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General GENERAL INFORMATION 0-1
Water Hose Test
Note: Use a water hose without the nozzle attached.
1. Have an assistant inside of the vehicle in order to locate the leak.

2. Begin testing at the base of the window or the windshield.
3. Slowly move the hose upward and across the top of the vehicle.
© 2011 General Motors. All rights reserved.

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Air Hose Test
Caution: The air hose test should only be used on fully cured urethane adhesive. Otherwise, damage to the urethane
adhesive bead could result in additional leaks.
1. Using a liquid detergent, diluted with water in a spray bottle, spray the window at the edges. Begin at the bottom and
gradually move up and across the top.
Note: The compressed air should not exceed 205 kPa (30 psi).
2. Have an assistant inside of the vehicle with an air hose.

3. Have the assistant aim the compressed air at the suspected areas.
Bubbles will form in the soap solution at the location of the leak.

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Body Waterleak Repair
Warning: If the vehicle interior is exposed to moisture and becomes soaked up to the level of the sensing and diagnostic
module (SDM), the SDM and SDM harness connector must be replaced. The SDM could be activated when powered, which
could cause airbag deployment and result in personal injury.
Depending on the location of the waterleak, you may have to remove certain interior components in order to repair the leak.
1. If the floor carpet is wet, refer to Floor Carpet Drying .
2. Cut out a portion of the adhesive caulking in the leak area from inside or outside of the vehicle.
3. Clean and remove all loose particles of the adhesive old caulking from the area.
4. Apply joint body and seam sealer where the old adhesive caulking was removed.
5. Allow the adhesive caulking to dry for several hours.
6. Test for leaks.
7. Install the trim, if removed.

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Stationary Window Waterleak Repair

Warning: If any water enters the vehicle interior up to the level of the carpet or higher and soaks the carpet, the sensing and
diagnostic module (SDM) and the SDM harness connector may need to be replaced. The SDM could be activated when
powered, which could cause deployment of the air bag(s) and result in personal injury. Before attempting these procedures,
the SIR system must be disabled. Refer to Disabling the SIR System. With the ignition OFF, inspect the SDM mounting area,
including the carpet. If any significant soaking or evidence of significant soaking is detected, you must perform the following
tasks:
• Remove all water.
• Repair the water damage.
• Replace the SDM harness connector.
• Replace the SDM.
Failure to follow these tasks could result in possible air bag deployment, personal injury, or otherwise unneeded SIR system
repairs.
1. If the floor carpet is wet refer to Floor Carpet Drying .

2. Remove the trim moldings or the headliner in order to repair the leak, if needed.
3. Determine the source of water entry.
4. If water is leaking at the edge of the windshield, reseal the windshield using Urethane Adhesive Caulking Kit GM P/N 12346392
or the equivalent.
5. If water leaks into the vehicle at the sides of the stationary windows, reseal the window using Urethane Adhesive Caulking Kit
GM P/N 12346392 or the equivalent.

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Special Tools
Illustration Tool Number/ Description
CH-39570
J-39570
Chassis Ear
GE-41416
J-41416
Ultrasonic Leak Detector

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Idex BODY HARDWARE AND TRIM 0-2

Exterior Trim Instrument Panel and Console Trim
Floor Coverings and Headlinings Interior Trim and Paneling

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Idex BODY HARDWARE AND TRIM 0-2

Specifications Liftgate Emblem/Nameplate Replacement (Hatchback)
Emblem/Nameplate Replacement Rear Compartment Lid Nameplate Replacement (Sedan)
Body Panel Paint Protector Replacement (VGC) Radiator Upper Grille Replacement
Body Side Upper Front Applique Replacement Radiator Lower Grille Replacement
Liftgate Side Applique Replacement (Hatchback) Radiator Grille Opening Cover Replacement (Upper Grille Cover)
Rear Compartment Lid Applique Replacement Radiator Grille Opening Cover Replacement (Lower Grille Cover)
Front License Plate Bracket Replacement Roof Panel Joint Finish Molding Replacement
Front Bumper Fascia Front Tow Eye Access Hole Cover Replacement Rear End Spoiler Replacement (Hatchback TTV)
Rear Bumper Fascia Rear Tow Eye Access Hole Cover Replacement
Radiator Grille Emblem/Nameplate Replacement

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Exterior Trim BODY HARDWARE AND TRIM 0-2
Fastener Tightening Specifications
Specification
Application Metric English
Liftgate Applique Nut 5.0 N·m 44 lb in
Radiator Grille Bumper Bolt 1.5 N·m 13 lb in
Rear Compartment Lid Applique Nut 5.0 N·m 44 lb in
Rear End Spoiler Nut 5.0 N·m 44 lb in
Rear End Spoiler Bolt, for Cross Bar Indicator 1.5 N·m 13 lb in
Rear End Spoiler Screw 1.5 N·m 13 lb in

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Emblem/Nameplate Replacement
Caution: Refer to Exterior Trim Emblem Removal Caution .
1. The part and vehicle surface should be 21°C (70°F) prior to installation. The vehicle should remain inside in a temperature
range of 21°C (70°F) for 1 hour after assembly to allow the adhesive to develop sufficient bond strength.
2. Using masking tape, mark two sides of the placement where the old emblem/nameplate was placed.
3. Use a heat gun or equivalent, to heat the adhesive backed emblem/nameplates.
4. A flat-bladed plastic tool can assist in the removal process.
5. Wipe the vehicle surface area with a 50/50 solution by volume of isopropyl alcohol and clean drinkable water.
6. Dry the area with a clean lint-free cotton cloth.
7. Close any doors, liftgates, endgates and rear compartment lids where emblem/nameplates are to be placed.
8. When removing protective liners from adhesive backed emblem/nameplates, be careful not to touch the adhesive tape or
allow the tape to come in contact with dirt or any foreign matter prior to the placement and adhesion.
9. Remove the protective liner from the emblem/nameplate.
10. Position, align and press the emblem/nameplate to the previously marked location.
11. Using a clean towel and the palm of the hand, press firmly for approximately 30 seconds, the emblem/nameplate to the
vehicle body panel surface.
12. Ensure the emblem/nameplate is attached firmly to the body panel surface.
13. Remove the masking tape and clean all tape residue from the vehicle body panel surface around the emblem/nameplate
attachment location.

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Body Panel Paint Protector Replacement (VGC)

1. The paint protective film and vehicle surface temperature should be 13–32°C (55–90°F) for best results.
2. Automatic car washes should be avoided for at least 24 hours after the paint protective film application.
3. Wipe the vehicle surface with isopropyl alcohol or flash naptha at the application area.
4. Dry the surface with a clean lint-free cloth.
5. Create a mixture of 25 percent isopropyl alcohol and 75 percent water and two drops of baby shampoo per 16 oz of fluid
mixture.
6. Remove the backing liner from the protective film patch.
7. Use the solution to liberally spray the adhesive side of the protective patch, the mounting location along with your hands.
8. Position the paint protective film patch to the desired location on the vehicle.
9. Spray the surface of the film with the alcohol, water and soap solution.
10. Using a dampened squeegee, start at the center of the protective patch, working outward in order to remove the air and
solution from under the protective patch.
11. Release any air bubbles with a pin.
12. Dry the surface with a clean, lint-free cotton cloth.

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Body Side Upper Front Applique Replacement
Callout Component Name
Preliminary Procedure
Open either the left front or right front door in order to access the backside of the body side upper front applique.
1 Body Side Upper Front Applique

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Liftgate Side Applique Replacement (Hatchback)
1. Open and support the rear liftgate assembly.

2. Remove the liftgate trim finish panel. Refer to Liftgate Trim Finish Panel Replacement .
3. Disconnect the electrical connectors.
4. Remove the four nuts securing the liftgate side applique to the rear liftgate outer panel.
5. Release the liftgate side applique center retainer from the liftgate panel.
Liftgate Side Applique Nut (Qty: 4)
Caution: Refer to
1
Fastener Caution .
Tighten
5 N·m (44 lb in)
2 Liftgate Side Applique Retainer
Liftgate Release Switch
3
Procedure
Remove the liftgate release switch. Refer to Liftgate Release Switch Replacement
Rear License Plate Lamp (Qty: 2)
4
Procedure
Remove the rear license plate lamps. Refer to Rear License Plate Lamp Replacement .
5 Liftgate Side Applique

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Rear Compartment Lid Applique Replacement
1. Open and support the rear compartment lid.

2. Remove the rear compartment lid inner panel trim. Refer to Rear Compartment Lid Inner Panel Trim Replacement .
3. Disconnect the electrical connectors.
4. Remove the four nuts securing the rear compartment lid applique to the rear compartment lid.
5. Release the center retainer from the rear compartment lid.
Rear Compartment Lid Applique Nut (Qty: 4)
Caution: Refer to
1
Fastener Caution .
Tighten
5 N·m (44 lb in)
2 Rear Compartment Lid Retainer
Liftgate Release Switch
3
Procedure
Remove the liftgate release switch. Refer to Liftgate Release Switch Replacement
Rear License Plate Lamp (Qty: 2)
4
Procedure
Remove the rear license plate lamps. Refer to Rear License Plate Lamp Replacement .
5 Rear Compartment Lid Applique

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Front License Plate Bracket Replacement
Remove the front license plate if equipped.
Front License Plate Bracket Screw (Qty: 4)
Caution: Refer to
1
Fastener Caution .
Tighten
1.5 N·m (13 lb in)
2 Front License Plate Bracket

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Front Bumper Fascia Front Tow Eye Access Hole Cover Replacement
Front Bumper Fascia Front Tow Eye Access Hole Cover
1 Procedure
1. Using a small flat-bladed tool, release the cover from the front bumper fascia.
2. Using needle nose pliers, release the v-notch hook from the square in the front fascia and remove.

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Rear Bumper Fascia Rear Tow Eye Access Hole Cover Replacement
Rear Bumper Fascia Rear Tow Eye Access Hole Cover
1 Procedure
1. Using a small flat-bladed tool, release the cover from the rear bumper fascia.
2. Using needle nose pliers, release the v-notch hook from the square in the rear fascia and remove.

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Radiator Grille Emblem/Nameplate Replacement
1. Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement .
2. Remove the front bumper energy absorber. Refer to Front Bumper Energy Absorber Replacement .
1 Radiator Grille Emblem / Nameplate
2 Radiator Grille Emblem / Nameplate Screw (Qty: 2)

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Liftgate Emblem/Nameplate Replacement (Hatchback)
Liftgate Emblem / Nameplate Assembly
• CHEVROLET
• BOWTIE
• AVEO
• LT
Caution: Refer to
Exterior Trim Emblem Removal Caution .

1
Procedure
1. The part and surface should be 21°C (70°F) prior to installation. The vehicle should remain 21°C (70°F) for
one hour after assembly to allow adhesive to develop sufficient bond strength.
2. Use a Heat Gun or equivalent to remove the old nameplate. Clean all adhesive from the liftgate panel and
wipe the surface dry with a clean lint-free towel prior to installing the new nameplate.
3. When removing protective liners from the adhesive tape, be careful not to touch tape with hands and do not
allow tape to come in contact with dirt or any foreign matter prior to adhesion.
4. Using the previous witness marks of the old emblem / nameplate or making measurements from another
alike vehicle, use masking tape to reference the alignment of the new emblem/nameplate to the liftgate panel.
5. Close the rear liftgate panel prior to adhesion.
6. Using the palm of the hand, wet out the emblem/nameplate to the rear liftgate panel to ensure full adhesion
of the emblem is made.

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Rear Compartment Lid Nameplate Replacement (Sedan)
Rear Compartment Lid Name Plate
• CHEVROLET
• BOWTIE
Caution: Refer to
Exterior Trim Emblem Removal Caution .
1 Procedure
1. The part and surface should be 21°C (70°F) prior to installation. The vehicle should remain 21°C (70°F) for
one hour after assembly to allow adhesive to develop sufficient bond strength.
2. Use a Heat Gun or equivalent to remove the old nameplate. Clean all adhesive from the rear compartment
panel and wipe the surface dry with a clean lint-free towel prior to installing the new nameplate.
3. When removing protective liners from the adhesive tape, be careful not to touch tape with hands and do not
allow tape to come in contact with dirt or any foreign matter prior to adhesion.
4. Close the rear compartment lid prior to adhesion.
5. Using the palm of the hand, wet out the emblem to the rear compartment lid to ensure full adhesion of the
emblem is made.

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Radiator Upper Grille Replacement
Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement .
Radiator Upper Grille Assembly Screw (Qty: 6)
1
Caution: Refer to
Fastener Caution .
Radiator Upper Grille Assembly
2
Procedure
Release the outer upper grille locking tabs from the front bumper fascia and push the grille assembly outward
away from the front bumper fascia assembly.

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Radiator Lower Grille Replacement
Preliminary Procedures
1. Remove the front bumper fascia assembly. Refer to Front Bumper Fascia Replacement .
2. Remove the front bumper fascia energy absorber. Refer to Front Bumper Energy Absorber Replacement .
Radiator Lower Front Grille
Procedure
1. Release the four upper tabs from the front bumper fascia.
1 2. Release the two outer center tabs from the front bumper fascia.
3. Release the four lower tabs from the front bumper fascia.
4. Push the lower grille assembly outward, from the front bumper fascia in order to remove.
5. Upon installation, index the right center alignment pin to the front bumper fascia first, followed by the ten
locking tabs on the lower grille assembly to the front bumper fascia.
6. Push the locking tabs inward at all ten locations, in order to secure the radiator lower front grille to the front
bumper fascia.
Front License Plate Bracket Assembly
2
Procedure
Remove the four screws and the front license plate bracket to transfer to the new lower front grille assembly, (if
equipped).

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Radiator Grille Opening Cover Replacement (Upper Grille Cover)
Remove the radiator upper grille. Refer to Radiator Upper Grille Replacement .
Radiator Grille Opening Cover (Upper)
1
Procedure
Release the locking tabs securing the radiator opening grille cover to the radiator upper grille and remove.

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Radiator Grille Opening Cover Replacement (Lower Grille Cover)
Remove the radiator lower grille. Refer to Radiator Lower Grille Replacement .
Radiator Grille Opening Cover (Lower)
1
Procedure
Release the locking tabs securing the radiator opening grille cover to the radiator lower grille and remove.

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Roof Panel Joint Finish Molding Replacement
1. Begin at the rear edge of the roof panel joint finish molding and carefully pry the molding from the roof ditch clip.
2. Pull the molding forward out of the ditch.
3. Carefully lift the front edge from the second roof ditch clip.
4. Clean any adhesive residue from the ditch using a 50 / 50 mixture by volume of isoproypl alcohol and clean drinkable
water.
5. Dry the ditch with a lint free cotton towel.
Roof Panel Joint Finish Molding
Procedure
1
1. Insert the front edge of the finish molding to the edge of glass.
2. Using a roller-type tool, roll the molding into the ditch front to rear to ensure full adhesion is made.
3. Tuck the rear lip of the finish molding to the edge of glass at the rear of the roof panel.
4. Inspect the molding to roof ditch fit.

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Rear End Spoiler Replacement (Hatchback TTV)
Remove the liftgate trim finish panel. Refer to Liftgate Trim Finish Panel Replacement .
Rear End Spoiler Nut (Qty: 3)
Caution: Refer to
1
Fastener Caution .
Tighten
5.0 N·m (44 lb in)
Rear End Spoiler Screw (Qty: 4)

2
Tighten
1.5 N·m (13 lb in)
Clip Button
3
Tip
Upon assembly of the rear spoiler to the liftgate, position and secure the clip button to the rear liftgate spoiler to
liftgate outer panel first.
4 Rear End Spoiler Assembly

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Water Management Description and Operation
Plenum Water Flow Direction and Cleaning
A large percentage of water will flow off the windshield area into the plenum chamber drain system and then down the outside on
the plenum to the underside of the vehicle. To ensure that the plenum chamber water management system performs properly, the
air inlet grille panel, plenum chamber, and drains must not be blocked with debris.
In the graphic below the gray arrows show the water flow direction in the plenum chamber and drains system.
Plenum Chamber and Drain Valve-Cleaning
The plenum chamber is located in front of the windshield and below the air inlet grille panel.
1. Remove the air inlet grille panel. Refer to Air Inlet Grille Panel Replacement .
2. Clean the plenum chamber, drains and the air inlet grille panel of debris blockage.
3. Flush the plenum chamber, drains and the air inlet grille panel with clean water.
4. Install the air inlet grille panel. Refer to Air Inlet Grille Panel Replacement

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Index BODY HARDWARE AND TRIM 0-2
Specifications Rear Compartment Floor Panel Carpet Replacement (Sedan)

Eliminating Unwanted Odors in Vehicles Rear Compartment Floor Panel Carpet Replacement (Hatchback)
Floor Carpet Drying Headlining Trim Panel Replacement (Hatchback with Sunroof)
Floor Panel Carpet Replacement Headlining Trim Panel Replacement (Hatchback without Sunroof)
Front Side Door Opening Floor Carpet Retainer Replacement Headlining Trim Panel Replacement (Sedan with Sunroof)
Rear Side Door Opening Floor Carpet Retainer Replacement Headlining Trim Panel Replacement (Sedan without Sunroof)

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Floor Coverings Headlinings BODY HARDWARE AND TRIM 0-2
Adhesives, Fluids, Lubricants, and Sealers
Application Type of Material GM Part Number
GM Vehicle Care Odor Eliminator Fluids Refer to Electronic Parts Catalog.

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Eliminating Unwanted Odors in Vehicles

GM Vehicle Care Odor Eliminator, Refer to Adhesives, Fluids, Lubricants, and Sealers , may control or eliminate odors in the interior
and luggage compartment areas of GM vehicles. This non-toxic, biodegradable, odorless product has been shown to greatly reduce
or remove the following types of odor:
• Objectionable smells of mold and mildew resulting from vehicle water leaks
• Customer created odors, such as smoke
You may safely use GM Vehicle Care Odor Eliminator on fabrics, vinyl, leather, carpet, and sound deadening materials. You may also
induce this product into HVAC modules and instrument panel ducts for the control of non-bacterial related odors.
Note: This product leaves no residual scent and should not be used as an air freshener.
This product may result in the permanent elimination of an odor and may be preferable to customers whose allergies make them
sensitive to perfumes. This product may effectively remove odors when directly contacting the odor source. In cases such as water
leaks, use this product with diagnostic procedures to first eliminate the primary cause of the odor. Then use further applications on
the residual odor to permanently correct the vehicle condition.
How to Use this Product
• Spray GM Vehicle Care Odor Eliminator directly or as an additive with carpet shampoo in steam cleaners.
• Do not use on any interior surface that plain water would deteriorate, because this product will have the same effect. Also
avoid letting this product come into contact with vinegar or any acidic substance. Acid-based products will hamper the
effectiveness of GM Vehicle Care Odor Eliminator.
• Complete eight page treatment sheets are enclosed within each case of GM Vehicle Care Odor Eliminator. These treatment
instructions range from simple vehicle odor elimination to full step by step procedures for odor removal from water leaks.
• Instructions and cautions are printed on the bottle, but additional help is available. If you encounter a persistent or
recurring odor, you may call to obtain additional information and usage suggestions.

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Floor Carpet Drying

If the carpet or the pad or insulator is wet, use the following criteria for drying or for replacing the components:
• For a 1-piece carpet assembly bonded to a cotton or a fiber padding, replace the entire assembly.
• For a 2-piece carpet assembly with a cotton or a fiber padding, replace the padding only. While the carpet is out of the
vehicle, dry the carpet using the method described below.
• For a 1-piece carpet assembly bonded to a foam padding or attached to a synthetic padding, dry the carpet using the
method described below.
• For a 2-piece carpet assembly with a synthetic padding, dry the assembly using the method described below.
Drying Method
1. If you observe puddles of liquid on the carpet face, use a wet vacuum to remove the excess moisture.
2. Blot the face of the carpet with a towel in order to absorb as much moisture as possible.
3. Point a fan at the affected area and air dry the carpet.

TO MODEL INDEX
Floor Panel Carpet Replacement
1. Remove front seats. Refer to Driver or Passenger Seat Replacement .

2. Remove rear seat cushion. Refer to Rear Seat Cushion Replacement .
3. Remove the front floor console. Refer to Front Floor Console Replacement .
4. Remove the front side door opening floor carpet retainer. Refer to Front Side Door Opening Floor Carpet Retainer
Replacement .
5. Remove the rear side door opening floor carpet retainer. Refer to Rear Side Door Opening Floor Carpet Retainer
Replacement .
6. Remove the center pillar lower trim panels. Refer to Center Pillar Lower Trim Panel Replacement .
1 Front Floor Panel Carpet Assembly

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Front Side Door Opening Floor Carpet Retainer Replacement
1 Front Side Door Opening Floor Carpet Retainer Retainer
2 Front Side Door Opening Floor Carpet Retainer Clip
3 Front Side Door Opening Floor Carpet Retainer Clip (Qty: 3)
4 Front Side Door Opening Floor Carpet Retainer Assembly

TO MODEL INDEX
Rear Side Door Opening Floor Carpet Retainer Replacement
Remove the rear seat cushion. Refer to Rear Seat Cushion Replacement .
1 Rear Side Door Opening Floor Carpet Retainer Assembly

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Rear Compartment Floor Panel Carpet Replacement (Sedan)
1 Rear Compartment Floor Panel Carpet Assembly

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Rear Compartment Floor Panel Carpet Replacement (Hatchback)
1 Rear Compartment Floor Panel Carpet Assembly

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Headlining Trim Panel Replacement (Hatchback with Sunroof)
Warning: Do not attempt to repair or alter the head impact energy-absorbing material glued to the headliner or to
the garnish trims. If the material is damaged, replace the headliner and/or the garnish trim. Failure to do so could
result in personal injury.
Caution: If a vehicle is equipped with a head curtain inflator module ensure that the inflator module and tether are
undamaged. If tether or curtain airbag are damaged in any way, they must be replaced.
Caution: Use care when working around the head curtain inflator module. Sharp tools may puncture the curtain
airbag. If the head curtain inflator module is damaged in any way, it must be replaced.
1. Disable the SIR system. Refer to SIR Disabling and Enabling .

2. Remove the sunshade. Refer to Sunshade Replacement .
3. Remove the sunshade support. Refer to Sunshade Support Replacement .
4. Remove the roof rail front assist handle. Refer to Roof Rail Front Assist Handle Replacement .
5. Remove the roof rail rear assist handle. Refer to Roof Rail Rear Assist Handle Replacement .
6. Remove the dome lamp bezel. Refer to Dome Lamp Bezel Replacement .
7. Remove the roof rail front stowage compartment. Refer to Roof Rail Front Stowage Compartment Replacement .
8. Remove the windshield side garnish molding. Refer to Windshield Side Garnish Molding Replacement .
9. Remove the body lock pillar upper trim panel. Refer to Body Lock Pillar Upper Trim Panel Replacement .
10. Remove the center pillar upper trim panel. Refer to Center Pillar Upper Trim Panel Replacement .
11. Remove the sunroof trim ring, if equipped. This will give the headliner added flexibility during removal.
12. Move the front seat fully forward and recline.
1 Headliner Trim Panel Retainer (Qty: 3)
Headliner Trim Panel Assembly
Procedure
2
Disconnect the electrical connectors.
Tip
When installing a new headliner, tape any unused connector to the headliner with a high adhesive tape.

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Headlining Trim Panel Replacement (Hatchback without Sunroof)

Procedure
2
Tip

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Headlining Trim Panel Replacement (Sedan with Sunroof)

11. Remove the sunroof trim ring, if equipped. This will give the headliner added flexibility during removal.
Procedure
2
Tip

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Headlining Trim Panel Replacement (Sedan without Sunroof)

Procedure
2
Tip

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Index BODY HARDWARE AND TRIM 0-2
Specifications Instrument Panel Lower Compartment Replacement

Instrument Panel Insulator Replacement Instrument Panel Compartment Door Latch Replacement
Instrument Panel Accessory Upper Trim Plate Replacement Instrument Panel Compartment Door Dampener Replacement
Instrument Panel Center Trim Panel Replacement Instrument Panel Center Molding Replacement (With U58)
Instrument Panel Center Upper Molding Replacement Instrument Panel Center Molding Replacement (Without U58)
Instrument Panel Upper Trim Panel Replacement - Right Side (Without AR1) Instrument Panel Assembly Replacement
Instrument Panel Upper Trim Panel Replacement - Right Side (With AR1) Instrument Panel Tie Bar Replacement
Instrument Panel Upper Trim Panel Replacement - Left Side Front Floor Console Cover Replacement (Automatic Transmission)
Instrument Panel Fuse Block Access Hole Cover Replacement Front Floor Console Cover Replacement (Manual Transmission)
Instrument Panel Outer Trim Cover Replacement Front Floor Console Cup Holder Replacement
Instrument Cluster Upper Bezel Replacement Automatic Transmission Control Indicator Opening Cover Replacement
Instrument Panel Lower Trim Pad Cover Replacement Front Floor Console Extension Replacement - Right Side
Instrument Panel Upper Compartment Door Latch Replacement Front Floor Console Extension Replacement - Left Side
Instrument Panel Compartment Housing Replacement (RHD) Front Floor Console Replacement
Instrument Panel Compartment Replacement Instrument Cluster Replacement

TO MODEL INDEX
Instrument Panel and Console Trim BODY HARDWARE AND TRIM 0-2
Fastener Tightening Specifications
Specification
Application Metric English
Instrument Panel Inflatable Restraint Module Fasteners 10 N·m 89 lb in
Instrument Panel Tie Bar Assembly to Vehicle Body Bolts 22 N·m 16 lb ft
Instrument Panel Tie Bar Assembly to HVAC Module Fasteners 9 N·m 80 lb in
Instrument Panel Tie Bar Lower Support Bracket to Front Floor Tunnel Bolts 22 N·m 16 lb ft
Instrument Panel Tie Bar to Brake Pedal Bracket Bolts 9 N·m 80 lb in
Instrument Panel Tie Bar to Brake Pedal Mounting Bracket Bolt 22 N·m 16 lb ft
Instrument Panel Tie Bar to Cowl Nut 22 N·m 16 lb ft

TO MODEL INDEX
Instrument Panel Insulator Replacement
Instrument Panel Insulator Fastener (Qty: 3)
1
Caution: Refer to
Fastener Caution .
2 Instrument Panel Insulator

TO MODEL INDEX
Instrument Panel Accessory Upper Trim Plate Replacement
Remove the instrument panel center molding. Refer to Instrument Panel Center Molding Replacement .
Instrument Panel Accessory Upper Trim Plate Fastener (Qty: 4)
1
Caution: Refer to
Fastener Caution .
Instrument Panel Accessory Upper Trim Plate (Qty: 2)
Procedures
2
1. Use a flat bladed plastic trim tool in order to disengage the retainers securing the accessory upper trim
plates to the instrument panel assembly.
2. When replacing the accessory trim plates, transfer all necessary components.

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Instrument Panel Center Trim Panel Replacement
Instrument Panel Center Trim Panel (Qty: 2)
1
Procedure
Use a flat bladed plastic trim tool in order to disengage the retainers securing the center trim plates to the
instrument panel accessory upper trim plates.

TO MODEL INDEX
Instrument Panel Center Upper Molding Replacement
Remove the instrument panel center molding. Refer to Instrument Panel Center Molding Replacement .
Instrument Panel Center Upper Molding
Procedures
1
1. Use a flat bladed plastic trim tool in order to disengage the retainers securing the center upper trim molding
to the instrument panel assembly.
2. Disconnect electrical connections.

TO MODEL INDEX
Instrument Panel Upper Trim Panel Replacement - Right Side (Without

AR1)

2. Remove the instrument panel center molding. Refer to Instrument Panel Center Molding Replacement .
3. Remove the instrument panel center upper molding. Refer to Instrument Panel Upper Trim Panel Replacement - Left
Side .
4. Remove the instrument panel lower compartment. Refer to Instrument Panel Lower Compartment Replacement .
5. Remove the right instrument panel accessory upper trim plate. Refer to Instrument Panel Accessory Upper Trim Plate
Replacement .
6. Remove the right instrument panel outer trim cover. Refer to Instrument Panel Outer Trim Cover Replacement .
7. Remove the right instrument panel outer air outlet. Refer to Instrument Panel Outer Air Outlet Replacement - Right
Side .
Instrument Panel Inflatable Restraint Module Fasteners (Qty: 2)
Caution: Refer to
1
Fastener Caution .
Tighten
10N·m89 lb in
2 Instrument Panel Upper Trim Panel Fastener (Qty: 3)
Instrument Panel Upper Trim Panel
Procedures
3
1. Use a flat bladed plastic trim tool in order to disengage the retainers securing the upper trim panel to the
instrument panel assembly.
2. Disconnect the electrical connections.
3. When replacing the instrument panel upper trim panel, transfer all necessary components.

TO MODEL INDEX
Instrument Panel Upper Trim Panel Replacement - Right Side (With AR1)
2. Remove the instrument panel center upper molding. Refer to Instrument Panel Upper Trim Panel Replacement - Left
Side .
3. Remove the instrument panel lower compartment. Refer to Instrument Panel Lower Compartment Replacement .
4. Remove the right instrument panel accessory upper trim plate. Refer to Instrument Panel Accessory Upper Trim Plate
Replacement .
5. Remove the right instrument panel outer trim cover. Refer to Instrument Panel Outer Trim Cover Replacement .
6. Remove the right instrument panel outer air outlet. Refer to Instrument Panel Outer Air Outlet Replacement - Right
Side .
Instrument Panel Upper Trim Panel Fastener (Qty: 3)
1
Caution: Refer to
Fastener Caution .
Procedures
2

TO MODEL INDEX
Instrument Panel Upper Trim Panel Replacement - Left Side
1. Remove the instrument cluster assembly. Refer to Instrument Cluster Replacement .

3. Remove the instrument panel center upper molding. Refer to Instrument Panel Center Upper Molding Replacement .
4. Remove the left instrument panel accessory upper trim plate. Refer to Instrument Panel Accessory Upper Trim Plate
Replacement .
5. Remove the left instrument panel outer trim cover. Refer to Instrument Panel Outer Trim Cover Replacement .
Instrument Panel Upper Trim Panel Fastener
1
Caution: Refer to
Fastener Caution .
Procedures
2

TO MODEL INDEX
Instrument Panel Fuse Block Access Hole Cover Replacement
Instrument Panel Fuse Block Access Hole Cover
1
Procedure
Grasp the lower edge of the fuse block cover and pull outward disengaging the retainers securing the fuse block
cover to the instrument panel compartment housing.

TO MODEL INDEX
Instrument Panel Outer Trim Cover Replacement
Instrument Panel Outer Trim Cover (Left)
1
Procedures
Use a flat bladed plastic trim tool in order to disengage the retainers securing the instrument panel outer trim
covers to the instrument panel assembly.
Instrument Panel Outer Trim Cover (Right)
Procedure
2
1. Use a flat bladed plastic trim tool in order to disengage the retainers securing the instrument panel outer
trim covers to the instrument panel assembly.
3. When replacing the instrument panel outer trim cover, transfer all necessary components.

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BACK TO CHAPTER INDEX CHEVROLET SONIC 2012 BODY REPAIR MANUAL

General GENERAL INFORMATION 0-1

Water Hose Test

Note: Use a water hose without the nozzle attached.

1. Have an assistant inside of the vehicle in order to locate the leak.

© 2011 General Motors. All rights reserved.

General GENERAL INFORMATION 0-1

Air Hose Test

2. Have an assistant inside of the vehicle with an air hose.

© 2011 General Motors. All rights reserved.

General GENERAL INFORMATION 0-1

Body Waterleak Repair

1. If the floor carpet is wet, refer to Floor Carpet Drying .

© 2011 General Motors. All rights reserved.

General GENERAL INFORMATION 0-1

Stationary Window Waterleak Repair

1. If the floor carpet is wet refer to Floor Carpet Drying .

© 2011 General Motors. All rights reserved.

General GENERAL INFORMATION 0-1

Illustration Tool Number/ Description

Ultrasonic Leak Detector

© 2011 General Motors. All rights reserved.

Idex BODY HARDWARE AND TRIM 0-2

© 2011 General Motors. All rights reserved.

Idex BODY HARDWARE AND TRIM 0-2

© 2011 General Motors. All rights reserved.

Exterior Trim BODY HARDWARE AND TRIM 0-2

Fastener Tightening Specifications

Application Metric English

Liftgate Applique Nut 5.0 N·m 44 lb in

Radiator Grille Bumper Bolt 1.5 N·m 13 lb in

Rear Compartment Lid Applique Nut 5.0 N·m 44 lb in

Rear End Spoiler Nut 5.0 N·m 44 lb in

Rear End Spoiler Screw 1.5 N·m 13 lb in

© 2011 General Motors. All rights reserved.

Exterior Trim BODY HARDWARE AND TRIM 0-2

© 2011 General Motors. All rights reserved.

Exterior Trim BODY HARDWARE AND TRIM 0-2

Body Panel Paint Protector Replacement (VGC)

© 2011 General Motors. All rights reserved.

Exterior Trim BODY HARDWARE AND TRIM 0-2

Body Side Upper Front Applique Replacement

Callout Component Name

Caution: Refer to Exterior Trim Emblem Removal Caution .

1 Body Side Upper Front Applique

© 2011 General Motors. All rights reserved.

Exterior Trim BODY HARDWARE AND TRIM 0-2

Liftgate Side Applique Replacement (Hatchback)

Callout Component Name

1. Open and support the rear liftgate assembly.

Liftgate Side Applique Nut (Qty: 4)

2 Liftgate Side Applique Retainer

Liftgate Release Switch

Rear License Plate Lamp (Qty: 2)

5 Liftgate Side Applique

© 2011 General Motors. All rights reserved.

Exterior Trim BODY HARDWARE AND TRIM 0-2

Rear Compartment Lid Applique Replacement

Callout Component Name

1. Open and support the rear compartment lid.

Rear Compartment Lid Applique Nut (Qty: 4)

2 Rear Compartment Lid Retainer

Liftgate Release Switch