1.Long Nose Pliers 2.Electrician’s Knife or Cutter 3.Combination Pliers 4.Sicle Cutting Pliers 5.Needle-Nose Pliers •Procedure: •Rat tail joint 1.Strip the wire insulator at the ends of the conductor to the joined at about 50mm.Clean both wires to be joined. 2. Place the two ends of bare wire in crossed position. 3. Then twist the bare conductors about five to seven times.
•Western Union Long-Tie
Joint 1.Strip the wire ends about 75mm. 2. Place the wires in crossed position about mid-halfway from the insulation. 3.Make four to six long twists of wires. 4.Wrap each side of the wire for about four to five turns as shown. •Western Union Short-Tie Joint 1.The Western Union Splice is made by twisting two ends of a wire together counterclockwise 3 /4 of a turn each, finger tight. 2. Then, using needle-nose pliers, the ends are twisted at least five more turns, tightly. The cut off ends are pushed close to the center wire.
•Aerial Tap Joint
1. Strip the tap wire end about 75mm and the main wire end about 25 mm. 2. Place the wires in crossed position intersecting about 5mm from the insulation of the tap wire and the main wire. 3. Bend the tap wire over the main wire,making a long twist. •Cross Joint 1.Remove 13 millimeters (0.50 inch) of insulation from each wire that needs to be spliced. 2.Place a piece of adhesive sealant-lined heat shrink tubing (Part Number 04778570 or equivalent) over the wire on one side of the splice. 3. Place the strands of the wires being spliced so that they are overlapping each other within the splice band(1).
• Duplex Cross Joint
1.In order to create a duplex
wire splice, you will need to be able to strip part of the wires.Once the wire is exposed, the individual wires will need to be twisted to the connecting wires. Make sure that the wires are twisted around the new ones without touching one another. Cut off any excess wire before attaching a wire nut. The wire nut will help keep your spliced wires locked in place. Make sure the wire nut is secure before using electrician’s tape to seal the project.
•Plain Tap Joint
1.Is used to a great
extent joining a tap or other conductor to a through conductor, as for example, a branch or main circuit. To make the joint, skin the tap wire about 2 inches and the main wire about 1 inch. Next, the wires are crossed intersecting about ¼ inch from the insulation of the tap wire and the main wire. A hook or sharp bend is then made in the tap and about five or six turns wound around the main wire. The joint is soldered and tape. Care must be taken that the solder flows and sticks through all the crevices and that the tape covers all part of the conductors, beginning and ending on the original insulation.
•Knotted Tap Joint
1.All the splices discussed up to this point are known
as butted splices. Each was made by joining thefree ends of the conductors together. Sometimes, however, it is necessary to join a branch conductor to acontinuous wire called the main wire. Such a junction is called a tap joint.The main wire, to which the branch wire is to be tapped, has about 1 inch of insulation removed. Thebranch wire is stripped of about 3 inches of insulation. The knotted tap is shown in figure 2-9. The branch wire is laid behind the main wire. About three-fourths of the bare portion of the branchwire extends above the main wire. The branch wire is brought under the main wire, around itself, and thenover the main wire to form a knot. The branch wire is then wrapped around the main conductor in short,tight turns; and the end is trimmed off.The knotted tap is used where the splice is subject to strain or slippage. When there is no strain, theknot may be eliminated.