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®

Check Valves

MARTIN LOHSE GmbH


Unteres Paradies 63 · D-89522 Heidenheim
Postfach 1565 · D-89505 Heidenheim
phone +49(0)7321 / 755-42 · fax +49(0)7321 / 755-97
server.ab@lohse-gmbh.de
www.lohse-gmbh.de
®
MARTIN LOHSE GmbH Check Valves

Swing Check Valves


Type ZRK / ZRKF 281

Dual Plate Check Valves


Type 915 293

Disco Check Valves


Type 930 303

Disco Check Valves


Type 932 313

280 Ver. 1711 subject to change


®

Swing Check Valves


Type ZRK / ZRKF

MARTIN LOHSE GmbH


Unteres Paradies 63 · D-89522 Heidenheim
Postfach 1565 · D-89505 Heidenheim
phone +49(0)7321 / 755-42 · fax +49(0)7321 / 755-97
server.ab@lohse-gmbh.de
www.lohse-gmbh.de
®
Type: ZRK / ZRKF Swing Check Valves

Design 283

Description and application purpose 284

Function 284

Dimensions, pressure range 285

List of spare parts 286

Dimensions 287

Opening pressure, Tightness,


Pressure loss 288

Weights 289

Operating instructions 290

Type code, Order example 292

282 Ver. 1711 subject to change


®
Type: ZRK / ZRKF Swing Check Valves

Design
Design Body Disc Spring Seals Pressure range

GGG40-ST GGG40, zinc plated

NBR,
EPDM,
Steel 1.0619, Steel 1.0619,
ST-ST FPM (Viton)
zinc plated zinc plated
or
PTF

Steel (C22.8),
ST1-ST
zinc plated

Stainless steel
1.4571

Steel 1.0619,
ST-VA
zinc plated

Stainless steel
0 to 16 bar
1.4408/1.4581
NBR,
EPDM,
Stainless steel FPM (Viton),
VA-VA
1.4408 PTFE
or
metal seated

Stainless steel Stainless steel


VA1-VA1
1.4571 1.4571

AB-AB Alu bronze 2.0975 Alu bronze 2.0975

NBR,
EPDM,
Hastelloy C4 (2.4610) FPM (Viton)
or
PTFE

DU-DU Duplex 1.4469 Duplex 1.4469

Ver. 1345 subject to change 283


®
Type: ZRK / ZRKF Swing Check Valves

Swing check valve,


no load

Spring-actuated swing
check valve (optional)

Description and application purpose


Swing check valves are armatures (valves) for return flow prevention in piping
systems. Easy structures and short dimensions are the remarkable features of
ZRK-ZRKF-swing check valves. They are constructed to be mounted directly bet-
ween flanges acc. to DIN. Swing check valves of type ZRK-ZRKF are suitable for
industrial employment in piping systems for transport of liquid and gaseous
fluids of group 1 (explosive, infl ammable, toxic, incendiary) and group 2 (all
other) according to Pressure Equipment Directive 97/23/EC. They are not suitable
for media with solid components.

Function The swing check valves are automatically held in a central position by the flange
connection screws (pos. 6). An O-ring (pos. 5) seals the equipment and protects
it from external effects. Therefore, we recommend to use fl anges with clean
sealing surfaces. AWS swing check valves require a low opening pressure. The
resulting opening power directs the valve against a spring1) (page 5, DN 32 – 40,
1)only design ZRKF pos. 7) and the valve’s weight power (pos. 2), so that the media is released.
2) only design with O-ring If the initial pressure is higher than the entrance pressure, the valve closes and
otherwise metal seated is sealed by the O-ring2) (pos. 5) to protect it from the media.

ZRK-ZRKF-swing check valves do not require maintenance.

284 Ver. 1249 subject to change


®
Type: ZRK / ZRKF Swing Check Valves

To guarantee the compatibility with the fl uid we offer 5 variants of seal material:

Max. working temperature

N = NBR -10 to +90°C

E = EPDM -10 to +120°C

F = FPM (Viton) -10 to +150°C

T = PTFE -10 to +200°C

M = metal seated -10 to +300°C

Dimensions, pressure range


PS 16 = DN 32 / 40 / 50 / 65 / 80 / 100 / 125 / 150 / 200 / 250 / 300
PS 10 = DN 350 / 400 / 500 / 600

Ver. 1249 subject to change 285


®
Type: ZRK / ZRKF Swing Check Valves

List of spare parts

DN 32 to DN 40

Item Designation

1 Body

2 Disc
DN 50 to DN 125
3 Screw

4 Ringschraube

5 O-ring

6 O-ring

7 Spring

8 Pivot

9 Jig

10 Plate

11 Jig for pin

12 Screws

13 Pin for spring

14 Spring right

DN 150 to DN 300 15 Spring left

286 Ver. 1324 subject to change


®
Type: ZRK / ZRKF Swing Check Valves

Dimensions

Flange connection
without with
ANSI ANSI spring spring
DN PN 6 PN 10 PN 16 PN 25 PN40 PN 64 C D E DR
150 300
A A A A A A A A B B

32 79 85 85 85 85 - 74 85.9 15 15 18 59 22 37

40 89 95 95 95 95 106 83 98.6 16 16 22 72 23 43

50 98 109 109 109 109 115 105 114.4 14 14 32 86 37 54

65 118 129 129 129 129 140 124 133.7 14 14 40 109 50 70

80 134 144 144 144 144 150 137 152.4 14 14 54 119 61 82

100 154 164 164 170 170 176 175 184.5 18 18 70 146 77 106

125 184 195 195 196 196 214 197 219.3 18 18 92 173 98 131

150 209 220 220 226 226 251 222 254 20 20 112 197 120 159

200 264 275 275 286 294 313 279 311.2 22 22 154 255 160 207

250 319 330 331 344 356 368 340 365 26 26 192 312 190 260

300 375 380 386 404 421 428 410 245.6 32 32 227 363 220 309

350 425 440 446 461 478 490 451 489 38 – 266 416 250 341

400 475 491 499 518 550 547 514 543.1 44 – 310 467 290 392

450 – 541 558 – – – 549 600.3 52 – 350 520 340 442

500 580 596 621 628 632 – 606 657.4 58 – 400 550 390 493

600 681 698 738 735 – – 718 777.7 62 – 486 660 470 595

Dimensions in mm.

Ver. 1434 subject to change 287


®
Type: ZRK / ZRKF Swing Check Valves

Min. opening pressure DN Kv-value


Opening pressure [mbar] at fl ow direction
[mm] [m³/h] without without
with spring with spring
spring spring
32 16,2

40 22,2

50 54

65 75
~2 ~ 15 ~ 10
80 112

100 172 ~ 25

125 342

150 490

200 1128 ~4
~ 17
250 1500 ~ 14

300 2290

350 2890 ~ 27

400 3700 ~6 ~ 18
~ 18 ~ 28
450 5000

500 6550 ~ 24 ~ 34

600 9500 ~ 26 ~ 36

Tightness A minimum back pressure of 0.3 bar is required to keep the swing check valves
tight.

Pressure loss diagram

The values in the diagram refer to water at 20°C. If you need information on
other fluids, please contact us.

288 Ver. 1324 subject to change


®
Type: ZRK / ZRKF Swing Check Valves

Weights ZRK DN
[mm]
PN 10
[kg]
PN 16
[kg]
PN 25
[kg]
PN 40
[kg]
ANSI 150
[kg]
32 0.5 0.4

40 0.78 0.65

50 0.9 0.85

65 1.25 1.14

80 1.5 1.35

100 2.4 2.6 2.7

125 3.3 3.35 3.4

150 4.6 4.95 4.7

200 7.5 8.3 9.1 7.8

250 13.1 14.4 16.1 15.1

300 21.3 22.3 25.0 28.0 26.0

Weights ZRKF DN
[mm]
PN 10
[kg]
PN 16
[kg]
PN 25
[kg]
PN 40
[kg]
ANSI 150
[kg]
32 0.5 0.4

40 0.78 0.65

50 0.85 0.83

65 1.225 1.22

80 1.5 1.38

100 2.4 2.48 2.8

125 3.3 3.33 3.5

150 4.6 4.9 4.7

200 7.49 8.3 9.0 7.9

250 13.1 14.6 15.9 15.3

300 21.3 22.3 25.0 28.0 26.0

Ver. 1504 subject to change 289


Weights
®
Type: ZRK / ZRKF Swing Check Valves

Operating instructions
1. Appropriate use in accordance to designed capabilities
ZRK-ZRKF-swing check valves are designed to block media on one side of the
pipe within allowable pressure and temperature limits (see data sheet) and to be
installed in a pipe system only. They are only to be used with media, which the
material and the seals are resistant to. They are not suitable for media with solid
components.

2. Safety advices
General safety advices
The safety advices for the pipe system, in which the valves are to be mounted,
are to be followed. The same applies to the swing check valves.
Demands on the user
In pipe systems, where our swing check valves are to be used, the planning/ins-
talling person and the operator are responsible for the following issues:
• The swing check valves is to be used according to the regulation in p.1.
• The pipe system is to be installed correctly and its operation is to be checked
regularly.
• The swing check valves is to be mounted, removed and repaired by qualified
personnel only. The staff is to be regularly instructed according to all relevant
regulations concerning working safety and environmental protection, espe-
cially in the field of pipes under pressure.
• These staff members have to be informed about the manual and the advices
included.
Special risks
Before the swing check valve is being removed, pressure has to be completely
taken off the plant to avoid media escaping from the pipe. Fluid being left in the
pipe must be drained off. Fluid, which has remained in the valve and comes out
CAUTION! during removal, is to be collected. If hazardous fl uids or gases are left in the
valves, the safety measurements required must be taken.

3. Storage and transport


Lagerung:
• Swing check valves are to be transported in their original packaging and to be
stored in a clean location.
• Swing check valves include sealing elements consisting of organic material,
that reacts to environmental effects. Therefore, they are to be stored in a
place, which is also to be kept as cool, dry and dark as possible.
• The front and back sides of the swing check valves must not be mechanically
damaged.
Transport:
The personnel must pay special attention, when big swing check valves (> DN
100) are unpacked and transported. The valve is to be held in a horizontal
position in a way, that it can open at the top only. This is to avoid, that the valve
CAUTION! unintentionally drops down and is damaged.

correct and improper handling

290 Ver. 1324 subject to change


®
Type: ZRK / ZRKF Swing Check Valves

4. Installation instructions, start-up


The following aspects are to be considered during the installation of swing
check valves:
• Possible damages to the swing check valves and O-rings are to be checked
prior to installation. Check if the valve can be moved. Damaged parts must
not be installed.
• Make sure that only those swing check valves are being installed, that meet
the operational requirements regarding pressure category, chemical resi-
stance, connection and dimensions.
• Make sure to install a minimum of 5 x nominal diameter of straight pipeline in
front of and behind the swing check valve.
• Exit supports allow a greater opening angle and higher throughput values
(see diagram).
• Do not install the valves directly onto a pump flange.
• Avoid pulsation and pressure impact.
• Vertical throughput is allowable only if the valve can open at the top.
• In case of horizontal throughput, the ring screw must be at the top (see dia-
gram).
• Watch throughput direction (see arrow on the plate)!
• The swing check valves are placed between the flanges by means of a ring
screw. They are put in their central position according to the outer diameter
of the case and the fl ange screw inner side.
• Tighten the fl ange screws crosswise regarding the torque required (see data
sheet).

After the installation is fi nished, check the tightness of the connections by a


pressure check.

5. Assistance in case of malfunctions, repair


It is absolutely necessary to read and follow the safety advices before removing
the valves (p. 2)! Loosen the fl ange screws and pull out the swing check valve
by means of the ring screw. Spare part orders are to be placed at our company
and must include the complete data, listed on the plate. Original spare parts are
to be installed only. Take off the spring (option) and unscrew the 2 screws. Then,
the O-ring or the valve can be replaced. To install the valve, follow the instruc-
tions in reversed order.

Ver. 1324 subject to change 291


®
Type: ZRK / ZRKF Swing Check Valves

Type code Typ Material Gehäuse Material Klappe Nennweite DN Dichtungen


ST = Steel A216 (WCB),
ZRK GGG40 = GGG40, zinc plated 32 bis 1200 N = NBR
zinc plated
ST = Steel A216 (WCB), VA = Stainless steel
ZRKF F = FPM (Viton)
zinc plated AISI 316 Ti
ST1 = Steel (C22.8), VA1 = Stainless steel
E = EPDM
zinc plated AISI 316 Ti
VA = Stainless steel
AB = Alubronze 2.0975 T = PTFE (Teflon)
CF8M
VA1 = Stainless steel
DU = Duplex 1.4469 M = metal seated
AISI 316 Ti

AB = Alu bronze 2.0975

DU = Duplex 1.4469

Order example ZRKF - ST - ST - 200 - N - F1


ZRKF Swing check valve design ZRKF (with spring reset)
ST Body made of steel (C22.8), zinc plated
ST Disc made of steel A 216 (WCB), zinc plated
200 Nominal diameter 200
N Seals NBR
F1 Spring Stainless steel AISI 316 Ti

292 Ver. 1345 subject to change


®

Dual Plate Check Valves


Type 915

MARTIN LOHSE GmbH


Unteres Paradies 63 · D-89522 Heidenheim
Postfach 1565 · D-89505 Heidenheim
phone +49(0)7321 / 755-42 · fax +49(0)7321 / 755-97
server.ab@lohse-gmbh.de
www.lohse-gmbh.de
®
Type: 915 Check Valves

Design 295

Description, function 296

Dimensions 297

Opening pressure, Tightness 298

Pressure loss 299

Operating instructions 300

Type code, Order Example 302

294 Ver. 1711 subject to change


®
Type: 915 Check Valves

Design
Design Body Plate Stem Spring Seals Pressure range

GGG-40
1
(ductile iron)

GGG-40 Stainless Stainless


2 Alu bronze C954
(ductile iron) steel steel

Stainless
3
steel

Stainless Stainless Stainless Stainless NBR,


4 steel steel steel steel EPDM, 0 to 16 bar
1.4408 1.4408 1.4404 1.4401 FPM (Viton)

6 Alu bronze C954

Inconel 600

7 Duplex 1.4469

8 Hastelloy

Ver. 1324 subject to change 295


®
Type: 915 Check Valves

Description, function
Easy structures and short dimensions (acc. to DIN EN 558-1, line 16 or API 594)
are the remarkable features of dual plate check valves type 915. They are to be
directly mounted between DIN flanges (PN 10, PN 16 or ANSI 150).
Dual plate check valves type 915 require a low opening pressure. The resulting
opening power directs the stems against the spring and the valve’s weight pow-
er, so that the media is released. If the initial pressure is higher than the entran-
ce pressure, the valve closes and is sealed by the O-ring to protect it from the
media.
Dual plate check valves type 915 do not require maintenance.

296 Ver. 1324 subject to change


®
Type: 915 Check Valves

Dimensions

DN A B C
D E
DIN EN
[mm] [inch] PN 10 PN 16 ANSI 150 [mm] API 594
558-1
50 2 107 101 70,5 43 60 28,8 19

65 2,5 127 121 80 46 67 36,1 20

80 3 142 134 94 64 73 43.4 28

100 4 162 171 117 64 73 52.8 27

125 5 19 193 145 70 – 65.7 30

150 6 218 219 180 76 98 78.6 31

200 8 273 276 221 89 127 104.4 33

250 10 328 336 275.5 114 146 127 50

300 12 378 383 406 325.5 114 181 148.3 43

350 14 438 444 448 360 127 184 172.4 45

400 16 489 495 511 410 140 191 197.4 52

450 18 539 555 546 467 152 203 217.8 58

500 20 591 617 603 515 152 219 241 58

600 24 695 734 714 624 178 222 295.4 73

Face to face according to: DIN EN558-1 row16 (DIN3202 / K3)


Flange according to: DIN EN 1092-1 PN10/16

Face to face according to: DIN EN558-1 row16 (DIN3202 / K3)


Flange according to: ANSI B16,5 150LBS

Face to face according to: API 594


Flange according to: ANSI B16,5 150LBS

Ver. 1434 subject to change 297


®
Type: 915 Check Valves

Min. opening pressure


Opening pressure at flow direction
DN NPS Kv-value

[mm] [inch] [m³/h] [mbar]

50 2 63

65 2.5 109

80 3 172

100 4 289 10

125 5 476
20
150 6 750

200 8 1550

250 10 2880

300 12 4100
15
350 14 5276

400 16 8250

450 18 10550
30
500 20 14500 –

600 24 24000

700 28 27000

800 32 31241
40
900 36 39539

1000 40 48814

Tightness Leak rate according to: DIN EN 12266 or API 598

298 Ver. 1324 subject to change


®
Type: 915 Check Valves

Pressure loss diagram


Durchflussvolumen Flow volume
[Wasser] Vw [m3/h] [water] Vw [m3/h] DN

Druckverlust p Pressure drop p


in mbar mbar

Ver. 1324 subject to change 299


®
Type: 915 Check Valves

Operating instructions
1. Appropriate use in accordance to designed capabilities
Dual plate check valves type 915 are designed to block media on one side of the
pipe within allowable pressure and temperature limits (see data sheet) and to be
installed in a pipe system only. They are only to be used with media, which the
material and the seals are resistant to. They are not suitable for media with solid
components.

2. Safety advices
General safety advices
The safety advices for the pipe system, in which the valves are to be mounted,
are to be followed. The same applies to the dual plate check valves.
Demands on the user
In pipe systems, where our dual plate check valves are to be used, the planning/
installing person and the operator are responsible for the following issues:
• The dual plate check valves is to be used according to the regulation in p.1
• The pipe system is to be installed correctly and its operation is to be checked
regularly.
• The dual plate check valves is to be mounted, removed and repaired by
qualified personnel only. The staff is to be regularly instructed according to
all relevant regulations concerning working safety and environmental protec-
tion, especially in the field of pipes under pressure.
• These staff members have to be informed about the manual and the advices
included.
Special risks
Before the dual plate check valve is being removed, pressure has to be comple-
tely taken off the plant to avoid media escaping from the pipe. Fluid being left in
the pipe must be drained off. Fluid, which has remained in the valve and comes
CAUTION! out during removal, is to be collected. If hazardous fluids or gases are left in the
valves, the safety measurements required must be taken..

3. Storage
• Dual plate check valves are to be transported in their original packaging and
to be stored in a clean location.
• Dual plate check valves include sealing elements consisting of organic mate-
rial, that reacts to environmental effects. Therefore, they are to be stored in a
place, which is also to be kept as cool, dry and dark as possible.
• The front and back sides of the dual plate check valves must not be mechani-
cally damaged..

300 Ver. 1324 subject to change


®
Type: 915 Check Valves

4. Installation instructions, start-up


The following aspects are to be considered during the installation of swing
check valves:
• Possible damages to the dual check valves and O-rings are to be checked pri-
or to installation. Check if the valve can be moved. Damaged parts must not
be installed.
• Make sure that only those swing check valves are being installed, that meet
the operational requirements regarding pressure category, chemical resi-
stance, connection and dimensions.
• Make sure to install a minimum of 5 x nominal diameter of straight pipeline in
front of and behind the swing check valve.
• In horizontal pipeline make sure that the stem of armature is in vertical positi-
on (see pic.)
• Do not install the valves directly onto a pump flange.
• Avoid pulsation and pressure impact.
• Vertical throughput is allowable only if the valve can open at the top.
• Watch throughput direction (see arrow on the plate)!
• The dual plate check valves are put in their central position according to the
outer diameter of the case and the fl ange screw inner side.
• Tighten the flange screws crosswise regarding the torque required (see data
sheet).

After the installation is finished, check the tightness of the connections by a


pressure check.

5. Assistance in case of malfunctions, repair


It is absolutely necessary to read and follow the safety advices before removing
the valves (p. 2)! Loosen the fl ange screws and pull out the dual plate check
valve. Spare part orders are to be placed at our company and must include the
complete data, listed on the plate. Original spare parts are to be installed only..

Ver. 1324 subject to change 301


®
Type: 915 Check Valves

Type code DN Material


Type Design
Hexagon
Size Body Plate Stem Spring Seal
set srew
50 GGG-40
M = metal
915 to 1 ductile
seated
600 iron

GGG-40
2 ductile Alu bronze E = EPDM
iron
Stainless steel

3 V = Viton

CF8M

4 CF8M F = FPM/FKM

C954
6 C954 Alu bronze N = NBR
Alu bronze
Inconel
600
Duplex
7 Duplex 1.4469
1.4469

8 Hastelloy

Order example 915 / 200 / 1 / N / F1


915 Dual plate check valve type 915
200 Size 200
1 Body GGG-40
Plate GGG-40
Stem, Sprin, Hex. set Screw Stainless Steel
N Seal NBR
F1 With reset spring Stainless Steel AISI 316 Ti

302 Ver. 1324 subject to change


®

Disco Check Valves


Type 930

MARTIN LOHSE GmbH


Unteres Paradies 63 · D-89522 Heidenheim
Postfach 1565 · D-89505 Heidenheim
phone +49(0)7321 / 755-42 · fax +49(0)7321 / 755-97
server.ab@lohse-gmbh.de
www.lohse-gmbh.de
®
Type: 930 Disco Check Valves

Design 305

Description and application 305

Function 305

Dimensions 306

Opening pressure, Tightness,


Working Temperature 307

Pressure loss 308

Operating instructions 309

Type code, Order example 311

304 Ver. 1711 subject to change


®
Type: 930 Disco Check Valves

Design
Design Body Disc Spring Seal Pressure Range

Stainless steel
1
CF8M
NBR,
EPDM,
Stainless steel Stainless steel FMP (Viton),
0 to 40 bar
AISI 316 AISI 316 PTFE
or
Carbon steel, metal seated
2 zinc plated
(WCB)

Description and application


Disco check valves are fittings for the backflow prevention in pipe systems.
Easy structures and short dimensions (1) according to DIN EN 558-1, row 49) are
the remarkable features of disco check valves type 930. They offer an optimum
1) DIN EN 558-1 row 49 solution in case of bigger nominal widths and there, where connection flange
(old DIN 3203-3) mountings are required or more favorable. The disco check valves type 930 are
suitable for the industrial use in pipe systems for the transport of liquid or ga-
seous materials as well as in systems where much higher demands are made on
the material.

Function Disco check valves type 930 may have any mounting position.
They are opened by means of the medium pressure and closed again by means
of a spring, prior to the creation of a backflow.

Ver. 1707 subject to change 305


®
Type: 930 Disco Check Valves

Dimensions

Dimensions Fitting flanges


DN
NPS
Ød ØD ØF W L PN6 PN10 PN16 PN25 PN40 ANSI 150
[inch]
15 1/2 15 43 53 43 16

20 3/4 20 53 63 53 19

25 1 25 63 73 63 22

32 1 1/4 30 75 84 75 28

40 1 1/2 38 86 94 86 32

50 2 47 95 107 95 40

65 2 1/2 62 115 126 115 46

80 3 77 131 145 131 50

100 4 96 150 164 150 60

Dimensions in mm.

306 Ver. 1508 subject to change


®
Type: 930 Disco Check Valves

min. opening pressure


without
Opening pressure at fl ow direction
spring
DN NPS Kv-value weight

[mm] [inch] [m³/h] [mbar] [kg]

15 1/2 2 25 30 20 2,5 0.10

20 3/4 7 25 30 20 2,5 0.16

25 1 13 25 30 20 3 0.28

32 1 1/4 17 25 30 20 3.5 0.52

40 1 1/2 23 25 30 20 3.5 0.70

50 2 48 25 30 20 4 1.10

65 2 1/2 55 25 30 20 k.W. 1.58

80 3 83 25 30 20 k.W. 1.78

100 4 127 25 30 20 k.W. 3.30

Tightness The disco check valve closes by himself due to the spring without a difference
of pressure.

Max. working temperature in relation to seals:


Seal from [°C] to [°C]

NBR -10 +90

EPDM -10 +120

FPM (Viton) -10 +150

PTFE -10 +200

metal seated -10 +300

Ver. 1508 subject to change 307


®
Type: 930 Disco Check Valves

Pressure loss diagram


1000

100
Volumenstrom (m3/h)
Flow rate (m3/h)

10

0,1
0,1 0,2 0,3 0,4 0,5
Druckverlust (bar)
Pressure lost (bar)

Measurements of fl uid fl ow according to DIN EN 60534-2-3.

The values in the diagram refer to water at 20°C.


If you need information on other fluids, please contact us.

308 Ver. 1324 subject to change


®
Type: 930 Disco Check Valves

Operating instructions
1. Appropriate use in accordance
Disco check valves type 930 are designed to block media on one side of the pipe
within allowable pressure and temperature limits (see data sheet) and to be ins-
talled in a pipe system only. They have only to be used with media, to which the
material and the seals are resistant. They are not suitable for media with solid
components..

2. Safety advices
General safety advices
The safety instructions for the pipe system, in which the valves are mounted,
have to be observed. The same applies to the disco check valves.
Demands on the user
In pipe systems, where our disco check valves are mounted, the planning/instal-
ling person and the operator are responsible for the following issues:
• The disco check valves must strictly be used according to the regulation in
p.1.
• The pipe system has to be installed correctly and its operation has to be che-
cked regularly.
• The disco check valves have to be mounted, removed and repaired by qualifi
ed personnel only. The staff must be regularly instructed according to all re-
levant regulations concerning working safety and environmental protection,
especially in the field of pipes under pressure.
• These staff members have to be informed about the manual and the instruc-
tions there included.
Special risks
Before the disco check valve is being removed, pressure has to be completely
taken off the plant to avoid media escaping from the pipe. Fluid being left in the
pipe must be drained off. Fluid, which has remained in the valve and comes out
CAUTION! during removal, has to be collected. If hazardous fluids or gases are left in the
valves, the safety measurements required must be taken.

3. Storage
• Disco check valves have to be transported in their original packaging and to
be stored in a clean location.
• Disco check valves include sealing elements consisting of organic material,
that reacts to environmental effects. Therefore, they have to be stored in a
place, which has also to be kept as cool, dry and dark as possible.
• The front and back sides of the disco check valves must not be mechanically
damaged.

Ver. 1324 subject to change 309


®
Type: 930 Disco Check Valves

4. Installation instructions, start-up


The following aspects have to be observed during the installation of disco check
valves:
• Possible damages to the disco check valves and O-rings have to be checked
prior to installation. Check if the valve can be moved. Damaged parts must
not be installed.
• Make sure that only those disco check valves are installed, that meet the
operational requirements regarding pressure category, chemical resistance,
connection and dimensions.
• Make sure to install a minimum of 5 x nominal diameter of straight pipeline in
front of and behind the disco check valve.
• Do not install the valves directly onto a pump flange.
• Avoid pulsation and pressure impact.
• Observe the throughput direction (see arrow on the plate)!

After the installation, check the tightness of the connections by a pressure


check.

5. Assistance in case of malfunctions, repair


It is absolutely necessary to read and follow the safety instructions before remo-
ving the valves (p. 2)!
Spare part orders have to be placed at our company and must include the
complete data, listed on the plate. Only original spare parts have to be installed.
For the removal of the disc, take off the spring by unscrewing the screws at the
bottom. Then, the O-ring or the valve can be replaced. To install the valve, follow
the instructions in reversed order.

310 Ver. 1324 subject to change


®
Type: 930 Disco Check Valves

Type code DN Material


Type
Size Design Body Plate Spring Seal

930 15 bis 300 1 1.4408 1.4436 1.4436 N = NBR

2 1.0619 E = EPDM

V = Viton

F = FPM/FKM

P =PTFE
M = metal
seated

Order examlpe 930 / 100 / 1 / M


930 Disco check valve Type 930
100 Nominal diamneter 100
1 Body CF8M
Disc AISI 316
Spring AISI 316
M Seal metal seated

Ver. 1345 subject to change 311


®

312
®

Disco Check Valves


Type 932

MARTIN LOHSE GmbH


Unteres Paradies 63 · D-89522 Heidenheim
Postfach 1565 · D-89505 Heidenheim
phone +49(0)7321 / 755-42 · fax +49(0)7321 / 755-97
server.ab@lohse-gmbh.de
www.lohse-gmbh.de
®
Type: 932 Disco Check Valves

Content Description and application 315

Function 315

Dimensions 316

Opening pressure, Tightness,


Working Temperature 318

Pressure loss 319

Operating instructions 320

Type code, Order example 322

314 Ver. 1711 subject to change


®
Type: 932 Disco Check Valves

Pressure
Design Body Disc Spring Seal
Range

1 Stainless steel CF8M 0 to 40 bar

Stainless steel
Stainless steel CF8M
AlSl 316 Ti

3 Brass 2.0401 0 to 16 bar

Hastelloy C4
4 Alu bronze C954
(2.4610)
NBR,
EPDM,
FPM (Viton)
Alu bronze C954 0 to 25 bar
PTF
or
metal seated
4.1

Stainless steel
Stainless steel CF8M
AlSl 316 Ti

5 Cast steel 1.0619 0 to 16 bar

Hastelloy C4
6 Duplex 1.4469 0 to 40 bar
(2.4610)

Description and application


Disco check valves are fittings for the backflow prevention in pipe systems.
Easy structures and short dimensions (1) according to DIN EN 558-1, row 49) are
the remarkable features of disco check valves type 930. They offer an optimum
1) DIN EN 558-1 row 49 solution in case of bigger nominal widths and there, where connection flange
(old DIN 3203-3) mountings are required or more favorable. The disco check valves type 930 are
suitable for the industrial use in pipe systems for the transport of liquid or ga-
seous materials as well as in systems where much higher demands are made on
the material.

Function Disco check valves type 930 may have any mounting position.
They are opened by means of the medium pressure and closed again by means
of a spring, prior to the creation of a backflow.

Ver. 1707 subject to change 315


®
Type: 932 Disco Check Valves

Dimensions

DN Dimensions

[mm] [inch] Ød ØD ØF L

15 1/2 15 43 56 16

20 3/4 19 53 69 19

25 1 25 63 76 22

32 1 1/4 32 75 87 28

40 1 1/2 38 80 101 31.5

50 2 47 95 114 40

65 2 1/2 63 115 136 46

80 3 77 131 154 50

100 4 97.5 150 178 60

Dimensions in mm.

316 Ver. 1508 subject to change


®
Type: 932 Disco Check Valves

Dimensions

DN Dimensions
ØC ØD ØC ØC ØD R R
[mm] [inch] L
(PN 10/16) (PN 10/16) (150 lbs) (PN 25) (PN 25) (PN 10/16) (PN 25)
125 5 194 194 194 194 194 - - 90

150 6 220 220 220 220 220 - - 106

200 8 275 280 280 286 294 11 30 140

250 10 331 340 340 344 356 11 33 145

300 12 380 386 404 404 421 11 33 160

Dimensions in mm.

Ver. 1508 subject to change 317


®
Type: 932 Disco Check Valves

min. opening pressure Opening pressure at fl ow direction


without
spring
DN Kv-value

[mm] [inch] [m³/h] [mbar]

15 1/2 4 ~ 24 ~ 16 ~4

20 3/4 7 ~ 15 ~5
~ 25
25 1 10

32 1 1/4 17 ~ 26 ~ 14 ~6

40 1 1/2 24 ~ 20 ~ 27 ~ 13 ~7

50 2 37 ~ 28 ~ 12 ~8

65 2 1/2 61 ~ 29 ~ 11 ~9

80 3 74 ~ 30 ~ 10 ~ 10

100 4 115 ~ 33 ~7 ~ 13

125 5 201 ~ 46 ~ 14 ~ 16

150 6 286 ~ 30 ~ 47 ~ 13 ~ 17

200 8 553 ~ 51 ~9 ~ 21

250 10 643 ~ 64 ~ 16 ~ 24
~ 40
300 12 867 ~ 68 ~ 12 ~ 38

Tightness The disco check valve closes by himself due to the spring without a difference
of pressure.

Max. working temperature in relation to seals:


Seal from [°C] to [°C]

NBR -10 +90

EPDM -10 +120

FPM (Viton) -10 +150

PTFE -10 +200

metal seated -10 +300

318 Ver. 1508 subject to change


®
Type: 932 Disco Check Valves

Pressure loss diagram


1000

100
Volumenstrom (m3/h)
Flow rate (m3/h)

10

0,1
0,1 0,2 0,3 0,4 0,5
Druckverlust (bar)
Pressure lost (bar)

Measurements of fl uid fl ow according to DIN EN 60534-2-3.

The values in the diagram refer to water at 20°C.


If you need information on other fluids, please contact us.

Ver. 1508 subject1249


to change 319
®
Type: 932 Disco Check Valves

Operating instructions
1. Appropriate use in accordance
Disco check valves type 932 are designed to block media on one side of the pipe
within allowable pressure and temperature limits (see data sheet) and to be ins-
talled in a pipe system only. They have only to be used with media, to which the
material and the seals are resistant. They are not suitable for media with solid
components..

2. Safety advices
General safety advices
The safety instructions for the pipe system, in which the valves are mounted,
have to be observed. The same applies to the disco check valves.
Demands on the user
In pipe systems, where our disco check valves are mounted, the planning/instal-
ling person and the operator are responsible for the following issues:
• The disco check valves must strictly be used according to the regulation in
p.1.
• The pipe system has to be installed correctly and its operation has to be che-
cked regularly.
• The disco check valves have to be mounted, removed and repaired by qualifi
ed personnel only. The staff must be regularly instructed according to all re-
levant regulations concerning working safety and environmental protection,
especially in the field of pipes under pressure.
• These staff members have to be informed about the manual and the instruc-
tions there included.
Special risks
Before the disco check valve is being removed, pressure has to be completely
taken off the plant to avoid media escaping from the pipe. Fluid being left in the
pipe must be drained off. Fluid, which has remained in the valve and comes out
CAUTION! during removal, has to be collected. If hazardous fluids or gases are left in the
valves, the safety measurements required must be taken.

3. Storage
• Disco check valves have to be transported in their original packaging and to
be stored in a clean location.
• Disco check valves include sealing elements consisting of organic material,
that reacts to environmental effects. Therefore, they have to be stored in a
place, which has also to be kept as cool, dry and dark as possible.
• The front and back sides of the disco check valves must not be mechanically
damaged.

320 Ver. 1742 subject to change


®
Type: 932 Disco Check Valves

4. Installation instructions, start-up


The following aspects have to be observed during the installation of disco check
valves:
• Possible damages to the disco check valves and O-rings have to be checked
prior to installation. Check if the valve can be moved. Damaged parts must
not be installed.
• Make sure that only those disco check valves are installed, that meet the
operational requirements regarding pressure category, chemical resistance,
connection and dimensions.
• Make sure to install a minimum of 5 x nominal diameter of straight pipeline in
front of and behind the disco check valve.
• Do not install the valves directly onto a pump flange.
• Avoid pulsation and pressure impact.
• Observe the throughput direction (see arrow on the plate)!

After the installation, check the tightness of the connections by a pressure


check.

5. Assistance in case of malfunctions, repair


It is absolutely necessary to read and follow the safety instructions before remo-
ving the valves (p. 2)!
Spare part orders have to be placed at our company and must include the
complete data, listed on the plate. Only original spare parts have to be installed.
For the removal of the disc, take off the spring by unscrewing the screws at the
bottom. Then, the O-ring or the valve can be replaced. To install the valve, follow
the instructions in reversed order.

Ver. 1508 subject to change 321


®
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Ver. 1742