio = Pinion 17 Teeth
minute. 7 × 60 = 420.
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2. Gear Ratios and Structures Page 19
Fractions
small number
100 × BIG NUMBER = smaller than 100
Remember . . . Multiplying any number by a
fraction that has a small number on top and a
large number on the bottom will give a smaller For example:
number for an answer.
365 × 10
12 = smaller than 365
100 × BIG NUMBER = BIGGER than 100
small number
12
365 × 10 = LARGER than 365
Write your answers in the space provided. Correct answers follow the questions.
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Page 20 2. Gear Ratios and Structures
Check answer :
Self Study Answers
1. 300 is less than 900, so that much is okay.
1. Answer is 300 RPM.
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2. Gear Ratios and Structures Page 21
Step 2. 112 × 96
21 = 512 RPM.
Check Answer : 5. Answer is 437.5 RPM.
1750 80 = 4
437.5 = 4 20
OK
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Page 22 2. Gear Ratios and Structures
Explanation:
Explanation :
Step 2. 20 × 31 = 60
Outside Diameter
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2. Gear Ratios and Structures Page 23
A, B and C Hubs
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Page 24 2. Gear Ratios and Structures
Dimensions
Draw or write your answers in the space provided after each question, or on the blank line.
Correct answers follow the questions.
1. Draw a section view of a steel spur gear with these dimensions. Draw
freehand. Drawing does not have to be full size, or to scale. Put
dimensions on the drawing.
3" O.D.
1" face, 1.000" bore
1/2" hub projection one side
1" hub projection other side
2" hub diameter
1/4" × 1/8" keyway
(1) set screw over keyway
2 1/2" through bore
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2. Gear Ratios and Structures Page 25
Bore diameter
Keyway width = 4 (approximately)
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Page 26 2. Gear Ratios and Structures
Spokes
Integral Pinions
Ring Gears
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2. Gear Ratios and Structures Page 27
Write or draw your answers in the spaces provided after each question. Correct answers
follow. Don’t peek until you’ve actually written your answers down.
a.
b.
c.
d.
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Page 28 2. Gear Ratios and Structures
1. Your sketch should look something like this. The sketch below shows a spur gear with surface
finish exaggerated. The smooth parts are surfaces
Hub diameter is usually about twice bore finish machined by the gear manufacturer. The
diameter. rough surfaces are those left in an unfinished state,
just as raw material. These unfinished surfaces
could be from a sand casting, forging, or rough
machined, depending on the raw material used.
Plain construction gears are usually finished all
over. Webbed and spoked are like this sketch.
Thickness of rim under the teeth is usually
about equal to tooth depth.
3. a. Is a pinion
I n this section you learned what a pinion is.
You learned what gear ratios and speed ratios
are, and what RPM means. You saw how to
b. Is not a pinion. calculate speed changes through a set of gears.
c. Is a pinion. You learned what O.D., face, hubs, keys and set
d. Is a pinion. screws are, and how gears are dimensioned on
drawings. You saw what plain, webbed and
spoked gears look like.
4. This gear is spoked. From the drawing it In the next section you’ll learn the details of gear
could be webbed with lightening holes, or teeth. You’ll see what the terms pitch diameter
spoked. The way the bead is curved slightly and center distance mean, how gear teeth are
makes us think it’s spoked. measured, and how tooth sizes are standardized
and specified. You’ll learn how gear teeth are
proportioned, and what pressure angle, diametral
pitch, addendum, and dedendum are. You’ll learn
End of self study questions. what backlash is and its effect.
Proceed to the next section.
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