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SIMATIC Sensors
Answers for industry.
Contents
2
SIMATIC PX proximity switches –
Overview of portfolio
Extensive automation, complex processes and high speeds represent the demands that must be met
by our comprehensive range of proximity switches – regardless of whether solids, liquids or powders
are involved. Sensing, counting, measuring, monitoring or positioning: The SIMATIC proximity
switches offer contactless precision and have proved themselves in many areas of automation
engineering.
3
Seamless communication down
to the last meter: IO-Link
In order to fulfill requirements for a IO-Link is the innovative interface for the
steady reduction in costs as well as high- last few meters to the process and facili-
er plant availability, the market demands tates new solutions here.
systematic diagnostic concepts and effi-
cient handling of parameter data at all New communications standard:
levels of automation engineering. Mod- IO-Link
ern sensors and actuators can meet these
needs to a certain extent, but the crunch The new communications standard below
point is how they are integrated into the the fieldbus level permits central fault
automation network. diagnostics and location as far as the sen-
sor/actuator level. Moreover it simplifies
4
Visualization: MES
WinCC SIMATIC IT
Engineering:
STEP 7
PROFINET
Industrial Ethernet
S7-300/ S7-300/
S7-400 S7-400
controller controller
PROFIBUS PROFINET
IO-Link
IO-Link
IO-Link
field distributor
G_FS10_XX_00302
SIMATIC PX proximity switch SIMATIC PX proximity switch
5
Sensors and controllers are interference to the wiring, sensor-
converging specific faults are also detected. All these
extended functions are available in the
Sensors are becoming more intelligent familiar system environment thanks to
and versatile. This also increases the TIA. TIA already ensures this on a system-
number of adjustment and evaluation integrated basis.
options. Thanks to intelligent linking
with the controller, IO-Link enables
significantly greater flexibility and
reliability to be implemented in the
sensors.
6
Unique level of consistency: IO-Link
incorporated into Totally Integrated
Automation
Engineering Start-up Operation and maintenance
Faster configuring thanks to Homogeneous and reduced wiring Maximum transparency all the way
central data management and overhead of different sensors and to the field level thanks to integra-
reproducibility of sensor resp. actuators tion of the IO-Link standard into
actuator parameters Saves time, as no individual Totally Integrated Automation
Reduced number of parameterization is necessary Shorter conversion times thanks
parameterization tools required Straightforward parameterization to central parameter and recipe
thanks to central configuration and due to central data management management; also applies to field
data management in STEP 7 High flexibility during sensor/ devices
Easier integration of devices thanks actuator parameterization Reduced downtimes due to plant-
to defined profiles wide diagnostics all the way to the
Open IO-Link solution with IODD field level and fast fault clearing;
standard for maximum flexibility; also due to the reporting and dis-
third-party devices can be play of pre-failure messages thanks
integrated in the same way via GSD to preventive maintenance of sen-
Protection of investment through sors and actuators
retention of tried and tested Easy clearance of faults by hot-
topologies swapping of devices during opera-
tion without resetting parameters
because integrated parameter stor-
age is provided in the PLC
Absolute reliability of all of the
Siemens components in the
Siemens system – thanks to com-
prehensive system tests
7
Distance monitoring Size measurement Loop monitoring Measurement
of stack height
The range of applications of the sonar pulse and the echo pulse is measured and that maximum use is made of the space
proximity switches is almost limitless. evaluated. in the plant.
In filling-level or height sensing, distance
measurement or bottle counting – at dis- Diffuse sensor Thru-beam sensor
tances from 2.5 cm to 10 m, they detect In the case of the diffuse sensor, the Transmitter and receiver are set up in sep-
objects with widely differing character- object that is to be detected acts as the arate devices. The transmitter emits ultra-
istics. Regardless of whether they are reflector. As soon as an object moves into sonic pulses to the receiver positioned
liquid, solid, powder or even transparent. the preset sonic range, the ultrasonic opposite. If the signal path is interrupted
The nature of the surfaces is also irrele- echo from this object triggers the prox- by an object so that the receiver no long-
vant; they can be rough or smooth, clean imity switch. In this mode, the object is er receives a signal, the latter triggers a
or dirty, wet or dry. In addition, they are detected directly or the distance from the switching operation at the receiving de-
not sensitive to extraneous influences object can be measured. Interference ob- vice. This operating mode does not have
such as light or temperature. jects in the foreground or background are any blind zones either and facilitates par-
filtered out. ticularly fast detection of objects.
Mode of operation
Reflex sensor
The sonar proximity switches operate When operating as a reflex sensor, a fixed
only in air and can record any objects reflector reflects the emitted ultrasonic
that reflect ultrasonic waves. They emit signal. The switching process is adjusted
ultrasonic pulses at cyclic intervals. If on the reflector. If the path between
these are reflected off objects, the result- sensor and reflector is interrupted by an
ing echo is received and converted into object, the echo delay becomes shorter
an electrical signal. than the preset delay. This triggers the
They operate on the echo delay principle, switching process. The object is detected
i.e. the interval between the transmitted without any blind spots, which means
8
SIMATIC PXS SIMATIC PXS100
sonar proximity
switches
Overview
Operating mode
Diffuse sensor • • • • •
Reflex sensor • •
Thru-beam sensor • •
Design
1 switching output • • • • • • •
2 switching outputs •
Analog output 0 ... 20 mA
Analog output 4 ... 20 mA
Analog output 0 ... 10 V • •
Frequency output • •
Direct communication with
controller
Temperature compensation • •
Adjustment
1 potentiometer • •
2 potentiometers
Teach-in • • • •
Jumper plug •
Programming device
Connection
M8 connector • • • • •
M12 connector • • •
Cable • • • • •
Terminals •
Degree of protection
IP65 • • •
IP67 • • • • •
Product selection code
3RG63 42
3RG63 43
3RG62 43
6GR62 41
6GR62 41
6GR62 41
6GR62 42
3SG16 67
*) = available depending on version See pages 26/27 for more information on the use of the product selection code.
9
SIMATIC PXS200
0 ... 6 ... 20 ... 40 ... 60 ... 5 ... 0 ... 0 ... 2 ... 2,5 ... 5 ...
25 cm 30 cm 130 cm 300 cm 600 cm 40 cm 80 cm 40 cm 25 cm 40 cm 70 cm
• • • • • • • •
• • • • • • • • •
•
• • • • • • • • • • •
• • •
• • • •
• •
• • • • • • • •
• • • • •
• • •
• • • •
• • • • • • •
•
• • • • • • • • • •
•
• • • •
• • • • • • •
6GR62 42
3RG60 12
3RG60 22
3RG60 13
3RG60 23
3RG60 15
3RG60 25
3RG60 14
3RG60 24
3RG64 51
3RG64 51
3RG64 51
6GR62 32
6GR62 22
6GR62 31
6GR62 21
6GR62 33
6GR62 23
10
SIMATIC PXS300
6 ... 20 ... 40 ... 60 ... 5 ... 10 ... 15 ... 6 ... 20 ... 25 ... 6 ...
30 cm 130 cm 300 cm 600 cm 30 cm 100 cm 100 cm 50 cm 150 cm 250 cm 30 cm
• • • • • • • • • • •
• • • • • • •
• • • • • • •
• • • • • • • • • • •
• • • • •
• • •
• • • • • • • • • • •
•*) •*) •*) •*) • • •
• • • • • •
• • • • • •
• • • • • •
• • • • • • • • •
• IO-Link • •
• • • • • • • • • • •
• •
• • • • •
• • •
• • • • • • • • • •
• • • • • • • • • • •
• • • • • • • •
• • •
3RG60 12
3RG60 22
3RG60 13
3RG60 23
3RG60 15
3RG60 25
3RG60 14
3RG60 24
3RG62 32
6GR63 33
3RG62 33
3RG62 52
3RG62 53
3RG62 55
3RG61 12
3RG61 22
3SF62 32
3SF62 33
11
SIMATIC
SIMATIC PXS400 SIMATIC PXS800
PXS900
12 Compact range M30 K3 Compact range M18 Compact range M30 K3 ATEX Double-layer
ATEX sheet monitoring
20 ... 40 ... 60 ... 80 ... 5 ... 15 ... 6 ... 20 ... 40 ... 60 ...
2 ... 6 cm
130 cm 300 cm 600 cm 1000 cm 30 cm 100 cm 30 cm 130 cm 300 cm 600 cm
• • • • • • • • • •
• • • • • • • • • •
• • • • • • • • • • •
• • • • • • • • • •
• • • • • • •
• • • •
• • • • • • • • • •
•
• • • • • • • • • •
• • • • • • • • • •
• • • • • • • • • •
• •
• • • • • • • • • •
• •
• • • • • • • •
•
• • • • • • • • • •
• • • • • • • • • • •
• • • • • • • • •
• •
3RG61 13
3RG61 23
3RG61 15
3RG61 25
3RG61 14
3RG61 24
3RG61 76
3RG62 32
3RG62 33
3RG61 12
3RG61 13
3RG61 15
3RG61 14
3RX22 10
12
Measuring the diameter Contour detection Quality control
Sectors
Food and packaging industry
Logistics and conveyor systems
Paper industry
Machine tool construction
Pharmaceutical industry
13
Sensing the diameter Height measurement Counting with reflex sensor
For sensing transparent objects, there are and color of the object as well as on its the light from other objects within the
special versions of the K20 models in a surface condition. The sensing range can field of radiation. This type of detection
miniature enclosure as well as the C40. be adjusted over a wide range using the guarantees a high level of immunity to
Using special devices such as the color built-in potentiometer. interference as well as large sensing
sensor or print mark sensor, it is also ranges.
possible to detect different colors or dif- Diffuse sensor with background
ferences in contrast. Extremely accurate suppression Thru-beam sensors
distance measurements and position Diffuse sensors with background suppres- These consist of a transmitter and a
checks are made possible by fork sensors, sion can detect objects within a defined receiver. The receiver is oriented in such
analog lasers and fiber-optic sensors. For sensing range. Everything beyond this is a way that the greatest possible amount
high-precision distance sensing on con- filtered out, due to the geometrical ar- of pulsed light from its transmitter
veyors, the use of a laser distance sensor rangement of transmitter and receiver. diode falls on the receiver. This in turn
is recommended. This ensures particular flexibility in the evaluates the received light so that
use of the sensor in the machine. it can be clearly differentiated from
Mode of operation ambient light and other light sources.
Reflex sensors This principle also functions at very long
Diffuse sensor The light of the transmitter diode is distances.
The light from the emitter reaches an focused through a lens and directed
object which diffuses the reflected by means of a polarization filter onto a
light. Some of this light returns to the reflector (triple mirror principle). A part
receiver located in the same device. of the reflected light reaches the receiver
If the received light is strong enough, via a second polarization filter. The filters
the output switches – a simple and are selected and arranged in such a
economical form of object sensing. way that only the light returned by the
The sensing range depends on the size reflector reaches the receiver, but not
14
Counting with thru-beam sensor Optical proximity
switches SIMATIC
PXO550C L50 and
PXO560C C50 with
IO-Link
Highlights Sectors
Extremely fast and precise Conveyor systems
High performance, even over considerable distances Packaging
Small, compact enclosure Machine building
In mini-sensor form (K20/K21), reliable sensing in a very Paper, textile and plastics
small space processing
Degree of protection up to IP68 Printing technology
Adjustable range
Easy commissioning (teach-in)
Can be used worldwide: UL/CSA/CCC approvals
Versions available for use in Ex Zone 2/22 (K80 design)
Proximity switches with IO-Link fully integrated in TIA
15
SIMATIC PXO SIMATIC PXO100 SIMATIC PXO200 SIMATIC PXO300
opto proximity
switches
Overview
Design D4 M5 M12 M18S M18 L18 K21/K21R K20 L20 C20 K31
Operating mode
Diffuse sensor • • • • • •
Diffuse sensor with back-
ground suppression • • • •
Reflex sensor • • • • •
Thru-beam sensor • • • • •
Contrast sensor •
Color sensor
Sensing range
1.2 cm – 3.2 cm
1 m – 1.5 m • • • •
12–15 cm • • •
20–30 cm • • •
40–50 cm • •
60–70 cm •*) •
1–1.5 m • •
2–3 m • • •
4–6 m • •
12–15 m
15–20 m
20–50 m •
Output
Contact element, electronic • • • • • • • • • • • • • • • • • • •
Relay
Analog
Direct communication with
the controller
Operating voltage
24 V DC • • • • • • • • • • • • • • • • • • •
20 ... 265/320 V AC/DC
Connection
M8 connector • • • • • • • • • • •
M12 connector • • • • • • • •
Cable • • • • • • • • • • • • • • • •
Terminals
Special features
Timing function
Surplus light • • •
Transparent objects •
Approval for
hazardous area
Illuminant
Visible light (red) • • • • • • • • • • • •
Infrared light • • •
Laser light, red • • • •
Laser light, infrared
White light
Product selection code
3RG70 42
3RG70 40
3RG70 32
3RG70 30
3RG71 20
3RG71 21
3RG71 22
3RG76 40
3RG76 50
3RG76 41
3RG76 51
3RG76 42
3RG76 52
3RG71 34
3RG71 35
3RG71 75
3RG74 00
3RG74 20
3RG74 01
3RG74 21
3RG74 04
3RG74 01
3RG74 06
3RG74 07
3RG74 08
3RG70 10
3RG70 14
*) = available depending on version See pages 26/27 for more information on the use of the product selection code.
16
SIMATIC PXO400 SIMATIC PXO500 SIMATIC PXO600 SIMATIC PXO800
K30 C40 L50 C50 K80 L80 L90L PXO830 GL PXO840 LV70
• • • • • • •
• • •
• • • • • •
• • • • •
•
• •
Depending
• • on fiber-optic
conductor
• •
•
• •
• • •
• •
• • • • •
•
• • •
• • • • • • • • • • • 3X • • • • • • • • •
• • •
• • • •
• • • • •
• • • • • • • • • • • • • • • • • • • • •
• • •
• • • • • • •
• • • • • • • • • • • • • •
• • • • • • • • •
• • • •
• • • • • • •
• • • • • • • • • •
• • • •
• • •
• • • • • • • • •
• • • • • •
• • • •
•
•
3RG70 11
3RG70 12
3RG70 10
3RG70 11
3RG70 12
3RG72 40
3RG72 44
3RG72 41
3RG72 41
3RG70 56
3RG70 57
3RG70 56
3RG70 50
3RG72 00
3RG72 10
3RG72 04
3RG72 14
3RG72 01
3RG72 11
3RG72 02
3RG72 12
3RG72 56
6GR16 54
3SF72 40
3SF72 41
6GR18 0
6GR18 1
17
Recognition of the valve position Recognition of adjusting screws on the wheel Recognition of cans and lids
(completely open or closed) for velocity or direction control
For contact-free detection of metal objects, proximity switches are quite simply
18
SIMATIC PXI 2
SIMATIC PXI
inductive
proximity
switches
Overview
Operating distance
5–10 mm (PXI.3.)
12–22 mm (PXI.4.)
25–40 mm (PXI.5.)
50–75 mm (PXI.6.)
Output
NO contact/NC contact •/– •/• •/• •/– •/• •/• •/• •/• •/•
pnp / npn •/– •/– •/• •/• •/• •/• •/• •/• •/–
Analog
Number of wires 3 3 3 3 2, 3, 4 3 3 2, 3, 4 3, 4
Operating voltage
10 / 15 ... 30 / 35 V DC • • • • • • • • •
10 ... 65 V DC
20 ... 265 / 320 V AC/DC
Connection
M8 connector • • • • • •
M12 connector • • •
Cable • • • • • • • • •
Terminal compartment
Degree of protection
IP65 / IP67 – /• – /• – /• – /• – /• – /• – /• – /• – /•
IP68 / IP69K
Product selection code 3RG4603 3RG4200 3RG4210 3RG4636 3RG4011 3RG4050 3RG4637 3RG4012 3RG4070
3RG4610 3RG4236 3RG4021 3RG4060 3RG4237 3RG4022 3RG4080
3RG4611 3RG4601
3RG4211 3RG4201
See pages 26/27 for more information on the use of the product selection code.
19
200
0.6 mm 0.6 mm
2 mm 2.5 mm 1 mm
2 mm
2.5 mm
3 mm
5 mm 5 mm 5 mm 10 mm 6 mm
8 mm
15 mm 15 mm
20 mm
30 mm 40 mm
•/• •/• •/• •/• •/• •/• •/• •/• •/– •/– •/•
•/– •/• •/• •/• •/• •/• •/– •/– •/– •/– •/•
4 2, 3, 4 2, 3, 4 3 2, 3, 4 2, 3, 4 4 4 3 3 3
• • • • • • • • • • •
•
•
• • • • •
• • • • • • • •
• • •
20
SIMATIC PXI300
6 mm 5 mm 5 mm 5 mm 10 mm
10 mm 8 mm 8 mm
12 mm 15 mm 15 mm
20 mm 22 mm 20 mm
40 mm 25 mm 30 mm 30 mm
30 mm 40 mm
35 mm
40 mm
50 mm 65 mm
•/• •/• •/– •/– •/• •/• •/• •/• •/• •/• •/–
•/• •/– •/– •/• •/• •/• •/• •/• •/– •/– •/•
2, 3 2, 3 3 3 2, 3 3 2, 3 2, 3, 4 2, 3 2, 3 3
• • • • • • • •
• • • • • • •
• • • • • • •
• • •
• • • • • •
• • • • • • • • •
• • •
21
SIMATIC PXI400 SIMATIC PXI600 SIMATIC PXI900
ATEX/e1 ATEX/e1 ATEX/e1 ATEX
3 mm 2 mm 3 mm
4 mm
8 mm 5 mm 10 mm 5 mm 10 mm 0 ... 6 mm
8 mm
12 mm 20 mm 15 mm 15 mm 15 mm
25 mm 35 mm
35 mm
40 mm
75 mm
•/– •/– •/– •/– •/– •/• •/• •/• •/• •/•
•/• •/• •/• •/• •/• •/– •/– •/– •/– •/•
• • • • • • • • • • •
• • • • • • • • • •
• • • • • • • •
• •
– /• – /• – /• – /• – /• – /• – /• – /• – /•
•/– •/– •/– •/– •/–
3RG4612 3RG4613 3RG4614 3RG4634 3RG4643 3RG4012 3RG4013 3RG4014 3RG4038 3RG4652 3RG4612
3RG4622 3RG4623 3RG4624 3RG4638 3RG4022 3RG4023 3RG4024 3RG4138
3RG4644
3RG4648
22
Product families and designs
Automotive industry
Machine building
Robot industry
Conveyor systems
Paper and printing industries
23
SIMATIC PXC capacitive proximity switches
SIMATIC PXC capacitive proximity switches sense all materials, whether in solid, powder or
Highlights Sectors
Detection of all materials (e.g. plastic, wood, Food, beverages and tobacco industries
paper) Bottling plants
Measurement of liquid through plastic hoses Metalworking
or glass tubes
Measurement of corrosive chemicals Areas of application
Balancing of operating distance adaptable on
object Level indication
Fissure alarm signaling
Object counting
Automation control
Counting of consumer goods
24
SIMATIC PXC200
Operating distance
5 mm • •
10 mm •
20 mm • •
Operating voltage
10 ... 30 V DC •
10 ... 65 V DC • • • •
20 ... 250 V AC • • •
Number of wires
2-wire • • •
3-wire • •
4-wire • • •
Output
pnp • • • • •
NO contact • • •
NC contact •
NO contact and NC
contact • • •
NO contact and NC
contact • • •
Mounting
Flush • • • • •
Connection
Connector M8, Ø 8 mm •
Cable • • •
Terminal compartment • • •
Degree of protection •
IP67 • • • • •
Product selection code 3RG1613 3RG1614 3RG1655 3RG1673 3RG1630
See pages 26/27 for further information on the use of the product selection code.
25
B
How to find the right
A proximity switch quickly
and easily
Our interactive catalog on DVD or our electronic
catalog and ordering system (A&D Mall) on the
Internet at www.siemens.com/automation/mall provide
you with a detailed overview of our comprehensive
range of proximity switches. As a registered user, you
can order selected products immediately.
26
2D and 3D design data in the
image database
In order to provide efficient support for your design, configura-
tion and documentation processes, we have made the 2D and
3D design data for the key products in our range of proximity
switches available at www.siemens.com/simatic-sensors/px-cad.
Here you will quickly find the data for the required product with
the aid of detailed search options such as order number, prod-
uct name, 3D or CAD.
If you have not yet decided on the specific product best Under “Configuration” you
suited to your requirements, the configurators will help can select the necessary
you make the right choice. We have integrated intelligent parameters step by step on
and user-friendly tools into the Mall which will make this the basis of technical fea-
search significantly easier. The configurator helps you find tures and the appropriate
the required product quickly and easily on the basis of products will immediately
the required technical features and then places it in your be displayed. You can
shopping cart ready for ordering. change the selection pa-
rameters at any time.
27
Further information
Product information on SIMATIC sensors:
www.siemens.com/simatic-sensors