Académique Documents
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Generator Set
DKAC (Spec A)
DKAE (Spec A−B)
DKAF (Spec A−C)
English
Original Instructions 5-2014 981−0254 (Issue 3)
This catalog covers models produced under the The following symbols are used in Cummins Power
Cummins/Onan and Cummins Power Genera- Generation manuals to alert users to the potentially
tion brand names. dangerous conditions relating to maintenance of
equipment and replacement of parts. Please read
To avoid errors or delay in filling your parts order, al-
and observe.
ways give the MODEL, SPEC NO. and SERIAL NO.
from the Cummins Power Generation nameplate. This symbol warns of immediate
hazards which will result in severe
For handy reference, insert your nameplate in-
personal injury or death.
formation in the spaces below.
This symbol refers to a hazard or
MODEL AND SPEC NO. unsafe practice which can result
in severe personal injury or death.
SERIAL NO.
This symbol refers to a hazard or
unsafe practice which can result
DIGITAL CONTROL SOFTWARE VERSION in severe personal injury or prod-
AND DATE (IF APPLICABLE) uct or property damage.
Service and repair of Cummins Power Generation equipment must be performed by trained, experienced
personnel only. Improper service or repair may result in property damage, severe personal injury or
death. Do not use this catalog as a guide to servicing your equipment. Read and follow the IMPORTANT
SAFETY INSTRUCTIONS in the Service Manual appropriate for the equipment you are working on.
Contact with USED ENGINE OILS has been identified by a United States federal agency and some USA
state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking or changing engine
oils take all necessary precautions not to ingest, breathe the fumes or contact the used oil.
Contact with ASBESTOS has been identified by a United States federal agency and some USA state agen-
cies as causing CANCER or REPRODUCTIVE TOXICITY. When handling engine gaskets take all neces-
sary precautions not to ingest, breathe or contact the dust from the gaskets! Use adequate ventilation
and wear protective gloves, masks and clothing!
Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has been identified by
a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE
TOXICITY. When checking, draining or adding gasoline and fuel additives or using solvents take all nec-
essary precautions not to ingest, breathe the fumes or contact the liquids. Use adequate ventilation and
wear protective gloves, masks and protective clothing!
PSP-1
Introduction
This catalog applies to the Cummins Power Generation standard DKAC, DKAE, and DKAF generator sets
as listed in the Generator Set Data Table. Parts are arranged in groups of related items and each illustrated
part is identified by a reference number corresponding to the same reference number in the parts list. Parts
illustrations are typical. Unless otherwise mentioned in the description or page heading, parts are inter-
changeable between models. Throughout this catalog left and right sides are determined by facing the engine
end (front) of the set.
* − The diagonal line (/) in the model and specification number separates generator set characteristics
from the specification number and letter. The specification number denotes customer requested
options or deviations from the standard model. The specification letter advances (A to B, B to C, etc.)
with major manufacturing changes.
1
Index
Base, Relay − Low Battery Voltage, 128 Bracket, Mounting − Engine Coolant Heater, 62
Bearing, Ball − Fuel Camshaft, 15 Bracket, Mounting − Fuel Pump − Subbase Fuel Tank
− DKAC Spec A, DKAE Spec B, DKAF Spec C,
Bearing, Ball − Generator, 92 84
Bearing, Ball − Water Pump − DKAC, DKAE, 51 Bracket, Mounting − Governor Switch, 94
Bearing, Ball − Water Pump − DKAF Spec A, 52 Bracket, Mounting − Stop Solenoid, 94
Bearing, Connecting Rod, 17 Bracket, Mounting − Voltage Selector Switch, 117
Bearing, Crankshaft − DKAC, DKAE, 10 Breaker, Circuit − AC, 120
Bearing, Crankshaft − DKAF, 11 Breaker, Circuit − DC, 111
Bearing, Main − DKAC, DKAE, 10 Breather − DKAC, DKAE Spec B, DKAF Spec C, 21
Bearing, Main − DKAF, 11 Brush, Alternator, 89
Bearing, Thrust − DKAC, DKAE, 10 Bulb, Emergency Stop Switch, 116
Bearing, Thrust − DKAF, 11 Bulb, Panel Light, 104
Bell, End, 92
Belt, Alternator − DKAC, 86
C
Belt, Alternator − DKAE, 87
Belt, Alternator − DKAF, 88 Cable, Battery, 94
Block, Terminal − Output Box − DKAC Spec A, DKAE Camshaft Assembly − Engine, 14
Spec B, DKAF Spec C, 100 Camshaft Assembly, Fuel, 15
2
Index
Cap, Filler − In−Skid Fuel Tank − DKAC Spec A, Cover, Output Box − DKAE Spec A, DKAF Spec A, B,
DKAE Spec B, DKAF Spec C, 79 98
Cap, Fuel Filler − DKAC Spec A, DKAE Spec B, Cover, Stub−Up − Skid − DKAC Spec A, DKAE Spec
DKAF Spec C, 84 B, DKAF Spec C, 73
Cap, Fuel Filler − Fuel Tank − DKAE Spec A, DKAF Cover, Switch − Voltage Selector, 117
Spec A, B, 82
Cover, Thermostat − Water Outlet, 54
Cap, Radiator − DKAC Spec A, DKAE Spec B, DKAF
Crankshaft − DKAC, DKAE, 10
Spec C, 66
Crankshaft − DKAF, 11
Cap, Radiator − DKAE Spec A, DKAF Spec A,B, 64
Cap, Rain − Exhaust − DKAE Spec A, DKAF Spec
A,B, 58
D
Cap, Rain − Exhaust − Sets With Quiet Site II First
and Second Stage Housings − DKAC Spec A, Disc, Drive, 92
DKAE Spec B, DKAF Spec C, 60 Door, Output Box − DKAE Spec A, DKAF Spec A, B,
Cap, Rain − Exhaust − Unhoused and Housed Sets 98
With Weather Protective and Noise Reduction
Housing − DKAC Spec A, DKAE Spec B, DKAF
Spec C, 59 E
Cap, Valve, 31
Element − Engine Coolant Heater, 62
Cap, Vent − Fuel Tank − DKAC Spec A, DKAE Spec
B, DKAF Spec C, 84 Element, Air Cleaner, 40
Cap, Vent − Fuel Tank − DKAE Spec A, DKAF Spec Element, Breather − DKAC, DKAE Spec B, DKAF
A, B, 82 Spec C, 21
Cleaner, Air, 40 Element, Breather − DKAE Spec A, DKAF Spec A,B,
20
Cock, Drain − Cylinder Block, 9
Element, Water Separator, 95
Cock, Drain − Radiator − DKAC Spec A, DKAE Spec
B, DKAF Spec C, 66 Endcap, Fuel Tank − DKAC Spec A, DKAE Spec B,
DKAF Spec C, 84
Cock, Drain − Radiator − DKAE Spec A, DKAF Spec
A,B, 64 Endcap, Fuel Tank − DKAE Spec A, DKAF Spec A,
B, 82
Connector, Receptacle, 106
Control, Electronic Governor, 48
Control, Generator Set, 102 F
Cover, Control Box, 102 Fan, Generator, 92
Cover, Cylinder Head − DKAC, DKAE Spec B, DKAF Fan, Radiator − DKAC Spec A, DKAE Spec B, DKAF
Spec C, 21 Spec C, 66
Cover, Cylinder Head − DKAE Spec A, DKAF Spec Fan, Radiator − DKAE Spec A, DKAF Spec A,B, 64
A,B, 20
Filter, Fuel − Engine, 94
Cover, Electronic Governor Control, 48
Filter, Fuel − Float Valve − DKAC Spec A, DKAE
Cover, Fuel Tank − Subbase − Sound Barrier − DKAC Spec B, DKAF Spec C, 80
Spec A, DKAE Spec B, DKAF Spec C, 85
Filter, Oil − DKAC, 36
Cover, Injection Pump, 49
Filter, Oil − DKAC, DKAE, 41
Cover, Inlet − Generator, 92
Filter, Oil − DKAE, 37
Cover, Manifold − DKAF, 56
Filter, Oil − DKAF, 38
Cover, Meter, 104
Filter, Oil − DKAF Spec A, 42
Cover, Opening − Circuit Breaker − DKAE Spec A,
DKAF Spec A, B, 98 Filter, Oil − DKAF Spec B,C, 43
3
Index
Flange, Oil Fill − DKAC, DKAE, 41 Gasket, Oil Pan − DKAF, 38
Flange, Oil Fill − DKAF Spec A, 42 Gasket, Oil Pump, 9
Flange, Oil Fill − DKAF Spec B,C, 43 Gasket, Thermostat Cover − Water Outlet, 54
Flange, Water Outlet, 54 Gasket, Water Outlet, 54
Flange, Water Pump − DKAC, DKAE, 51 Gasket, Water Pump − DKAC, DKAE, 51
Flange, Water Return − DKAC, DKAE, 41 Gasket, Water Pump − DKAF Spec A, 52
Flange, Water Return − DKAF Spec B,C, 43 Gasket, Water Pump − DKAF Spec B, C, 53
Flywheel Assembly, 16 Gauge, Liquid Level − In−Skid Fuel Tank − DKAC
Spec A, DKAE Spec B, DKAF Spec C, 79
Fuse, Engine Monitor Board, 102
Gauge, Liquid Level − Subbase Fuel Tank − DKAC
Spec A, DKAE Spec B, DKAF Spec C, 84
G Gauge, Liquid Level − Subbase Fuel Tank − DKAE
Spec A, DKAF Spec A, B, 82
Gasket, Bearing Housing − DKAC, DKAE, 12
Gauge, Oil Pressure, 104
Gasket, Bearing Housing − DKAF, 13
Gauge, Oil Temperature, 115
Gasket, Breather − DKAC, DKAE Spec B, DKAF
Spec C, 21 Gauge, Water Temperature, 104
Gasket, Exhaust − DKAE Spec A, DKAF Spec A,B, Gearcase − DKAF Spec A, 42
58 Gearcase − DKAF Spec B,C, 43
Gasket, Exhaust − Sets With Quiet Site II First and Generator, 92
Second Stage Housings − DKAC Spec A, DKAE
Governor − DKAC, DKAE, 45
Spec B, DKAF Spec C, 60
Gasket, Exhaust − Unhoused and Housed Sets With Governor − DKAF, 46
Weather Protective and Noise Reduction Housing Governor, Electronic, 48
− DKAC Spec A, DKAE Spec B, DKAF Spec C,
Grille, Duct Adapter − DKAC Spec A, DKAE Spec B,
59
DKAF Spec C, 66
Gasket, Exhaust Adapter, 57
Grille, Radiator Housing − DKAE Spec A, DKAF Spec
Gasket, Exhaust Manifold − DKAC, 55 A,B, 64
Gasket, Exhaust Manifold − DKAE, DKAF, 56 Guard, Belt − Alternator − DKAC, 86
Gasket, Fuel Pump − Engine, 29 Guard, Belt − Alternator − DKAE, 87
Gasket, Fuel Pump − Engine − DKAC, 27 Guard, Belt − Alternator − DKAF, 88
Gasket, Gearcase − DKAC, DKAE, 41 Guard, Belt − DKAC Spec A, DKAE Spec B, DKAF
Spec C, 66
Gasket, Gearcase − DKAF Spec A, 42
Guard, Belt − DKAE Spec A, DKAF Spec A,B, 64
Gasket, Gearcase − DKAF Spec B,C, 43
Guard, Fan − DKAC Spec A, DKAE Spec B, DKAF
Gasket, Intake Manifold, 39
Spec C, 66
Gasket, Oil Pan − DKAC, 36
Guard, Fan − DKAE Spec A, DKAF Spec A,B, 64
Gasket, Oil Pan − DKAE, 37
4
Index
Guard, Fan − Generator, 92 Housing, Generator Set − Quiet Site II, Second Stage
− DKAC Spec A, DKAE Spec B, DKAF Spec C,
72
H Housing, Main Bearing − DKAC, DKAE, 12
5
Index
Lug, Solderless − Without In−Skid Fuel Tank − DKAC Plug, Oil Fill − Cylinder Head − DKAE Spec A, DKAF
Spec A, DKAE Spec B, DKAF Spec C, 76 Spec A,B, 20
Plug, Oil Fill − Gearcase − DKAC, DKAE, 41
Muffler − Unhoused & Housed Sets With Weather Pulley, Water Pump − DKAF Spec B, C, 53
Protective and Noise Reduction Housing − DKAC Pump Assembly, Injection, 23
Spec A, DKAE Spec B, DKAF Spec C, 59
Pump Assembly, Water − DKAC, DKAE, 51
Pump Assembly, Water − DKAF Spec A, 52
O Pump Assembly, Water − DKAF Spec B, C, 53
6
Index
Rod, Hold−Down − Battery − With In−Skid Fuel Tank Shim, Mounting − Subbase Fuel Tank − DKAE Spec
− DKAC Spec A, DKAE Spec B, DKAF Spec C, A, DKAF Spec A, B, 82
78
Shroud, Fan − DKAE Spec A, DKAF Spec A,B, 64
Rod, Hold−Down − Battery − Without In−Skid Fuel
Skid − DKAE Spec A, DKAF Spec A, B, 74
Tank − DKAC Spec A, DKAE Spec B, DKAF
Spec C, 76 Skid − With In−Skid Fuel Tank − DKAC Spec A,
DKAE Spec B, DKAF Spec C, 78
Rotor, Generator, 92
Skid − Without In−Skid Fuel Tank − DKAC Spec A,
DKAE Spec B, DKAF Spec C, 76
S Solenoid, Stop, 94
Seal, Oil − Bearing Housing − DKAC, DKAE, 12 Spacer, Fan − DKAC Spec A, DKAE Spec B, DKAF
Spec C, 66
Seal, Oil − Bearing Housing − DKAF, 13
Spacer, Fan − DKAE, DKAF Spec A, 64
Seal, Oil − Crankshaft − DKAC, DKAE, 10
Spacer, Fan − DKAF Spec B, C, 53
Seal, Oil − Gearcase − DKAF Spec A, 42 , 43
Spacer, Water Pump − DKAF Spec A, 52
Seal, Water Pump − DKAC, DKAE, 51
Spring, Brush − Alternator, 89
Seal, Water Pump − DKAF Spec A, 52
Spring, Governor − DKAC, DKAE, 45
Sealant, Thread, 6
Spring, Governor − DKAF, 46
Sender, Low Coolant Level − With Continuously Moni-
tored Low Coolant Level, 61 Spring, Start − Governor − DKAC, DKAE, 45
Sender, Oil Temperature, 115 Standoff, Insulator − Output Box − DKAE Spec A,
DKAF Spec A, B, 98
Sensor − Low Battery Voltage, 128
Starter, 94
Sensor, Speed − Magnetic − Electronic Governor, 48
Starter Components, 96
Separator, Water, 94
Stator, Exciter, 92
Separator, Water − Components, 95
Stator, Generator, 92
Shaft, Fork − Lever − Governor − DKAC, DKAE, 45
Strap, Ground − DKAE Spec A, DKAF Spec A, B, 74
Shaft, Fork − Lever − Governor − DKAF, 46
Strap, Ground − With In−Skid Fuel Tank − DKAC
Shaft, Governor Weight, 15 Spec A, DKAE Spec B, DKAF Spec C, 78
Shaft, Idle Gear, 14 Strap, Ground − Without In−Skid Fuel Tank − DKAC
Shaft, Lever − Engine Stop, 49 Spec A, DKAE Spec B, DKAF Spec C, 76
Shaft, Lever − Speed Control, 50 Support, Control − DKAC Spec A, DKAE Spec B,
DKAF Spec C, 100
Shaft, Water Pump − DKAF Spec A, 52
Switch, Basin − Low Fuel Alarm − DKAE Spec A,
Shield, Oil Breather − DKAE Spec A, DKAF Spec DKAF Spec A, B, 82
A,B, 20
Switch, Basin − Rupture − Fuel Tank − DKAE Spec A,
Shield, Rain − Sets With Quiet Site II First and Sec- DKAF Spec A, B, 82
ond Stage Housings − DKAC Spec A, DKAE
Spec B, DKAF Spec C, 60 Switch, Oil Pressure, 106
Shield, Rain − Unhoused and Housed With Weather Switch, Pushbutton − Emergency Stop, 116
Protective and Noise Reduction Housing − DKAC Switch, Rocker − Lamp Test, 104
Spec A, DKAE Spec B, DKAF Spec C, 59
Switch, Rocker − Run/Stop/Remote, 104
Shim, Injection Pump Mounting, 23
Switch, Rotary − Voltmeter/Ammeter, 104
Shim, Mounting − Subbase Fuel Tank − DKAC Spec
A, DKAE Spec B, DKAF Spec C, 84 Switch, Voltage Selector, 117
7
Index
Sender, Water Temperature, 94 Tube, Exhaust − Unhoused and Housed Sets With
Weather Protective and Noise Reduction Housing
Swivel, Ball Joint − Stop Solenoid, 94
− DKAC Spec A, DKAE Spec B, DKAF Spec C,
59
8
Abbreviations
Some of the following abbreviations may be used throughout this Parts Catalog:
AC Alternating Current MCM Metric Circular Mils
Amp Ampere mm Millimeter
A/R As Required MOH Mobile Off Highway
AVR Automatic Voltage Regulator NFS Not For Sale
AWG American Wire Gauge NPT National Pipe Thread
CSA Canadian Standard OD Outside Diameter
Association oz. Ounce
DC Direct Current PC Printed Circuit
Deg. Degree Ph Phase
EFC Electronic Fuel Control PMG Permanent Magnet Generator
EIT External/Internal Tooth PT/CT Potential Transformer/
EPROM Erasable Programmable Current Transformer
Read Only Memory RFI Radio Frequency Interference
ET External Tooth RT Right
GFI Ground Fault Interrupter Spec Specification
ID Inside Diameter Thk Thick
IEC International Electrotechnical UL Underwriters Laboratories Inc.
Commission UNC Union National Coarse
IT Internal Tooth UNF Union National Fine
kW Kilowatt VAC Volts Alternating Current
LPG Liquid Petroleum Gas VDC Volts Direct Current
LT Left W/(ET, IT, EIT) With
M(meter number) Meter
9
Cylinder Block
13 8
10
17 3
16
18
11
6
4
7
2, 3, 4, 5, 6, 26
7, 8, 9, 10, 1
11, 12, 13, 17
9 12
8
20
19
4
11
24
5 3
22
5 15 14
23 21
25
27
10
Cylinder Block
11
Crankshaft
DKAC Spec A, DKAE
1
3
2
13
13
11
6
7
14
9
5
12
14
4
8 12
10
12
Crankshaft
DKAF
1 4
3
2
13
11
5
7 14
8 12
10 14
9
12
13
Main Bearing Housing
DKAC Spec A, DKAE
6
4 8 7
5
3
2 11
12
10
2
12
12
14
Main Bearing Housing
DKAF
5
2 7
1 13 6
4
3
8
2
12
11
2
12
10
2
12
9
12
15
Camshaft
16
10
11
12 13
6
14 1
15
8
5 4
7 9
3 4, 5, 6,
7, 8, 9
10
16
Fuel Camshaft
10
24 12
18 5
16 19
13
8
17
15 2
14
3
24 9
23
7
15 25 21
22
13 20
16 12
11
2, 3, 4, 5, 6, 7, 8,
6 4 24 1 9, 10, 11, 12, 13,
14 10 14, 15, 16, 24
24
17
Flywheel
1
3
2
6
18
Piston
3
4 4
8
5
19
Cylinder Head
15 17
3 18 12
13
1 10
9, 10, 11, 9
12, 13, 14 8
16 9
11 14
19 2
11
4 7
6
5
20
Cylinder Head Cover
DKAE Spec A, DKAF Spec A,B
11
13
12
14
9
10
6
1
7
8 16
15
21
Cylinder Head Cover
DKAC Spec A, DKAE Spec B, DKAF Spec C
7
4 1
ÂÂÂ
1
ÂÂÂ 3
13 11
12
1, 2, 3,
10 14 4, 5, 9
22
Injection Pump
8 11
6
9 1
10 6 2
3
7
4
5
23
Injection Pump Components
A 6
A B C
18 B 19 D
D 7
C E
C 4 15
5 11
20
E 3 10
2
12
13
9
22
21
16
17
14
2, 3, 4, 5, 6, 7, 8, 9,
1 10, 11, 12, 13, 14, 15,
16, 17, 18, 19, 20, 21,
22
24
Injection Pump Components
25
Fuel Pump
DKAC Spec A
4
5
1
2
3
26
Fuel Pump
DKAE, DKAF
4
5
6 1
2
3
27
Valve and Rocker Arm
9
8
12
13
9
14
20
17
19
21
11
7
5
3 4
10
6
16
15
18
2
1
28
Valve and Rocker Arm
29
Nozzle Holder Components
3
T
4
11 1
11 T = 0.900mm 6
10 Thru
5
11 T = 1.950mm
9
30
Nozzle Holder Components
31
Nozzle Holder and Glow Plug
14 20
13
12
19
11 21
17
10 18
19 1
6
7
16 8
5 4
15 9
2 3
4
32
Nozzle Holder and Glow Plug
33
Oil Pan
DKAC
2 7
6
5
3
4
5
4
34
Oil Pan
DKAE
8
1
7
3
5
35
Oil Pan
DKAF
10
7
2 8
4
5
36
Intake Manifold
2,
1
3
37
Air Cleaner
3 5 2
9 6
140−2813
38
Gearcase
DKAC Spec A, DKAE
30 25
21 23
31 26
32 27
28
22
31
6
24 29
14
10
5 15 4
19
20
18 3
16
17
12 14
7
13 14
9 14
2
11 14
14 12
8 2, 3, 4, 5, 6
1
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
39
Gearcase
DKAF Spec A
10
25 11 12
23 4
24
27
29
28 22
6
21 3
20
31 30 5
32 1
30 2
17
27, 15
26 28, 14
29 16 19
13 12
11
9
7
12
18
11
8
40
Gearcase
DKAF Spec B,C
29
23
28 21
25
27
30 22
4
26
15
10 14
5 7
19
6 3
20 18
24
16
17
12
14 2,
3,
4, 1
13 2 5,
9 6
14
12
8
11
31
41
Governor
DKAC Spec A, DKAE
4 3
1
17 15 18
19 1
9
16 20
5
14
12
8
7
10
6
3, 4, 5, 6,
2
13 7, 8, 9, 10
11
42
Governor
DKAF
14 16
15
12
16
13 19 2
4
11 18
6
17
9
5
2, 3, 4, 5, 6,
7 1 7, 17, 18
10
8
43
Electronic Governor
10
4
25
5
11
22
21
7
23
8
17 6 23 9
2 10
7 13
18
19
20 24 12
14
15
16
3
539−1608/1695
44
Electronic Governor
45
Engine Stop Lever
10
14 6
4
3
17
15
11 16
12
8 2
13
9
7 8, 9, 10, 2, 3, 4,
11, 12 1
5, 6
46
Speed Control Plate
14
18
17
15 19
20
25
13 16
12 7, 8, 9, 10, 11,
24 22 10 6 12, 13, 14, 15,
25 16, 17, 18, 19, 20
24
A
7
21 3
23 23
A
9 2
11 3
8 1
4
5
47
Water Pump
DKAC Spec A, DKAE
3
1 2, 3,
4, 5 8 4
6
9
10
12 5 2
11
48
Water Pump
DKAF Spec A
16
3
4
9
1
7
6
2
11 14
5
10 8 15
12
13
18 19
17
49
Water Pump
DKAF Spec B, C
3
1 2, 3,
4, 5 8 4
6
9
10
12 5 2
11
13
50
Water Outlet
15
9
13
17
14
16
10
5
2
1
11
8
12
7
6 3
8 4
51
Exhaust Manifold
DKAC Spec A
5
3
4
3
2 5
4
5 1
4
52
Exhaust Manifold
DKAE, DKAF
2
3
5 6
4
53
Exhaust Adapter
179−1732
54
Muffler
DKAE Spec A, DKAF Spec A,B
4
3 8
5 2
179−1730
55
Muffler
Unhoused Sets and Sets with
Enclosure − Weather Protective and Noise Reduction Housing
DKAC Spec A, DKAE Spec B, DKAF Spec C
13
12
11
10
9
1
7
7 5
2 179−1746/1748
56
Muffler
Sets With Quiet Site II First and Second Stage Housings
DKAC Spec A, DKAE Spec B, DKAF Spec C
7
12
11
8
10
13
179−1739
57
Low Coolant Level Sender
6
4
3
179−1387
1 226−4661−03 1 Lead (36”) Low Coolant Level 3 338−3594 1 Harness, Pigtail (Includes
Sender to Alternator (S7 Pos Parts Marked *)
to G1B+) Used With 4 323−1765 1 *Housing, Connector (4 Pin)
Continuously Monitored Low 5 323−1709 4 *Socket, Contact (Used in S3)
Coolant Level 6 323−1708 4 *Seal, Cable
2 193−0468 1 Sender, Low Coolant Level
Sender * − Parts Included in 338−3594 Pigtail Harness
58
Coolant Heater
6
2
3 4
8
9
9 7
9
10
8
9
10
5 179−1381/2300
59
Radiator
DKAE Spec A, DKAF Spec A,B
15
15
11
21
22
19
ÂÂ
3
ÂÂ 1
ÂÂ
ÂÂ 14 26
17
6 17
ÂÂ
ÂÂ
20 25
15
23
17
7
13
17 28
9
27
29
24
16
18
5 10
15
15
4
12
15
179−1377
60
Radiator
DKAE Spec A, DKAF Spec A,B
61
Radiator
DKAC Spec A, DKAE Spec B, DKAF Spec C
27
ÂÂÂÂÂÂ
6
ÂÂÂÂÂÂ
ÂÂÂÂÂÂ
22
ÂÂÂÂÂÂ
5
7
ÂÂÂÂÂÂ
3
26
2 18
15
21
12 18 7
18
14
25 4
18
19 13
1
20
17
9
18
24
23
11
16
8
10
18 18
179−1414
62
Radiator
DKAC Spec A, DKAE Spec B, DKAF Spec C
63
Housing
DKAE Spec A, DKAF Spec A,B
17
16
15
18
16
14
9 4
11 12
14
16
13
2
3
10
5 405−4908
8 6
7
16
64
Housing
Enclosure − Weather Protective and Noise Reduction
DKAC Spec A, DKAE Spec B, DKAF Spec C
13
3
12
8
5
11
4
10 6
7
2
9
10
11
405−5219/5318
65
Housing
Quiet Site II, First Stage
DKAC Spec A, DKAE Spec B, DKAF Spec C
3 29
17
2
18
26
28
25
14
5
8 10
15 4
4
9 16
8 13 23
11
4
24
21 6
20
7
19
11
12
27
9
8
22 405−5220/5221
66
Housing
Quiet Site II, First Stage
DKAC Spec A, DKAE Spec B, DKAF Spec C
67
Housing
Quiet Site II, Second Stage
DKAC Spec A, DKAE Spec B, DKAF Spec C
35
33 20
30
28
10
1 4
20 9
29
5 31 4
15
13 14
34
17
23 8
27
26 3 4
25 18
27 2
4 9 24 11
4
6
21
16 7
19 11
12 9
22 32 405−5222/5224
27
68
Housing
Quiet Site II, Second Stage
DKAC Spec A, DKAE Spec B, DKAF Spec C
69
Skid Sound Barrier
DKAC Spec A, DKAE Spec B, DKAF Spec C
3
2
403−3802
70
Skid
DKAE Spec A, DKAF Spec A, B
22 5 22
20 20
18
14
17 13
3
15 4 13
6 19 11
16
24 10 25 27
7
12
ÄÄ
8 26
7
ÄÄ 7
19
1
23 9 2
21 28
21
403−3545
71
Skid
Without In−Skid Fuel Tank
DKAC Spec A, DKAE Spec B, DKAF Spec C
7
6 32
22 2
21 13
16 34
25 27
5 11
21
35
26 23
33
36 3
4
13
32
7
6 2
30
28
37 29
24
29
9
41
41 30
1
30 31 40 29
31
12
10
8
38
8
ÂÂ
ÂÂ
ÂÂ
15 14
20 14
ÂÂ 14
16
19 17
18 39
403−3613/3755/3803
72
Skid
Without In−Skid Fuel Tank
DKAC Spec A, DKAE Spec B, DKAF Spec C
73
Skid
With In−Skid Fuel Tank
DKAC Spec A, DKAE Spec B, DKAF Spec C
7
6 33
22 2
21 13
16 35
25 27
5 11
21
36
26 23
34
37 3
4
13
33
7
6 2
31
29
38 30
24
30
9
41
41 31
31 32 40 30
32 1
12
10
8
8 39
15
 14
20
ÂÂ
 16
14 14
19 28
17
18
403−3725/3853/3854
74
Skid
With In−Skid Fuel Tank
DKAC Spec A, DKAE Spec B, DKAF Spec C
75
In−Skid Fuel Tank
DKAC Spec A, DKAE Spec B, DKAF Spec C
10
11
12
6
8
7
3
3
1
2 2
5
179−0729
76
Float Valve
In−Skid Fuel Tank
DKAC Spec A, DKAE Spec B, DKAF Spec C
11 8
9 7 16
11 6 20
10
5
14 4 19
2 17
18
15
12
1
13
179−2717
77
Subbase Fuel Tank
DKAE Spec A, DKAF Spec A, B
6 33
29
19 32
17
31
10
18
4 8
30
28 7
27 18
26
22
9
25
14 9
1
11
6
11
4 18
4 12
5
13
21
18
20 23
16
3 24
15
2
179−0699/0703
78
Subbase Fuel Tank
DKAE Spec A, DKAF Spec A, B
79
Subbase Fuel Tank
DKAC Spec A, DKAE Spec B, DKAF Spec C
4
34
5
29 3
13 28
2
11 10
26 27
23 24
33
13
32
13
31
6
30 7
1
14
6
11 15
15
3
16
9
13
17
8
13
18 21
19
12
22
20
22 25
179−0710/0730
80
Subbase Fuel Tank
DKAC Spec A, DKAE Spec B, DKAF Spec C
81
Subbase Fuel Tank Sound Barrier
DKAC Spec A, DKAE Spec B, DKAF Spec C
179−1744
82
Alternator
DKAC Spec A
7 6
1
10
11
2
3
9 18
13
5
14 15
4
17
12 16
83
Alternator
DKAE
8
7
3
12
2
10 4
6
5 1
11
9
13
84
Alternator
DKAF
10
11
3
6
15 4
1 2
9
14
13 12
16
85
Alternator Components
9 11
13
10
12
6
7 27
17
5
2
22
3 4 24
23
18
20
19
25
15
22
21
28
16
2, 3, 4, 5, 6, 7, 8, 9,
10, 11, 12, 13, 14,
26 1 15, 16, 17, 18, 19,
20, 21, 22, 23, 24,
8 14 25, 26, 27, 28
86
Generator Heater
4
6
3 5
1 179−2699
87
Generator
19
18
23
1
29
26
21 20
22 32
36
35 28
45
31
34
33
33
30
29
44
3 43
9 24
8 25
10
12
16
17
15
14
13
5 4
37
40 6
11
41
39
38
200−3021
41 27
42
88
Generator
89
External Engine Parts
36
32 29
34
8
35 45
33
8 28
31
27
13 28
14
41
23 38 26
40 39
30
24
20
21 25
19 47
37
16 20
9 18 10
22
42
17
43
44
14 6 7
16
15 50
13
14 12
11
49
20 1
48 5
6 46
21
2
22
3
20 18 4
100−3205/3246
90
External Engine Parts
91
Water Separator Components
FS−1631−2
92
Starter Components
13
4
14 15
2 10 12
1 3
11
5 7 1
18
6 19
9 16 17
8
93
Output Box
DKAE Spec A, DKAF Spec A, B
17 19
2
18
20
9 3
4 1
9
12
16
8 6
13
12
10
14
15
7
5
11
4 9
21
23
22
539−1518/1545
94
Output Box
DKAE Spec A, DKAF Spec A, B
95
Output Box
DKAC Spec A, DKAE Spec B, DKAF Spec C
21
3
19
22
2
4
20
10 8
16
5 7
9 8
17
6
15
13 14
12 11
1 10
4
18
539−1621/1622/1623−01,02,546−2382
96
Output Box
DKAC Spec A, DKAE Spec B, DKAF Spec C
97
Control
1 3
8
18
22
ÂÂ ÄÄÄÄÄÄÄÄ
ÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂ ÄÄÄÄÄÄÄÄ
ÄÄÄÄÄÄÄÄ 15 14
ÂÂÂÂÂÂÂÂ ÄÄÄÄÄÄÄÄ
23
ÂÂÂÂÂÂÂÂ ÄÄÄÄÄÄÄÄ
ÂÂÂÂÂÂÂÂ ÄÄÄÄÄÄÄÄ
16
7
2
19
4
20
6
ÄÄ
ÄÄ
ÄÄ
ÄÄ 21
ÄÄ
ÄÄ
11
18
24
13
19
ÄÄÄÄÄ
ÄÄÄÄÄ
17
ÄÄÄÄÄ
ÄÄÄÄÄ
3
5
ÄÄ
10
9 ÄÄ
12
612−6653/4/5
98
Control
99
Control Panel Assembly
26 25
20
19 12 7 6
5
11
12 2
15 27
16 22 36
28 32
30
15 31
4
21 14
15
17
23 35
3
15 29
13
33 1 9 10
34
8
319−2098
24
18
100
Control Panel Assembly
101
Wiring Harness
27 30
31
29
28
33
32
35
42
1 45
34
38
41
37 36
7 40
5
2 10
11
39
12 4
26
9
16
15
44 43
20 18 3 14
19 13
6
8 46
47
17
22
24
21
25
23
338−2991/2992
102
Wiring Harness
103
Control Heater
2
1
300−4427
104
Oil Heater
1 2
4
3
179−2295
105
Low Coolant Level Alarm
3
2
179−1408
106
Diode Board
300−4490
1 300−4218−01 1 *Board, Printed Circuit − Diode 3 815−0550 4 *Screw, Machine − Round Head
Board (A27) Cross Recessed W/IT
2 338−3103 1 *Harness, Wiring (12 Wire) (#6−32 x 3/8”)
(A27 to A11)
107
Voltage Regulator
14
2 7
13
10 6
5
11
1
4
3 9 12
300−4330
108
Alarm Relay Board
7
6
3
300−4331
2
1
109
AC Ammeter
300−4333
110
Tachometer
1
300−4335
111
Oil Temperature Gauge
9
8
1
7
2 6
3
4
193−0453/300−4573
112
Emergency Stop Switch
300−4334
113
Voltage Selector Switch
5 11
1
10
8
6
12
13
9 4
7
2
539−1552/1613
1 308−0770 1 Switch, Voltage Selector (Dual 6 870−0131 4 Nut, Hex − W/ET (#10−32)
Phase) (Includes Knob) 7 815−0427 4 Screw, Machine − Fillister Head
2 Lead, Switch (56”) (#10−32 x 1”)
226−4605−01 1 Marked VS−3 and LO 8 406−0780 1 Hinge, Cover
226−4605−02 1 Marked VS−2 and V2/V6 9 319−2305 1 Cover, Switch
226−4605−03 1 Marked VS−1 and L3 10 813−0100 2 Screw, Machine − Round Head
226−4605−04 1 Marked GRD and GRD (#10−32 x 1/2”)
3 508−1057 1 Grommet 11 870−0131 2 Nut, Hex − W/ET (#10−32 )
4 319−2306 1 Bracket, Mounting − Switch 12 870−1221 2 Nut, Hex − W/ET (#8−32)
5 870−2054 4 Nut, Hex − Locking (M6) 13 303−0218 1 Knob
114
Current Transformer
300−4326
1
115
Circuit Breaker
14
5 2
6 7
10 9
12
13
8 11
625−2704
116
Circuit Breaker
117
Circuit Breaker
14
5 2
6 7
10 9
12
13
8 11
625−2704
118
Circuit Breaker
Continued.....
119
Circuit Breaker
14
5 2
6 7
10 9
12
13
8 11
625−2704
120
Circuit Breaker
121
Circuit Breaker
14
5 2
6 7
10 9
12
13
8 11
625−2704
122
Circuit Breaker
123
Over/Under Voltage Relay
1
300−4697−02
124
Low Battery Voltage
4
6
5
300−4395
1 322−0463−08 1 Lens, Indicator Light (Marked 5 870−1221 2 *Nut, Hex − W/ET (#8−32)
“Lo Battery”) 6 305−0901 1 *Sensor − Low Battery
2 338−3034 1 *Harness, Wiring (4 Wire) (36”) Voltage (K15)
(K15 to A11)
3 323−1410−03 1 *Base, Relay
4 812−0084 2 *Screw, Machine − Round Head * − Not Used on All Models
(#8−32 x 1”)
125
This Page Intentionally Left Blank.
126
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
127
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
128
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
129
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
130
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
131
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
132
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
133
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
134
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
135
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
821−2021, 99 860−2006, 87
821−2023, 105 860−2007, 55
821−2033, 55 , 71 , 73 , 101 860−2009, 99
821−2034, 69 , 89 , 91 , 101 860−2017, 81 , 83 , 85 , 101
821−2045, 83 , 85 , 89 860−2021, 107
821−2049, 105 , 107 860−2057, 105
821−2058−01, 71 , 74 , 81 , 860−2058, 113
83 , 85 , 105
862−0026−07, 99
821−2060, 65 , 66
862−0026−53, 66 , 67
821−2061, 71
862−0026−58, 89 , 91
821−6001−01, 55
864−0011, 87
821−6001−03, 107
865−0030, 81 , 83 , 85
821−6002−03, 77 , 79 , 80
868−0001, 55 , 101
821−6003−02, 55 , 67 , 73 ,
75 , 77 , 79 , 83 , 85 , 91 870−0053, 122
, 92 , 105 , 107 870−0131, 99 , 109 , 111 ,
821−6007−02, 75 , 77 , 79 124
870−0131−01, 99
822−2160−37, 99
850−0020, 133 870−0183, 109 , 111
850−0114−52, 66 , 67 870−0506, 74
870−0530, 81 , 83 , 85
850−0114−53, 99
850−0114−57, 89 , 91 870−1220, 111 , 120
136
Cummins Power Generation
1400 73rd Ave. NE
Minneapolis, MN 55432 USA
Phone 1 763 574 5000
Toll-free 1 800 888 6626
Fax 1 763 574 5298
Email ask.powergen@cummins.com
www.cumminspower.com
CumminsR, the “C” logo, and “Our energy working for you.”
are trademarks of Cummins Inc.
E2014 Cummins Power Generation, Inc. All rights reserved.