2.

0 TRESTLE BEAM DESIGN

2.1 Data and Assumption
max vertical load = 93 MT
Max Bending momment as per staad report = 58.125 MTm
Max shear force as per staad report = 46.5 MT
Factored Bending momment 1.5 x 58.125 = 87.1875 MTm
Factored Shear force 1.5 x 46.5 = 69.75 MT

2.2 Code and standereds

i) IS:800-2007- Code of Practice for General Construction in Steel
ii) IS:808-1999- Code of Practice for Dimension of hot rolled steel beams,columns, chanels and angle section
2.3 Material Grade
E250 FE 410 haveing Yield strength = 250 MPA
Ultimate strength = 410 MPA
Hence ε = 1

2.4 Design of Trestle Top Beam

Span of trestle Top Beam = 2.5 m

2.5 Section Used ISMB 500 properties

Section Properties 2ISMB500 B = 180 mm
h = 500 mm
TW = 10.2 mm
Tf = 17.2 mm
A = 11100 mm2
IXX = 452000000 mm4
IYY = 13700000 mm4
Radius = 8.5 mm
Section Properties 2 ISMB500
Area of combined section A = 2 x 11100 = 22200 mm2
Moment of Inertia zz axies Ixx = 2 x 452000000 = 904000000 mm4
momment of inertia yy direction Iyy = 27400000 + 179820000 = 207220000 mm4
Radius of Gyration xx axies rxx = Sqrt ( 904000000 = 201.793758 mm
/ 22200 )
Radius of Gyration yy axies rxx = Sqrt ( 207220000 = 96.6138408 mm
/ 22200 )
Section modulus xx axies zXX = = 3620000 mm3
Plastic section Modulus Zp = 11100 x( 181.59 = 4031243.41 mm3
x 181.59 )

2.6 Section Clarification

Outstandind width b = 90 mm
Depth of Web d = 448.6 mm

as per table 2 of IS800:2007 b/tf = 5.23

< 8.4ε
plastic
as per table 2 of IS800:2007 d/tw = 43.98
< 84ε
plastic
Hence member is designed as plastic section
2.7 Check for Shear
Shear Area Aw 2 x 500 x 10.2 = 10200 mm2
Design Shear Stress = AW fyw / 1.1x√3 = 133.998949 MT
0.6 Vd = 80.399 MT
> 69.75 MT
Hence shear is not design cretaria
Cl. 8.4.2.1 of IS 800 -2007
Resistance to Shear Buckling h / tw = 500 / 10.2 = 49.02
< 67ε
Hence Web Stiffeners are not required

2.8 Check for bending

Imperfection Factor for rolled section αLT = 0.21
L/reff = 25.88
h/tf = 29.07
as per Table 14 of IS:800: 2007 fcr.b = 5489.7 MPA
as per Table 13a of IS:800: 2007 fbd = 227.3 MPA
Design Bending Strength Md = βb x Zp x fbd = 91.630 MTm
Max Bending Stress = 87.1875 MTm
Hence safe
2.9 Check for Diflection
Autual Diflection WL3
48EI
930000 x 2500 x 2500 = 16.744 mm
x 2500 / 48
/ 904000000 / 20000
Allowable Difflection 2500 / 325 = 7.692 mm
Hence safe
2.10 Check for web Buckling
Assume stiff bearing Length = 100 mm
Depth of web = 448.6 mm
Thickness of web = 10.2 mm
r tweb / sqrt(12) = 2.94 mm
Effective length of web 0.7 x 448.6 = 314.02 mm
L/reff = 107
table 9c of IS 800 -2007 Fcd = 102 Mpa
Buckling Area of web ( 224.3 + 100 )x 20.4 = 6615.72 mm2
Buckling resistance of web 6615.72 x 102 / 1000 = 67.480344 MT
> 69.75 MT
Hence safe
2.11 Cheak for web Crippling
Assume stiff bearing Length = 100 mm
Flange thickness = 17.2 mm
Root radius = 8.5 mm
n1(since angle of dispersion is 1:2.5) 2.5 x( 17.2 + 8.5 )= 64.25
Bearing length 64.25 + 100 = 164.25 mm
Thickness of web = 10.2 mm
Bearing area 2 x 164.25 x 10.2 = 3350.7 mm2
Crippling resistance of web 3350.7 x 250 = 76.1522727 MT
1.1
> 69.75 MT
Hence safe
3.0

3.1

3.2

3.3

3.4

3.5
Table 7 and 10
of IS 800 :
2007

IS 800:2007
Table:2

IS 800:2007
Table:2

Cl.8.2.2 of IS
800
2007
Cl. 7.1.2 of IS
800 -2007
Table 10 of IS
800 2007

IS:800
Clause
9.3.1.1

IS 800:2007
Table
IS
11 800:2007
Table 10

IS 800:2007
Cl.
7.1.2.1

IS 800:2007
Table
7
IS 800:2007
Cl.
7.1.2

3.6

IS 800:2007
Cl.
7.4.3.1

IS 456:2000
Cl.
34.4
TRESTLE DESIGN
Introduction :
The design note below describes in detail all the design calculations of
trestle for launching the steel truss of Public Works Department B&R Branch TRUSS
BRIDGE AT KM. 36m G.A

Scope :
The scope of this design calculation limited to the design of
Trestle.

Standards and Codes of Practices :

(i) IS 800 - 2007 - Code of Practice for General Construction in Steel

Loading Calculation
(i) Maximum Load on the Trestle = 93
Maximum Height of the Trestle = 0.822
(ii)Horizantal force on the trestle beams due to friction between
the Hillman roller & Trestle beam (10% of Vertical load) = 9.3
(V) Lateral Guide beam load (10% of vertical load ) = 9.3
Total Vertical Load on trestle 93
Design of Trestle
Design of Trestle Column
Factored Axial force N= 139.5
Factored bending moment Mz= 11.4669
Factored bending moment My= 11.4669

Effective Length of column (Worst case) = 0.822

Using ISMC 150 box as column
Member chosen for trestle leg ISMC 150 box LEG
Sectional Properties
B = 75
D = 150
Tw = 5.7
Tf = 9
A = 21.3
Ixx = 788
Iyy = 103
Zxx = 105
Zyy = 19.5
rxx = 6.08
ryy = 2.2
hf Centre to Centre distance between Flanges = 141
αLT Imperfection Factor =
0.49

Center center distance between legs =

2500

Area of combined section

170.4

Ixx for combined section 2668804

Zxx of comboined section 21350.432
Rxx of combined section 125.14789
Zp of combined section 17040
Check for classification of section
Grade of steel used = 250
ε of steel used = 1
Depth of web d= 150
Thickness of web tw= 5.7
d / tw =
26.315789
< 84
Section classification based on web = Plastic
Internal element Width b= 150
Thickness of flange tf= 9
b / tf =
16.67
< 29.3
Section classification based on flange = Plastic
Therefore beam is classified as Plastic

Check for Bending

The design Bending Strength, Md = βb x Zp x fbd =
352.10836

Factored bending moment 11.4669

SAFE
βb (For Plastic Section) = 1.00
KL/R = 1.31
h/Tf = 15.67
fcr.b = 21929
fbd = 227.3
= 2273
Check for Design Compressive strength of the Member (if load will come on two legs)
KL/R = 74.73
Design Compressive Strength of the Member Pd= Ae X Fcd

Buckling Class =
C
Design Compressive stress Fcd =fy / γm0 2272.727

Area of two legs of member 85.2

Design Compressive Strength of the Member Pd= Ae X Fcd 193.636364
Factored Axial force #REF!
= SAFE
Check for Combined Forces (if load will come on two legs)

(N/Nd) + (My/Mdy) + (Mz/Mdz) < 1

N/Nd = #REF!
(Mz/Mdz) = 0.033
(N/Nd) + (Mz/Mdz) = #REF!
<1
SAFE

Using ISA 75x75x8 as Bracing member

Sectional Properties of ISA 75x75x8
Area of the Section 11.4
Moment of Inertia 59
Section Modulus 11
Radius of gyration 2.28
Check for Compression
Effective length between point of bracing = 260
Buckling classification of the section =
c

Yield stress of steel f y=

250.00
effective slenderness ratio λ=
114.03509

>180
Imperfection factor α=
0.49
Design compressive stress f cd = 1010
Design Capacity of the Member Pd=
11.514

Factored Axial force = 9.3

SAFE

Design of base plate

Maximum support reaction = 93
Provide 300 x 300 plate
Thickness of plate provided = 16
Fectored Force on the base plate each leg (P) 34.875
Length of the base plate 300
Width of the base plate 300
Yield strength of the steel 250
Stress on base plate,w 3.875
Provide stiffeners of 8mm thk at all corners of each trestle leg

Check for Base plate thickness

Depth of box = 150
Total width of box = 150

Smaller projection, b = 75
Larger projection, a = 75
Thickness of the base plate required
T = Sqrt (2.5 x w x (a2-0.3b2) x γ /f) 12.955
Provided thickness of base plate = 16
SAFE

Check for concrete bearing strength

Grade of concrete used = M 25
Bearing strength of concrete =0.45 x fck = 11.250
Actual bearing pressure = 3.875
Hence SAFE
MT
mtr

MT
MT
MT

MT
MT
MT

mtr

mm
mm
mm
mm
cm2
cm4
cm4
cm3
cm3
cm
cm
mm

mm

cm2

cm4
cm3

cm3

MPA

mm
mm

Tm

Tm
N/mm2
Kg/cm2

kg/cm2

MT
MT

cm²
cm4
cm3
cm

cm

MPA
kg/cm²

MT

MT

MT

mm
MT
mm
mm
N/mm2
N/mm2

mm
mm

mm
mm

mm

N/mm2

N/mm2
4.0 Design of foundation for trestle

4.1 Data and Asumption

Unit weight of concrete = 2.500 MT/m3
SBC of soil = 12.000 MT/m2
Grade of concrete = M25
Grade of steel = Fe415
Reaction from trestle = 93.000 MT
Self weight of trestle = 1.000 MT
Total vertical load on trestle 93 + 1 = 94.000 MT
Momet due to lateral load = 13.490 MTm
Size of pedestral Lp = 0.000 m
Wp = 0.000 m
Hp = 0.000 m
Size of footing Lf = 3.500 m
Wf = 3.500 m
Hf = 0.300 m

4.2 Presure on footing

Self weight of footing 3.5 x 3.5 x 0.300 x 2.5 = 9.188 MT
Self weight of pedestral 0 x 0 x 0 x 2.5 = 0.000 MT
Total load on footing 94.00 + 9.188 + 0.000 = 103.188 MT
Area of footing required 103.2 / 12.000 = 8.599 m2
Area of footing provided 3.5 x 3.5 = 12.250 m2
Section modulus 3.5 x 3.5 x 3.5 / 6 = 7.146 m3
Max intensity of presure 103.188 / 12.25 + 13.49 / 7.1 = 10.311 MT/m2
Min intensity of presure 103.188 / 12.25 - 13.49 / 7.1458 = 6.536 MT/m2
> 12.000 safe

6.536
10.311

4.3 Bending moment and reforcement

Clear Cover to Reinforcement = 50.000 mm
Effective depth in x-x direction 300 - 50 - 12 = 238.000 mm
Effective depth in x-x direction 300 - 50 - 12 = 238.000 mm
Centre to Centre distiance between columns on XX Axis = 2.500 mtr
Centre to Centre distiance between columns on ZZ Axis = 2.500 mtr
Cantilever length of footing on XX Axis 3.5 - 2.500 / 2 = 0.500 mtr
Cantilever length of footing on yy Axis 3.5 - 2.500 / 2 = 0.500

Reinforcement About XX direction 10.311 MT/m2

0.5 2.500 0.500

Reaction 10.311 x 3.500 / 2 = 18.045 MT

BM at support 10.311 x 0.5 x 0.500 / 2 = 1.289 MTm
 Bm at center 10.311 x 1.750 x 1.750 / 2 = 1.692 MTm
- 18.045 x 1.250 x 1.250 / 2
Factor bending momment at supprt 1.289 x 1.5 = 1.933 MTm
Factor bending momment at center 1.692 x 1.5 = 2.538 MTm

Max bending moment = 2.538 MTm

Shear force at support at bottom 10.311 x 0.500 = 5.156 MT

Shear force at support at TOP 10.311 x 3.000 - 18.04 = 12.889 MT

Max factored SF 12.889 x 1.500 = 19.334 MT

Reforcement
Dia of bar used = 12.000 mm
Mu/bd2 25375423 / 1000 x 238 x 238 = 0.448 mm
table 3 of SP16 Pt = 0.082 %
Ast 0.082 / 100 x 1000 x 238 = 195.160 mm2
Min Ast as per IS:456 0.15 / 100 x 1000 x 238 = 357.000 mm2
Spacing 113.04 X 1000 / 357 = 316.639 mm
Provide 12mm bar at 200 c/c

Reinforcement About yy direction 10.311 MT/m2

0.500 2.500 0.500

Reaction 10.311 x 3.500 / 2 = 18.045 MT

BM at support 10.311 x 0.500 x 0.500 / 2 = 1.289 MTm
Bm at center 10.311 x 1.750 x 1.750 / 2.00 = 1.692 MTm
- 18.045 x 1.250 x 1.250 / 2
Factor bending momment at supprt 3 1.289 x 1.5 = 1.933 MTm
Factor bending momment at center 0.3 1.692 x 1.5 = 2.538 MTm

Max bending moment = 2.538 MTm

Shear force at support at bottom 10.311 x 0.500 = 5.156 MT

Shear force at support at TOP 10.311 x 3.000 - 18.04 = 12.889 MT

Max factored SF 5.156 x 1.500 = 7.733 MT

Reforcement
Dia of bar used = 12.000 mm
Mu/bd2 25375423 / 1000 x 238 x 238 = 0.448 mm
Pt . = 0.082 %
Ast 0.082 / 100 x 1000 x 238 = 195 mm2
Min Ast as per IS:456 0.15 / 100 x 1000 x 238 = 357 mm2
Spacing 113.04 X 1000 / 357 = 316.639 mm
Provide 12mm bar at 250 c/c

4.4 Check for One Way Shear

Critical Section for the one way shear will be at "deff" away from the face of the Pedestral

Max shear force Vu = 7.733 MT

Nominal shear stress Tv 7.733 x 10000 / 1000 x 238 = 0.325 N/mm2
 Ast of steel of steel provided 113.04 x 1000 / 140 = 807.429 mm2
% of Ast 807.429 x 100 / 1000 x 238 = 0.339 %
table 19 of IS Tc = 0.360 N/mm2
456:2000
> 0.325 safe
4.5 Check for Two Way Shear
Critical Section for the one way shear will be at "deff/2" away from the face of the Pedestral
Max shear force Vu = 7.733 MT
Shear Perimenter 2 ( 0.000 + 0.000 + 0.238 = 0.952 M
+ 0.238
Normal Shear stress 7.733 / 952 x 438 = 0.185 N/mm2
Design sheqar stress Tc 0.25 x sqrt x 25 = 1.250 N/mm2
> 0.185 safe
4.6 Design of Anchor bolt
Max vertical load = 94.000 MT
Fctored vertical load 94.00 x 1.5 = 141.000 MT
Max bending moment on column = 13.490 MTm
Lever Arm = 2.500 mtr
Force due to momment 13.5 / 2.500 = 5.396 MT
No of legs on each side = 2.000 nos
Load on each leg 5.396 / 2.000 = 2.698 MT
No. of bolt provided = 8.000 nos
Load on each bolt 2.698 / 8.000 = 0.337 MT
Diameter of bolt provided = 16.000 mm
Area of bolt 3.14 x 16 x 16 = 200.960 mm2
4
Stress in each bolt 33725 / 201.0 = 167.819 Kg/Cm2
> 960.000 Kg/Cm3
IS 456:2000 Bond stress for M25 concrete 1.400 N/mm2
cl 26.2.1.1 Length of bolt required 3373 / 16.000 / 4.00 / 1.400 = 37.640 mm
Provided length of anchor bar = 250.000 mm

4.7 Cheak for sliding

Sliding force=Longitudnal force during launching = 9.300 MT
Resistance force = 103.188 MT
Resistance against sliding coeff of friction x Resistance force
0.3 x 103.19 = 30.956 MT
> 9.300 MT
5 DESIGN Of PULLING ARRANGEMENT AND ROALLING ARRANGEMENT

5.1 Weight of steel truss and launching nose = 219

Length of steel truss = 40.1
Cofficient of friction = 0.1
Total weight to be pulled 219 x 0.100 = 21.9
No. of electrical winch machine used = 2
Load on each winch machine 21.9 / 2.000 = 10.95
No. of Effective falls provided by 2 sheeve pulley used for pulling mechanisum = 3
Load on each winch machine after using 3 sh 10.95 / 3 = 3.65

Provide 2 nos. electrical winch machine having Pulling capacity 10Mt each

5.2 Diameter of wire rope provided = 28

Breaking force of wire rope as per IS 2266 construction 6x37 fibre core grade = 363
Fector of safety for pulling = 5
Pulling Capacity of wire rope 363 / 5 = 72.6
= 7.408
Load on wire rope = 3.65
HNCE SAFE
5.3 Design of Rolling arrangement

Max Load on Node point of truss = #REF!

Capacity of Hill man roller required #REF! / 0.7 = #REF!

Max Load on Node point of Launching nose = #REF!

Capacity of Hill man roller required #REF! / 0.75 = #REF!

5.4 Connection bolt design

Max Horizontal Force on Skidding arrangement = 9.3
Fectored Load = 13.95
No of bolt provided = 4
Max Load on Each Bolt = 3.49
Dia of bolt Provided = 20
Arae of bolt = 314
Grade of Bolt = 8.8
Yield strength of bolt = 630
Design Shear Stress AW fyw / 1.1x√3 = 10.395166
> 3.49
SAFE
5.4 Checking of Bottom Chord web plate for Shear
Max Load on Web = #REF!
Factored Load = #REF!
Area of Web 25 x 650 = 16250
Design Shear Stress AW fyw / 1.1x√3 = 213.47872
Hence safe
 MT
mtr

MT
nos
MT
nos
MT

mm
KN

KN
MT
MT
AFE

MT
MT

MT
MT

MT
MT
nos
MT
mm
mm2

N/mm2
MT

MT
MT
mm2
MT
afe
6.0 Design of foundation for Winch

6.1 Data and Asumption

Unit weight of concrete = 2.500 MT/m3
SBC of soil = 12.000 MT/m2
Grade of concrete = M25
Grade of steel = Fe415
Vertical dead Load of Winch = 3.65 MT
Horizontal force on winch=max tension in wire rope = 7.408 MT
Height of drum top point = 2.000 mtr
Momet due to Horizontal force on = 14.816 MTm
drum wire rope
Size of footing Lf = 3.000 m
Wf = 3.000 m
Hf = 1.000 m
Clear cover of reinforcement = 50.000 mm
Effective depth 1.000 - 0.05 - 0.016 = 0.934
6.2 Contact pressure
Self weight of footing 3 x 3 x 1.000 x 2.5 = 22.500 MT
Total vertical load on footing 3.65 + 22.500 = 26.150 MT
Area of footing required 26.2 / 12.000 = 2.179 m2
Area of footing provided 3 x 3 = 9.000 m2
Section modulus 3 x 3 x 3 / 6 = 4.500 m3
Max intensity of presure 26.150 / 9 + 14.816 / 4.5 = 6.198 MT/m2
Min intensity of presure 26.150 / 9 - 14.816 / 4.5 = -0.387 MT/m2
> 12.000 safe

Reforcement
Dia of bar used = 16.000 mm
Min Ast as per IS:456 0.12 / 100 x 934 x 1000 = 1121 mm2
Spacing 200.96 X 1000 / 1121 = 179.300 mm
Provide 16mm bar at 180 c/c

6.3 Stability against overturning

Overturning moment 7.408 *( 2.000 + 1.000 ) = 22.224 MT
Fectored overturning momment = 33.337 MT
Stability moment 4 + 22.500 * 3 / 2 = 39.225 MT
> 33.337 safe

6.4 Cheak for sliding

Sliding force=Horizontal force in winch = 7.408 MT
Fectored Sliding force = 11.112
Resistance force = 26.150 MT
Base Soil angle of internal friction = 25.000 deg
Resistance against sliding Tan 25.000 x Resistance force
0.466 x 26.15 = 12.186 MT
> 11.112 MT
6.5 Design of Anchor bolt
Max vertical load = 26.150 MT
Fctored vertical load 26.15 x 1.5 = 39.225 MT
Max bending moment = 14.816 MTm
Lever Arm = 1.500 mtr
TensionForce due to momment 14.8 / 1.500 = 9.878 MT
 Total no of Bolt provided = 6.000 nos
No. of bolt provided on each side = 3.000 nos
Load on each bolt 9.878 / 3.000 = 3.293 MT
Diameter of bolt provided = 25.000 mm
Area of bolt 3.14 x 25 x 25 = 490.625 mm2
4
Stress in each bolt 329252 / 490.6 = 671.086 Kg/Cm2
> 1200.000 Kg/Cm3
Max Shear force on bolt = 7.408 Mt
Load on each bolt 7.408 / 6.0 = 1.235 Mt
Shear stress in each bolt 123469 / 490.6 = 251.657 Kg/Cm3
> 960.000 Kg/Cm3
IS 456:2000Bond stress for M20 concrete 1.200 N/mm2
cl 26.2.1.1 Length of bolt required 32925 / 25.000 x 3.14 x 1.200 = 349.524 mm
Provided length of anchor bar = 400.000 mm