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Composites: Part B 57 (2014) 120–125

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Composites: Part B
journal homepage: www.elsevier.com/locate/compositesb

Tribological performance of carbon nanotube–graphene oxide


hybrid/epoxy composites
Xiao-Jun Shen a,b, Xian-Qiang Pei c, Yu Liu a, Shao-Yun Fu a,⇑
a
Technical Institute of Physics and Chemistry, Chinese Academy of Sciences, Beijing 100190, China
b
Materials and Textile Engineering College, Jiaxing University, Jiaxing 314001, Zhejiang Province, China
c
Institute for Composite Materials (IVW GmbH), Technical University of Kaiserslautern, 67663 Kaiserslautern, Germany

a r t i c l e i n f o a b s t r a c t

Article history: An investigation is conducted on the effect of the hybrid of multi-wall carbon nanotubes (MWCNTs) and
Received 25 June 2013 graphene oxide (GO) nanosheets on the tribological performance of epoxy composites at low GO weight
Received in revised form 16 September 2013 fractions of 0.05–0.5 phr. The MWCNT amount is kept constant at 0.5 phr, which is typical for CNT/epoxy
Accepted 27 September 2013
composites with enhanced mechanical properties. Friction and wear tests against smooth steel show that
Available online 5 October 2013
the introduction of 0.5 phr MWCNTs into the epoxy matrix increases the friction coefficient and decreases
the specific wear rate. When testing the tribological performance of MWCNT/GO hybrids, it is shown that
Keywords:
at a high GO amount of 0.5 phr, the friction coefficient is decreased below that of the neat matrix whereas
A. Hybrid
A. Polymer–matrix composites (PMCs)
the wear rate is increased above that of the neat matrix. At an optimal hybrid formulation, i.e., 0.5 phr
B. Wear MWCNTs and 0.1 phr GO, a further increase in the friction coefficient and a further reduction in the
specific wear rate are observed. The specific wear rate is reduced by about 40% down to a factor of 11
relative to the neat epoxy when the GO content is 0.1 phr.
Ó 2013 Elsevier Ltd. All rights reserved.

1. Introduction tronic, thermal and mechanical properties [11–16]. However, to


the best of our knowledge, no work has been reported on the effect
Epoxy resins are widely used as matrices for composites in anti- of the MWCNT–GO hybrid on the tribological performance of
wear materials although neat epoxy resins normally have poor epoxy composites.
wear resistance. Therefore, it is of great importance to improve In this work, hybrid composites were prepared by incorporating
the tribological performance of epoxy resins [1–8]. In conventional MWCNTs and GO nanosheets into an epoxy matrix in order to en-
routes, the combined usage of short carbon fibers and internal hance the tribological performance. It was observed that the signif-
lubricants (e.g., graphite or polytetrafluoroethylene) in an epoxy icant enhancements in tribological performance were achieved by
matrix leads to a significant improvement in the dry sliding wear introducing the hybrid of MWCNTs and GO nanosheets at proper
performance against metallic counterparts [5]. On the other hand, contents into the epoxy matrix. Also, we investigated the glass
inorganic nano-fillers, e.g., boron nitride, SiO2, nano-diamond, tita- transition temperature (Tg) of the hybrid composites.
nium dioxide nanoparticles, Na-montmorillonite and carbon nano-
tubes (CNTs), are often employed to improve the tribological
performance of the epoxy resins [4–8]. The extremely large surface 2. Experimental section
area is one of the most attractive characteristics of nanoparticles,
which contributes to the improvement in the tribological perfor- 2.1. Materials
mance [9].
Very recently, we used graphene oxide (GO) to improve the Epoxy resin (WSR615) based on bisphenol-A with an epoxy va-
tribological performance of epoxy resins and obtained promising lue of 0.50–0.56 was purchased from Wu Xi Resin Factory, China.
results [10]. The CNT–graphene oxide hybrids have been employed The curing agent (DETDA) with an amine equivalent weight of
as reinforcing and functional fillers in polymer composites [11–16]. 44.3 was purchased from Kun Shan Chemical Co., Ltd., China, which
Composite materials filled with the hybrid of carbon nanotubes is a mixture of 2,4- and 2,6-isomers. Natural graphite powder was
(CNTs) and graphene showed unique synergistic effects on elec- obtained from Qingdao AoKe ShiMo Co., Ltd., China. MWCNTs with
a diameter of 30–50 nm, a length of 10–20 lm, and a purity of
>95 wt% were purchased from Chengdu Organic Chemicals Co.,
⇑ Corresponding author. Fax: +86 010 82543752. Ltd., China [17,18]. Hydrochloric acid, ethanol, potassium perman-
E-mail address: syfu@mail.ipc.ac.cn (S.-Y. Fu). ganate and concentrated sulfuric acid were purchased from Beijing

1359-8368/$ - see front matter Ó 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.compositesb.2013.09.050
X.-J. Shen et al. / Composites: Part B 57 (2014) 120–125 121

Chemical Works and used as received. Sodium nitrate was pur- frequency of 10 Hz, raising the temperature from 120 to 250 °C
chased from Tianjin JinKe Fine Chemical Industry Research at a heating rate of 2 °C/min.
Institute. Wear tests were carried out by a Wazau pin-on-disc machine
using the following conditions: a nominal pressure of 1 MPa and
a sliding speed of 1 m/s at room temperature and dry sliding. The
2.2. Preparation of GO and epoxy composites
size of the wear pins was 4 mm  4 mm  12 mm. In order to re-
duce the running-in period, all the samples were pre-worn before
Graphite oxide was prepared by oxidizing natural graphite
testing with different grinding papers (firstly P 800 and then P
powder using a method similar to the Hummer’s approach [19].
1200) placed between the pin and the disc. This process could re-
The resultant graphite oxide was dispersed in ethanol to form a
sult in the same roughness of the pins before testing and in a good
suspension of 0.5 mg ml 1. The latter was treated by an ultrasonic
matching of the counterpart configuration. A disc of 100Cr6 steel
process (1000 W) for 1 h in order to exfoliate the graphite oxide to
(German standard; ball bearing steel) was used as the counterpart,
layered GO. To prepare the GO/epoxy composites, epoxy resin was
which was cleaned by isopropanol and acetone before testing. The
firstly mixed with the GO suspension, then the mixture was
worn surfaces and wear debris of the epoxy composites were ana-
mechanically stirred for 2 h, and the resultant mixture was treated
lyzed by SEM after being coated with a thin gold layer.
by the ultrasonic technique (1000 W) for another hour. The mix-
ture was put in an oven at 80 °C for 24 h to remove the ethanol.
The MWCNTs were added to the mixture using a three-roll miller. 3. Results and discussion
Afterwards, the curing agent was added to the mixture in a ratio of
23.6 (DETDA) to 100 (DGEBA), whereby degassing was carried out 3.1. Characterization of GO and MWCNTs
with a vacuum pump to eliminate air bubbles and residual ethanol.
The final mixture was casted into an open mold. The blends were Fig. 1 shows the SEM and TEM images of GO nanosheets and
cured at 80 °C for 8 h, then at 130 °C for 12 h. After curing, the MWCNTs. A thin, wrinkled film morphology is seen for GO
specimens were cooled naturally to room temperature. Epoxy (Fig. 1a). Consistent with the SEM results, the TEM image of GO re-
composites containing weight fractions of 0.05, 0.1, 0.2 and veals a similar morphology as shown in Fig. 1b and c displays that
0.5 phr GO were then prepared. All the composite samples contain the diameter of MWCNTs is 30–50 nm, and the TEM image (Fig. 1d)
0.5 phr MWCNTs.

2.3. Characterization

Scanning electron microscope (SEM) images for MWCNTs and


GO were obtained using a Hitachi S-4300 microscope (Japan),
and SEM images for the worn surfaces of the epoxy composites
were obtained by a JEOL JSM-6300 microscope (Japan). Transmis-
sion electron microscopy (TEM) images were carried out on a JEOL
JEM-2010 instrument in bright field. The phase purity of MWCNTs
and GO was characterized by X-ray diffraction (XRD) on an X-ray
diffractometer with Cu Ka radiation (k = 1.5418 Å). Dynamic
mechanical thermal analysis (DMTA) was carried out by a Gabo
Qualimeter Explexor under the tension configuration. The size of
the samples for DMTA testing was 55 mm  10 mm  2 mm. The
DMTA data of each sample were determined at a constant Fig. 2. XRD patterns of the GO and the MWCNTs.

Fig. 1. (a) SEM and (b) TEM images of GO, (c) SEM and (d) TEM images of MWCNTs.
122 X.-J. Shen et al. / Composites: Part B 57 (2014) 120–125

which is in consistent with the previous results [20]. For GO, a


broad peak at 2h = 10.2° is obtained, which is assigned to the dif-
fraction of the (0 0 2) plane. The observed weak peak indicates that
the graphene layers are sufficiently disordered [21]. This means
that the graphite oxide was exfoliated sufficiently to form GO
nanosheets.

3.2. DMTA results of epoxy composites

The glass transition temperature (Tg) of a polymer characterizes


the segmental motion of macromolecules [22]. In order to under-
stand the synergistic effect of the MWCNT–GO hybrids on the Tg
of the neat epoxy, DMTA studies are carried out. Fig. 3 shows that
a tan d peak is observed at 126 °C for the neat epoxy, and the cor-
Fig. 3. The DMTA curves (damping factor tan d) of the pure epoxy and the hybrid responding peaks shift to 155.5 °C and 160.1 °C after the addition
MWCNT–GO/epoxy composites with 0.5 phr MWCNTs and various GO contents. of 0.5 phr MWCNTs and 0.5 phr MWCNT–0.05 phr GO hybrid,
respectively, i.e., an evident increase of 29.5 °C and 34.1 °C. The
drastic shift of the Tg to a higher temperature can be ascribed to
the restricted molecular mobility of the epoxy matrix by the
MWCNTs and GO [23,24].
However, as the GO content is increased to 0.1 phr, the Tg is
slightly lowered to 158.0 °C. With a further increase of the GO con-
tent to 0.5 phr, a reduction of Tg becomes evident, i.e., down to
112.7 °C, which is even lower than that of the neat epoxy. The
reduction of Tg with increasing GO content may be attributed to
a consumption of the curing agent by the GO nanosheets with
epoxy groups [25,26], which can decrease the crosslinking density
of the epoxy resin since the stoichiometric amounts of epoxy pre-
cursor and curing agent are formulated initially [10].

3.3. Tribological performance of epoxy composites

Fig. 4. Friction coefficient for the GO/epoxy composites [10] and the hybrid Fig. 4 shows the friction coefficient of the hybrid composites as
MWCNT–GO/epoxy composites with 0.5 phr MWCNTs and various GO contents a function of GO content. The data refer to the mean values mea-
tested under the condition of 1 MPa and 1 m/s. sured in the steady state range of the wear process. When the
nanofiller consists of only 0.5 phr MWCNTs, the friction coefficient
confirms the SEM results. The XRD patterns of the GO and of the composite is twice as high as that of the neat epoxy. Adding
MWCNTs are displayed in Fig. 2. Typical (0 0 2) and (1 0 0) peaks up to a 0.2 phr GO to the MWCNT/EP sample keeps the friction
of MWCNTs are obtained at 2h of 26° and 43°, respectively, coefficient of the hybrid composite on the same high level. This

Fig. 5. Microphotographs of the counterpart for the hybrid MWCNT–GO/epoxy composites with various GO contents: (a) 0 phr, (b) 0.1 phr and (c) 0.5 phr. The samples were
tested under the dry sliding conditions of 1 MPa and 1 m/s for 10 h.
X.-J. Shen et al. / Composites: Part B 57 (2014) 120–125 123

can be due to the wrinkled surface morphology of GO and the wavy ther increased to 0.5 phr, the specific rate is drastically increased,
morphology of MWCNTs (as shown in Fig. 1), which would rough- and it becomes even much higher than that of the pure epoxy.
en the surface of the composite [27,28]. However, the friction coef- As shown in Fig. 7a, an aggregation of MWCNTs can be seen on
ficient of the composites is decreased once the GO content is the worn surface of the composite containing 0.5 phr MWCNTs.
increased to 0.5 phr. This result is different from that for the GO/ But the interfacial adhesion between MWCNTs and epoxy matrix
epoxy composites [10], as also shown in Fig. 4. The significant de- seems to be reasonably good, which is beneficial to the stress
crease in the friction coefficient for the hybrid composites can be transfer between the MWCNTs and the epoxy matrix. As a result,
associated with the formation of a solid transfer film on the coun- the specific wear rate of the composite is reduced drastically by
terpart (Fig. 5). With the formation of a uniform and tenacious the introduction of MWCNTs into the epoxy resin. Compared to
transfer film, sliding occurs between the surface of the composite the composite containing only 0.5 phr MWCNTs, the specific wear
block and the transfer film [29], and not between the rough surface rate of the composite with the additional 0.1 phr GO is further re-
of the composite and the steel counterpart. duced by about 40%. There are two reasons for this superiority of
Fig. 6 shows that contrary to the variation of the friction coeffi- employing both MWCNTs and GO nanosheets. On the one hand,
cient, the specific wear rate of the neat epoxy drops drastically when the composite contains both 0.5 phr MWCNTs and 0.1 phr
after the incorporation of only a small amount (0.5 phr) of GO, the dispersion of MWCNTs is greatly improved compared to
MWCNTs into the epoxy matrix. Then, the specific wear rate is fur- that for the corresponding MWCNT/epoxy composite (Fig. 7b). This
ther lowered by about 40% once 0.1 phr GO is added. The specific result is consistent with the literature [11]. GO nanosheets which
rate is reduced down to a factor of 11 relative to the neat epoxy can stably disperse in the epoxy [10], as ‘‘soft’’ two-dimensional
when the GO content is 0.1 phr. However, as the GO content is fur- macromolecules containing multiple aromatic regions and hydro-
philic oxygen groups, can adsorb pristine MWNTs through p-stack-
ing interaction, which would lead to a more stable dispersion of
MWNTs in epoxy [30]. On the other hand, the existence of reactive
OH, carboxyl and epoxy groups on the GO nanosheets and their
good mechanical interlocking arising from the wrinkled rough sur-
face of GO would lead to an excellent interfacial adhesion between
GO and epoxy. OH and carboxyl groups might react with the epoxy
precursor while epoxy groups might react with the curing agent
[10]. The excellent interfacial adhesion is also beneficial to the
stress transfer between the GO and the epoxy matrix. However,
unlike the GO/epoxy composites [10], the specific wear rate of
the hybrid composites is drastically increased again as the GO con-
tent is increased to 0.5 phr. This may be attributed to two reasons:
(1) an aggregation of GO nanosheets at high contents, as shown in
Fig. 7c and d, results in stress concentrations at GO aggregate sites,
leading to a higher specific wear rate and (2) a high GO content
consumes a certain amount of the curing agent [25,26], thus
decreasing the crosslinking density of the epoxy resin (since the
Fig. 6. Specific wear rate for the GO/epoxy composites [10] and the hybrid stoichiometric amounts of epoxy precursor and curing agent were
MWCNT–GO hybrid/epoxy composites with 0.5 phr MWCNTs and various GO formulated initially [10]).
contents tested under the condition of 1 MPa and 1 m/s.

Fig. 7. SEM images of the worn surfaces of the hybrid MWCNT–GO/epoxy composites with 0.5 phr MWCNTs and various GO contents: (a) 0 phr, (b) 0.1 phr and (c) 0.5 phr; (d)
TEM image of the worn surface of the composite with 0.5 phr MWCNTs and 0.5 phr GO.
124 X.-J. Shen et al. / Composites: Part B 57 (2014) 120–125

Fig. 8. SEM images of the worn surfaces of the hybrid epoxy composites with 0.5 phr MWCNTs and various GO contents: (a) pure epoxy, (b) 0 phr, (c) 0.1 phr and (d) 0.5 phr;
the wear debris of the hybrid composites with various GO contents: (e) pure epoxy, (f) 0 phr, (g) 0.1 phr and (h) 0.5 phr.

If the amount of the GO exceeds the limit given in this study, (with 0 phr GO), almost no cracking signs can be seen on the worn
the wear resistance may be further reduced. Possible explanations surface of the composite (Fig. 8b), and the wear debris (Fig. 8f) be-
are given herein. GO has an extremely large specific surface where comes smaller than that of the pure epoxy. For the case of the hy-
the epoxy matrix is adsorbed [10]. Therefore, only a small amount brid MWCNT–GO/epoxy composite containing 0.1 phr GO, a
of GO can be mixed in the epoxy matrix if every GO sheet needs to different wear surface morphology is observed. Namely, almost
be properly wetted as CNTs [31]. At high contents, aggregates of no microcracks can be observed (Fig. 8c). Meanwhile, smaller par-
GO nanosheets will appear, as shown in Fig. 7c and d. This means ticle-shaped wear debris is formed (Fig. 8g). However, when the
that the dispersion of GO nanosheets will become worse at higher GO content goes up to 0.5 phr, the nanofillers aggregate (Fig. 8d)
contents. As a result, weak interfaces will appear and the compos- and the corresponding wear debris is very large (Fig. 8h). All these
ites subjected to the frictional force may be easily damaged [32], observations are consistent with the wear rate results.
leading to a higher specific wear rate (namely a further reduction
in tribological performance). 4. Conclusions
Fig. 8a shows cracking signs covering the whole worn surface of
the pure epoxy, and relatively large wear debris is seen accordingly The incorporation of MWCNT–GO hybrid at a low content into
(Fig. 8e). In the case of the composite containing 0.5 phr MWCNTs an epoxy matrix has led to a significantly enhanced tribological
X.-J. Shen et al. / Composites: Part B 57 (2014) 120–125 125

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