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REMOTE AUTOMATION SOLUTION
Agenda
DÍA 1
08:00 ‐ 08:30 Regi s tro
08:30 ‐ 09:00 Introducci ón / Bi enveni da Ga s tón/Ma rcel o
Tecnol ogía s de medi ci ón pa ra monitoreo de proces o.
09:00 ‐ 10:30 Gera rdo Iris o
Apl i ca ci ón crítica : Tra ns ferenci a de Cus todi a
10:30 ‐ 10:45 Coffee Brea k
Ava nces en la medi ci ón de hi droca rburos , Dens i tómetros y
10:45 ‐ 12:15 Sus a na Ca mpa nel la
otros
12:15 ‐ 13:30 Al muerzo
13:30 ‐ 15:00 Ana l iza dores (Croma togra fía y Otros ) Al eja ndro D'Angel o
15:00 ‐ 15:15 Coffee Brea k
Toma s Gi ggli a za /
15:15 ‐ 16:30 Má xima efi ci enci a en El ementos Fi na l es de Control (Pa rte I)
Ma rtín Medi na
Má xima efi ci enci a en El ementos Fi na l es de Control (Pa rte II):
16:30 ‐ 17:30 Jorge La ndei ra
El ma yor porta fol i o de vá l vula s de l a i ndus tri a
DÍA 2
08:30 ‐ 10:00 Precis i ón en Sis tema s de Medición de Nivel (RTG) Di ego Ga rcía
10:00 ‐ 10:15 Coffee Brea k
10:15 ‐ 11:15 Computa dores de Fl ujo, RTU y SCADA Herna n Vi ll a
11:15 ‐ 12:30 Sol uci ones a va nza da s en Si s tema s de Control Jos é Ma nuel Pa na s i uk
12:30 ‐ 13:30 Al muerzo
Confi a bi li da d: Si s tema s de Moni toreo de es ta do de Acti vos
13:30 ‐ 14:30 Dorl ys u Moreno
Es encia l es
14:30 ‐ 16:00 10 a ños de experi enci a en tecnología s i na l á mbri ca s Andrés Brunetta
16:00 ‐ 16:30 Arquitctura Di gi ta l : Pl a ntweb Di gi ta l Ecos ys tem Leo Rodríguez
16:30 ‐ 16:45 Cierre Ma rcel o La nda
16:45 ‐ 19:00 Cocta i l
2
El Portafolio Más Completo de Soluciones de Internet
Industrial de las Cosas
FOUNDATIONAL IIoT
SOLUTIONS SOLUTIONS
RTU
Flow PLC
Computer
Almacenamiento históricos
Control Programable
Registros auditables
Velocidad
Acceso por usuarios y password
Escalabilidad
API capítulo 21
Chapter 21.1
Electronic Gas Measurement (EGM)
Chapter 21.2
Electronic Liquid Measurement (ELM)
Portfolio Completo
FloBossTM
Flow
Computers
FloBoss 107
FloBoss 103/104
ROC809 ROC827
Familia ControlWave
10
FloBoss
Nueva Generación
lanzamiento al mercado:
• Abril 2017
FloBoss : Nueva Generación
FB1100 , 1200 , 2100 , 2200
1 Stream 2 Stream
CD1CD1 FB1200
FB1100
Clase1 Division1
CD1CD2
Clase1 Division2 FB2100 FB2200
Nueva Generación : MVS
MVS : exactitud y estabilidad
COMUNICACIONES FB1X00 & FB2X00
Puertos:
COMUNICACIONES FB1X00 & FB2X00
Protocolos:
• Modbus Slave
• DNP3
• ROC
• BSAP
COMUNICACIONES FB1200 & FB2200
Firmware: FB1200 & FB2200
Cálculos de caudal:
Firmware: FB1200 & FB2200
Cálculos de propiedades:
Históricos FB1X00 & FB2X00
Standard: 4 bases de 35 variables
lanzamiento al mercado:
• 15 de Diciembre de 2006
FloBoss 107
FloBoss 107 Rack de expansión
FloBoss 107: Módulos de I/O
FloBoss 107: Módulos CIM
FloBoss 107E
LCD Touchpad
The LCD Touchpad lets you
view and enter configuration
and operation parameters.
The touchpad is trans
reflective for high visibility in
daylight and is backlit for
night viewing.
View single point real-time
and historical trends in a line
graph format.
Troubleshoot and diagnose
problems down to the
individual point level.
ROC800 – SERIES
Remote Operations Controller
ROC 800 - SERIES
IEC62591 Wireless
I/O Module
IEC62591
Interface IEC62591
Interface
IEC62591
Interface
Smart Wireless
Field Link
IEC62591
Módulo Wireless HART
Módulo Wireless HART
Partes
Módulo Wireless HART
Conexionado
ROC 800 y FB107
Aplicaciones paquetizadas
SmartProcess™
Oil & Gas Applications
BASE EXPANSIÓN
3 slot 2 slot
4 slot 4 slot
8 slot 8 slot
CWM: expansión
Plug in
CWM: Expansion
ControlWave
Micro I/O ControlWave
ControlWave Expansion Micro with
with three compatible Dual Ethernet
Ethernet ports with CW ports
PAC, Micro
and Express
Ethernet
Ethernet
Switch
Switch
ControlWave
Micro I/O
Expansion
chassis with
Ethernet
Comm CPU
CWM: Protocolos
BSAP
Modbus
DF1
CIP
DNP3
Hex Repeater
CWM: Módulos de I/O
CWM: Módulos locales de I/O
CWM: Módulos remotos de I/O
CWM: Módulos locales de I/O
1 • 16 DI (24 VDC) 7 • 6 AI
2 • 16 DI (12 VDC) 8 • 4 AO
3 • 8 DI (120-240VAC) 9 • 6 TC
4 • 16 DO 10 • 4 RTD
5 • 8 DO (120-240VAC) 11 • 4 HSC (PI)
6 • 8 AI 12 • 8 HART
CWM: Módulos Mixed de I/O
1 • 12 DI ; 4 DO (aislados)
2 • 12 DI ; 4 DO (no aislados)
3 • 6 AI ; 2 AO
RTUs
EFMs
CW_GFC CW_EFM
ControlWave Redundancy
CPU CPU Switch Panel
High reliability
– Dual CPU and PSSM I/O Expansion Racks
Ethernet
– Auto-switching
– Convenient packaging
– Maintenance mode
– Alarm and Historical backup
– No data transfer programming
Designer : Lenguajes
5 lenguajes IEC 61131-3 standard:
sequential function chart
function block diagram
ladder diagram
structured text
instruction list
RAS : Productos
SCADA
RTUs
PLCs
COMPUTADORES de CAUDAL
PREDETERMINADORES de CARGA
TAS
SOFTWARE p/ DUCTOS
Predeterminadores de carga (Preset):
DL8000 (reemplazo del DanLoad 6000)
DL 8000
Measures temperature, pressure and density of the liquid
and corrects gross flow measured to standard flow
Performs Blending
– 4 products – sequentially
– 3 Products – simultaneously –in parallel in ratio
– 2 Products in Side Stream
Controls Batch Flow (Start, stop, senses safety matters –
tank level, overflow, grounding etc.)
The system can store up to 30 Recipes
Can identify up to 32 drivers
Will work with PD, Turbine, coriolis or ultrasonic flow
meters
Calculates accumulated totals, prints bill of lading and
transaction reports.
DL 8000
Obtain Safe & Efficient Loading Systems
DL8000
RTUs
PLCs
COMPUTADORES de CAUDAL
PREDETERMINADORES de CARGA
TAS
SOFTWARE p/ DUCTOS
TerminalManager Product
Overview
2017
Emerson Confidential
TerminalManager Addresses Key Customer Pains
Streamline Loading /
Unloading Operations
Measurement &
Order Customer Billing &
Inventory
Management Management Invoicing
Place Management
Orde Web Portal Terminal Inventory Management
Truck/Rail Order Multiple Charge Types
Quota Load (Allocation) r Contract Management Invoice Generation Bulk Movements
Inventory Request
New in
Site Order to Cash 5.0
Measurement &
Order Customer Billing &
Inventory
Management Management Invoicing
Management
Emerson Confidential
84
Web Portal
New in
5.0
• Online portal for secure
access. Value
• Accessible from web browser
• Complete self service for
or mobile device. the terminal’s customers
• Complete visibility to:
– Contracts • Real-time status of all
transactions
– Orders
– Inventory Requests • Reduced workload on
– Inventory Position operations staff
– Measurement (Tickets/BOLs)
• Enhanced customer
– Invoices satisfaction
– Key Performance
Indicators/Metrics
Measurement &
Order Customer Billing &
Inventory
Management Management Invoicing
Management
Emerson Confidential
85
Contract Management
New in
5.0
• Manage contracts by Value
customer
• Capture charges for each • Single data source for all
customer. customer related information
• Define routes, commitments • Easy to add and maintain
and commitment transfers. charges – realize new
• Attach related documents for revenue sources
reference
• Reduced transactional errors
leads to faster month end
close and enhanced
customer satisfaction.
Measurement &
Order Customer Billing &
Inventory
Management Management Invoicing
Management
Emerson Confidential
86
Order Management
Expanded
in 5.0
• Truck/Rail Load / Unload Orders
– Tied to selected vehicles and compartments.
– Validations in place to prevent errant orders.
– Locked once pumping begins.
• Quota Load (Allocation)
– By day, month, year, or custom
– View in web portal
Measurement &
Order Customer Billing &
Inventory
Management Management Invoicing
Management
Order Management
New in
5.0
• Inventory Requests Value
– Product Transfer Order
• Used to request transfer of • Manage all order types
ownership between parties.
– Reconsignment • Reduce transactional errors –
orders tied to contracts tied
• Used to request movement of to charges automatically
product between two
locations/tanks.
• Reduced workload on
• Requests can automatically operations staff
trigger charges
Measurement &
Order Customer Billing &
Inventory
Management Management Invoicing
Management
Planning & Scheduling
• Order Planning
– Booking of arrival time (slot booking)
• Customers can define pick-up date and time for their delivery
orders in advance by reserving timeslots at specific loading
bays
– Booking of bays (bay queueing)
• To avoid traffic congestion after entry is granted, the gantry is
assigned based on ordered product
• Orders are placed in bay (gantry) queues, FIFO
• Security Value
– Facility access, truck, driver, and • Avoid traffic congestion
order within and outside of
• Vehicle inspection terminal
• Devices supported:
• HMI’s M2+ (Keypad, Display , Proximity card reader)
Loading
HMI for driver interaction
Workflow
Preset Control at Gantry
• Presets supported:
– Danload 6000
– DL 8000
– DeltaV controls
– Accuload III
– Microload.Net
Post Loading / Unloading
Measurement &
Order Customer Billing &
Inventory
Management Management Invoicing
Management
Emerson Confidential
96
Physical Inventory Management
New in
5.0
• Tank and Line Fill
– Manual entry or pull in via automation
system
– Correct and recalculate volumes based on
API standards, tank strapping tables
– Mainly used for book to physical
reconciliation
Value
Measurement &
Order Customer Billing &
Inventory
Management Management Invoicing
Management
Emerson Confidential
97
Book Inventory Management
New in
5.0
• Tracked at a shipper/stockholder,
product, location/tank level and is date
sensitive.
• Tracks transaction types including:
– Receipt ticket, delivery ticket, bill of lading
(BOL), gain/loss, regrades,
reconsignments, product transfers,
manual adjustments and more Value
• Can be adjusted with manual
adjustments. • Close the books faster - manage
issues and correct throughout the
• Various book transfers can be
month.
requested via Order Management
including product transfer orders, • Significant reduction in workload on
reconsignments and regrades operations staff.
Measurement &
Order Customer Billing &
Inventory
Management Management Invoicing
Management
Emerson Confidential
98
Billing & Invoicing
New in
5.0
• Charge generation Value
– Automated: when certain
conditions are met • Close the books faster –
– Manually entered charges automatically generate and
apply charges.
• Pre-invoice for review and
approval (Charge Batch) • Close the books faster –
• Invoice creation and automatically generate
distribution invoices and distribute
Measurement &
Order Customer Billing &
Inventory
Management Management Invoicing
Management
Emerson Confidential
99
TerminalManager Addresses Key Customer Pains
Means
• Enhanced customer Means • Maximize terminal business
Means
• Maximize terminal throughput profitability
satisfaction
Supported Architectures
TerminalManager with DL8000 presets
TerminalManager Server
TerminalManager
web server
Terminal Manger with Delta V System
TerminalManager Server
TerminalManager
web server
SCADA
OPEN ENTERPRISE
Facebook: @EmersonAutomationLatam
Twitter: @EMR_Auto_Latam
10
4
Arquitectura
– Servidor: OE Server
10
Proprietary & Confidential
5
Arquitectura: Server
10
Proprietary & Confidential
6
Arquitectura: Work Station
Alarmas y eventos
10
Proprietary & Confidential
7
Arquitectura
10
Proprietary & Confidential
8
Topología típica
Corporate Network
OpenEnterprise Workstations
OpenEnterprise Servers
10
Proprietary & Confidential
9
Topología: Diseño redes remotas
11
Proprietary & Confidential
0
Topología: Simples y Complejas
PI Server PI Server SCADA Servers Archive Server SCADA Servers Archive Server
SCADA Server Interface Server Terminal Server SCADA Server Interface Server Terminal Server Communication Controllers WEB Servers Communication Controllers WEB Servers
Glasgow Flight desk Clients Distributed Thick Clients Distributed Itool Users
Emerson Confidential 11
1
OE Server : Componentes
Calculation Action DeltaV OSI PI
Server Engine RTU Connect Interface
OPC DA
Server
OPC A&E
Server
EFM
Package
REALTIME
DATABASE Historical
(Polyhedra)
Database
OE (Polyhedra)
Messaging
Reporting
2
OE Server : Componentes
Base de Datos
Drivers de comunicación
11
Proprietary & Confidential
3
OE Server : Base de Datos
Datos históricos
Configuración
11
Proprietary & Confidential
4
OpenEnterprise v3 Database
High Performance and Highly Scalable
SCADA solutions to help you connect and integrate all of your assets.
Emerson Confidential 11
5
OpenEnterprise v3
AMS Device Interface
SCADA solutions to help you connect and integrate all of your assets.
Emerson Confidential 11
6
OpenEnterprise v3
AMS Device Interface
AMS Device Interface
Solution Components / Requirements
1. OpenEnterprise v3:
• OpenEnterprise v3.2
– No additional license cost for HART Passthrough OpenEnterprise AMS Device Manager
HART Information
– OpenEnterprise v3.2 is the replacement for the
ROC Polling Service
3. RTU Hardware:
• ControlWave, ROC800 Series, FloBoss 107
are supported
– Firmware upgrades maybe required
ROC800 ControlWave FloBoss107
• HART or WirelessHART enabled cards
4. Field Devices:
• HART 5, 6 & 7 devices
• WirelessHART
HART Devices
WirelessHART
AMS Device Interface
Deployment Options
1. Co-deployed:
– OpenEnterprise and AMS Device Manager on the
same machine
2. Remote deployment:
– OpenEnterprise and AMS Device Manager on
separate machines
3. Redundancy:
– Two OpenEnterprise Servers
– Remote AMS Device Manager
OpenEnterprise v3
DeltaV RTU Connect
• Key Benefits
– Configuration, Monitoring and Control setup with any software programming
– Ability to talk with Emerson and non-Emerson devices
– Remote device diagnostics
• Features
– Integrated Communication Middleware to bridge RTUs to DCS
– Support for ROC, ROC+ and BSAP protocols and other 3rd party protocols
– Support of WirelessHART and HART Server (HART pass thru to AMS) ***
• Differentiators
– DCS visibility of real-time SCADA process data + alarm and events
– Ability to auto-upload RTU history & backfill (with RTU timestamp) to plant
historian
– Ability to run AMS Device Manager in the field
• Value Propositions
– Remote visibility into the process; troubleshooting and measurement
eliminates unnecessary trips to the site
Emerson Confidential 12
0
OpenEnterprise SCADA
Proven & Robust OSI PI Historian Interface
SCADA solutions to help you connect and integrate all of your assets
1
Emerson Confidential
2
1
OpenEnterprise
Field Communications
– Prioritizes traffic (e.g. ‘writes’ first) ROC BSAP MODBUS DNP3 HEX
SCADA solutions to help you connect and integrate all of your assets.
Emerson Confidential 12
2
Server: Drivers de comunicación
Full BSAP & BSAP/IP, including:
• Polled Collection
• Remote Alarming
• RBE: Report by Exception
• Historical Data Archive Recovery
• Audit trails
Full Roc & Roc Plus
Modbus
DNP3
12
Proprietary & Confidential
3
OpenEnterprise
Field Communications BSAP RDI
SCADA solutions to help you connect and integrate all of your assets.
Emerson Confidential 12
4
OpenEnterprise
Field Communications – ROC RDI
• History
• Alarms
• Events
• Scheduled collection
SCADA solutions to help you connect and integrate all of your assets.
Emerson Confidential 12
5
OpenEnterprise
Field Communications – DNP3 & Modbus RDI
DNP3 Modbus
• Native Driver, using the industry standard • OpenEnterprise is a Modbus Master device
Triangle Microworks stack • Supports IP & Serial connections
• Native Modbus Communications
• Database built ‘manually’ by selecting points – ASCII
available from the device – RTU
– Gould
• New devices can be copied/pasted or built – Enron extensions for Historical data
from template devices once the first one is • Emerson S600+ file upload
built • Extended addressing to support SCADAPack
• Database Configuration
– Initially devise using graphical tools in OpenEnterprise
– Device Templates, copy/paste
– SQL Scripting
SCADA solutions to help you connect and integrate all of your assets.
Emerson Confidential 12
6
OE Notes : Características
12
Proprietary & Confidential
7
Alarmas y Eventos
Alarm Windows present a simple tabular view of the
alarm system
Alarm Windows can display either realtime (current)
alarms, or an alarm history (including ‘events’)
A single alarm window can include alarms/events from
multiple servers concurrently
There are approx 70 different attributes per alarm
You can display any subset of these
You can filter or sort on any of these
Color and appearance of the alarm can be controlled
based on the alarm conditon, priority and status (e.g.
acknowledged,cleared etc)
12
Proprietary & Confidential
8
Reportes: componentes
Reporting Configuration Excel Plug-in, +
Report Scheduler
Reporting Configuration Tool
Report Selector.
12
Proprietary & Confidential
9
Reportes
Using the Report Configuration tool, select an Excel template.
You develop these templates using the OE Reporting plug-in, and
specify, for example, that the report runs daily at 8:00 a.m. and
includes data from a particular set of filters or gas wells.
Report configuration options enable you to send the final reportvia
email (as an attached .PDF) to critical opearations staff andpost
HTML copies on the company in-house web site.
You can also generate a CSV version of the same data and
transmit it to corporate headquarters for inclusion in a billing
package.
You can define all these report configurations only once, and the
report process then occurs automatically without the need for
custom scripting or programming. You control the content,
formats, and destinations.
13
Proprietary & Confidential
0
OpenEnterprise Market
Oil & Gas
– Upstream
• Wellheads
• Off-Shore Production
• Brownfield & Greenfields
– Midstream
• Transmission
• Pipelines
• LNG
Key Messages and Differentiators
• Emerson has an integrated DCS and SCADA solution
RTU timestamps are maintained
RTU history and alarms can be uploaded
Both Emerson and non-Emerson RTUs can be integrated into DeltaV
13
Proprietary & Confidential
2
RTU Versions
You can view ControlWave, ROC, and FloBoss CPU and Boot firmware version information at the
following levels in the Network Communications pane; LocalHost, IPCommChannel, RTU
Collections and by Site (Plant Area). Each level has a corresponding View that can be updated
using a Read Request. The RTU Collections ReadVersion can be triggered manually or using a
Schedule, the rest need to be triggered manually.
Functionality:
– Allows different RTU types for the
same asset. A meter definition is not tied to specific RTU brand
or model
– Ability to visualize site rather than RTU. Hide the details of RTU
& hardware from the user
– RTU Equipment & Protocol Agnostic Implementation
Benefits:
Standardization of ‘field assets’ at the SCADA host
Increased productivity System Engineering via reusability of
objects to source data to displays & reports
Reduced complexity mixture of RTU brands & models
Functionality
Ability to create identical RTUs in the database (Re-
use of communication definitions)
– RTUs can be added from templates,
connected devices or RTU load files e.g. ROC
.800 file
– Templates reduce configuration time and
system maintenance
– Templates can be exported and imported
Benefits
Ability to quickly add RTUs.
Consistency and easier management of larger
install RTUs.
– Key Benefits
• Single sign-on for OE Container and Desktop
• Centralized access for security control
• Reduction of user management time and effort
• Windows 10 Support
– Single Box Solution
– Microsoft Windows 10 SP1 (64-bit)
Emerson Confidential 14
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OpenEnterprise v2 / v3 Comparison
Current Release (v3.X) with Extended Feature Set
OE v2 OE v3 Technology Enhancements
• 64-bit Microsoft® operating system compatible
Flow-Cal,
• 64-bit database support (1.5M tags)
OBDC, SQL,
PGAS, DeltaV,
OPC
PI, AMS Alerts
Core Enhancements
Modbus, DNP3,
BSAP, ROC HART, Port • Non-programmatic, rules-based action engine
Sharing
• Object-oriented database with asset models
• RTU device templates for easy device replication
Win32 Win64
• High performance calculation server
• OpenEnterprise Container – intergraded configuration environment
• Plant area hierarchy with alarm statistics
‘Intelligent
• VMWare virtualization support
Automation’ • API 21.1-compliant data storage
Action Engine
• Support for RTU applications (Production Manager, Tank Manager, etc.)
New Features of OpenEnterprise v3
Reduce Maintenance Effort and Bring New Assets Online Faster
• Map physical equipment to database • Ability to create identical RTUs in the • Build ROC, FloBoss and
objects that represent these assets database (re-use of communication ControlWave devices into the
with associated alarms, historical definitions) database with the push of a button
data and graphics
• RTUs can be added from templates, • Tight integration with ROC and
• Allow different RTU/PLC types for the connected devices or RTU load files ControlWave
same asset model (e.g. ROC .800 file)
• Allow for easy migration from one • Templates can be exported and • Full protocol implementation of real-
field device to another imported time history including alarm and
events
Emerson Confidential 14
2
New Features of OpenEnterprise v3
Helps You Connect and Integrate All of Your Assets
• Access the OpenEnterprise database • Provide full access to HART data for • OpenEnterprise Comms Controller
via OPC-DA, ODBC and SQL configuration and troubleshooting
• Support for Modbus and DNP3
• Easily enable the flow of data to third • Utilize AMS Device Manager to
party databases, historians and improve reliability, safety and uptime • Native Modbus support (ASCII, RTU,
applications TCP, Enron, SCADAPack)
• Connect to ROC800, ControlWave
and FloBoss107 RTUs • Native ROC+, BSAP, DNP3 driver
Emerson Confidential 14
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New Features of OpenEnterprise V3
SCADA Solutions to Help Your Operators be More Effective
• Graphical tool used to define • Categorization and escalation tools • Report configuration tool to create
“Workflows” that can modify data or route alarms to designated operators report templates in multiple formats
communicate with RTUs (XLS, PDF, HTML)
• Sort, filter real-time (current) alarms,
• Assets allow definition of ‘read’ and or an alarm history (including • Drag and drop to create trends with
‘write’ workflows to be specified ‘events’) any mixture of real-time and historical
data and export directly to Excel
• Automate repetitive or complex tasks • Full color and appearance control
based on status
Emerson Confidential 14
4
OpenEnterprise
Peace of Mind for Security, Regulatory Compliance, Project Delivery and Support
Emerson Confidential 14
5
OpenEnterprise
Cybersecurity for SCADA Systems
Secure Network Architecture
• Secure SCADA Design Network Lockdown
– Segment network architecture Secure Remote Access
Firewalls
– Firewalls Security Policies
– User Account Management
Physical Security
• Workstation Hardening
Peace of mind for security, regulatory compliance, project delivery and support.
Emerson Confidential 14
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RAS : Productos
SCADA
RTUs
PLCs
COMPUTADORES de CAUDAL
PREDETERMINADORES de CARGA
TAS
SOFTWARE p/ DUCTOS
ESI : portfolio