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Industry Report:
Mastering Industry
4.0 With E-Commerce
Traditional industrialized economies suffered immensely in In recent years, the accelerated post-crisis growth has
the global financial crisis of 2008–2009. Nations including the slowed down. This can be attributed to falling commodity
U.S., France, Germany and the UK saw a massive decrease in prices and poor foreign finance conditions, such as the
size of their typically robust manufacturing industries. post-Brexit financial uncertainty looming over Europe.
The crisis caused a power shift within the industry, allowing At the close of Q3 2016, UNIDO expected global
developing economies to enjoy unprecedented growth, manufacturing growth to remain low for the entire year.2
which hasn’t stopped since. The United Nations Industrial The world manufacturing output was expected to increase
Development Organization (UNIDO) listed China as the world’s by 2.8%, with trends indicating that in contrast to previous
largest manufacturer in 2015, surpassing the U.S. and leaving years, there would be no breakout from the low-growth trap
Japan, Germany and South Korea in third, fourth and fifth in 2016.
positions respectively.1
While this might not seem like a promising time for the
manufacturing industry, recent developments indicate that
there are plenty of reasons for manufacturers to be excited
about the future.
Online sales are nothing new to manufacturers. Electronic One-off B2B sales suited to web store transactions differ
Data Interchange (EDI) has long been used by the from consumer sales in several ways: larger order volumes,
manufacturing industry. The automotive industry has been decision-making units instead of single buyers, ordering on
using EDI to streamline the communication between car credit, and more. This means that e-commerce platforms
manufacturers and the rest of the supply chain for over 40 need to offer a different suite of features to meet B2B
years, paving the way for efficient production lines. sales requirements and provide sufficient support for sales
representatives and professional buyers.
While there is no doubt that EDI can add substantive value
for manufacturers, that doesn’t mean that other forms of The simplest way to ensure that product information and all
online commerce can’t also offer benefits. That’s because existing agreements with clients are accurately reflected in
EDI and web stores serve different purposes, and the two can your sales portal is by integrating your e-commerce platform
be combined to cover all necessary online sales channels. with your ERP system. Your ERP is the repository for data
such as tiered pricing, client addresses, inventory levels and
EDI streamlines communication about recurring orders of more.
standard goods between manufacturers and their suppliers
and clients with an efficiency an online store simply cannot By integrating e-commerce software with your organization’s
offer. core systems, you are not only able to ensure your web store
reflects your tried and tested commercial processes, it also
Conversely, web stores let you showcase all your products helps you further automate your entire value chain.
and offer potent cross-selling and upselling opportunities. We will discuss integrated e-commerce in more detail later
They make it easier for clients to place one-off or irregular on in this report.
orders and browse for alternatives to their regular products.
What is Industry 4.0? The Nine Pillars of Industry 4.0 and E-Commerce
Back in 2013, the term “Industrie 4.0” was first used This might sound like a futuristic vision, but very real (and in
in a German government memo that outlined a plan to some cases very familiar) technologies are driving Industry
computerize the manufacturing industry without human 4.0. The Boston Consulting Group (BCG) has defined nine
involvement.5 pillars of technological advancement that are helping
Industry 4.0 become a reality.7
Central to this theme is the idea of the smart factory. These
will use information and communication technology to In the following chapters, we will take a closer look at the nine
transform supply chains as we currently know them. Cyber- foundational technologies and how e-commerce ties in to
physical systems will be used to monitor virtual processes them.
and use that data to make decentralized decisions. Self-
optimization and artificial intelligence will minimize the
amount human influence required to keep processes running
smoothly.6
IoT facilitates communication directly between devices — Smart, connected items could prove to be a huge commercial
with a “device” being anything from a mobile phone to a opportunity for the parts market. Sensors in products can help
car. This makes smart machines better at accurately and keep track of when the items or individual parts need to be
consistently capturing and communicating information.8 replaced or when they require maintenance.
Speaking of cars: one example of the Industrial IoT is the But the Industrial IoT offers additional operational
Michelin Group using sensors inside tires combined with e-commerce benefits. Connected products are traceable,
analytics to let them coach truck drivers on how they can for instance, which simplifies the processing of tracking and
save fuel. 9 This is just one of the ways that Industrial IoT handling inventory. Imagine receiving a notification about low
helps bolster operational efficiency. inventory levels or slow-moving products.11
Robots have long been a fixture in manufacturing, taking care Technology is already helping e-commerce companies
of heavy lifting tasks that are unsafe or simply impossible for optimize their fulfillment processes, but so far software
human assembly line workers. In order to fulfill this role, the has been the main contributor. Amazon warehouses, for
robots have traditionally been large and often dangerous to instance, still depend on human workers to pick items for
the humans who worked alongside them. orders — though they are helped by software that helps them
quickly locate the products.13
The new generation of manufacturing robots has more to
offer than sheer power and speed. There are already machines This is already beginning to change. An Amazon subsidiary,
driving screws into hard-to-reach parts of engines at a Renault Kiva Systems, is developing warehouse robots that could
SA plant in France, for instance, while others are designed replace human pickers. And Amazon themselves made
specifically for the delicate job of assembling consumer headlines in 2016 when they made their first drone delivery.
electronics — something that is currently done mostly by According to the official service page, Amazon is planning
hand.12 to roll out Prime Air once they have the regulatory support
needed to safely realize their vision.14
This agility combined with the power and potential of
machine learning offers exciting possibilities for the future of
manufacturing.
For many organizations, it’s hard to imagine getting by without Flexibility and lower costs are two key benefits of the cloud
cloud-based applications — whether it’s a SaaS software that also apply to e-commerce.
product or the ability to efficiently share documents and data
without having to worry about version management. By choosing a cloud-based approach to web stores, not
only can manufacturers quickly set up a web store through
But the cloud has more to offer. As the performance of cloud plug-and-play technology, but they can also get high-level
technologies continues to improve, reaction times will dwindle service and performance at a fraction of the cost of in-house
to mere milliseconds. This makes it possible for cloud-based expertise.
systems to offer immediate equipment response times. In
turn, this offers huge benefits for manufacturing, particularly A prime example of this is web store security — something
when it comes to safety: instantaneous kill switches, for that is especially relevant when e-commerce platforms
instance, and robust systems for rigorous process and quality are integrated with critical systems such as ERPs. Hosting
control.15 with a third party such as Microsoft Azure or Amazon not
only means that manufacturers don’t have to invest in the
hardware, it also offers the assurance of security at a level
that no one else can provide.
In Industry 4.0, data can be collected from a variety of Big data and analytics can be used for product and process
different sources, such as CRM systems, ERPs, and connected optimization — but also to enhance sales.
devices involved in the production process. Bringing this data
together will grant businesses unprecedented insight into their An e-commerce platform that integrates with an ERP system
operations and help them spot both process optimization and should be able to save all relevant sales statistics directly
commercial opportunities. in the ERP database. This bolsters the ERP’s status as the
single source of truth, making it easier for manufacturers
83% of manufacturers expect data to have a significant to take all relevant sales data into account when running
impact on their decision-making in five years. This is analytics. The result is more reliable data that forms the
compared to just 50% that are currently making data-driven basis for sound, data-driven sales decisions, and that can
decisions.16 The increase is no surprise, given how effective help manufacturers identify new opportunities for products,
big data analytics is proving to be. GM, for instance, has markets and processes.
been able to realize savings of up to $800 per car thanks to
telematics.17 The e-commerce platform itself can also make smart use of
this data to enhance the online buying experience. Predictive
ordering is one such example. E-commerce software can
use data from the ERP with click data and inventory analysis,
along with information on demographics and even the
weather, to provide personalized order suggestions.
The need for secure networks will only become more pressing “Manufacturers must look
as system integration becomes more in-depth. Without
sufficient integration, the possibilities unlocked by the pillars
beyond process improvements,
discussed previously simply aren’t feasible for manufacturers. at technologies such as the
Sana CEO Michiel Schipperus stresses that integration is the
Internet of Things that haave the
crux of manufacturing innovation.21 potential to reshape the supply
chains in which they operate,
making them more productive
and putting them in a stronger
trade position. Once again,
integration is key.”
Real Benefits
Unprecedented Speed
There are already tools available that let manufacturers easily offer
customizable products online. Some e-commerce solutions can be integrated
with product configurators, letting clients adjust items as they wish, so that
they can compile and order a completely personalized product online.
Manufacturing Industry
13 Challenges
With so many exciting technological developments
driving change and opening up possibilities in the
manufacturing industry, it can be easy to forget that
times of great innovation aren’t necessarily easy
to navigate.
With changes coming thick and fast, the industry has both
unprecedented opportunities and brand-new challenges. In
order to make the most of the former, manufacturers need to
overcome the latter — something that is easier said than done.
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3. https://www.internetretailer.com/trends/b2b-ecommerce/us-b2b-e-commerce-sales-are-heading-1-trillion/. innovation.
7. http://www.zvw.de/media.media.72e472fb-1698-4a15-8858-344351c8902f.original.pdf. partnership.
Driving-Unconventional-Growth-through-IIoT.pdf. Brochure-Final.pdf.
14. https://www.amazon.com/p/feature/d8j6je99gnx65bk?ref_=doa_red.
15. http://software.schneider-electric.com/pdf/white-paper/the-cloud-for-manufacturing/.
16. http://www.forbes.com/sites/louiscolumbus/2016/08/07/industry-4-0-is-enabling-a-new-era-of-
manufacturing-intelligence-and-analytics/#103007e21479.
17. https://datafloq.com/read/three-use-cases-general-motors-applies-big-data-be/257.
18. http://www.industryweek.com/information-technology/cyberthreats-targeting-factory-floor.
19. https://www.mbtmag.com/article/2016/01/biggest-cybersecurity-problems-facing-manufacturing-2016.
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and strong partner network make Sana the driving force behind over 1,200 web stores
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