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OPERATING INSTRUCTIONS
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OPERATING INSTRUCTIONS
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OPERATING INSTRUCTIONS
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OPERATING INSTRUCTIONS
Manual operation...........................................................................................................76
Location of the control valves........................................................................................76
Boom movements and rotation valves, Steps to follow:................................................76
Battery powered pump ..................................................................................................77
Manual cage levelling .............................................................................................................78
Do the following to get the booms back to transport position in case of failure in the computer
system: ...................................................................................................................................79
Do the following to get the booms back to the transport position when nothing works (so-called
black-out situation): ................................................................................................................80
Control valves in frame..................................................................................................81
Control valves in the turntable.......................................................................................83
Control valves in the working cage................................................................................85
Manual emergency rotation movement .......................................................................................88
Working lights’ control..................................................................................................................90
Power management (battery voltage control).............................................................................92
Lifting eyes (optional)....................................................................................................................93
Water system..................................................................................................................................94
Emergency lowering and load control valves of cylinders........................................................95
Carrier platform..............................................................................................................................96
WATER PUMP ................................................................................................................................97
.........................................................................................................................................................97
SYMBOLS ...................................................................................................................102
Fire pump Rosenbauer N35 ........................................................................................................107
Wheelhouse step .........................................................................................................................112
Additional equipment ..................................................................................................................114
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OPERATING INSTRUCTIONS
OUTREACH DIAGRAMS
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OPERATING INSTRUCTIONS
TECHNICAL DATA
WORKING RANGE
Max. working height .....................................................................................................................70 m
Max. height to cage floor..............................................................................................................68 m
Max. side outreach at cage rail .................................................................................................32,5 m
Max. downreach to platform floor (below the ground level) ...........................................................6 m
ROTATION
Continuous................................................................................................................................... 360°
TRAVELLING DIMENSIONS
Overall length..........................................................................................................................~12,4 m
Overall height............................................................................................................................~4,0 m
Overall width .............................................................................................................................<2,5 m
Skylift weight ................................................................................................................................~25 t
OUTRIGGERS
Max. outrigger width (C/C) .............................................................................................................8 m
Max. outrigger force ................................................................................................................. 250 kN
Max. footplate pressure .................................................................................................... 13,9 kg/cm²
Max. footplate pressure with plywood groundplate (50x750x950)...................................... 3,5 kg/cm²
HYDRAULIC SYSTEM
Main pump output ............................................................................................................... ~200 l/min
Battery pump output.............................................................................................................. ~10 l/min
Main pressure ..........................................................................................................................200 bar
Emergency operation pressure................................................................................................200 bar
Adjustment of cylinder load control valves...............................................................................345 bar
Reservoir capacity ..................................................................................................................... ~450 l
Total system capacity ................................................................................................................. ~700 l
GENERAL
Operating temperature range........................................................................................ - 25° - + 40° C
Noise level ............................................................................................................................... <85 dB
Max. wind speed .................................................................................................................... 12,5 m/s
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OPERATING INSTRUCTIONS
Number of persons Max. cage load (kg) Max. side force (N)
325 kg (3 Persons + 55
500
kg)
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OPERATING INSTRUCTIONS
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OPERATING INSTRUCTIONS
CONTROL DEVICES IN DRIVER’S CABIN
B044278X
• This operation manual explains the functions and the right operation of the control devices
and emergency systems of the Bronto Skylift. Before using the unit, the operator must be
familiar with the warnings and safety instructions.
• The functions of the push buttons and warning lights are described on the next page.
• The main electric power must be switched on always when the unit is not in
transport position.
• Safety control of the unit demands the electric voltage. The alarm gives a warning
for approaching the maximum outreach and outriggers have too low ground
pressure.
• Control of the air spring suspension also demands the electric voltage.
CAUTION! Check also that the main electric power is switched off, and the warning lights of
the outriggers, booms, lockers and main electric power/"PTO" are not illuminated
before starting road transportation.
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OPERATING INSTRUCTIONS
PUSH BUTTONS IN DRIVER’S CABIN
Button Function
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OPERATING INSTRUCTIONS
WARNING LIGHTS IN DRIVER’S CABIN
Warning light Function
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OPERATING INSTRUCTIONS
1 5 4 3
2
6
7
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1 5 9
2 3 4 7 8
5 Signal horn.
7 Buzzer
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OPERATING INSTRUCTIONS
Button Function
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OPERATING INSTRUCTIONS
Button Function
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OPERATING INSTRUCTIONS
The outriggers can be positioned freely depending on the working situation by using the push buttons
of the outriggers. The system takes account of the outrigger positions and immediately shows the
maximum possible outreach to different directions with the selected cage load.
The selected outrigger position automatically defines the values for boom rotation and the sizes of
front and rear sectors.
It is not possible to operate the booms unless the outrigger support is sufficient and the axle lock is
locked (if mounted).
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OPERATING INSTRUCTIONS
• Symbol starts blinking red if the axle lock slides during the use of the
booms.
Blinkers ON (optional).
Symbol of all the blinkers of the unit (outriggers, working cage, turntable)
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OPERATING INSTRUCTIONS
When the unit is levelled inside +/- 0,2°, green light illuminates in the
middle.
The unit is out of level by +/-0,2°, but less than 0,3° (right side up/front
up).
The unit is out of level between 0,3° and 0,4° (the middle green square
is blank, right side up/front up).
The unit is out of level by 0,4°, but less than 0,5° (right side up/front up).
The unit is out of level by 0,5°, but less than 1,0° (right side up/front up).
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OPERATING INSTRUCTIONS
The unit is out of level by 1,0°, but less than 2,0° (right side up/front up).
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OPERATING INSTRUCTIONS
In this document the automatic levelling system for outriggers is called automatic levelling.
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OPERATING INSTRUCTIONS
LEVELLING SYSTEM
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OPERATING INSTRUCTIONS
7. Make sure all the warning lights are off in the cabin.
8. Stow the outrigger ground plates.
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OPERATING INSTRUCTIONS
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OPERATING INSTRUCTIONS
USING GROUNDPLATES
If the slope is so steep that the outrigger cylinder stroke is not long enough to level the unit, a
maximum of four (4) outrigger plywood groundplates can be fitted under one outrigger.
Note! When levelling the unit, make sure that the contact between ground,
groundplates and footplates is sufficient, and footplates will not slide on the
groundplates nor the groundplates slide on the ground. Ice, sand, stones,
dirt, mud etc. reduce the friction between ground and groundplate. The
operator is responsible for safe levelling of the unit.
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OPERATING INSTRUCTIONS
F1
F2
F3 3 MENU
G M
MANUAL F4
F5
A B C
TEST
4 5
1 2
Cage boom telescope out / in, when pushing the button and moving control lever
4
forward or backward (if telescoping cage boom).
The functions of the push buttons and warning lights are described at the next pages.
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OPERATING INSTRUCTIONS
1 2 5 3 4
2 24V DC coupling.
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OPERATING INSTRUCTIONS
1 5 6 7
8 2 3 4
1. Water curtain.
Avoid rapid ON- and OFF-switching.
If the signal lamp is blinking, auto opening of the water curtain is activated.
2. Jet left.
3. Jet down.
4. Jet right.
5. "Straight" stream.
6. Jet up.
7. "Spray" stream.
8. This button has two functions:
• Camera controls ON / OFF (Optional, if camera has a pan / tilt unit). When the signal light
is ON, the camera controls are ON.
Pan / tilt unit can be controlled by pressing arrow buttons.
Zoom of the camera can be controlled by buttons 5 and 7.
• Water jet controls ON / OFF. When the water jet function is ON, the signal lamp is OFF.
• Both functions can be used independently and at the same time, if needed, from the
working cage or from the turntable control centre. For example one person can operate the
camera from the working cage and the other person can operate the water jet from the
turntable control centre (one function/control centre).
NOTE! BEFORE OPERATING THE BOOMS BACK TO THE TRANSPORT POSITION,
MAKE SURE THAT THE WATER MONITOR IS IN ITS TRANSPORT POSITION.
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OPERATING INSTRUCTIONS
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Button Function
Function buttons for manual horizontal levelling of the working cage.
• To move the working cage freely up and down, push function
buttons F3 (down) or F4 (up) and the control button for manual
horizontal levelling at the same time.
• If the security range is reached,
• stabilize the working cage by pushing also the MULTI-
button in addition to the previously mentioned buttons,
F3 F4 • or by pushing the MULTI-button and raising / lowering
the cage boom or the 1-boom until the automatic
levelling of the working cage activates again.
• It is not allowed to decline the working cage more than 6°.
If the security range has been reached, the automatic levelling of the
working cage activates again, when the cage is returned by ± 2° into
straight position.
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OPERATING INSTRUCTIONS
Signal horn
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OPERATING INSTRUCTIONS
Button Function
Automatic ladder rung alignment. Units with opening/closing hand rails
opening / closing of the cage boom ladder rails and
opening / closing of the extra step of the jib boom
Push button and signal light (Fire units only):
Ladder rung alignment:
• When you push the button shortly in working cage or at
turntable, the ladder rung alignment of the 1. boom and cage
boom activates and telescoping in and out slows down. Symbol
"ladder 1 and 2" is blinking.
• Drive the 1. boom telescope in or out from the control lever.
When the 1. boom ladder rungs are aligned, the telescoping
stops and the symbol "ladder 1" burns.
Button Function
Automatic ladder rung alignment. With non-opening/closing hand rails
(Fire units only):
• When the button is pushed once in working cage or at
turntable, the ladder rung alignment is activated, telescoping in
and out is slowed down and "Ladder rungs in line" symbol is
blinking.
• When the ladder rungs are in line, the telescoping in and out is
completely stopped and the symbol "Ladder rungs in line" is
stable.
• When joystick for telescoping in / out is moved back to middle
position and rungs are in line, the automatic ladder rung
alignment is switched off automatically.
• Ladder rung alignment can be switched off also by pushing the
ladder rung alignment button second time in working cage or at
turntable.
• If the ladder rungs are not in line, there is no symbol for ladders
on screen.
Turtle speed:
• When pushing the button once, the "turtle speed" is activated.
When pushing the button second time, the "turtle speed" is not
activated; back to normal speed. The button must be released
when changing between normal speed and "turtle speed".
• When turtle speed is activated, all movement speeds of the
booms will be decrease, and the turtle symbol appears on
screen.
• If the working cage is out of levelling, the turtle speed is
activated automatically. It can be switched off by pushing the
"turtle speed" button, not automatically.
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OPERATING INSTRUCTIONS
ELEVATING BOOMS
LOWERING BOOMS
Before lowering the booms, make sure that the water jet, rescue platform, railings of the 1st boom
and cage boom are turned to the transport position and the working cage into middle position. Rotate
the turntable into the position where the 1st boom is above its’ transport support.
• Lowering the booms from the cage onto transport support: only 1 person in the
cage.
• Lowering the booms from the turntable onto transport support: the cage must be
empty.
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OPERATING INSTRUCTIONS
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LADDER
The push button "ladder" situated in the turntable and working cage control panels has two functions:
• ladder rung alignment of the 1. boom and the cage boom
• opening / closing of the ladder rails of the cage boom and opening / closing of the
extra step of the jib boom
NOTE! Before moving the arms, make sure that there is nobody or nothing on the ladder
section that might be compressed.
1. Ladder rung alignment of the 1. boom and the cage boom
Push the button "ladder" in the turntable or in the working cage shortly:
• ladder rung alignment activates
• the following symbol is blinking on the screen:
Drive the telescope of the 1. boom in or out, the telescoping will stop when the ladder rung is aligned.
The symbol "ladder 1" burns.
Drive the telescope of the cage boom in or out, the telescoping of the cage boom stops when the
ladder rung is aligned. The symbol "ladder 2" burns.
When both the 1. boom and the cage boom ladder rungs are aligned, a green signal light beside the
"ladder" push button will be enlightened.
The ladder rung alignment locking is opened when you return the control lever of the respective
movement back to the middle position.
The symbols "ladder 1" and/or "ladder 2" are enlightened always when the ladder rungs of the
respective arm are aligned.
2. Opening / closing of the cage boom ladder rails and the extra step of the jib boom
When you push the button "ladder" for a longer period, the cage boom ladder rails and the extra step
of the jib boom will open.
NOTE! It is not possible to open them in all the positions of the arms.
NOTE! When the ladder rails are open, there are limits in the movements of the arms.
Push the "ladder" -button another time for a longer period, the cage boom rails and the extra step of
the jib boom close. You can close them in all the positions of the arms.
WARNINGS:
It is not allowed to stay on the ladders when booms are being moved.
It is not allowed to stay on the ladders of the jib arm or cage boom when they are being driven
open / close.
Risk of compression of fingers and toes!
The ladders, ladder rails and extra step of the jib arm will tighten automatically when the
booms are being driven into transport position. Make sure that there is nothing between the
ladders / ladder rails / extra step.
Risk of compression of fingers and toes!
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OPERATING INSTRUCTIONS
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OPERATING INSTRUCTIONS
The size of each sector will be defined automatically based on the position of the outriggers.
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OPERATING INSTRUCTIONS
COLOUR TFT-DISPLAY
FUNCTION -buttons
TEST •
normally.
When you push the button twice, the system will reset.
(Platform stops during the restart of the system.)
MENU-button
MENU • Moving from any possible screen to MENU screen.
ARROW-buttons
• Moving in menus.
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OPERATING INSTRUCTIONS
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OPERATING INSTRUCTIONS
SCREENS
START SCREEN
The start screen shows the Bronto Skylift logo, platform type and serial No. This information is
essential, when contacting Bronto Skylift. The start screen disappears automatically and the system
goes into the main screen on the turntable (not in XW-industrial serie) and working cage panel. In the
outrigger centre, outrigger screen will be taken into use.
The outriggers can be positioned freely according to the working situation by using the push buttons
/ control levers of the outriggers. The system takes account of the outrigger positions and
immediately shows the maximum possible outreach to different directions with the selected cage
load.
The selected outrigger position automatically defines the values for boom rotation and the sizes of
the sectors.
Operating of the booms is not possible before the outrigger support is sufficient and the axle lock is
locked (if mounted).
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OPERATING INSTRUCTIONS
Blinkers ON (optional).
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OPERATING INSTRUCTIONS
When the unit is levelled within +/- 0,2°, green light illuminates in the
middle.
The unit is out of level +/-0,2°, but less than 0,3° (right side up/front up).
The unit is out of level between 0,3° and 0,4° (the middle green square
is blank, right side up/front up).
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OPERATING INSTRUCTIONS
The unit is out of level by 0,4°, but less than 0,5° (right side up/front up).
The unit is out of level by 0,5°, but less than 1,0° (right side up/front up).
The unit is out of level by 1,0°, but less than 2,0° (right side up/front up).
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OPERATING INSTRUCTIONS
MAIN SCREEN
MENU SCREEN
TEST SCREEN
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OPERATING INSTRUCTIONS
MAIN SCREEN
1. 2. 3. 4.
Symbol fields of the screen:
1. Function key symbols.
2. Left side.
3. Right side.
4. Symbol field for changing symbols.
Left side:
Outreach diagram:
• Based on the selected outrigger position and cage load, the system selects automatically
the maximum outreach to all directions.
• Outreach curve to current direction on the screen.
Position of the working cage:
• Position of the working cage graphically.
Right side:
• Sector sizes (Top view screen).
• Allowed movements are shown by arrows. If the movement is not allowed the arrow is red.
• Shows when the outriggers are in working position and the booms can be lifted up.
• Cabin protection. Cabin is yellow when the protection system is activated.
The following numeric formats are shown on the right side of the screen:
• Distance of the working cage from the centre of the turntable and the height from ground
level to working cage bottom.
• 1st boom angle.
• Distance between the turntable center and the outermost handrail of the working cage.
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OPERATING INSTRUCTIONS
• Slewing angle.
• Wind speed (optional).
Outriggers’ ground pressure:
• Symbol for front and rear outriggers’ ground pressure.
• Green outriggers: Ground pressure OK.
• Outrigger turns into yellow if one of the outriggers looses ground contact.
• Outrigger turns into red if two or more outriggers loose ground contact.
Maximum outreach:
• Maximum outreach to each direction (top view screen).
Maximum cage load:
• Maximum cage load is shown by numbers and current cage load by a graphical bar. When
the maximum cage load is exceeded the graphical bar turns into red.
Function key symbols and symbol field for changing symbols: Please see the descriptions
hereinafter.
ALARM SYMBOLS
• Move to ALARM screen by pressing function button F1.
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OPERATING INSTRUCTIONS
TILT ALARM
• Can be cancelled by pressing function button F3.
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OPERATING INSTRUCTIONS
GSM-CONNECTION IS ACTIVE
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OPERATING INSTRUCTIONS
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OPERATING INSTRUCTIONS
MOVEMENT IS STOPPED
MOVEMENT IS ALLOWED
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OPERATING INSTRUCTIONS
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OPERATING INSTRUCTIONS
ZOOM screen
Move to TOP WIEW screen by pressing ARROW button right (Back: left ARROW).
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OPERATING INSTRUCTIONS
ALARM SCREEN
TIME ALARM
• Time alarm cancellation by pressing F3.
ACKNOWLEGMENT OF ALARM
• When F5 is pressed down the system will alarm again after 5
minutes, if the alarm is still active on the ALARM screen.
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OPERATING INSTRUCTIONS
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OPERATING INSTRUCTIONS
SERVICE TIME
WIND CHILL INDEX (The numerical value shows when the index is
below zero.)(Both European and US formats are supported.)
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OPERATING INSTRUCTIONS
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OPERATING INSTRUCTIONS
MENU SCREEN
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OPERATING INSTRUCTIONS
CHANGE DRIVER.
CONNECTED TO PERSONAL PROFILE.
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OPERATING INSTRUCTIONS
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OPERATING INSTRUCTIONS
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OPERATING INSTRUCTIONS
4
1. BACK to MENU screen (F1).
2. BACK to main menu of this screen (F2).
3. Movement selection.
Use ARROW buttons, validate by ENTER.
4. Factory settings.
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OPERATING INSTRUCTIONS
2
4
2
3
MOTOR SETTINGS
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OPERATING INSTRUCTIONS
TEST SCREEN
Special attention has been focused on the defect sensitivity. If anyway some faulties appear, the
location of the defective component can be seen on the screen.
The fault finding system can be activated by TEST button. The system shows location and nature of
the fault on the screen.
The system has simple test screens to test working cage and turntable control panels by the operator
or maintenance personel. The test covers display unit itself, push buttons, buzzer, joysticks and
control lamps.
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OPERATING INSTRUCTIONS
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OPERATING INSTRUCTIONS
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OPERATING INSTRUCTIONS
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OPERATING INSTRUCTIONS
MULTI-BUTTON
Use the MULTI-button only in the following situations
• If the booms have to be lifted up for service work under the cabin and all outriggers are in
transport position. Only the 1st boom up and down and cage boom closing movements are
allowed.
• To override the Cabin Protection when the cabin protection is active and its symbol shows
on the screen.
• To get the booms back to transport position in case of failure in Bronto+ Electronic System.
• Note! Blinking warning symbol. Operate the booms back to transport posi-
tion and contact immediately Bronto Skylift Service!
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OPERATING INSTRUCTIONS
2
1
+-6°
3
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OPERATING INSTRUCTIONS
Basically the idea is still the same as in BRONTO 2+. Selection is now done by function keys as
follows:
No points saved in the memory. The first point can be saved by pushing func-
tion key F4 and the second point by pushing function key F5.
Operator of the platform can order the sequence.
Drive the booms to the wanted position to save it into the memory. Push func-
tion key F4 or F5. The point is now saved into the memory. Symbol on the left
side.
When the lock-symbol shows "locked" and you push the button the second
time, the system selects the memory point and shows on the right side of the
screen how to drive to that memory point (blue arrows). When one of the
movements is in the memory position, lock symbol replaces the arrow symbol.
When all the movements are in locked position (memory position) and you
release JOYSTICK_RPM, lock-symbol opens and the background of the
symbol turns grey (see below).
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OPERATING INSTRUCTIONS
If you push the third time the same button (blue background), it turns grey and
there is no memory position selection. The system still keeps the point in the
memory.
If you push ENTER + F4 (or F5), the system erases the memory point from the
memory. The symbol on the left appears. It is not possible to erase the memory
until JOYSTICK_RPM is loose.
If the both memory points are saved into the memory, it is possible to drive
between these points. Select first the point you want to reach first (for example
F4) and then the second point (F5). Background of the both symbols turns blue
and the arrow between the symbols shows the point where to go first. Also the
blue arrows on the right side of the screen show the way to the selected point.
When the first memory point is reached (all lock-symbols are locked) and you
release the JOYSTICK_RPM, the system selects the second point
automatically. You can cancel the operation by pushing one of the function
keys (F4 or F5).
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OPERATING INSTRUCTIONS
Breathing air bottles are nearly empty or the bottles have been closed
after use.
Use
When you open the bottles and there is enough air, you can see on the screen
• a green symbol beside the F3-pushbutton
At the same time you can hear a short beep.
When the bottles are nearly empty, you can see on the screen
• a yellow symbol beside the F3-pushbutton
• a large symbol over the outreach diagram
At the same time you can hear a SOS-sound alarm.
You can set off the sound alarm by F3-pushbutton (the symbol remains). The alarm will be repeated
after two minutes. When you set off the second alarm, the alarm system will go out and the symbol
will disappear.
Change the breathing air bottles at least after the second alarm.
The alarm system will start again when the bottles have been changed and the breathing air has been
released to the breathing air system.
When you close the bottles after use the system will alarm twice as described above.
OPERATING INSTRUCTIONS
EMERGENCY USE
MANUAL CONTROL VALVES AND BATTERY POWERED PUMP
MANUAL OPERATION
It is possible to operate the unit by using the manual override buttons.
These override buttons are meant to be used only for temporary operation of the unit during mainte-
nance. The hydraulic system must retain its normal pressure while using the hand control levers.
• NOTE! When the boom movements are controlled manually the electrical limit swit-
ches do not work. The operator is responsible in keeping the unit within a safe working
range!
• Use manual operation only during service or in case of failure in electrical system.
• Only a trained person who is familiar with the unit and manual operation may operate the
unit.
Steps to follow:
1. Let the engine run.
2. Engage the Power Take-Off (PTO) of the hydraulic system.
3. Press the RPM-pedal down to raise the hydraulic pressure.
4. Now you can use the manual control valves situated in the middle of the valve coil.
Note that:
• Boom movements can be controlled outwards and inwards.
• Use manual operation only to get the booms back to transport position in case of failure.
• Use extreme caution when operating with manual control valves or manual rotation! Do not
push or pull the valve with too much force as it may cause uncontrolled movements.
Y1, Y2, Y3
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OPERATING INSTRUCTIONS
F1
F2
F3 MENU
G M
MANUAL F4
F5
A B C
TEST
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OPERATING INSTRUCTIONS
1 F1
F2
F3
2
MENU
G M
MANUAL F4
F5
A B C
TEST
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OPERATING INSTRUCTIONS
3
1
2
+-6°
4
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OPERATING INSTRUCTIONS
DO THE FOLLOWING TO GET THE BOOMS BACK TO THE TRANSPORT POSITION WHEN
NOTHING WORKS (SO-CALLED BLACK-OUT SITUATION):
1. Push the emergency bleed down button, the first boom telescope retracts.
2. Turn the booms to the centerline of the truck (forward or backward) by the manual crank
handle.
3. Continue by pushing the emergency bleed down button, the first boom lowers.
NOTE! During the emergency bleed down the working cage does not necessarily stay horizontally
levelled. Try to level it by using the battery pump and the manual control valves.
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OPERATING INSTRUCTIONS
Y2 Y1
• The outriggers can be controlled only when the valves are electrically energized.
Y1
Y2
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OPERATING INSTRUCTIONS
• In case of electricity failure, push the valve coil at the end of the control valve with
a suitable tool, for example a screwdriver.
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OPERATING INSTRUCTIONS
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OPERATING INSTRUCTIONS
1. Retract the first boom telescopic sections (Y23), push the valve coil facing you.
2. Rotate the first boom into the middle position (Y21), push:
• The valve up: rotates clockwise.
• The valve down: rotates counterclockwise.
3. Lower the first boom onto the transport support (Y22), push the valve coil facing you.
NOTE! Before lowering the first boom onto the transport support check that the cage boom
is in the transport position.
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OPERATING INSTRUCTIONS
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OPERATING INSTRUCTIONS
1 a 1 b
2 a 2 b
1 c
1 a
2 a
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OPERATING INSTRUCTIONS
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OPERATING INSTRUCTIONS
When it is not possible to rotate the turntable by emergency battery power, you can rotate the
booms manually with a crank handle.
5
3
1. Rotation motor.
2. Fastening screws for rotation motor.
3. Hand pump for manually opening rotation gearbox brake.
4. Valve for hydraulic line of rotation gearbox brake.
5. Lock screw on the knob of the valve.
6. Crank handle for manual rotation (not shown).
WARNING! In normal use the valve must absolutely be in "open" -position. To open it, turn
the valve counterclockwise up to the limit.
When the valve is in "closed" -position, the brake will not close and it may cause uncontrolled
turning of the booms.
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OPERATING INSTRUCTIONS
To secure the locking of the valve into desired position, there is a screw (5) on the knob of the valve
(hexagonal socket-head).
NOTE! When turning the pressure on, the bar of the hand pump may turn to another position.
Beware of hitting.
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OPERATING INSTRUCTIONS
WORKING LIGHTS’ CONTROL
The working lights of the lift are divided into six separate circuits in order to minimize the loading of
the ignition current spikes. The division is as in the pricipled picture below.
31 32
TURNTABLE AND LADDER
21 22
FRAME
11 12
Operation
Push button of the working lights in the outrigger control panel:
Lights on:
• push the working lights -button shortly: the working lights of the frame turn on (circuits 11
and 12). Please note that the circuit 11 turns on first and circuit 12 after a short delay.
• push the working lights -button for a longer time: the working lights of the frame, arms
(ladder) and working cage turn on in the following sequence: 11, 12, 21, 22, 31 and 32.
There is a short delay between the ignition of the circuits.
Lights off:
• push the working lights -button shortly: the working lights of the frame turn off.
• push the working lights -button for a longer time: all the working lights turn off but without
delay.
Push button of the working lights in the turntable control panel:
Lights on:
• push the working lights -button shortly: the working lights of the turntable and arms (ladder)
turn on (circuits 21 and 22). Please note that the circuit 21 turns on first and circuit 22 after
a short delay. Please also note that the lights of the cage boom ladder are often connected
into the same circuit with the working lights of the working cage.
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OPERATING INSTRUCTIONS
• push the working lights -button for a longer time: the working lights of the turntable, arms
(ladder) and working cage turn on in the following sequence: 21, 22, 31 and 32. There is a
short delay between the ignition of the circuits.
Lights off:
• push the working lights -button shortly: the working lights of the turntable and arms (ladder)
turn off.
• push the working lights -button for a longer time: all the working lights turn off but without
delay.
Push button of the working lights in the working cage control panel:
Lights on:
• push the working lights -button shortly: the working lights of the working cage turn on
(circuits 31 and 32). Please note that the circuit 31 turns on first and circuit 32 after a short
delay. Please also note that the lights of the cage boom ladder are often connected into
the same circuit with the working lights of the working cage.
• push the working lights -button for a longer time: the working lights of the turntable, arms
(ladder) and working cage turn on in the following sequence: 31, 32, 21 and 22. There is a
short delay between the ignition of the circuits.
Lights off:
• push the working lights -button shortly: the working lights of the working cage turn off.
• push the working lights -button for a longer time: all the working lights turn off but without
delay.
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OPERATING INSTRUCTIONS
POWER MANAGEMENT (BATTERY VOLTAGE CONTROL)
There is a control of the battery voltage mounted in the working lights’ circuits. The circuits defined
by the user (11, 12, 21, 22, 31 and 32) turn off in case the voltage level of the battery goes below
the set value. The lights turn back on automatically (in case they were on) when the voltage level
exceeds the set level. This function aims to keep the voltage level of the battery high enough to start
the motor of the vehicle and yet to secure the adequate working lighting.
When starting the motor normally, the working lights stay on, even though the voltage temporarily
goes below the set value.
In the user pages 7-1-3 it is possible to set a separate barrier voltage for each working light circuit,
after which voltage the circuit involved turns off.
Numbering is as in the description above.
The typical lowest distance starting voltage of the vehicle’s motor is about 21V, but it can also be
lower, depending on the settings of the vehicle.
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OPERATING INSTRUCTIONS
There are two lifting eyes on the booms. One of the lifting eye is at the end of the 1st boom. The max.
lifting capacity of this eye is 2000 kg. The other lifting eye is at the working cage support (optional).
The max. lifting capacity of this eye is 540 kg. The lifting capacities of the eyes are shown on the
stickers next to the eyes.
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OPERATING INSTRUCTIONS
WATER SYSTEM
Water is supplied through a 2½" quick couplings and shut-off valves located at the rear of the unit.
The water system is equipped with two drains, one at the rear of the unit and one at the working cage.
The working cage is equipped with a water monitor, 2½" outlet with a shut-off valve, and a protective
water curtain below the cage floor.
The water monitor is controlled with electric remote control (option) which is coupled to outlets loca-
ted at the working cage and the turntable control station. An extension cord can be used at the
turntable, allowing full remote control of water monitor operations from the ground. The water monitor
remote control has three control functions, horizontal and vertical movement of the monitor and
change the water jet from spray to straight stream.
Note! Make sure that when supplying water into the water line system by an external
pumping device, supply pressure is not allowed to exceed 16 bar.
Before supplying water to the system ensure that the monitor water valve is open,
then slowly open the supply shut-off valve of the supply inlet.
Always open and close water valves slowly.
Beware of pressure shocks.
After using the water system, open all drains and extend the booms to full height
to drain all water from the system. Leave all drains open when not using the water
system.
When there is water in the system ensure that the monitor valve or one of the
drains is open when you are moving the booms, especially if you are using the
telescopic sections, to avoid damaging pressure buildup in the piping.
Before stowing the booms, make sure that the water monitor is in its transport
position.
Under freezing conditions, do not extend the telescopic sections of the 1st boom
completely, this is to prevent compressing of possible ice build ups between the
telescopic sections.
Under freezing conditions, when using the water monitor and the protective water
curtain, make sure that water does not fall over the platform and freeze on it.
Observe also freezing on the working cage floor, possibly causing overload.
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CARRIER PLATFORM
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WATER PUMP
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Pressure sensor / water line out of the working cage (max. 16 bars):
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-push-button.
The maximum amount of water is 999999 litres.
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SYMBOLS
Symbol Function
Reset the standard RPM of the vehicle. To turn it on, push F3.
RPM rate of the water pump. The pump is running = green baulks.
One green baulk = one bar.
Maximum RPM = 16 bars.
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Water valve
Single button use:
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• Push once the arrow up -button, the colour of the symbol turns into green and the control is
functioning.
• Push the second time the arrow up -button, the colour of the symbol turns into red and the
control is not functioning.
• NOTE! When you turn on the PTO in the cabin, the symbol of the automatic control must
be red.
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OPERATING INSTRUCTIONS
Opening and closing of the automatic control by using one push button:
The arrow up -button works on ON/OFF -basis. Every second push starts or stops the control. The
electronics of the water pump takes care of the automatic control.
The symbol of the automatic control remains blue the whole time.
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1 2
4 5 3
Left side of the vehicle
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9 10
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12 13 17
11 15 14 16
CAUTION!
• Beware of pressure shocks. Always open and close water valves slowly to prevent
pressure shocks. FAILURE TO FOLLOW THIS COULD CAUSE PERSONAL INJURY
AND DAMAGE TO PROPERTY.
• Maximum pressure for this pump is 16 bar. See suction pressure gauge (1). Supply
pressure is not allowed to exceed 16 bar when supplying water into the water line
system by an external pumping device. FAILURE TO FOLLOW THIS COULD CAUSE
PERSONAL INJURY AND DAMAGE TO PROPERTY.
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OPERATING INSTRUCTIONS
• Water and foam is conducting electricity! Remain a safe distance from electric con-
ductors! Danger due to water over flow. FAILURE TO FOLLOW THIS COULD CAUSE
PERSONAL INJURY AND DAMAGE TO PROPERTY.
•
Before use:
• Check visually for any signs of poor condition of the complete unit.
• Check functioning and condition of valves, instruments, couplings, gauges and
pipes.
• Check that all inlet valves are closed (6).
• Check that all outlet valves are closed (4).
• Check that all draining valves are closed.
Draining valves
By the boom.
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OPERATING INSTRUCTIONS
HYDRANT USE:
1. Engage parking brake.
2. Shift gear box to neutral position.
3. Ensure that all draining valves are closed.
NOTE: Never let the pump run without water for a long a time, MAX 3 min. FAILURE TO
FOLLOW THIS COULD CAUSE PERSONAL INJURY AND DAMAGE TO PROPERTY.
NOTE: When using fire pump, it is prohibited to use back or side inlet. FAILURE TO FOLLOW
THIS COULD CAUSE PERSONAL INJURY AND DAMAGE TO PROPERTY.
4. Attach a hose between the hydrant or tanker truck and the inlet valve.
5. Attach delivery hose(s) to the outlet valves (4).
6. Engage the fire pump PTO (10).
7. Raise the motor RPM to min. 800.
8. Open the pressure inlet valve (6) and at least one outlet valve to avoid pressure shocks.
9. Open the hydrant valve slowly.
10. Open the outlet valve(s) slowly and increase the RPM until the required pressure has been
reached.
11. If water monitor will be used, open slowly the valve between the pump and boom feed pipe
(5). Open then the valve in the working cage.
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WHEELHOUSE STEP
The rising steps are placed on both sides of the vehicle by the front axle.
1 1
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ADDITIONAL EQUIPMENT
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LIMIT SWITCHES AND SENSORS
LIMIT SWITCHES