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Department of Chemical Engineering, University of Vigo (Campus Orense), Las Lagunas, 32004 Orense, Spain
(Received 10 February 1993; revised version received 6 april 1993)
studied (V~quez et aL, 1992). In order to improve the reaction time accounted for over 86% of the values
selectivity of fractionation, delignification media con- determined for samples treated for 180 min.
taining 95% acetic acid were used in all the cases con- For a given reaction time, an increase in catalyst con-
sidered. The operational variables studied were centration caused a decrease in pulp yield. This behav-
catalyst concentration (in the range 0-0.2% HCI) and iour is in agreement with the data obatined for
reaction time (0-180 min). Pulp yield, solid residue delignification and carbohydrate hydrolysis (see
composition and cooking liquor composition were below). Significant decreases in pulp yield were
measured. Figure 1 summarises the whole processing observed when the catalyst concentration was
of samples, including both fractionation and analysis increased. In experiments lasting 180 min, an increase
stages. in HCI concentration from 0"05 to 0-10% caused a
marked decrease in yield (from 62.3 to 55.4%, see
experiments 6 and 12 of Table 1 ); but when the catalyst
Pulp yield concentration was increased from 0"15 to 0-20%,
The weight loss of wood during fractionation is minor variations in pulp yield were observed (from
mainly caused by the combined effect of extractives 52.4 to 51"5%, see experiments 18 and 24 of Table 1).
removal, delignification and carbohydrate hydrolysis. This fact suggests that under the experimental condi-
Table 1 shows the experimental conditions assayed and tions assayed, a practical limit for yield in the vicinity of
the results obtained. Pulp yields in the range 50% exists.
90-6-51" 5% were obtained in the various experiments. In comparison with reported results, lower yields
Even in the experiments performed under the severest (48-48" 5%) were obtained for eucalypt wood in treat-
operational conditions studied (120-180 min reaction ments with HCl-catalysed acetic acid lasting 5-6 h
time, 0" 15-0.20% catalyst concentration), good pulp (V~izquez et aL, 1992). The acetic-acid pulping of
yields (within the range 51 "5-53.9%) were obtained. woods from other tree species (such as beech, aspen or
The kinetics of weight loss followed general trends spruce) gave yields in good agreement with the values
similar to reported results (Young & Davis, 1986; found in this work (Davis et aL, 1986; Young & Davis,
Davis et aL, 1986). The variation pattern of data listed 1986; Kin, 1990).
in Table 1 suggests two sequential stages with different
rates, the first being faster than the second. In experi- Lignincontentanddelignificationkinetics
ments performed with catalyst concentrations higher Table 1 lists the lignin content of solid residues
than 0" 10%, the weight loss observed after 60 min of obtained under the conditions studied. It can be noted
Wood s a m p l e s
Acetic acid/ ~D
H20/HCI ELIGNIFICATIO
~ Suspension
Liquors
(To m o i s t u r e
and yield
]SACCHARI
[
FICATI/~-~]
ON Liquors
Solid residue Supernatant
determination ) (lignin) (to m o n o s a e c h a r i d e
Solid I ~' and furfural d e t e r m i n a t i o n )
residue~ ~
NEUTRALIZATION Ba(OH) 2
J liquot 1
[OVENDRYING] ~r ,
(To m o n o s n c c h a r i d e d e t e r m i n a t i o n )
Table 1. Operational conditions studied and experimental results obtained for yield and pulp composition
HCI (%) Time (min) Yield (%) Lignin (%) Polysaccharide (%) GPR"
that extensive delignification can be achieved under a the data of Table 1 can be correlated according to the
variety of experimental conditions. The lowest lignin following scheme:
content obtained (3" 1 wt % of solid, experiment 22) is Lf
less than 50% of the minimum lignin content reported
in our previous work using longer reaction times Ld
(V~izquez et al., 1992). This fact is thought to be caused Z
Ls
by lignin repolymerization reactions. In fact, the
analysis of data corresponding to experiments 17, 18, Assuming first-order kinetics for both reactions, it can
22, 23 and 24 suggests that repolymerisation occurred be shown that:
even under the mild conditions considered in this
work. Extensive repolymerisation has been reported in P R L = y L C =a'e-k~'+ (1 - a)e -k~'
acid-catalysed delignification of beechwood (Kin, LCo
1990).
The kinetic pattern of delignification is closely where PRL is the percentage of residual lignin in wood,
related to that of weight loss previously discussed. An Y is the pulp yield; LC and LCo are the lignin contents
initial, fast stage (bulk delignification) is followed by a of treated and untreated wood, respectively; a is the
slower residual delignification stage. Similar behaviour fraction of fast-reacting lignin (defined as L f/[L f + L s]);
has been reported for both Kraft- and organosolv- t is the reaction time, and kf and k s are first-order
processing of wood (Cho & Sarkanen, 1985; Tirtowi- kinetic coefficients for the fast- and slow-reacting lignin
djojo et al., 1988). An interpretation of the fractions.
experimental results can be provided by a kinetic Table 2 lists the values of kf, k s and a obtained by
model assuming the presence in wood of two lignin nonlinear regression of a PRL/time series of data
fractions, a fast-reacting fraction (L f) and slow-reacting corresponding to a given HCI concentration, as well as
fraction (Ls), which are depolymerised at different the values obtained for the statistical parameters ra and
rates to give soluble lignin-fragments (L0); whereas the F measuring the correlation and significance of models.
depolymerised lignin L 0 can undergo repolymerisation Figure 2 allows a comparison between experimental
reactions to give insoluble, repolymerised lignin (Lr). results of PRL (calculated from the data listed in Table
Since the repolymerisation effects have a limited 1) and the model predictions for the various catalyst
importance under the experimental conditions studied, concentration used. The close agreement between
Acetosolv processing of wood 237
/
Table 2. Regression and statistical parameters obtained in
the modelling of wood delignification qgO
tu
>.
HCl a kf ks r2 F
concentration (min- ]) (min- 1) ~, 80.
(%) rl
70
0"05 0'244 0"120 0"008 0"988 166
...'"
0"10 0"765 0"043 0"004 0"995 410
0"15 0"756 0"080 0"007 0"997 746 60
ii~ ' A " . . J l , , r•.
0"20 0"908 0"065 0"001 0"999 2527
50
0 2 4 6 8 10 12 14 16 18 20
L I G N I N C O N T E N T (%)
0
i
20
i
40
i
60 80
i ,
100
i , i
120
, i
140
• i
160 180
20 7"32 TIME (rnin)
21 6"72
22 5-33 Fig. 4. Experimental and predicted dependence of the
23 4"38 pentose concentration in pulping fiquors (C_) on temperature
"
24 2"10 and catalyst concentrataon ( • ,0"05 0YoHCI,• Pe, 0"10 0YoHCI,• m,
0.15% HCI; T, 0"20% HCI)
A cetosoIv processing of wood 239
Under the experimental conditions which led to It can be observed that the whole amount obtained by
maximum pentose concentration, samples with addition of the pentose concentration in liquid phase to
80-88% delignification can be obtained (see Fig. 2). the potential pentose concentration corresponding to
This compatibility of conditions for hemicellulose the pentosan remaining in solid phase and the concen-
hydrolysis and delignification reactions is a favourable tration of pentoses necessary to give the furfural con-
feature of the studied process. centration observed assuming theoretical yield, is far
Furfural was the main product of pentose degrada- below the value of the potential pentose concentration
tion. Figure 5 shows the dependence of the furfural Cpp in all the experiments performed (see Table 5).
concentration on the operational variables considered. This finding can be caused by several factors such as
formation of water-soluble xylose oligomers, genera-
tion of reversion products from sugars in solution (in
5 the same way as found for carbohydrate hydrolysis in
--I
aqueous media, see Mok et al., 1992), formation of
z
0
4 condensation products from furfural, and generation of
acetic-acid soluble, water-insoluble xylose polymers
rr
I--
z
3 which are associated with the phenolic fraction and
uJ
:z
which coprecipitate with lignin after water addition
0 2 (see Fig. 1 ).
el-
n-"
ACKNOWLEDGEMENT
o
20 40 60 80 100 120 140 160 180 The authors are grateful to 'Xunta de Galicia' for the
TIME (rain) financial support of this work (Proj. X U G A 3 8 3 0 2
Fig. 5. Influence of temperature and catalyst concentration A91).
on the furfural concentration (& ,0-05% HCI; o, 0" 10% HCI;
", 0" 15% HCI; I1', 0"20% HC1)
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