MA-CON-SFM-00-0001

MATERIALS
Rev 0
18 NOV 09
SCOPE OF WORK FOR CONTRACTS
Page 1 of 5

TABLE OF CONTENTS

Rev.

-1 Prepared Checked Approved

-Pag Issue Date Amendment Description
By: By: By:
e 1 of
5Rev
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POLYMER WRAPPING ON THE JOINTS OF Siraj
0 01.09.2010
CAUSTIC LINES Momin

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 MA-CON-SFM-00-0001
MATERIALS
Rev 0
18 NOV 09
SCOPE OF WORK FOR CONTRACTS
Page 2 of 5

1. CONTRACT TITLE WITH REFERENCE NO.

POLYMER WRAPPING ON THE JOINTS OF CAUSTIC LINES

2. INTRODUCTION
Wrapping of polymers to the welding joints of caustic lines as isometric drawing list attached

3. DETAILED SCOPE OF WORK

3.1. Sequence of job Steps

3.1.1. Supply of manpower, tools, testing eqpts & etc to perform the polymer wrapping.

3.1.2. Supply of chemicals and products with MSDS

3.1.3. Arrangement of MIC gate pass of their employees

3.1.4. Surface preparation of pipe (100 mm for each joint) by wire brush grinding/Grit blasting.

3.1.5. Cleaning of pipe surface such that the base metal is clearly seen and no grease or

foreign particles is adhering to the blasted /ground surface.

3.1.6. Prepare/activate the resin and immediately apply on the prepared and clean surface.

3.1.7. Along with resin immediately spread one layer of surface veil and CSM and wet with

activated resin and rolls out any air gaps. Repeat the above for second layer also. The

same should be done to entire prepared surfaces. Also provide overlap of material at end

of each length joints.

3.1.8. Wrap the pipe joint with a polyester net such that the ends are sealed thoroughly.

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MATERIALS
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18 NOV 09
SCOPE OF WORK FOR CONTRACTS
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3.1.9. On curing of above layers, grind the GRP surface lightly and wet the same with

activated resin. Spread WRM (Woven roving mat) and wet the same with the resin.

Followed by 2CSM

3.1.10. Do the grinding to achieve the desired thickness of 6-8 mm.

3.1.11. Seal the end with polyester net and then entire length (100 mm for each joint) to be

wrapped tightly with polyester net.

3.1.12. Any change/addition in work scope, Qchem approval is required.

3.1.13. Number of polymer wrapping joints may increase or decrease against mentioned in

schedule of quantities.

3.2. Estimated Schedule

One Week

3.3. Acceptable work timing – General shift

3.4. Safety Requirements-Chem. Policies and procedures

3.4.1. PPE Requirements-

• Normal PPE at places where there is no leak.

• Special PPE at places where there is leak or it was temporary arrested earlier.

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MATERIALS
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18 NOV 09
SCOPE OF WORK FOR CONTRACTS
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Note: The contractor has to follow any additional PPE as per the review and recommendation

given by Industrial Hygienist upon review of MSDS

3.4.2. Normal PPE such as Nomex coveralls, hearing protection, hard hat, safety shoes, hand

gloves etc.

3.4.3. Special PPE such as face shield, chemical coverall, Neoprene chemical resistance hand

gloves and rubber gum boots

3.4.4. Special Precautions: Follow the Qchem PTW System

3.4.5. Waste Management: Housekeeping shall be maintained at all the times and disposal of

waste shall be carried out as per Q-chem waste management procedures. The area shall

be cleared to bring to the original wholesome status.

3.5. Proposed mile stones for Payments: Single after job completion based on actual time spent

on job

3.6. Bill of Material (BOM)

3.6.1. BOM Supplied by vendor

3.7. Special Equipments to be mobilized by Contractor: If require

3.8. Facilities to be provided by Q-Chem

3.8.1. Erection of scaffoldings

3.8.2. Arrangement of MIC gate passes requests of vendor employees.

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MATERIALS
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18 NOV 09
SCOPE OF WORK FOR CONTRACTS
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3.8.3. Approval of MSDS of products/Chemicals brought by Vendor

3.8.4. Arrangement of Safety training for vendor employees.

3.8.5. Inspection of Polymer wrapping done by contractor

3.9. Others

4. SCHEDULE OF QUANTITIES

NO. OF WELD NO. OF BENDS

FROM TO LINE SIZE
JOINTS
3” 7 3
2” 1 0
Caustic Storage Tank Pumps Suction
1-1/2” 25 9
¾” 4 0
1” 36 12
Pumps Discharge Injection Assembly ¾” 6 0
½” 2 0
2” 65 19
Injection Assembly 02-NA-1006-AA05-4”
¾” 7 1

5. ATTACHMENTS

5.1. List of isometric drawings of caustic lines are attached.

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