CNC SYSTEMS OSP-U100/U10 INDUCTOSYN CODER INSTRUCTION MANUAL (1st Edition Pub. No. EEE1-101-R1 Aug. 1998 OKUMABEE1-001-R1 P-(i) ‘TABLE OF CONTENTS TABLE OF CONTENTS SECTION1 OVERVIEW . SECTION 2 BLOCK DIAGRAM SECTION 3 SPECIFICATIONS SECTION 4 CONNECTION 4-1, Example of Connection to Rotary Inductosyn 4-2, Example of Connection to External Device (MCS)... SECTIONS EXTERNAL DIMENSIONS AND MOUNTING DIMENSIONS ........ SECTION 6 CONNECTOR PIN LAYOUT .... SECTION 7 AUTOMATIC ADJUSTMENT FUNCTION .....-..-00200ee0ee tenes 7-1. When Is Automatic Adjustment Function Used? 7-2. Automatic Adjustment Procedure ..... SECTIONS ALARM .. SECTION 9 DIAGNOSTIC FUNCTION ........022 062 -0ee eee eeee reece eee $1. Overview . Seo aoe $2. Displaying the Inductosyn Coder Output Data ........6eseeeveeeee 9-3. Contents of Inductosyn Coder Display Data . i 93-1. _ Inductosyn Coder Display Data in the Adjustment Mode 93-2, _Inductosyn Coder Display Data during Normal Position Detection ..... 93-3. _Inductosyn Coder Display Data at the Occurrence of Alarm 12 13 13 13 14 14 16 16BEE1-001-R1 P-(i) ‘TABLE OF CONTENTS PAGE 9-4, Troubleshooting... See 7 9-4-1. Inductosyn Related Errors Detected by MCS 7 9-4-2. Causes of Alarms and Action to Take 18 9-4-3, Phenomena other than Troubles .............. 19BEE1-002-R1 P-1 SECTION 1 OVERVIEW SECTION1 OVERVIEW ‘An Inductosyn Coder is @ position encoder which excites a rotary inductosyn, converts the outputs of the rotary inductosyn to the digital rotary position information, and outputs the digital position information to an. ‘external device such as a servo controller through high-speed serial communications. (1) High-acouracy position conversion function Since 2-phase output signals of inductosyn are directly converted into the dagital position information, drift of the position information due to ambient temperature, etc. inated, in principle. This system is able to perform highly accurate position sensing even ifrotery inductosyn speed is increased in future. (2) Less wiring, high-speed serial communication function By adopting the encoder link for the position information interface to an external device, the inductosyn coder realizes high-speed position data transmission in less wiring, (9) Automatic excitation amplitude adjusting function Excitation amplitude is automatically adjusted to cancel variations in output signal level caused by differences in inductosyn types and mounting states. (4) Automatic 2-phase signal offset correction function ‘Aconstant level excitation signal component, mixed into the 2-phase outputs of the inductosyn, is automatically eliminated to obtain the position data.SECTION 2 BEE1-003-R1 P-2 SECTION 2 BLOCK DIAGRAM BLOCK DIAGRAM re a ne a | aa EJ aa, PEE «| | Baca] feeeel| Meese | med 4) [re i A Pe * ELH cee ot | | gate array I ongter| —> Senne fel | 1 Rotary incuctosynBEE1-004-R1 P-3 SECTION 3 SPECIFICATIONS SECTION3 SPECIFICATIONS Tem ‘Specifications Power source Input source voltage 12V £20% Power consumption 5 Worless (when 720-pole, 7-inch rotary inductosyn is connected) Position data conversion Interpolation resolution 1710000 electric angle performance (When input amplitude is 78% of input voltage angle) Position sensing cycle 200 usec Power amplifier Excitation frequency KHZ ‘Max. output voltage (Vpp) 10V Max. output 10 Wor higher Output voltage adjusting ratio |1:5 Preamplifier Input voltage range (Vpp) Within 2 mV | Amplification factor 2500 + 10% (at 5 KHz) Delay characteristics 53.6 +4ysec (at 5 KHz) Filter characteristics 6-stage low-band pass filter, 2-state high-band pass fitler Band 5 KHz +1 KHz Delay difference in band 9 to +0.5 usec Standard communication | Method Encoder link bedi Baud rate 10 Mbps Position data communication | 200 psec x N (N: Natural number) oycle Environment ‘Operating temperature range |—10 to +40°C Water resistivity Conforming to IP55. Vibration resistivity 10GBEE1-005-R1 P-4 SECTION 4 CONNECTION SECTION4 CONNECTION 4-1, Example of Connection to Rotary Inductosyn Although shielding wre is used with Mitsubishi's inductosyn, connecting ofthe shielding wire is unnecessary a the inductosyn coder. side: RO4-POM (Tami Musen) Braided shielding wire: 2 pais of twisted-pair (0.2 m2) cable (Recommended cable: RMCV-SLAB-O 0.2 (40)0.08) x SP [Daiden], 1P: spare) Note 1: Cable length should be, in principle, within 1.5 m (4.92 ft) including relaying. if the cable ‘exceeding this limit must be used, perform such as noise test to evaluate noise and make sure that the noise level meets the applications. Note 2: Do not lay the inductosyn cable in parallel with the cables such as power cables where current varies excessively. ‘Note 3: When relaying the cable at the CNS side, always fix the braided shielding wire to the metallic saddle, etc. to connect it to the earth.BEE1-005-R1 P-5 SECTION 4 CONNECTION 4-2, Example of Connection to External Device (MCS) Cable side; AO4-PGF (Tami Musen) Part No.: E9708-871-016 (Molex) Connect cable brid directly to the connector cable clamp MIV (or $ axis) Braided shielding wire: 2 pais of twisted-pai (0.2 mn?) cable (Recommended cable: RMCV-SLAB-O 0:2 (40/008) X SP [Daiden}.1P: spare) Note 1: Power supply (+12 V) to the inductosyn coder is possible only for 1-axis MIV. When connecting the 2-axis MIV to the inductosyn coder, a 12 V power supply with 550 mA or larger capacity is necessary. Note 2: Use the recommended cable. The maximum allowable cable length is 30 m (98.43ft). However, actual maximum cable length is calculated as shown below based on the source voltage and the resistivity of the cable, taking into consideration the voltage drop in the cable. Cable length $ 0.96 x (minimum value of source voltage — 9.6) /p p = Resistivity (Q/m) Example of calculation Ifthe minimum value of the source voltage is 11.4 V and the cable cross section area is 0.2 mm? (p =0.1 Qim) 0.96 x (11.496) /0.1 = 17.28 ‘Therefore, the maximum allowable cable length is approximately 17 m (65.78 ft).BEE1.006-R1 P-6 SECTION 5 EXTERNAL DIMENSIONS AND MOUNTING DMENSIONS SECTIONS EXTERNAL DIMENSIONS AND MOUNTING DIMENSIONS Unit mm gn.)BEE1-007-R1 P-7 SECTION 6 CONECTOR PIN LAYOUT SECTION6 CONNECTOR PIN LAYOUT Nt ‘CNS (RO4-REM Tajimi Musen) (R04-REM Tajimi Musen) CNTA xP CNSA a CNTB XN CNB 8 CNT FG CNS-C FG CNTD FG CNS-D FG CONTE GND CNSE J CNTF +2V NSF c cna, (RO4-R3F Tajimi Musen) CN2A EXP CN2B NC ‘CN2-C EXN cna CNS (63014-0810 Molex) (63014-0810 Molex) CNS P CNS AP CNS2 XN CNS2 AN CNSS RIN GNSS FG NSS RIN CNS-4 BP CNSS DOUT CNS-S BN CNSE DOUT-N CNS-6 FG ‘N37 H2V CNS-7 EXP ‘NSS GND CNIS EXNBEE1-008-R1 P-8 ‘SECTION 7 AUTOMATIC ADJUSTMENT FUNCTION SECTION7 AUTOMATIC ADJUSTMENT FUNCTION TA. 72. When Is Automatic Adjustment Function Used? Whether or not the data adjusted by the rotary inductosyn's adjustment function exists and the adjusted data itself are stored in the memory (non-volatile) of the inductosyn coder. The inductosyn coder is shipped without data (not adjusted). Therefore, automatic adjustment is necessary when using the inductosyn coder for the frsttime. In addition tothe first use, there area cases where automatic adjustment becomes necessary. ‘Automatic adjustment of the inductosyn coder is necessary in the following cases: (1) Using a new inductosyn coder ‘The inductosyn coder is shipped without adjustment. Hf the inductosyn coder before adjustment is used, alarm C occurs indicating that adjustment is necessary. (2) When re-using the inductosyn coder which has ever been automatically adjusted If an inductosyn coder which has been automatically adjusted once, the data of the rotary inductosyn used before is written to the inductosyn coder. Therefore, the NC judges that the inductosyn coder is the adjusted one. ‘When using such inductosyn coder, automatic adjustment must be made although an alarm is not displayed. (3) When replacing the rotary inductosyn or other cases that require readjustment of the inductosyn coder In these cases, although an alarm requesting the readjustment is not displayed, always perform automatic adjustment. Automatic Adjustment Procedure (1) Starting the Adjustment and Designating the Adjustment Axis Start of adjustment and designation of adjustment axis are set using the hidden parameter setting ‘screen that is used for adjusting the time constant. To display the hidden screen, follow the steps indicated below. < Procedure > 1). Select the parameter setting mode (in other than the screen selecting processing). 2) Input as follows: = SVTUN [WRITE] ‘Then, the screen shown below will be displayed.BEE1.008-R1 P-9 SECTION 7 AUTOMATIC ADJUSTMENT FUNCTION PARAMETER SET 87/05/19 13:08:43 » ON LINE SERVO TUNE UP MODE * Ym 1 SERVO TUNE UP MODE 0 2 SERVO TIME CONSTANT 1 0 3 SERVO TIME CONSTANT 2 0 x y 2 ACT POSIT (WORK) 0.000 0.000 0.000 B-Mtd Tsewo] | mews] nena] ron STAG 19:08:48 += ON LINE SERVO TUNE UP MODE = i I | 1 1 ROTARY INOUCTOSYN ADJUSTMENT 0 \ 2 ADUST AXIS ! ath AXIS 0 | Sth AXIS 0 | 6th AXIS 0 | | | | x i z | ACT POSIT (WORK) 9.000 0.000 0.000 | BeMtd | | | | | Seaees meas maganid! GREHGREG| ERREE URGE BRUSHES BERGE | 1 u 1 | | 1 | | set | ADD | | SEARCH] J ITEM? | ITEM) [EXTEND] | Ec i Se a ee ee 4) Move the cursor to the desired data setting item using the cursor keys [J] and [1], and after pressing [F'1] (SET), input the data and press the [WRITE] key.BEE1-008-A1 P-10 ‘SECTION 7 AUTOMATIC ADJUSTMENT FUNCTION (2) Setting Data On the data setting screen, whether or not the automatic adjustment is made and the objective axis {for adjustment are set. (@) 1 ROTARY INDUCTOSYN ADJUSTMENT This parameter is used to set whether the automatic adjustment of the rotary inductosyn is valid or invalid. 0: Invalid 1: Valid Valid commands: SET and ADD Setting range: 0,1 Touse the automatic rotary inductosyn adjustment function, set “1” for this parameter, select the objective axis of adjustment (explained later), and turn off the power once then turn it back after backing up the setting Ifthe setting for this parameter is “1” at the start up, the NC resets the setting to“O” and places the selected axis in the automatic adjustment mode. During the execution of automatic adjustment (until the adjustment is completed), the following message is displayed. ‘Alarm D 4291 Position encoder is adjusting (b) 2 ADJUST AXIS Select the axis that should be adjusted using the automatic rotary inductosyn adjustment function. Selection is possible for the following axes. 4th axis sth axis 6th axis 0: Not set for the automatic adjustment axis 1: Set for the automatic adjustment axis Valid commands: SET and ADD Setting range: 0,1BEE1-008-R1 P-11 SECTION 7 AUTOMATIC ADJUSTMENT FUNCTION (8) Adjustment Procedure ‘When the NC that has the 4th and/or Sth axis equipped with a rotary inductosyn is tured on, the following message is displayed. 3280 Alarm C Position encoder needs the adjustment 45 .... (1) ‘An alarm code represents the axis number of the axis which has not been adjusted. In the case of the message shown above, the 4th and the Sth axes are “not adjusted axis’. ‘Set "1" for ROTARY INDUCTOSYN ADJUSTMENT to make the automatic adjustment of the rotary inductosyn valid, then set "1" for 4th AXIS and Sth AXIS. After that turn on the NC. The following message will be displayed. 4291 Alarm D Position encoder is adjusting 45 ............ (2) ‘An alarm code represents the axis number of the axis being adjusted. In the case of the message shown above, automatic adjustment is executed for the 4th and the Sth axes. The objective axisiis rotated for approximately 10 minutes at the rate of 0.8 min—' (108deg/min) until automatic adjustment is completed. For the axis, which has the limit in rotation, the axis is rotated within the limit. ‘On completion of automatic adjustment, the code number of that axis is cleared from the alarm message (2) above. When adjustmentis completed for all axes, alarm message (2) is cleared from the screen. If the power is switched off before adjustment is completed for all axes, alarm message (1) is displayed again when the power is switched on next. Note: Ifthe power is switched on with the setting of ‘ROTARY INDUCTOSYN ADJUSTMENT = 1", the NC operates in the direct inductosyn position detection confrmation state (although the inductosyn data is read, it is not used for the contro). Even after the ‘completion of automatic adjustment, the direct inductosyn position detection confirmation ‘state continues. (The inductosyn is not used for position detection.) ‘After completing the automatic adjustment, switch on the power again and set the inductosyn offset (system parameter). After backing up the data, switch the power off and switch the power on again. Now, the inductosyn can be used normally. For a detachable axis, perform automatic adjustment by actually installing the axis before shippingBEE1-009-R1 P-12 SECTION 8 ALARM SECTIONS ALARM ‘The alarm messages related to the inductosyn coder are shown below. ‘Alarm C 3280 ..... Position encoder needs the adjustment There are axes for which inductosyn adjustment has not been completed. Index: None Character-string: None Code: ‘Axis number of the “not adjusted axis” Example: 46 ....... The 4th and éth rotary axes have not been completed. Measure to Take: ‘Adjustment of the inductosyn of the indicated axes is necessary. Perform automatic adjustment of the displayed axes. Alarm D 4291 ..... Position encoder is adjusting ‘Automatic adjustment is being performed for the inductosyn. Index: None Character-string: None Code: Axis number of the axis being adjusted Example: 46 ....... Automatic adjustment is performed for the 4th and 6th rotary axes. Measure to Take: ‘The axes indicated by the code are in the automatic adjustment mode. Move these axes at the automatic adjustment feedrate until alarm D is cleared to complete automatic adjustment.BEE1-010-R1 P-13 SECTION 9 DIAGNOSTIC FUNCTION SECTION9 DIAGNOSTIC FUNCTION 9-1. 9-2. Overview Displaying the raw data, sent from the inductosyn coder to the MCS, to directly view the status and the contents of the alarm code can check the inductosyn coder. Note that the displayed information differs. slightly during normal position detection, in the automatic adjustment mode, and at the occurrence of an alarm Concerning the encoder related alarms which the MCS detected immediately after turning on the power, refer to 9-4-1 “Inductosyn Related Errors Detected by MCS" since the check screen described below cannot display them. Displaying the Inductosyn Coder Output Data < Procedure > 1). Select an operation mode (any of automatic, MDI, and manual). 2) Press function key [F7](CHECK DATA) to display the check data screen. 3) Display the MCS DIAGNOSIS screen, shown below, by pressing the page keys. Ifthe MCS DIAGNOSIS screen is not displayed, check the setting for NC optional parameter (bit) No. 5, bit 3. If"1” is set, change the setting to “0”. 4) Move an asterisk (:x) by pressing the arrow-symbol Key to CH1 or CH2 (CH3 and CH3 cannot be used) and input the following. MOR , 861C [WRITE] ‘With the input indicated above, the data display area of CH1 or CH2 displays the output data of the inductosyn coder. Example: MDA B,861C ‘The data of the B-axis is displayed. TAT TEKKEN EXKRHHRXKR UNERK (CHECK DATA + MCS DIAGNOSIS + x Y z a MACHINE COORDS ~12345. 678 -12345. 678 -12345. 678 359. 000 AXIS COM.CODE DATAID DATA cH 8 ASIC O12 TFELSTOBFFFF CH 2 assess aes seabatisssastise CHG aes ae vans eessatasesssease CHA sate a8 PT netrieeriieress] =uDR_B 861 PROGRAM) ACTUAL [PART —] BLOGK CHECK SELECT | POSIT PROGRAM DATA |scAROH Dara | (EXTEND)BEE1-010-R1 P-14 SECTION 9 DIAGNOSTIC FUNCTION 9-3. _ Contents of Inductosyn Coder Display Data 9341 Inductosyn Coder Display Data in the Adjustment Mode Contents of the data displayed in the adjustment made are shown below. For details of (a) and (b), refer to the status code table (Table 9-1). 001345674COBFFFF “FFEF is dsplayed uniess epoca sting is made, (@) Indicates the adjustment mode status. During adlustment rode, excitation signal level is shown by a number 8° to" See Table S41 (©) In other than alms, the induetosyn output level and other status is dis played by a number‘0"to"7". See Table 4 (©) The number csplayed here decreases asthe adjustment processing prog: resses. The adjustment modo is completed a th momert ne number Changes from “1"to"0", and the contents at (a) return toa number "0" to "7" nhich inccates the normal positon detection mode. (@) The poston within 2 pols (1 degree in the case of 720-pol inductosy) of the incuctesyn is inciated by a hexadecimal rarnber (00000 FFF) (©) The positon over 2 poles of the inductosyn i spayed by a hexadecimal number (6000 to 0167, 0 10 389 in decimal) Table 9-1 Status Code Table Cause Code Meaning of Code (Symbols) [Note 1] 0107 _| Status in normal position detection & | Excitation voltage is 5.410 11.4V 5 (this setting is usually prohibited). ‘9 | Excitation voltage is 4.4 105.4V TBA a (when the gap is wide [Note 2)). ©) | —K~[exctation voltage is 9.9610 4.4 V. B | Excitation voltage is 2 03.36 V BA (when gap is narrow (Note 2)). ‘CtoF | Communication error is detected. DAC 0 __|inductosyn output signal level is normal. 1 |Inductosyn output signal level is tow. TER GA, AQ 2 __[inductosyn output signal level is high. BA Details [8 _|inductosyn output signal level is extremely low. DRE of(8) | aio7 [Reserved ‘BIOF | Code displayed at the occurrence of an alarm See Table This indicates the occurrence of an alarm and contents of the | $2. alarm are those represented by a code number (0 to 7) obtained by subtracting “8” from the displayed code. Note 1: For the cause, refer to Table 9-4. Note 2: Normal if‘0" is displayed for (b).BEE1-010-R1 P-15 SECTION 9 DIAGNOSTIC FUNCTION 9-3-2. _Inductosyn Coder Display Data during Normal Position Detection Contents of the display data during normal position detection are shown below. For details of (a) and (b), refer to the status code table (Table 9-1). 0013456700 i FFF (Usually "0", "4" is displayed when communication error is detected. (©) In other than alarms, the inductosyn output level and other statu i cs played by a number “0° to"7". See Table 9-1 (©) The postion within 2 poles (1 degree in the case of 720-poleinductosyn) of the Inductosyn is indicated by @ hexadecimal number (000000 to FFFFFF), (©) The postion over 2 poles ofthe inductosyn is displayed by a hexadecimal ‘number (0000 to 0167, 0 to 359 in decimal), 9-3-3. _Inductosyn Coder Display Data at the Occurrence of Alarm Han alarm occurs, display at (b) will be a number in the range from “8" to “F", and the displayed data shows the following contents. For the contents of alarm code of (g), refer to the alarm code table (Table 9-2). The causes of the alarm are displayed in the Cause (Symbols) column in the order of higher probability (Table 9-4). 001345674CR0F FFF (Usually "0". "4" is displayed when communication error is detected. (©) In other than alarms, the inductosyn output lovel and other status is dis played by a number“8"to"F”. See Table 9+ (@) Incicates an alarm code, See Table 9.2. (©) The position within 2 poles (1 degree inthe case of 720-poleinductosyn) of the inductosyn is indicated by a hexadecimal number (0000 to FFF), (@) The postion over 2 poles ofthe inductosynis displayed by & hexadecimal ‘number (0000 to 0167, 0 to 353 in decima),BEE1-010-R1 P-16 SECTION 9 DIAGNOSTIC FUNCTION Table 9-2 Alarm Code Table Cause Code Name of Code Meaning of Code (Symbols) 00 | Not started Position detection data requests _|©, A.B ‘given before the position detection start instruction is received. 07 _| Stop command stop Position detection data requests |©, A B siven after the position detection stop instruction is received. 02 | Control parameter error | Error with the EEPROM data ofthe |B, C MCS or the inductosyn coder. 0310 0D | Spare ‘OE | Synchronization error | Synchronization error with the CAB MCS, ‘OF | Excitation output error | Failure in excitation power ampiiier [FA output. 10__[ Spare 11 |CowB-phase AD offset | Offset voltage of the B-phase signal [A voltage is low. 12 |Low A-phase AD offset | Offset voltage of the A-phase signal [A voltage is low. 13 | Low AyB-phase AD offset | Offset voltage of the AyB-phase [A voltage signal is low. 14 [Spare 15 |High B-phase AD offset | Offset voltage of the B-phase signal [A voltage is high. Details | 16 [High A-phase AD offset | Offeet voltage of the A-phase signal [A of (@) voltage is high. 17 [High AyB-phase AD offset | Offset voltage of the AyB-phase [A voltage signal is high. 1810 24 | Spare 25 | Excessively large B-phase | Amplitude of &-phase signals TABQ signal amplitude excessively large, 26 | Excessively large A-phase | Amplitude of A-phase signals TABQ signal amplitude excessively large. 27 | Excessively large “Ampiitude of A-/B-phase signalis [J AB, @ ‘A-/B-phase signal excessively large. amplitude 28__ [Spare 29 | Excessively small signal | Amplitude of A- or B-phase signal's [E, FG, HI, amplitude excessively small. Q BAt0 2C | Spare ‘2D [Excessively small B-phase | Amplitude of B-phase signal is GAT signal amplitude excessively small. 2E | Excessively small A-phase | Amplitude of A-phase signal is GAT signal amplitude excessively small 2F _ | Excessively small ‘Ampitude of A7B-phase signalis |G, 4.1 ‘Ar[B-phase signal excessively small. amplitude 3010 7F | Spare 8010 FF [CPU error Error of the CPU ABCBEE1-010-R1 P-17 SECTION 9 DIAGNOSTIC FUNCTION 9-4. Troubleshooting 9-4-1. _ Inductosyn Related Errors Detected by MCS. Han error number shown below is displayed with the A-, B-, C- or other axis equipped with an inductosyn ‘coder, refer to the inductosyn coder related error table (Table 9-3). Probable causes of the error are given in the order of higher possibilty (see Table 9-4.. Table 9-3 Inductosyn Related Errors Detected by MCS. Error No. Description of Errors Cause (Symbols) (0863 [An error occurred in communications between the inductosyn DOA coder and the MCS. (after the completion of communication protocol which initializes the inductosyn coder) (0865 | Anerror occurred in the communication protocol which initializes _|N, A, B, 0, © the encoder. (0868 _ | The inductosyn itself detected an alarm. [Note 1] See Tatle 9-2. (0883 | The difference between the position detection values at the LKGHPB inductosyn side position encoder and the motor side position encoder exceeded the allowable limit. Note 1: Inthe error code (XXYYZZZZ) displayed at the occurrence of this error, “XX" corresponds to the code in Table 9-2 and “YY” corresponds to (b) and (a) in Table 9-1. “ZZZZ" corresponds to (@) in Table 9-1.BEE1-010-R1 P-18 SECTION 9 DIAGNOSTIC FUNCTION 9-4-2, Causes of Alarms and Action to Take ‘The table below shows the causes of alarms and the corrective action to take. Table 9-4 Causes of Alarms and Corrective Action Cause (Smbe Description Action to Take A___ | The hardware or the software of the Replace the inductosyn coder. inductosyn coder will be fauity B__| There willbe an errorin the setting of the _| Replace the inductosyn coder. EEPROM of the inductosyn coder. C___| There willbe an error in the Investigation is necessary. ‘communication setting at the MCS side. (probability is low with the product other than the intial model.) D___| Noise in the communication line, or ‘Check the wiring between the inductosyn breakage of one of two communication _| coder and the MCS. lines or the FG line. (Especially, pay attention to the FG wiring.) E | The wiring at the excitation side is broken. | Test the continuity between the inductosyn and the inductosyn coder. [Note 1] F | Short cirouit or ground fault of the wiring at | Check the wiring between the inductosyn the excitation side. and the inductosyn coder. [Note 2] G | Line at the inductosyn output side is, TTest the continuity between the inductosyn broken. and the inductosyn coder. [Note 3] H___ | Short circuit or ground fault of the wiring at | Check the wiring between the inductosyn the inductosyn output side. and the inductosyn coder. [Note 4] 1 | The gap between the stator and the slider | Check the installation status ofthe of the inductosyn is too wide, inductosyn. J__| The gap between the stator and the slider _| Check the installation status ofthe of the inductosyn is too narrow. inductosyn. K | The data increasing direction of the ‘Select the automatic adjustment mode and inductosyn is reversed due to wiring error_| check the data increasing direction at the at the inductosyn output side. [Note 5] _| check screen. T___ | Inductosyn joint offset is improper. ‘Set the inductosyn-offset data Woint offset is nit input.) M___ [Wiring of the inductosyn output signals is __| Test the continuity between the inductosyn improper, and the inductosyn coder. [Note 6) N__ |Inductosyn coder andthe MCS are not__| Check the connector (especaily, at the wired. MCS side). Check the wiring. © __ [Error with the detector IF ofthe MCS. __| Replace the MCS. P__ |Aproblem in the reduction mechanism of _ | Check the backlash, ete. the motor. @___ [Automatic adjustment has not been Execute automatic adjustment. executed after replacing the inductosyn or the inductosyn coder.BEE1-010-R1 P-19/E SECTION 9 DIAGNOSTIC FUNCTION 9-43, Note 1: Note 2: Note 3: Note 4: Note 5: Note 6: ‘Remove the water-proof connector of pin 3. If resistance between pins A and Cis larger than 10 2 there will be discontinuity. Remove the water-proof connector of pin 3. Ifresistance between pins A and Cis smaller than 3 Q, the cause will be short circuit. Ifthere is even a slightcontinuity between pin Aor Cand the housing, grounding fault will be the cause. Remove the water-proof connector from pin 3 and adjacent pin 6. Ifthe problem is at the A (B) phase side, check the resistance across pins A and B (F and E); itis larger than 109, wire is broken. Remove the water-proof connector from pin 3. and adjacent pin 6. Ifthe problem isat the A (8) phase side, check the resistance across pins A and B (F and E); itis smaller than 3, there will short circuit. fthere is even a slight continuity between pin A or B (For E) and the housing, grounding fault willbe the cause. The data increasing/decreasing direction will be reversed if the connection between the inductosyn (A, B, C, J) and the water-proof connector (A, B, FE) of pin 6 is as shown below. (1) A-B,B-A (2) C-E,J-F (9) A-FB-E,C-AJ-B (4) A-E,B-FC-BJ-A Remove the water-proof connector from pin 3 and adjacent pin 6. If there is even a slight continuity between A or B and F or E, wiring will be faulty. Phenomena other than Troubles Phenomena of inductosyn coder other than troubles are summarized below. Table 9-5 Phenomena Which Do Not Cause Errors Problem Cause in automatic adjustment, countdown of | Angular velocity in rotating or reciprocating operation for (C) does not progress. automatic adjustment is either less than 0.1 min~' or larger ‘than 1 min~1, which is improper for adjustment. Wiring error of inductosyn output signals (same as the cause symbols E and F). Fluctuation of APA is excessively large. | Servo adjustment of the motor is not complete. ‘The wiring of the inductosyn output signals is improper. (FG is not connected. Relaying processing wiring is not separated sufficiently. The wiring is run close to the power line.) Position detection error in 2 poles of the inductosyn (1 deg. in 720 poles) or in 4-pole pitch is too large (larger than 5 sec.) ‘Automatic adjustment of the inductosyn coder has not been executed. Mounting accuracy of the inductosyn is not satisfactory.LIST OF PUBLICATIONS Manual Name: OSP-U100/U10 Manual No.: EEE1-101-R1 INDUCTOSYN CODER INSTRUCTION MANUAL Edition Date Revision 01 August 98. First edition