Syllabus for the trade

Of

PLUMBER
(SEMESTER PATTERN)
under

CRAFTSMAN TRAINING SCHEME

Designed in 2012

By
Government of India
CENTRAL STAFF TRAINING AND RESEARCH INSTITUTE
Directorate General of Employment & Training
Ministry of Labour & Employment
EN-81, Sector-V, Salt Lake City,
Kolkata-700091
List of members of Trade Committee meeting for the Trade of “Plumber” held on

18th October 2011 at Advanced Training Institute, Kolkata.

Sl.No NAME& DESIGNATION REPRESENTING ORGANIZATION REMARKS

S/SHRI
1. N.K.Chatterjee,Director A.T.I.Kolkata Chairman

2. J.Ukil. Jt.Director A.T.I.Kolkata Member

3. S.P.Bhatterjee,DDT A.T.I.Kolkata Member

4. G.C.Saha,ADT A.T.I.Kolkata Member

5. Prasanta Kumar Paul,JE CPWD,Kolkata Member

6. Saikat Dutta Project Manager, M/s Unit Member

Construction Co.(P) Ltd. Kolkata
7. A.K.Kolay,Asst.Engg. CPWD,Kolkata Member

8. A.K.Dutta,ADT A.T.I.Kolkata Member

9. A.K.Mondal,ADT A.T.I.Kolkata Member

10. Sk.A.Hossain,T.O A.T.I.Kolkata Member

11. Soma Das,V.I RVTI,Kolkata Member

12. Manika Banerjee,V.I Don Bosco,SERI Member

13. Subrata Saha Representarive of Govt. of W.B Member

14. Ajoy Kumar Hazra Choudhury Representarive of Govt. of W.B Member

15. Abhijit Kumar Porel Representarive of Govt. of W.B Member

16. Pradip Kumar Sarkar Representarive of Govt. of W.B Member

17. Somnath Adhikari Consulting Engineer Member

18. P.K.Madavi, CTI,Chennai Member

19. A.K.Neogy CSTARI,Kolkata Member

20. Dilip Ghosh, ATI ,Kolkata Member

21. T.K.Halder ATI,Kolkata Member

22. R.K.Saha ATI ,Kolkata Member

23. Prabhat Kumar Roy Representarive of Govt. of W.B Member

24. S.Rana,V.I ATI,Kolkata Member

 List of members attended the Workshop to finalize the syllabi of existing CTS into

Semester Pattern held from 6th to 10th May’ 2013 at CSTARI, Kolkata.

Sl. No. Name & Designation Organisation Remarks

1. R.N. Bandyopadhyaya, Director CSTARI, Kolkata-91 Chairman
2. K. L. Kuli, Joint Director of Training CSTARI, Kolkata-91 Member
3. K. Srinivasa Rao, CSTARI, Kolkata-91 Member
Joint Director of Training
4. L.K. Muhkerjee, CSTARI, Kolkata-91 Member
Deputy Director of Training
5. Ashoke Rarhi, ATI-EPI, Dehradun Member
Deputy Director of Training
6. N. Nath, CSTARI, Kolkata-91 Member
Assistant Director of Training
7. S. Srinivasu, ATI-EPI, Hyderabad-13 Member
Assistant Director of Training
8. Sharanappa, ATI-EPI, Hyderabad-13 Member
Assistant Director of Training
9. Ramakrishne Gowda, FTI, Bangalore Member
Assistant Director of Training
10. Goutam Das Modak, RVTI, Kolkata-91 Member
Assistant Director of Trg./Principal
11. Venketesh. Ch. , Principal Govt. ITI, Dollygunj, Member
Andaman & Nicobar
Island
12. A.K. Ghate, Training Officer ATI, Mumbai Member
13. V.B. Zumbre, Training Officer ATI, Mumbai Member
14. P.M. Radhakrishna pillai, CTI, Chennai-32 Member
Training Officer
15. A.Jayaraman, Training officer CTI Chennai-32, Member
16. S. Bandyopadhyay, Training Officer ATI, Kanpur Member
17. Suriya Kumari .K , Training Officer RVTI, Kolkata-91 Member
18. R.K. Bhattacharyya, Training Officer RVTI, Trivandrum Member
 19. Vijay Kumar, Training Officer ATI, Ludhiana Member
20. Anil Kumar, Training Officer ATI, Ludhiana Member
21. Sunil M.K. Training Officer ATI, Kolkata Member
22. Devender, Training Officer ATI, Kolkata Member
23. R. N. Manna, Training Officer CSTARI, Kolkata-91 Member
24. Mrs. S. Das, Training Officer CSTARI, Kolkata-91 Member
25. Jyoti Balwani, Training Officer RVTI, Kolkata-91 Member
26. Pragna H. Ravat, Training Officer RVTI, Kolkata-91 Member
27. Sarbojit Neogi, Vocational Instructor RVTI, Kolkata-91 Member
28. Nilotpal Saha, Vocational Instructor I.T.I., Berhampore, Member
Murshidabad, (W.B.)
29. Vijay Kumar, Data Entry Operator RVTI, Kolkata-91 Member

GENERAL INFORMATION

1. Name of the Trade : PLUMBER

2. NCO Code No :

3. Duration : One year (Two semesters

each of six months Duration)

4. Power Norms : 2.6 Kw.

5. Space Norms : 64 sq. mtrs

6. Entry Qualification : 8th class passed

7. Unit Size (No. of students) : 16

8. Instructor’s/Trainer’s Qualification:
 a) Degree or Diploma in Civil/Mechanical branch of engineering with 1
or 2 years post qualification experience respectively.

Or, NTC in same or relevant trade with 5 years post qualification

experience.

Or, NAC in same or relevant trade with 4 years post qualification

experience.

b) Desirable Qualification: Preference will be given to a candidate with

Craft Instructor Certificate.

*Note: At least one Instructor must have Degree / Diploma in

Civil/Mechanical branch of engineering

Syllabus for the trade of “Plumber” under C.T.S.

Duration: Six Month

First Semester

Semester code:- PLR:SEM-I

WEEK Trade Practical
NO
1. INDUCTION TRAINING:
Familiarization with the
institute importance of
trade training Machinery
used in the type of work
done by trainees in the
institute type of jobs made
by the trainees in the trade
introduction to safety
equipment including fire
fighting and their uses.
2. Use of steel rules, Fitter’s common hand
engineers square, Scriber
and dividers for marking
out from drawing.
Technique of handling
Trade Theory Engg. Drg. Workshop Cal. &
Science
Importance of safety
and general
precautions required
for the trade.
Importance of the
trade.
Free hand sketching of Applied workshop
tools - names, straight line rectangles problems involving
description and squares, circles, multiplication and
material from which polygons etc. (IS : 696) division. Common
they are made. fraction addition,
 properly the various Fitter’s
hand tools. Use of Calipers.
3& Use of hacksaw, centre
4. punch, Marking, filing,
drilling holes and sawing.
Different types of Files &
filing to line.
5 Marking for drilling holes
Drilling, tapping and
threading on pipes. Making
of studs and bolts.
6. Practising chipping
operation, Grinding of
chisels.
7. Demonstration and uses of
Carpenter’s hand tools
involving sawing, planing,
chiselling and making
simple joints.
subtraction,
multiplication and
division, application of
fractions to shop
problems. CGS and
FPS system of units of
length, weight, their
conversion.
Description of simple Free hand sketching Proportions and uses
fitting operations- with dimension to scale of cast iron, wrought
hacksawing, punching and proportionate iron, plain carbon
and filing. Types of files sketching. steel, high speed steel
used commonly. and alloy steel.
Marking instruments Applied workshop
and their use. problems as in week
Description of simple no. 2. Metric system
drilling machine. metric wrights and
measuring units.
Method of using drills, Free hand sketching Applied workshop
taps and dies. with dimension to scale problems as in week
Description of simple and proportionate no. 2.
bench drilling machine. sketching.
Description, types and Reading of simple Engg. Identification of
uses of : vices , Drawing. elementary properties
hammers & cold Free hand sketching of and uses of copper
chisels. nuts, bolts with zinc lead, tin,
dimensions. aluminium, brass,
bronze, solder, bearing
metals timber.
Asbestos, plastic
materials, ceramic
asphalt. Decimals
addition, subtraction,
multiplication,
conversion of decimals
of common fraction.
Applies problems.
Description and uses of Free hand sketching of Properties & uses of
Carpenter’s hand tools rivets and washers with copper, zinc, lead, tin,
used for simple dimensions from aluminium, bras,
operations such as sample. bronze, solder, bearing
marking, sawing, Use of drawing metals, timber, rubber,
planing and making instruments, T-square & leather, asbestos,
simple joints. Common Drg. Board. plastic materials
types of wood- their ceramic asphalt etc.
description and use. Reduction of common
fraction to decimal
fractions, shop
problems.
 8 Filing a job flat and square.
Use of various locking
devices.
9&10 Practice of gas welding:
Joining of pipes of different
diameters and thickness by
welding. Simple repair work
by welding.
11. Practice in soldering and
brazing of simple jobs.
composition and uses.
12. Use of Mason’s hand tools.
Names, description and
Description of different Sketching of views of Reduction of common
types of locking and simple bodies when fraction to decimal
fastening devices. viewed perpendicular to fraction applied
their surfaces & axis. problems.
Gas welding : Gases Simple orthographic Metric system, metric
used, Method of gas projection first angle. measurement &
welding, Safety metric units.
precautions to be
observed.
Methods of soldering Simple orthographic
and brazing –fluxes projection third angle. -do-
used & precautions to
be observed. Hard &
soft solders –their
properties,
Masons hand tools: Simple orthographic square root the square
projection third angle. root of a perfect
their uses. squaer the square
root of a whole
number and a
decimal.

13 Setting out work with tape, Method of making Simple orthographic The weight of a body,
rule, square, line pin, and holes in walls and projection third angle. unit of weight shop
level. floors. Types of tools problems.
used and various
processes.
14. Cutting bricks and stones to Concept of bricks, lime Simple orthographic Percentage and its
given size and template. and cement. projection third angle. application - shop
Preparation of lime & Preparation of mortars problems.
cement mortars in different with various materials
proportions to suit various of varying composition.
purposes.
15. Elementary brick work such Common brick joints. View of simple hollow
as construction of gulley Description of bonds. and solid bodies with -do-
trap, inspection chamber & Scaffolding &plastering. dimensions. Use of
manhole. Method of different types of lines
construction of and symbols for
manhole etc. drawing.
16, Use and care of the
17& plumber’s tools and
equipments.
18. Cutting of pipes of different
metals of different
dimensions and sizes.
Bending of lead pipes unto
50 mm Bending of copper
tubes of light gauges.
Bending of mild steel pipes
and tubes.
19& Bending method:
20 Practice on cutting pipe at
different angles for
different joints.
Heavy weight mild Steel
and galvanised pipes up to
50 mm dia.
21 Preparation and wiping of
branch under hand joint
upto 25 mm dia.
22. Fixing of different pipe
accessories such as bends,
flanges, tees, elbows,
sockets, cocks and valves.
Making of simple joints for
different purposes using
above.
Description of plumber View of simple hollow Radio and proportion,
tools and equipments. solid bodies with applied problems.
Plumbing Symbols. different types of lines
Care & use of tools. & symbols for drawings. Work power, energy,
Pipes different kinds. and its unit-applied
Pipe fitting –bends, Plumbing symbols. problems.
elbows, sockets, tees,
unions etc.- their
description and use.
Composition of water : Simple isometric Definition of friction
Hard & Soft water, drawings. Isometric related terms, terms,
temporary hardness & views of simple objects different types with
permanent hardness. such as squares, examples, problems
Action of water on rectangles, cubes, on friction on plain
lead-water softness – rectangular blocks etc. and inclined surfaces.
tests for water - static
water pressures and
measurement of
pressures.
Bursting pressure,
Expansion of water on
freezing and heating.
Pascal’s law –pressure
of water on the sides of
cistern or tank –water
hammer in pipes.
Method of soldering Measuring of friction
and brazing ferrous and -do- examples, meaning of
non-ferrous metal their center of gravity
advantages and example. Specify
disadvantages – gravity.
different types of fluxes
and their use.
Types of fittings for Conversion of Mensuration on areas
different joints & orthographic views of of rectangle, square
different pipes. solid objects like cubes, triangle, circle, regular
Description of water parallelopoids, prisms, polygons etc.
fittings. conces, cylinders, etc. Calculation of area.
Methods of joining and Into isometric views.
their uses. Precautions
to be taken while
fixing.
23& Tinning plumber’s brass Description of drains Water supply : Mensuration areas of
24 work. Socket Joint of cast man- holes, cess – construction of simple rectangle, square
iron pipes with lead. pools and septic tanks- figures and solids such triangle, circle, regular
Installation of soil and vent layout of drainage as cubes rectangular polygons etc.
pipes and connection to system. Types of traps. block cylinders etc.
drains. Connecting drains
to sewers.
Practice on cutting &
shaping P.V.C .pipes to sizes.
Use & fixing of P.V.C. pipe
fittings Preparation of P.V.C.
pipe joints. Layout of P.V.C.
pipe according to drawing.
P.V.C. Description,
Properties & use in
plumbing work. Method of
cutting & preparing joints.
P.V.C. fittings their
description & use. Method
of laying out PVC pipe.

25 i) Project Work
ii) Industrial Visit(Optional)
26 Examination

ACHIEVEMENT:

After completion of the semester-1 ,

The C.T.S trainees will be able to:

1. Use of fitter’s hand tools.

2. Hacksawing, cheeping, filing, grinding of chisel , drilling and tapping
3. Cut threads on pipe with the help of die.
4. Soldering, brazing and simple gas welding.
5. Use of carpenters hand tools.
6. Wood sawing, planing and chiselling.
7. Make joints on woods.
8. Use of mason and plumber hand tools.
9. Cut bricks and stones. Prepare lime and cement mortar and construct gully trap chamber,
Manhole etc.
10. Cut pipes, bent pipes, cut threads on pipes and makes simple joints on pipes .
11. Fix pipe accessories.
 12. Install soil and vent pipe.
13. Connect drains to sewers.
14. Cut P.V.C pipes and make its joints.
15. Layout of P.V.C pipes

Syllabus for the trade of “Plumber” under C.T.S.

Duration: Six Month

Second Semester

Semester code:- PLR:SEM-II

WEEK Trade Practical
NO
1 Laying out of humed
and asbestos pipes
according to drawing
alignment of pipes and
joining them. Repair of
leaks. (The pipe of
minimum dia should
be used).
Trade Theory
Use of humed and
asbestos pipes of
different sizes. Method
of laying out pipes
alignment and joining.
Engg. Drg. Workshop Cal. &
Science
Construction of simple Calculation of
figures and solids, area, calculation
such as cubes, of volume and
rectangular blocks, weight of solid
cylinders etc. With bodies such as
dimensions and title. cubes squares
Use of different types and hexagonal
of scales in inches and prisms, shop
millimetres. problems.

2 Joining pipes of Description of various Lettering number & Heat and

 different materials and joints- straight, Branch , alphabets. Freehand temperature their
diameters. Taft and blow, isometric sketching of metric scale
Expansion joints. simple objects with Fahrenheit and
Solders and fluxes used dimensions. centigrade scales
in joints. and their
conversion.
Name and use of
temperature
measuring
instruments used
in workshops.

3& Bossing External Description of Plumber’s Line diagram of the Heat and
angles and corners materials Lead, tin, Zinc, water service line. temperature their
4 with lead sheets. solder, copper, red lead metric scale
Further practice on etc. and their uses. Free hand isometric Fahrenheit
soldering. sketching of simple centigrade scales
objects with and their heat &
Installation of electric dimensions. temperature,
pumps. corrosions, name
& use of
temperature
measuring
instruments used
in workshop.

Shop problems
on determination
of volumes and
weight of simple
solid objects.

5 Repair of hand water Water supply system of Free hand isometric Shop problems
pumps. a small town. sketching of simple on determination
Description and types of objects with of volumes and
pumps viz. suction dimensions. weight of simple
pump, Centrifugal pump solid objects.
etc. Contamination of
water in a well.
6&7 Further practice on Description of pipe dies, Free hand isometric Workshop
cutting threads their uses, care and sketching of simple problems on
(internal and external) precaution. objects with determination of
on pipe and joining for dimensions. volume and
different purpose. Metric specification of weight of simple
various pipes. Standard solid bodies.
pipe threads. Geometric
Method employed for properties of
bending, Joining and lines, angles,
fixing pipe. Joining triangles and
material for water and circles.
gas pipes. Use of blow
lamp.

8 Bending and shaping Advantages of template Free hand sketching Workshop

of different pipes and their plan and elevation of problems on
according to template. preparation.Bending simple objects like determination of
machine and method of hexagonal bar square volume and
bending-their bar, circular bar, weight of simple
advantages and tapered bar, hollow solid bodies.
disadvantages’. bar. Geometric
properties of
lines, angles,
triangles and
circles.

Simple problems
on lines, angles,
triangles and
circles.

9 Practice on wiping Method of bending pipes Free hand sketching Simple estimation
lead-pipe joints. by hot and cold process. plan and elevation of or requirements
Joining cast-iron simple objects like of material for
socket pipe. Running hexagonal bar square different jobs.
with lead and caulking. bar, circular bar, Shop problems in
tapered bar, hollow determination of
bar. volume and
weight of simple
Views of simple solid solid bodies.
and hollow bodies cut
by section plane. Free
hand isometric
sketching of simple
objects with
dimensions.
10 Tracing out leakages Method of dismantling
and repairing of water and renewal of the
supply system. valves and pipes. Leaks
Removal of air locks. in pipes and noises in
plumbing. Installation of
water meters. Air lock in
pipes and its removal.
Layout plan of a small Calculation of
village or town and volume and
mark the water line weight of pipes
with valves of all types of different dia
& the position of the and thickness.
reservoir. Determination of
pipe length.

11 Practice on fixing of Description of cocks & Exercise on Engg. Calculation of

different water, gas valves-their types, Drawing. volume and
and steam cocks and materials & advantages weight of pipes
valves, Repairing for particular work. of different dia
practice including and thickness.
renewal of packing, Determination of
washer, gasket etc. pipe length.

Simple estimation
of pipe
requirements etc.
for different types
of jobs.
Calculation of
volume and
weight of water in
container of
different sizes.

12, Erecting simple water Erecting rain water and
supply system drainage pipe system,
13& including installation of installation of sanitary
14 water meter. fittings, inspection and
Branching of pipes. testing of water supply
Fixing, testing & repair system. Pipe alignment
of Bath tub, wash and slope. Prevention of
basin etc. water hammer.
Erecting rain water Storage tanks for
and drainage piping general water supply
system. Installation of proposes. Test for water
sanitary fittings. supply pipes.
Description of sanitary
fittings, general points to
be observed when
choosing sanitary
fittings.
Building plan & mark Simple estimation
the position of the of pipe
sanitary fittings, water requirements etc.
supply line, drainage for different types
line connection to of jobs.
sewage line. Calculation of
volume and
Study of building plan weight of water in
& mark the position of container of
the sanitary fittings, different sizes.
water supply line,
drainage line
connection to sewage
line.

15 Joining practice on Type of joints used for Study of building plan Electricity and its
 lead pipe. Further different materials such & mark the position of uses, electric
practice on bending as zinc, lead, copper, the sanitary fittings, current positive
copper tubes using etc. Method of bending water supply line, and negative
bending machine or lead pipes and drainage line terminals. Use of
sand loading process precautions. connection to sewage switches and
line. fuses, conductor
& insulators.

16 Bending of galvanised Method of bending Study of building plan Reading of simple

pipe as per drawing galvanised and other & mark the position of graphs.
using bending heavy pipes. the sanitary fittings,
machine. Bending of water supply line,
steel pipe loaded with drainage line
dry sand by heating. connection to sewage
line.

17, Fixing of C.I. external Domestic drainage Free hand sketching Meaning of work
18 & water pipe with branch system: General layout, of simple objects and energy.
to receive lead waste one pipe system, related to the trade Explanation of
19 pipe from bath & wash specifications of and preparation of energy H.P. Shop
basin and another materials required. simple working problems.
branch – lead waste Method of testing drawings from the
pipe from sink. Fixing leakage. Different types sketches. Reading of simple
of external soil pipe of traps, ventilation, graphs.
with sand branch fitted antisyphonage and
to take lead soil pipe sinks.
from W.C. Fixing of
rain water gutter, outlet
and ground pipe.

Preparation and fixing

of lead sink waste.
Measurement,
preparation and fixing
up of lead wastes from
wash basin and bath.
20, Measurement, cutting, Concept of heat and Longitudinal section of Estimation on
preparation and fixing temperature. Method of the house drain. requirements of
21 & up of rising mains and transmission of heat. Drainage materials for pipe.
22 distributing pipes as Heating system by arrangements of Layout and
per layout. different thermal units. workshop of an installation.
Air composition. institution.
Preparation and fixing Domestic hot and cold
of hot and cold water. General layout,
services to the bath specification of materials
and wash basin as per required and connection
layout. of pipes to mains.
Insulation of hot water Trashing leakage.
system. Repairs to service main.
Domestic boilers and
Geysers. Method of
ventilating pipe.
Precaution against air
poisoning.

23 Repairing of waste Heat and temperature Revision. Estimation on

outlet with putty and way of transmission of requirements of
lead washer. heat. Heating system materials for pipe.
Reconditioning of taps, thermal unit. Air Layout and
valves, over head composition. Domestic installation.
tanks, flushing tank hot and cold water.
etc. Testing for correct General layout,
functioning. specification of materials
required and connection
of pipes to mains.
Tracing leakage.
Repairs to service main.
Domestic boilers and
Geysers. Method of
installation of ventilating
pipe and precaution
against air poisoning.

24 Cleaning of sanitary Corrosion - causes and Live diagram showing Revision.

installations including remedies, prevention. the hot water line from
pipes. Scraping and Corrosion due to boiler return, vent
painting of pipes. electrolytic action. pipes.
Repairing of broken or
cracked sanitary Effect of water and frost Exercise on Engg.
fittings. on materials. Drg.

25 Revision
26 Examination

ACHIEVMENTS : After completion of semester-2,The CTS trainees will be able to:

1. Use and layout of humed and asbestos pipes according to drawing.

2. Join pipes of different materials.

3. Boss angles and corners with lead sheets.

4. Repair hand water pump.

5. Install electric pumps.

6. Wipe lead-pipe joint with C.I. socket.

7. Fix and repair water, steam and gas cocks and valves.

8. Trace and repair water leakage in water supply system.

9. Remove air locks.

10. Erect simple water supply system and connect water meter.

11. Erect rain water and drainage piping system.

12. Install sanitary fittings

13. Make joint on lead pipes and bend copper tubes, galvanise pipe and steam pipes.

14. Fix up water pipe, soil pipe, lead waste pipe, rain water gutter, outlet, down pipe, lead
waste sink, etc.

15. Cut, prepare and fix up rising mains and distributing pipes as per layout.

16. Install hot and cold water supply system.

17. Repair and test waste out let, taps, valves, overhead and flushing tanks, etc.

18. Scrap and paint pipes.

19. Attend normal repairs in plumbing systems.

TRADE : PLUMBER
LIST OF TOOLS & EQUIPMENTS
A. TRAINEES TOOL KIT FOR 16 TRAINEES AND ONE INSTRUCTOR
SL. No. Name of items Quantity
1. Rule Steel 300 mm both in inch and mm 17 Nos.
2. Rule Wooden 4 fold, 600 mm 17 Nos.

3. Hacksaw Frame adjustable for 250 to 300 mm 17 Nos.

4. Scriber 200 mm 17 Nos.

5. Centre punch 100 mm 17 Nos.

6. Chisel Cold flat 20 mm 17 Nos.

7. Hammer ball pein 800 grams 17 Nos.

8. Hammer ball pein 50 grams 17 Nos.

9. File flat rough 300 mm 17 Nos.

10. Level spirit wooden 300 mm 17 Nos.

11. Plumb bob 50 grams 17 Nos.

12. Trowel C-125-I S: 6013 17 Nos.

13. Stillson wrench 200 & 350 mm 17 Nos.

14. Screw Driver 250 mm 17 Nos.

15. Wooden Mallet small I S: 2022 17 Nos.

16. Cutting pliers 200 I S : 3650 17 Nos.

17. Steel tape (5m) 17 Nos.

B. TOOLS, MEASURING INSTRUMENTS & GENERAL SHOP OUTFIT:

1. Surface plate 400 X400 mm Grade I 1 No.

2. Marking Table 900X600X900mm high 1 no.
3. ‘V’ Blocks with clamps 80/7-63A IS 2949 2 Nos.
4. Combination set 200 mm 1 No.
5. Scribing Block, Universal, 300 mm 2 Nos.
6. Hand Vice, Jaw 50 mm 2 Nos.
7. File Flat, Smooth 200 mm 2 Nos.

8. File Half Round, Rough 300 mm 2 Nos.

9. File, Square, rough 250 mm 2 Nos.

10. File, Square, Smooth 200 mm 2 Nos.

11. File Triangular Rough 250 mm 2 Nos.

12. File Flat Rasp 250 mm 2 Nos.

13. File Triangular Smooth 200 mm 2 Nos.

14. Chisel Cold Flat 20 mmX300mm 2 Nos.

15. Chisel Cross Cut 6X150 mm I S-402 2 Nos.

16. Chisel Round Nose 3X150 mm I S -402 2 Nos.

17. Chisel Diamond Point 6X150mm 2 Nos.

18. Tap and Die set to cut B.S.F. , B.S.W. and metric threads of sizes No.6 to M- 1 set
12 each
19. Screw Pitch gauge to cover above threads 1 set
20. Punch , Letter set 1 No.
21. Punch , Number set 1 NO.
22. Chase Wedge 50 mm 2 Nos.
23. Dresser lead 350X50 mm 2Nos.
24. Stick setting in 350X50 2Nos.
25. Saw Plumber 300mm 2 Nos.
26. Spanner monkry up to 50mm 2 Nos.
27. Stove melting solder 1 No.
28. Cutter ,Pipe, wheel type 6mm to 25mm 1 No.
29. Pipe jointer , lead , Universal 1 No.
30. Oil stone 150X50X25mm 2 Nos.
31. Soldering Iron , Copper , Bit , Fire heated , Hatched , Straight , 500 grams 4 No.
32. Snip Straight 250mm 2 No.
33. Try square 200mm 2 Nos.
34. Inside Caliper 150mm 2 Nos.
35. Caliper outside 150mm 2Nos.
36. Odd leg calliper 200mm 2 Nos.
37. Tenon saw 2 Nos.
38. Hand Saw 2 Nos.
39. Mortise Chisel 2 Sets.
40. Firmer Chisel 2 Sets.
41. Mallet Medium IS: 2922 2 Nos.
42. Jack plane 2 Nos.
43. * Gas Welding set 1 No.
44. * Goggles pair welder 100 mm 2 pairs.
45. * Brush Steel Wire 150X 50 mm 1 No.
46. * Table welding 1200X 750 mm with fire bricks top and stand 1 NO.
47. Pliers combination, 200 mm 2 Nos.
48. Blow lamp 500 mili litre 2Nos.
49. Pipe opener 1 No.
50. Washer cutter 1 No.
51. Pressing Stick 1 No.
52. Mandrel 2 Nos.
53. Plumber Kit containing Tampin, Bent Pin, Plumbers Hammer Dressers 2 sets.
Mallets, Chase Wedges, Draw Knife and Step Turner
54. Bobbin and Follower 2 each
55. Bend Bolt 2 Nos.
56. Sheet Lead Knife 2 Nos.
57. Chipping Knife 2 Nos.
58. Mirror 100X150 mm 2 Nos.
59. Splash Stick 2 No.
60. Scribing gauge 1 No.
61. Soil pot with brush 1 No.
62. Pot- Hook 1 No.
63. Turn Pin 1 No.
64. D. E. Spanners 7X8, 10X11, 13X1. 7, 19X2.2, 24X27 IS:2028 2 Sets
65. Branch Gimlets 2 Nos.
66. Bending Spring 1 Set
67. Long Dummy 2 Nos.
68. Short Dummy 2 Nos.
69. Plumbers Laddle 2nos.
70. Jointing Cramp 2 nos.
71. Plumbers’ metal melting pot 10 kg 1 no.
72. Pipe stock and dies complete with stocks, bushing , bushing holders, Taps 4 sets
and wrenches sizes covered, to suit pipes of bore dia
6,8,10,20,25,32,40,&50mm
73. Pipe vice to grip up to 77 mm is -2587Tool caulking set of S 4nos.
74. Stillson pattern pipe wrenches 450 mm to take pipe up to 52 mm dia I s 2sets
-4003
75. Stillson pattern pipe wrenches 300mm to take pipe 20 mm to 32mm 2sets
76. Tool caulking set of 2 2 Nos
77. Chain :pipe wrench 90mm -650 is 4123 2sets
78. Adjustable, spanner, A-375, IS- 6149 2nos
79. Anvil 50 or 63 kg. IS- 510 1no
80. Pipe bender, manually operated 1no
81. Leg vice, 75mm jaw on Stand IS -2588 1no
82. Hand drill 6mm capacity with drill chuck 1no
83. Drill Twist (straight shank ) 3mm to 6mm 1set
84. Portable forge ,450mmwith hand blower 1no
85. Flat smithy tong 2nos.
86. working bench 2400x1200x750mm with 4 voice 125 mm jaws 2nos.
87. Bath tub small size 1no.

88. Stop cock 20 mm IS- 781 4nos.

89. Wash Basin (16”X14”X10”) 2nos.
Equivalent metric )
90. Water Heater 22 litres 1no
91. Water closet (European type p) complete with over head cistern 1set
92. Water closet (Indian type ) complete with over head cistern 1set
93. Urinal wall type complete with automatic system 1set
94. Water meter 2nos.
95. Steel lockers with 8 drawers Metal rack (1800x1500x450mm) 3nos.
96. Metal rack (1800X1500X450mm) 1no
97. Desk 1nos
98. Stool 1 nos
99. Black Board with Casel 1no
100. Fire Extinguisher 1no
101. Fire Buckets with stand 1nos.
102. Steel Almirah (large) 1no
 103. Ratchet brace with post and clamp flat drill 6 to 25mm by 0.2mm 1set
104. PVC welding plant 1 No
105. Electric pump, 1 HP 1 no.
106. D.E. PEDESTAL GRINDER WITH TWO WHEELS 175MM ROUGH AND 1 No.
SMOOTH

107. Hydraulic pressure machine for testing leakage in GI pipe fittings etc. 1No.
108. Sight rail and bonning rod 1 No.
109. Rachet pipe die 15 mm to 32 mm 1 No.
110. Bench drilling machine with chuck and key upto 15mm capacity 1 No.
111. Double face hammers 2 No.
112. Dormat, Pickle, Spade, Girmale 1 each
113. Pipe bender(Hydraulic type) 1 No.
114. Instructor table 1 No.
115. Instructor chair 1 No.

NOTE: 1.No additional items are required to be provided for the batch working in
the second shift except the item under trainee’s tool kit and lockers.

2. Items marked (*) are not required to be purchased where WELDER trade is
running under the same institute.

3. Items such as sockets, elbow, u-1rap, w-Trap, pipes etc. required for day to day
plumbing work should be purchased.

4. The specification of the items in the above list has been given in Metric Unit and
is based on the ISI Standards wherever available. While procuring the I.S.I
specifications should be strictly followed Measuring instrument such as steel rule
which are graduated both in English and Metric unit may be procured, if available.

5.

LIST OF I.S.I.PUBLICATIONS FOR USE OF INSTRUCTORS

SL Items ISI code no

NO
1. Pipe wrenches I S : 4003-1967
2. Pipe vices I S :2587-1964
3. Pipe Threads for fastening purposes, dimension for I S :2643-1964
4. Horizontal centrifugal pumps for clear, Cold & fresh water I S :1520-1960
5. Gland packing asbestos I S :4687-1968
6. Cork composition sheets (part I&II) I S :4253-1967
7. Selection, installation and maintenance of sanitary appliance I S :2064-1962
code of practices for
8. Water meters (domestic type ) code of practice for selection I S :2401-1963
installation &maintenance
9. Water supply in buildings, code of practice for I S :2065-1963
10. Caulking lead I S :782-1966
11. Enamelled steel bath tubs I S : 3489-1966
12. For mules for water Services I S : 2692-1964
13. Flashing cisterns for water closets & urinals I S :774-1964
14. Glayed earthen ware sanitary appliances I S :771-1963
15. Pillar taps I S :1795-1961
16. Plug cockes for water supply purposes I S :3004-1964
17. Sanitary appliances, enamelled C.I., general requirements of I S :772-1962
18. Waste fittings for wash basins &sinks, non- ferrous I S :2963-1964
19. Water closets, enamelled &C.I. I S :773-1964
20. Vitreons sanitary appliances (part- I) General requirements I S : 2556-1967
21. Lead pipes I S : 404-1962
22. Zinc I S :209-1966
23. Soft solder I S :198-1966
24. Pipes and fittings , C.I and rain water I S :1230-1968
25. Pressure pipes for water , gas and Sewage , C.I fittings for I S :1538-1960
26. Pipe lines, colur code for the identification of I S :2379-1963
27. Lead and its compounds , code of safety for I S :4312-1967
28. Excavation work, safety code for I S :3764-1966
29. Scaffolds & Cardders (Part I&II) safety code for I S :3696-1966
30. Manhole convers and frames intended for use in drainage work I S :1726-1967
C.I
31 Laying C.I pipes, code of practice for I S :3114-1965
32 Laying of concrete pipes , Code of practice for I S :783-1959
33 Asbestos cement pressure pipes I S :1592-1960
34 Glossary of terms relating to corrosion of metals I S :3531-1966
35 Engg. Drawing , general code of practice for I S :696-1960